SeaBotix Generation 2 Service & Maintenance Procedures Manual Download Page 99

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Prior to performing this procedure you must first follow
these procedures:

•

Shell/Bumper frame removal

•

Flotation module removal

Step 1

Place vehicle upside down.

Step 2 - #2 Phillips Screwdriver

Remove the six (6) Phillips head screws securing the forward
Kort nozzles to the forward thruster assemblies and remove
Kort nozzles.

Step 3 - #2 Phillips Screwdriver

Remove the black plastic Phillips head screw at the propeller
end of each thruster end cap. Four (4) total.

Step 4 – Kluber Grease

Locate the Kluber brand grease syringe. Push the syringe into
the hole exposed from the removal of the plastic screw.

Summary of Contents for Generation 2

Page 1: ...Generation 2 Service Maintenance Procedures Manual ...

Page 2: ...t do not operate LBV ß Do not open LBV when power is on Purpose of this Procedures Manual The purpose of this procedures manual is to provide LBV operators with necessary information to repair LBV If any part of the procedures is unclear contact SeaBotix Inc or an authorized distributor for more detailed information Liability SeaBotix Inc shall not be held liable for improper procedures resulting ...

Page 3: ... tools and parts and have paper towels available It is a good idea to have a container to keep fasteners in as they are removed Read through the instructions fully prior to beginning and make sure you understand what they are asking you to do Reading Manual Below is a list of the required tools estimated time to complete and level of difficulty Next to each step where a tool is required the tool i...

Page 4: ...ith each screw Step 3 10mm Socket Head Driver Remove the M6 hex nut from the front of the port shell Step 4 Phillips 2 Screwdriver Remove the M4 x 10 Phillips pan head screw from the rear of the port shell securing it to the float Step 5 Phillips 2 Screwdriver Remove the 2 M4 x 20 Phillips pan head screws from the port shell securing it to the float Note you will have to work in around the bumper ...

Page 5: ...ll remove the 10mm hex nut at the front of the starboard shell Step 9 Phillips 2 Screwdriver Remove the M4 x 50 Phillips Pan Head screw from the rear of the shell Note a gray plastic tube acts as a spacer between the shell and the float This spacer will fall out when you remove the screw Step 10 Phillips 2 Screwdriver Remove the 2 M4 x 20 Phillips pan head screws from the top of the shell Note aga...

Page 6: ...he accessory ports up Step 2 Take the protective shell and bumper frame assembly and lower onto the LBV Line up the forward stud and the under lip of the shell to the back plane Step 3 Phillips 2 Screwdriver Insert and tighten 2 M4x20 Phillips pan head screws in top of shell to float Step 4 10mm Socket Head Driver Screw on M6 hex nut to threaded stud and tighten ...

Page 7: ...the port shell and bumper frame assembly onto the LBV aligning the forward threaded stud and lip under the shell to back plane as you did with the starboard shell Note be careful not to scratch the view port with the center crossbar Step 8 Phillips 2 Screwdriver Insert and tighten 2 M4x20 Phillips pan head screws into the top of the shell Step 9 10mm Socket Head Driver Screw on the 10mm hex nut on...

Page 8: ... the M4 x 10 Phillips pan head screw into the rear of the shell Step 11 Phillips 2 Screwdriver Insert and tighten the 2 M5 x 12 button head screws securing the crossbar to the port bumper frame rail Note careful not to over tighten Procedure Complete ...

Page 9: ...ea to have a container to keep fasteners in as they are removed Read through the instructions fully prior to beginning and make sure you understand what they are asking you to do Reading Manual Below is a list of the required tools estimated time to complete and level of difficulty Next to each step where a tool is required the tool is listed Some of the steps have special notes that must be obser...

Page 10: ...river Remove the 2 M4x6 Phillips pan head screws securing the rear trim tab to the thruster Kort nozzles Step 3 Phillips 2 Screwdriver Remove the 3 Phillips pan head screws securing the lateral thruster Kort nozzle to the lateral thruster Remove Kort nozzle Step 4 Phillips 2 Screwdriver Remove the 2 M4x10 Phillips pan head screws at the rear of the flotation module ...

Page 11: ...g the back plane with one hand raise the LBV allowing the flotation module to drop Remove the flotation module Installation Step 1 Just as the flotation module was removed lift the LBV up to allow the flotation module to be centered under the LBV Align the vertical thruster in the Kort nozzle pressed into the flotation module Step 2 Phillips 2 Screwdriver Insert and tighten SLIGHTY the 2 M4x10 Phi...

Page 12: ...ve to push the rear part of the float to align the holes Step 5 Phillips 2 Screwdriver Tighten the 2 M4x10 Phillips pan head screws at the middle of the flotation module Step 6 Push Kort nozzle onto lateral thruster aligning all three legs Insert and tight the Phillips pan head screws Note be careful not to over tighten and strip the threads Step 7 Insert and tighten the 2 M4x6 Phillips pan head s...

Page 13: ...Once complete follow the procedures to Install Shell Bumper Frame ...

Page 14: ...a container to keep fasteners in as they are removed Read through the instructions fully prior to beginning and make sure you understand what they are asking you to do Reading Manual Below is a list of the required tools estimated time to complete and level of difficulty Next to each step where a tool is required the tool is listed Some of the steps have special notes that must be observed Tools R...

Page 15: ...per frame removal Step 1 Place LBV upside down Step 2 2 Phillips Screwdriver Remove the 2 Phillips pan head screws securing the vertical thruster to the thruster elbow Step 3 Carefully separate the thruster by pulling straight from the elbow Step 4 Lower the thruster down through the hole in the back plane and remove ...

Page 16: ...from elbow if stuck to surface Installation Step 1 O ring Lube Lubricate the o ring and place in groove on thruster connector Step 2 Slide thruster up through hole in back plane and align 4 pins Step 3 Push thruster straight onto pins ...

Page 17: ... Insert and tighten the 2 Phillips pan head screws securing the thruster to the elbow Note be careful not to over tighten and strip threads Once complete follow the procedures to Install flotation module Install Shell Bumper Frame ...

Page 18: ...a container to keep fasteners in as they are removed Read through the instructions fully prior to beginning and make sure you understand what they are asking you to do Reading Manual Below is a list of the required tools estimated time to complete and level of difficulty Next to each step where a tool is required the tool is listed Some of the steps have special notes that must be observed Tools R...

Page 19: ... Shell Bumper frame removal Step 1 Place LBV on its side Step 2 2 Phillips Screwdriver Remove the 3 Phillips pan head screws securing the lateral thruster to the back plane Step 3 Carefully separate the thruster by pulling straight from the back plane Step 4 Be sure to remove o ring from back plane if stuck ...

Page 20: ...2 Push the lateral thruster onto the 4 pins Note make sure you push on straight so as not to damage the pins Step 3 2 Phillips Screwdriver Insert and tighten the forward Phillips pan head screw Step 4 2 Phillips Screwdriver Insert and tighten the 2 Phillips pan head screws at the rear of the thruster ...

Page 21: ...Once complete follow the procedures to Install flotation module Install Shell Bumper Frame ...

Page 22: ...steners in as they are removed Read through the instructions fully prior to beginning and make sure you understand what they are asking you to do Reading Manual Below is a list of the required tools estimated time to complete and level of difficulty Next to each step where a tool is required the tool is listed Some of the steps have special notes that must be observed Tools Required 2 Phillips Scr...

Page 23: ...val Step 1 Place LBV upside down Step 2 2 Phillips Screwdriver Remove the 3 Phillips pan head screws holding the port thruster Kort nozzle in place and remove Kort nozzle Step 3 3mm Hex Ball Driver Remove the 2 M5 button head cap screws securing the port power can end cap to the back plane Step 4 Turn LBV on to its starboard side ...

Page 24: ... ring will slip into the power can so locate the o ring and wrap around the power can tube Step 7 2 Phillips Screwdriver Carefully pull the power can aft to gain access to the forward Phillips screw holding the port thruster and remove Step 8 2 Phillips Screwdriver Allow power can to rest it the starboard end cap and remove the 2 Phillips pan head screws holding the connector for the port thruster...

Page 25: ...n groove on the thruster connector Step 2 Push the port thruster onto the 4 pins Note make sure you push on straight so as not to damage the pins Step 3 2 Phillips Screwdriver Pull the power can back to gain access to the forward prop end cap Phillips pan head screw on the front of the thruster Insert and tighten the forward Phillips pan head screw ...

Page 26: ... Holding the power can down insert and tighten the 2 M5 button head cap screws through the back plane Note if they do not go in easily the power can tube is not seated properly Step 7 O ring Lube Put grease on the o ring liberally and push down against the starboard power can end cap Step 8 O ring Insertion Tool Using the power can o ring insertion tool and starting from the back plane side of the...

Page 27: ...stop and start over Step 10 O ring Insertion Tool Repeat the process on the opposite side for 90º Step 11 O ring Insertion Tool Repeat the process pushing the o ring in to the front of the power can another 90º Step 12 O ring Insertion Tool Repeat the process for the final 90º Step 13 O ring Insertion Tool Smooth out the o ring seated in between the power can end cap and power can tube ...

Page 28: ...5 Phillips Screwdriver Push on the Kort nozzle and insert and tighten the 3 Phillips pan head screws Note do not over tighten and strip out the threads Once complete follow the procedures to Install flotation module Install Shell Bumper Frame ...

Page 29: ... fasteners in as they are removed Read through the instructions fully prior to beginning and make sure you understand what they are asking you to do Reading Manual Below is a list of the required tools estimated time to complete and level of difficulty Next to each step where a tool is required the tool is listed Some of the steps have special notes that must be observed Tools Required 2 Phillips ...

Page 30: ...val Step 1 Place LBV upside down Step 2 2 Phillips Screwdriver Remove the 3 Phillips pan head screws holding the port thruster Kort nozzle in place and remove Kort nozzle Step 3 3mm Hex Ball Driver Remove the 2 M5 button head cap screws securing the port power can end cap to the back plane Step 4 Turn LBV on to its starboard side ...

Page 31: ...ll slip into the power can so locate the o ring and wrap around the power can tube Step 7 2 Phillips Screwdriver Carefully pull the power can aft to gain access to the forward Phillips screw holding the starboard thruster and remove Step 8 2 Phillips Screwdriver Allow power can to rest it the starboard end cap and remove the 2 Phillips pan head screws holding the connector for the starboard thrust...

Page 32: ...roove on the thruster connector Step 2 Push the starboard thruster onto the 4 pins Note make sure you push on straight so as not to damage the pins Step 3 2 Phillips Screwdriver Pull the power can back to gain access to the forward prop end cap Phillips pan head screw on the front of the thruster Insert and tighten the forward Phillips pan head screw ...

Page 33: ... Holding the power can down insert and tighten the 2 M5 button head cap screws through the back plane Note if they do not go in easily the power can tube is not seated properly Step 7 O ring Lube Put grease on the o ring liberally and push down against the starboard power can end cap Step 8 O ring Insertion Tool Using the power can o ring insertion tool and starting from the back plane side of the...

Page 34: ...stop and start over Step 10 O ring Insertion Tool Repeat the process on the opposite side for 90º Step 11 O ring Insertion Tool Repeat the process pushing the o ring in to the front of the power can another 90º Step 12 O ring Insertion Tool Repeat the process for the final 90º Step 13 O ring Insertion Tool Smooth out the o ring seated in between the power can end cap and power can tube ...

Page 35: ... 2 Phillips Screwdriver Push on the Kort nozzle and insert and tighten the 3 Phillips pan head screws Note do not over tighten and strip out the threads Once complete follow the procedures to Install flotation module Install Shell Bumper Frame ...

Page 36: ...ntainer to keep fasteners in as they are removed Read through the instructions fully prior to beginning and make sure you understand what they are asking you to do Reading Manual Below is a list of the required tools estimated time to complete and level of difficulty Next to each step where a tool is required the tool is listed Some of the steps have special notes that must be observed Tools Requi...

Page 37: ...frame rail Step 3 10mm Socket Remove the M6 nut at the front of the port shell Step 4 2 Phillips Screwdriver Remove the M4x10 Phillips pan head screw at the rear of the port shell Step 5 2 Phillips Screwdriver Remove the 2 M4x20 Phillips pan head screws in the middle top of the port shell Note you will have to work around the bumper frame rail to access both screws ...

Page 38: ...en but do not remove the M6x16 button head screw securing the port camera housing end cap to the back plane and float Step 9 11 16 Socket Remove the jacking plug assembly from the port camera housing Note you will release the vacuum so ensure the area around the jacking plug is clean and dry Step 10 Holding the view port with your fingers pry up with your thumb and release the port camera housing ...

Page 39: ...ing the view port with your fingers and putting your thumbs on the center support rod pull up with your fingers and remove the view port Installation Step 1 Clean the view port prior to installing Step 2 O ring Grease Check to make sure the o rings are in the starboard camera housing end cap and have grease on them ...

Page 40: ...the other and feel the view port click into place Step 5 O ring Grease Check the o rings on the port end cap that they are seated correctly and have grease on them Step 6 Holding in your palms lower the port camera housing end cap onto the view port from the front edge Step 7 Snap into place aligning the clamp bracket with the M6x16 button head screw by the lateral thruster ...

Page 41: ...securing the port camera housing end cap to the back plane and flotation module Step 10 2 Phillips Screwdriver Push the lateral Kort nozzle into place and tighten the 3 Phillips pan head screws Note be careful not to over tighten and strip the threads Step 11 Lower the port shell and bumper frame assembly onto the LBV aligning the front threaded stud and lower lip on the shell Step 12 10mm Socket ...

Page 42: ...4x20 Phillips pan head screws into the middle upper portion of the port shell Note you will have to work around the bumper frame to access the screws Step 15 3mm Hex Ball Driver Insert and tighten the 2 M5x12 button head screws securing the center crossbar to the starboard bumper frame rail Note do not over tighten and strip the threads TEST Perform a vacuum test to ensure the housing is sealed co...

Page 43: ...r towels available It is a good idea to have a container to keep fasteners in as they are removed Read through the instructions fully prior to beginning and make sure you understand what they are asking you to do Reading Manual Below is a list of the required tools estimated time to complete and level of difficulty Next to each step where a tool is required the tool is listed Some of the steps hav...

Page 44: ... 2 2 Phillips Screwdriver Remove Phillips pan head seal screw from vacuum valve Step 3 Connect vacuum hose and ensure fitting is tight Step 4 Vacuum Pump Connect vacuum pump to hose Step 5 Vacuum Pump Pull vacuum to 10 inches of mercury and hold for 10 minutes ...

Page 45: ...Step 6 Remove vacuum tube Step 7 2 Phillips Screwdriver Insert and tighten Phillips pan head screw into check valve ...

Page 46: ... fasteners in as they are removed Read through the instructions fully prior to beginning and make sure you understand what they are asking you to do Reading Manual Below is a list of the required tools estimated time to complete and level of difficulty Next to each step where a tool is required the tool is listed Some of the steps have special notes that must be observed Tools Required 1 5mm Hex B...

Page 47: ...edures Remove view port NOTE that the view port itself does not have to be removed Step 1 Gain access to camera housing Step 2 Remove drive belt from tilt motor and pulley Step 3 1 5mm Hex Ball Driver Loosen 3 set screws securing tilt pulley to center rod Step 4 Remove pulley ...

Page 48: ...ing lamp Step 6 Remove lamp Installation Step 1 Push new lamp into place being careful to align pins Step 2 Locate tilt pulley and align groove with camera angle stop screw on camera chassis Step 3 Stop screw on camera chassis ...

Page 49: ...mera chassis Step 5 1 5mm Hex Ball Driver Tighten set screws evenly Be careful not to over tighten Step 6 Wrap drive belt around tilt motor pulley one and one half times double wrap not figure eight Step 7 Lower drive belt onto tilt pulley Step 8 Test Camera Angle calibration in the programming menu to ensure the pulley is aligned correctly ...

Page 50: ...Once complete follow the procedures to Install view port ...

Page 51: ...r to beginning and make sure you understand what they are asking you to do Be very careful when handling electronics Use a grounding strap and avoid any static that may damage the boards Reading Manual Below is a list of the required tools estimated time to complete and level of difficulty Next to each step where a tool is required the tool is listed Some of the steps have special notes that must ...

Page 52: ...tor removal Video overlay removal Step 1 Place LBV with electronics facing you Step 2 Carefully unplug power connector and two small green JST connectors from motherboard Step 3 Remove camera chassis from center rod feeding service loop through hole in camera chassis Step 4 Unplug motors and camera connectors ...

Page 53: ... standoffs Step 6 Unplug light from motherboard Step 7 Carefully remove motherboard Installation Step 1 Carefully fit new motherboard Feed motor and camera wires into cut out on motherboard in this order and connect 1 Tilt motor 2 Focus motor camera 1 3 Focus motor camera 2 4 Camera 1 5 Camera 2 ...

Page 54: ...ector for camera one Step 4 Reconnect power connector and two small green JST connectors One green connector is for motor control and the other is for the sensor board They are a different number of pins Calibrate Calibrate camera angle indicator prior to installing camera housing end cap Once complete follow the procedures to Install view port Install RF modulator Install Video Overlay ...

Page 55: ...ing and make sure you understand what they are asking you to do Be very careful when handling electronics Use a grounding strap and avoid any static that may damage the boards Reading Manual Below is a list of the required tools estimated time to complete and level of difficulty Next to each step where a tool is required the tool is listed Some of the steps have special notes that must be observed...

Page 56: ...ehicle upside down Step 2 Rotate camera chassis until electronics are visible Step 3 With your thumb hold down surface mounted coaxial connector and with other hand pry up cable connectors Be extremely careful as the surface mount connector can easily be pulled of the board Step 4 Repeat step 3 for second connector ...

Page 57: ...p 6 Remove RF modulator board Installation Step 1 Locate new RF modulator board Step 2 Carefully lower new RF board onto pins aligning mounting holes Failure to align holes will cause damage to RF board Step 3 1 Phillips Screwdriver Insert and tighten 3 x M3 Phillips pan head screws securing RF board to motherboard ...

Page 58: ...efully push coaxial connectors onto coaxial connectors on RF modulator board Green is data center of camera chassis Red is video outside of camera chassis Once complete follow the procedures to Install view port ...

Page 59: ...ing and make sure you understand what they are asking you to do Be very careful when handling electronics Use a grounding strap and avoid any static that may damage the boards Reading Manual Below is a list of the required tools estimated time to complete and level of difficulty Next to each step where a tool is required the tool is listed Some of the steps have special notes that must be observed...

Page 60: ...cedures View port removal Step 1 Place vehicle upside down Step 2 Rotate camera chassis until electronics are visible Step 3 Unplug wire to fan from overlay board Step 4 1 Phillips Screwdriver Remove 3 M3x6 Phillips pan head screws securing Video Overlay board to motherboard ...

Page 61: ...d onto motherboard aligning pins correctly Failure to align correctly can damage Video Overlay and or motherboard Step 3 1 Phillips Screwdriver Insert and tighten 3 x M4 Phillips pan head screws securing overlay board to motherboard Step 4 Reconnect plug to fan Red wire towards center of camera chassis Plugs into last three rows ...

Page 62: ...Once complete follow the procedures to Install view port ...

Page 63: ...hrough the instructions fully prior to beginning and make sure you understand what they are asking you to do Be very careful when handling electronics Use a grounding strap and avoid any static that may damage the boards Reading Manual Below is a list of the required tools estimated time to complete and level of difficulty Next to each step where a tool is required the tool is listed Some of the s...

Page 64: ...View port removal Step 1 Lift camera chassis from center rod and set to one side Step 2 Remove camera chassis spacer from center rod Step 3 1 Phillips Screwdriver Remove 4 x Phillips pan head screws securing sensor board to camera housing end cap Step 4 Remove service loop protector ...

Page 65: ...d and set aside Installation Step 1 Lower sensor board onto center rod Connect both connectors and align heading sensor with front cutout Step 2 Lower sensor board and single white nylon spacer being sure to align holes Step 3 Lower service loop protector also aligning four holes ...

Page 66: ...pan head screws Careful not to over tighten as service loop protector will crack Step 5 Lower service loop spacer onto center rod Step 6 Wrap service loop around center rod and lower camera chassis onto rod Once complete follow the procedures to Install view port ...

Page 67: ...ons fully prior to beginning and make sure you understand what they are asking you to do Be very careful when handling electronics Use a grounding strap and avoid any static that may damage the boards Reading Manual Below is a list of the required tools estimated time to complete and level of difficulty Next to each step where a tool is required the tool is listed Some of the steps have special no...

Page 68: ... port removal Sensor board removal Step 1 Unplug heading sensor from sensor board Step 2 Locate new heading sensor Step 3 Plug new heading sensor onto sensor board being careful to align pins correctly Once complete follow the procedures to Install sensor board Install view port ...

Page 69: ...ons fully prior to beginning and make sure you understand what they are asking you to do Be very careful when handling electronics Use a grounding strap and avoid any static that may damage the boards Reading Manual Below is a list of the required tools estimated time to complete and level of difficulty Next to each step where a tool is required the tool is listed Some of the steps have special no...

Page 70: ...dures View port removal Sensor board removal Step 1 Place vehicle upside down Step 2 19mm Open End Wrench Loosen depth sensor from camera housing end cap Step 3 Remove depth sensor from camera housing end cap Step 4 O ring Grease Apply gel lube to o ring on depth sensor ...

Page 71: ...arefully push connector through camera housing end cap Step 6 19mm Open End Wrench Tighten depth sensor into camera housing end cap Once complete follow the procedures to Install view port Install sensor board ...

Page 72: ... do Be very careful when handling electronics Use a grounding strap and avoid any static that may damage the boards Reading Manual Below is a list of the required tools estimated time to complete and level of difficulty Next to each step where a tool is required the tool is listed Some of the steps have special notes that must be observed Tools Required 2 Phillips Screwdriver 3mm Hex Ball Driver S...

Page 73: ...disconnected from the LBV vehicle Step 2 Place LBV on starboard side Step 3 2 Phillips Screwdriver Remove 3 Phillips pan head screws securing Kort nozzle to port thruster and remove Kort nozzle Step 4 Under no circumstances are the 4 M4x10 socket head button screws to be removed from Starboard Power Can End Cap They are potted to the back plane and will cause irreparable damage if removed ...

Page 74: ...your thumb as leverage pry the power can apart at the starboard end cap being careful not to allow water to be pulled in when vacuum is released Step 7 Fully separate power can tube from starboard end cap Step 8 Place LBV right side up and pull power can tube from starboard end cap Step 9 Remove port end cap from power can tube ...

Page 75: ...e power can off vehicle power supply being careful not to pull on wires Step 13 Completely remove power can tube and place vehicle power supply on paper towel on back plane Step 14 Small Straight Blade Screwdriver Loosen 3 small straight blade screws securing bulkhead connector wires to RF Coupler board and separate wires from connector ...

Page 76: ...e Step 16 Remove clamps from video and data wires Step 17 Carefully pry connectors free and separate cables from RF Coupler board Step 18 Small Straight Blade Screwdriver Loosen 4 small straight blade screws on vehicle interface board securing power wires Step 19 Separate wires from connector on vehicle interface board ...

Page 77: ...aight Blade Screwdriver Using a small straight blade screwdriver carefully pry the JST connectors out of their sockets Step 22 Separate all three connectors Step 23 Guiding wires free of vehicle power supply it can be removed Installation Step 1 Place vehicle power supply on back plane ...

Page 78: ...ns Step 4 Small Straight Blade Screwdriver Insert red lead from back plane into connector marked BP and tighten with small straight blade screwdriver Step 5 Smal Straight Blade Screwdriver Insert red lead from motherboard into connector marked MB and tighten with small straight blade screwdriver Step 6 Small Straight Blade Screwdriver Insert black lead from back plane into connector marked GRND ei...

Page 79: ...nd data green connectors onto RF coupler board following the printing on the board Step 9 2 Phillips Screwdriver Insert and tighten 2 x M3x6 Phillips pan head screws securing clamps to RF coupler board Step 10 Locate 3 wires from bulkhead connector noting each one s identification Step 11 Small Straight Blade Screwdriver Insert wire marked 1 into connector slot 1 on top of RF coupler board ...

Page 80: ...tep 14 Heat Transfer Compound If refitting vehicle power supply ensure there is a thin coat of thermal coating on the heat sink New vehicle power supplies will require the application of heat transfer paste to heat sink Step 15 Compress vehicle power supply and slide power can tube over power supply Step 16 Slide power can tube completely over vehicle power supply aligning vehicle power supply in ...

Page 81: ...V on starboard side Step 20 Being careful not to pinch wires push power can tube into groove in starboard end cap Step 21 While pressing down on port power can end cap insert M5x10 socket head button screw securing port power can end cap to back plane If screw does not go in easily the power can tube is not seated correctly ...

Page 82: ...ket head button screws securing port power can end cap to back plane Step 24 Push o ring down to starboard power can end cap Step 25 O ring Insertion Tool Starting from the back carefully push o ring into groove between starboard power can end cap and power can tube using o ring insertion tool Step 26 O ring Insertion Tool Work o ring into groove ...

Page 83: ...Continue around power can tube pressing o ring into place Step 29 O ring Insertion Tool Switch sides and work o ring into groove Step 30 O ring Insertion Tool Switch sides and work o ring into groove Step 31 O ring Insertion Tool With o ring completely pressed into groove smooth any lumps out with tool ...

Page 84: ...r can end cap Step 34 O ring Insertion Tool Starting from the back press the o ring between power can tube and port power can end cap Step 35 O ring Insertion Tool Switch sides and work o ring into groove Step 36 O ring Insertion Tool Switch sides and work o ring into groove ...

Page 85: ...ed in smooth out any lumps Step 39 Place LBV upside down Step 40 Push Kort nozzle onto port thruster Step 41 2 Phillps Screwdriver Insert and tighten 3 Phillips pan head screws securing Kort nozzle to port thruster Careful not too over tighten Once complete follow the procedures to Install flotation module Install Shell Bumper frame ...

Page 86: ... removed Read through the instructions fully prior to beginning and make sure you understand what they are asking you to do Be very careful when handling electronics Use a grounding strap and avoid any static that may damage the boards Reading Manual Below is a list of the required tools estimated time to complete and level of difficulty Next to each step where a tool is required the tool is liste...

Page 87: ... ring Insertion Tool Remove 2 M2 5x4 Phillips pan head screws securing camera to camera chassis Installation Step 1 O ring Insertion Tool Feed wires from new camera through hole in camera chassis and insert and tighten 2 M2 5x4 Phillips pan head screws Once complete follow the procedures to Install motherboard Install RF modulator Install Video Overlay Install view port ...

Page 88: ... the instructions fully prior to beginning and make sure you understand what they are asking you to do Be very careful when handling electronics Use a grounding strap and avoid any static that may damage the boards Reading Manual Below is a list of the required tools estimated time to complete and level of difficulty Next to each step where a tool is required the tool is listed Some of the steps h...

Page 89: ...Hex Ball DRiver Remove 12 x M4X20 socket head cap screws securing heat sink to surface power supply box Step 4 Carefully lift heat sink exposing connectors Might be easier if you place surface power supply right side up Step 5 Select desired voltage by shifting the plug to the appropriate location Each is marked 120VAC or 240VAC ...

Page 90: ...heat sink back onto surface power supply box being careful not to catch any wires Step 7 2 5mm Hex Ball Driver Insert and tighten all 12 x M6X20 socket head cap screws securing heat sink to surface power supply box ...

Page 91: ...prior to beginning and make sure you understand what they are asking you to do Reading Manual Below is a list of the required tools estimated time to complete and level of difficulty Next to each step where a tool is required the tool is listed Some of the steps have special notes that must be observed Computer Requirements The LBV programmer requires a PC compatible computer with either Windows 2...

Page 92: ... current software prior to loading new software Refer to users manual Step 3 Connect RS232 cable to surface power supply Step 4 Open LBV Programmer on PC Do NOT use Windows 3 x 95 or 98 as they will erase on not program your LBV Step 5 Select Open from File menu ...

Page 93: ... right software for the right motherboard Step 7 Click Program Step 8 Power On LBV Step 9 Auto heading and depth LEDs will flash rapidly and there will be no picture on the monitor Step 10 As LBV is programmed a status bar will move across the bottom of the Programmer window ...

Page 94: ...Step 11 Once programming is complete picture will come up and status will be finished on the computer ...

Page 95: ...e removed Read through the instructions fully prior to beginning and make sure you understand what they are asking you to do Be very careful when handling electronics Use a grounding strap and avoid any static that may damage the boards Reading Manual Below is a list of the required tools estimated time to complete and level of difficulty Next to each step where a tool is required the tool is list...

Page 96: ...l console to top Step 2 Slide rear cover off and to side Step 3 Processor Removal Tool Insert 2 prongs into either side of microprocessor and gently squeeze and pull to remove micro processor Step 4 Press in new microprocessor being careful to align flat corner on chip to socket Failure to do so will destroy chip Step 5 Refit back cover ...

Page 97: ...Step 6 1 Phillips Screwdriver Insert and tighten 4 x Phillips counter sunk screws securing back cover to top ...

Page 98: ... good idea to have a container to keep fasteners in as they are removed Read through the instructions fully prior to beginning and make sure you understand what they are asking you to do Reading Manual Below is a list of the required tools estimated time to complete and level of difficulty Next to each step where a tool is required the tool is listed Some of the steps have special notes that must ...

Page 99: ...e the six 6 Phillips head screws securing the forward Kort nozzles to the forward thruster assemblies and remove Kort nozzles Step 3 2 Phillips Screwdriver Remove the black plastic Phillips head screw at the propeller end of each thruster end cap Four 4 total Step 4 Kluber Grease Locate the Kluber brand grease syringe Push the syringe into the hole exposed from the removal of the plastic screw ...

Page 100: ...er Step 7 2 Phillips Screwdriver Reinstall the black plastic screws into each thruster propeller end cap being careful not to over tighten Step 8 Wipe away excess grease from each thruster Step 9 2 Phillips Screwdriver Install the Kort nozzle on the forward thrusters inserting and tightening the 6 Phillips pan head screws Note do not over tighten and strip the threads ...

Page 101: ...Once complete follow the procedures to Install flotation module Install Shell Bumper frame ...

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SeaBotix Generation 2, Service & Maintenance Procedures Manual

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