Section 05
ENGINE (4-TEC)
Subsection 06
(PTO HOUSING/MAGNETO)
05-06-4
SMR2003-018_05-06A.FM
Position the disc springs
no. 6
and washer
no. 7
as per the following illustration.
1. Washer
2. Disc spring
3. Flange washer
4. Starter drive ass’y
CAUTION:
Ensure the starter drive gear shaft is
well engaged in its bore.
Gently install PTO housing.
CAUTION:
While installing housing, pay partic-
ular attention that gasket does not get pinched
or slide out of its contact surface in the area
shown in the following illustration. Never force
to install cover. If there is a strong resistance,
remove housing and check oil/coolant pump
alignment and starter gear alignment.
1. Pay attention that gasket remains properly positioned on this
surface
Refer to the following illustration for proper installa-
tion of screws.
1. Screws M6 x 35
2. Screws M6 x 85
Tightening sequence for screws on PTO housing is
as per following illustration.
Reinstall LH engine support. Apply Loctite 243 (blue)
on screw threads then torque to 24 N•m (17 lbf•ft).
Remove block under engine.
Properly reinstall chain tensioner. Refer to ENGINE
BLOCK subsection.
Properly reinstall valve cover. Refer to CYLINDER-
HEAD AND VALVES subsection.
Refill engine with oil and cooling system with cool-
ant. Refer to ENGINE and COOLING SYSTEM sec-
tions. Check engine alignment. Refer to REMOVAL
AND INSTALLATION in ENGINE section.
R1503motr46A
1
2
3
4
1
F18D2LA
R1503motr15A
1
1
1
2
2
2
2
2
R1503motr15B
14
15
16
17
18
19
20
21
2
3
4
5
6
7
8
9
10
11
1
12
13
www.SeaDooManuals.net
Summary of Contents for 2003 GTI LE RFI
Page 1: ...www SeaDooManuals net ...
Page 767: ...NOTE www SeaDooManuals net ...
Page 768: ...NOTE www SeaDooManuals net ...
Page 769: ...F00Z0D 2003 GTI MODEL WARNING www SeaDooManuals net ...
Page 770: ...F00Z0C 2003 GTI LE MODEL WARNING www SeaDooManuals net ...
Page 771: ...F00Z0E 2003 GTI LE RFI MODEL WARNING www SeaDooManuals net ...
Page 772: ...F00Z0J 2003 RX DI MODEL WARNING www SeaDooManuals net ...
Page 773: ...F00Z0I 2003 GTX DI MODEL WARNING www SeaDooManuals net ...
Page 774: ...F00Z0K 2003 XP DI MODEL WARNING www SeaDooManuals net ...
Page 775: ...F00Z0F 2003 GTX 4 TEC MODEL WARNING www SeaDooManuals net ...
Page 776: ...F00Z0G 2003 GTX 4 TEC MODEL WITH AUXILIARY DESS MODULE WARNING www SeaDooManuals net ...
Page 777: ...F00Z0B 2003 GTX 4 TEC AND GTX 4 TEC SUPERCHARGED MODELS WARNING www SeaDooManuals net ...
Page 779: ...www SeaDooManuals net ...