Section 05
ENGINE (4-TEC)
Subsection 05
(REMOVAL AND INSTALLATION)
SMR2003-017_05_05A.FM
05-05-3
CLEANING
Wipe off any spillage in bilge. Clean with a bilge
cleaner.
Clean external parts of engine.
INSTALLATION
Installation of engine in watercraft is essentially
the reverse of removal procedures. However pay
particular attention to the following.
Rubber Mount, Shim and Screw
Check tightness and condition of rubber mounts.
If they have been removed, apply Loctite 243 (blue)
on screw threads. Torque screws to 25 N•m
(18 lbf•ft).
CAUTION:
Strict adherence to this torque is im-
portant to avoid damaging threads of alumi-
num insert in bilge.
Engine Support
1. Torque screws to 25 N•m (18 lbf•ft)
Positive Starter Cable
Torque nut of positive starter cable to 7 N•m
(62 lbf
•in
). Apply dielectric grease on nut.
Engine/Jet Pump Alignment
Alignment is necessary to eliminate possible vi-
bration and/or damage to components. Check
alignment of engine using the following alignment
tools.
Support plate kit (P/N 529 035 506) and plate (P/N
529 035 507).
1. Plate
2. Support
Alignment shaft (P/N 295 000 141).
1. Alignment shaft
Engine alignment adapter (P/N 529 035 719).
1. Engine alignment adapter
1
1
1
Loctite 243
Loctite
243
Loctite
243
F18D10A
F00B0FA
1
2
F00B0GA
1
1
F18D16A
www.SeaDooManuals.net
Summary of Contents for 2003 GTI LE RFI
Page 1: ...www SeaDooManuals net ...
Page 767: ...NOTE www SeaDooManuals net ...
Page 768: ...NOTE www SeaDooManuals net ...
Page 769: ...F00Z0D 2003 GTI MODEL WARNING www SeaDooManuals net ...
Page 770: ...F00Z0C 2003 GTI LE MODEL WARNING www SeaDooManuals net ...
Page 771: ...F00Z0E 2003 GTI LE RFI MODEL WARNING www SeaDooManuals net ...
Page 772: ...F00Z0J 2003 RX DI MODEL WARNING www SeaDooManuals net ...
Page 773: ...F00Z0I 2003 GTX DI MODEL WARNING www SeaDooManuals net ...
Page 774: ...F00Z0K 2003 XP DI MODEL WARNING www SeaDooManuals net ...
Page 775: ...F00Z0F 2003 GTX 4 TEC MODEL WARNING www SeaDooManuals net ...
Page 776: ...F00Z0G 2003 GTX 4 TEC MODEL WITH AUXILIARY DESS MODULE WARNING www SeaDooManuals net ...
Page 777: ...F00Z0B 2003 GTX 4 TEC AND GTX 4 TEC SUPERCHARGED MODELS WARNING www SeaDooManuals net ...
Page 779: ...www SeaDooManuals net ...