Section 05
ENGINE (4-TEC)
Subsection 03
(INTAKE SYSTEM)
05-03-4
SMR2003-015_05_03A.FM
INSPECTION
Slipping moment Inspection
Remove seat, storage basket, vent tube and its
support. Refer to REMOVAL below.
Refer to EXHAUST SYSTEM section and remove
the following components.
– Cross-over hose from LH muffler.
– Resonator duct connected on LH muffler.
– Detach exhaust pipe from exhaust manifold but
keep exhaust pipe coupled with LH muffler.
This will eliminate the need to realign the ex-
haust pipe and muffler at reinstallation.
– LH muffler strap and slide LH muffler and ex-
haust pipe altogether rearwards as far as possi-
ble.
Remove air intake hose from supercharger ass’y.
1. Supercharger ass’y
2. Air intake hose
Remove valve cover and install camshaft locking
tool (P/N 529 035 839) to prevent camshaft rota-
tion while checking slipping moment of super-
charger. Refer to CYLINDER HEAD AND VALVES.
NOTE
: Rotate supercharger nut to align camshaft
holes and to allow insertion of the locking tool.
1. Camshaft locking tool
Check slipping moment counterclockwise by us-
ing a torque wrench with actual torque viewer. A
mirror is useful to see the viewer.
1. Torque wrench
Supercharger should start to turn at a torque be-
tween 6 to 9 N•m (53 to 80 lbf•
in
).
If the torque is less, remove supercharger ass’y
from engine (refer to SUPERCHARGER REMOV-
AL elsewhere in this section).
CAUTION:
When removing the drive gear with
the needle pins, be careful not to lose one of
the 40 pins.
Loosen nut on supercharger shaft engine side.
Remove L-ring, spring washers, lock washer, drive
gear and needle pins by turning the supercharger
ass’y upside down.
1
R1503motr224A
2
R1503motr111A
1
1
R1503motr244A
www.SeaDooManuals.net
Summary of Contents for 2003 GTI LE RFI
Page 1: ...www SeaDooManuals net ...
Page 767: ...NOTE www SeaDooManuals net ...
Page 768: ...NOTE www SeaDooManuals net ...
Page 769: ...F00Z0D 2003 GTI MODEL WARNING www SeaDooManuals net ...
Page 770: ...F00Z0C 2003 GTI LE MODEL WARNING www SeaDooManuals net ...
Page 771: ...F00Z0E 2003 GTI LE RFI MODEL WARNING www SeaDooManuals net ...
Page 772: ...F00Z0J 2003 RX DI MODEL WARNING www SeaDooManuals net ...
Page 773: ...F00Z0I 2003 GTX DI MODEL WARNING www SeaDooManuals net ...
Page 774: ...F00Z0K 2003 XP DI MODEL WARNING www SeaDooManuals net ...
Page 775: ...F00Z0F 2003 GTX 4 TEC MODEL WARNING www SeaDooManuals net ...
Page 776: ...F00Z0G 2003 GTX 4 TEC MODEL WITH AUXILIARY DESS MODULE WARNING www SeaDooManuals net ...
Page 777: ...F00Z0B 2003 GTX 4 TEC AND GTX 4 TEC SUPERCHARGED MODELS WARNING www SeaDooManuals net ...
Page 779: ...www SeaDooManuals net ...