Section 04
ENGINE (2-STROKE)
Subsection 04
(MAGNETO SYSTEM)
SMR2003-009_04_04A.FM
04-04-13
Install gasket
no. 24
between magneto housing
and engine crankcase.
Install magneto housing and torque screws
no. 19
to 9 N•m (80 lbf•
in
).
Rotor and Ring Gear
Apply Loctite 243 (blue) on crankshaft taper.
Install ring gear on crankshaft.
Apply Loctite 243 (blue) on nut
no. 13
. Install nut
with lock washer
no. 14
and torque to 120 N•m
(89 lbf•ft).
CAUTION:
Never use any type of impact wrench
at magneto installation.
Crankshaft Position Sensor
Install crankshaft position sensor
no. 18
on mag-
neto housing. Torque screw to 9 N•m (80 lbf•
in
).
NOTE:
The crankshaft position sensor is not ad-
justable.
Cover
Before installing cover, make sure oil pump shaft
is properly positioned.
Before installation, properly install O-ring
no. 25
in
engine magneto cover
no. 1
.
Apply Loctite 767 anti-seize compound on screws
no. 11
. Torque screws in a criss-cross sequence
to 9 N•m (80 lbf•
in
).
947 DI Engines
Stator and Trigger Coil/CPS
(Crankshaft Position Sensor)
Install the stator
no. 9
and trigger
no. 10
coil in
engine magneto cover. Torque screws to 9 N•m
(80 lbf•
in
).
Reinstall wiring harness bracket
no. 29
using tap-
tite screws
no. 16
.
Torque trigger coil screws
no. 21
to 9 N•m (80 lbf•
in
).
Torque stator screws
no. 20
to 13 N•m (115 lbf•
in
).
NOTE:
The trigger coil is not adjustable.
1. Torque to 9 N•m (80 lbf•
in
)
2. Taptite screws
3. Torque to 13 N•m (115 lbf•
in
)
Cover
Before installing cover, make sure oil pump shaft
is properly positioned.
Before installation, properly install O-ring
no. 25
in
engine magneto cover
no. 1
.
Apply Loctite 767 anti-seize compound on screws
no. 11
. Torque screws in a criss-cross sequence
to 9 N•m (80 lbf•
in
).
F04D0CA
F06D0NB
1
2
3
www.SeaDooManuals.net
Summary of Contents for 2003 GTI LE RFI
Page 1: ...www SeaDooManuals net ...
Page 767: ...NOTE www SeaDooManuals net ...
Page 768: ...NOTE www SeaDooManuals net ...
Page 769: ...F00Z0D 2003 GTI MODEL WARNING www SeaDooManuals net ...
Page 770: ...F00Z0C 2003 GTI LE MODEL WARNING www SeaDooManuals net ...
Page 771: ...F00Z0E 2003 GTI LE RFI MODEL WARNING www SeaDooManuals net ...
Page 772: ...F00Z0J 2003 RX DI MODEL WARNING www SeaDooManuals net ...
Page 773: ...F00Z0I 2003 GTX DI MODEL WARNING www SeaDooManuals net ...
Page 774: ...F00Z0K 2003 XP DI MODEL WARNING www SeaDooManuals net ...
Page 775: ...F00Z0F 2003 GTX 4 TEC MODEL WARNING www SeaDooManuals net ...
Page 776: ...F00Z0G 2003 GTX 4 TEC MODEL WITH AUXILIARY DESS MODULE WARNING www SeaDooManuals net ...
Page 777: ...F00Z0B 2003 GTX 4 TEC AND GTX 4 TEC SUPERCHARGED MODELS WARNING www SeaDooManuals net ...
Page 779: ...www SeaDooManuals net ...