Sea-doo 2003 GTI LE RFI, Shop Manual

Page: 296 / 779

Section 05 ENGINE (4-TEC)
Subsection 09 (ENGINE BLOCK)
05-09-18
SMR2003-021_05_09A.FM
A. Piston pin diameter in the area of the bushing
If the connecting rod small end diameter is out of
specification, replace connecting rod.
Connecting Rod Big End Radial Play
Measure inside diameter of connecting rod big
end. Compare to crankshaft pin.
To measure the connecting rod big end diameter,
use the
OLD screws no. 11 .
Install the OLD bushings no. 12 as they were
mounted initially.
Do the torque procedure as described below.
A. Connecting rod big end bushing
Use NEW bushings no. 12 , when connecting rod
big end diameter is out of specification.
CONNECTING ROD SMALL END DIAMETER
mm (in)
NEW MINIMUM 23.01 mm (.9059 in)
NEW MAXIMUM 23.02 mm (.9063 in)
SERVICE LIMIT 23.07 mm (.908 in)
PISTON PIN DIAMETER
mm (in)
NEW MINIMUM 22.996 mm (.9053 in)
NEW MAXIMUM 23.000 mm (.9055 in)
SERVICE LIMIT 22.990 mm (.904 in)
PISTON PIN BORE CLEARANCE
mm (in)
SERVICE LIMIT 0.080 mm (.0035 in)
A
R610motr137A
CONNECTING ROD BIG END DIAMETER
mm (in)
SERVICE LIMIT 45.080 mm (1.774 in)
CONNECTING ROD BIG END CLEARANCE
mm (in)
SERVICE LIMIT 0.09 mm (.0035 in)
R610motr76A
A
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