Sea-doo 2003 GTI LE RFI, Shop Manual

Page: 207 / 779

Section 05 ENGINE (4-TEC)
Subsection 03 (INTAKE SYSTEM)
SMR2003-015_05_03A.FM
05-03-5
1. L-Ring
2. Spring washers
3. Lock washer
4. Drive gear
5. Needle pins
Check the wear limit on drive gear, lock washer
and driven plate on supercharger shaft.
A. Driven plate thickness
B. Drive gear thickness
C. Lock washer thickness
Replace worn parts by new ones. If all parts are
within specifications, replace spring washer pack-
age on supercharger shaft.
For assembly, refer to SUPERCHARGER ASSEM-
BLY elsewhere in this section.
Spring Washer Height
Remove supercharger ass’y from engine.
Loosen nut on supercharger shaft engine side.
Remove L-ring and spring washers from shaft.
Put spring washer package together as it is assa-
mbled on the supercharger shaft. Measure the
height of the unloaded spring washer package.
A. Spring washer package height
For reassembly of the superchager refer to SU-
PERCHARGER ASSEMBLY elsewhere in this sec-
tion.
Properly reinstall removed parts.
DRIVEN PLATE JOURNAL DEPTH
mm (in)
NEW MINIMUM 9.960 mm (.3921 in)
NEW MAXIMUM 10.000 mm (.3937 in)
SERVICE LIMIT 9.700 mm (.3819 in)
DRIVE GEAR THICKNESS
mm (in)
NEW MINIMUM 11.000 mm (.4331 in)
NEW MAXIMUM 11.050 mm (.4350 in)
SERVICE LIMIT 10.500 mm (.4134 in)
5
R1503motr232A
4
3
2
1
A
R1503motr237A
B C
LOCK WASHER THICKNESS
mm (in)
NEW MINIMUM 6.900 mm (.2717 in)
NEW MAXIMUM 7.100 mm (.2795 in)
SERVICE LIMIT
6.600 mm (.2598 in)
SPRING WASHER PACKAGE HEIGHT
mm (in)
NEW 10.500 mm (.4134 in)
SERVICE LIMIT 9.700 mm (.3819 in)
A
R1503motr248A
www.SeaDooManuals.net