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Roxell Vitoo In Line, Use And Assembly Manual

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ROXELL - 008- 2004

VITOO IN LINE -- INSTALLATION INSTRUCTIONS

III--11

IMPORTANT MEASURES -- INDICATIVE.

THESE MEASURES ARE A GUIDELINE ! CONSULT THE TECHNICAL ADVISOR OF THE HATCHERY.

FIGURE 9.

77cm

44 cm

20 cm

35 cm

DIMENSIONS BIRD/PAN

20 cm

60 cm

Drinking lines not less than 50cm and not more than 60cm off the laying nests.

Wall or laying nest

Drinker line

FIGURE 10.

DIMENSIONS BIRD/PAN

35

20

40

117

Distance between feeder line and drinking line

FIGURE 11.

cm

cm

cm

cm

Summary of Contents for Vitoo In Line

Page 1: ...00800961 008 IN LINE 00800961 Original use and assembly guide Use and Assembly Guide Instructions for the user Components Installation instructions EN ENGLISH ...

Page 2: ...FOR WINCH II 5 OPTION CENTRAL WINCH W GEARBOX MOTOR OPERATED II 6 MOTOR II 6 SUSPENSION COMPONENTS II 7 SINGLE EYE PULLEY II 7 HEAVY DUTY PULLEY II 8 FEEDER LINE COMPONENTS II 8 CAST IRON BALL OPTION II 9 THUMPER OPTION II 9 TELESCOPICAL DROP TUBE II 9 PAN REMOVER II 9 FEED INTAKE BOOT II 10 TUBE II 10 BOOT COVER KIT II 10 POULTRY INTAKE BOOT WITH SENSOR OPTION II 11 OPTION DOUBLE FEED INTAKE BOOT...

Page 3: ... TO INSTALL THE INTAKE BOOT III 21 FEEDER LINE SUSPENSION III 21 TO INSTALL THE CONTROL PAN III 22 TO SUSPEND THE POWER UNIT III 22 TO INSTALL THE 100KG HOPPER W SMALL WEIGHER MINIMUM SWITCH III 23 ELECTRICAL SYMBOLS III 24 PLAN ELECTRICAL CONNECTION OF THE WINCH MOTOR III 25 WIRING DIAGRAM FOR SINGLE PHASE MOTORS III 26 FEEDER INDEXING CHARTS DECAL III 27 30 TO INDEX THE FEEDER TUBES III 30 31 TO...

Page 4: ...tly by the final user The liability of Roxell ends in case the end user changes or adapts the installation himself 5 PERSONNEL QUALIFICATIONS USER The person who uses a function or operation of a product for their work or who works on the product The user must be able to read the instructions for use and fully understand them The user has knowledge of the functioning and construction of the in sta...

Page 5: ...sal charge for the return and recycling Small products and small quantities can be processed by the local collection agencies 2 In other countries outside the European Union If you want to dispose of this product contact the local authorities for information concerning the correct disposal procedure 8 THE LEVEL OF NOISE EMISSION The noise level of the installation in operation does not exceed 70dB...

Page 6: ...VITOO IN LINE TABLE OF CONTENTS ROXELL 008 3510 ...

Page 7: ...I 0 PART I INSTRUCTIONS FOR THE USER ...

Page 8: ...ROXELL 008 2111 VITOO IN LINE INSTRUCTIONS FOR THE USER I 1 ...

Page 9: ...ide and strictly follow instructions Contact a technically trained person An auger under tension can cause very serious injuries when released 7 Regularly check the elbow trough and or tube connections Tighten if necessary 8 Ensure that the hopper cover grill or cover on the 100 kg hopper closes properly 9 Regularly check that the control unit pan and or the motor handy box are properly closed IMP...

Page 10: ...0 350 400 3 4 5 6 7 8 9 10 11 12 13 14 STANDREGELRING INHOUD gram s g 680 gr dm AMOUNT OF FEED IN THE SUPPORT CONE ACCORDING TO THE POSITION OF THE FEED LEVEL RING The amount can differ depending on type of feed Contents of the Vitoo pan Position of the feed level ring Contents grams specific weight 680g dm 3 FIGURE 1 FIGURE 2 FIGURE 3 Pan content level 3 Pan content level 14 ...

Page 11: ...ystem as soon as the time clock is activated The position of the control pan the last but two pans guar antees that all pans and tubes before the control pan are filled with feed The line fills the control pan The sensor detects feed and the system stops The birds eat from the control pan and the feed sinks beneath the sensor The line restarts after 30 seconds FIGURE 5 1 The feed sinks beneath the...

Page 12: ...se the amount of feed remaining in the tubes is the same after each feeding the birds get the same amount of feed at each meal Make sure that the control pan is the last but two pans on the feeder line When the system operates correctly and when there are enough birds eating from the control pan you do not have to adjust anything The system adjusts itself Depending on the composition of the feed i...

Page 13: ...prevents that the feeder line runs empty and it guarantees simultaneous filling of all pans with the same amount of feed If not enough feed falls into the pans at the beginning of the feeder line loosen the tube clamps of the feed intake boot the connec tor and the first 3 tubes rotate these 3 tubes so that the holes are more down tighten all tube clamps again make sure that all pans and the feed ...

Page 14: ... litter and any dirt D FEED RESTRICTION In broiler breeder rearing feed restriction is often split into two periods moderate and severe restriction a Moderately restricted birds are not extremelyhungry and their eating speed is limited The control panel is programmed as follows Set the starting time of the feeding cycle on the time clock e g 7 30 Important activate enough tabs on the time clock in...

Page 15: ...p the system completely to remove the birds and the manure from the house NEVER STAY UNDERNEATH WHEN LOWERING OR WINCHING UP THE LINES STOP IMMEDIATELY AT THE SLIGHTEST HITCH If you use heavy objects or machines when emptying the house you must avoid any damage to the system Winch upthe linestoa working heightof about1m for easy cleaning To remove the pan release the grill from the pan at the 5 cl...

Page 16: ... cables Make sure that all lines are perfectly level Motors must hang at the same height ELECTRICAL PART STARTING UP AND OPERATION The central control panel several models for Kixoo operates the whole system It is built according to the system to be installed Example To distribute the total amount of feed in one automatic cycle you program enough time on the time clock e g 2 hours from the start I...

Page 17: ...e after cleaning X Check connection of cable X Check connection of pulleys X Check suspension of tubes and motors X Keep suspension cord cable in tension X 5 Poultry perch cable above the tubes elbows Check cable X 6 Pans Check possible damages of pans X 7 Sensors switches Check operation of safety switch or sensor X Check electrical wiring X 8 Control pan Remove the pan and clean the inside tube ...

Page 18: ...Auger stalls Anchor bearing worn out or broken Replace bearing Gently slide auger back intothe tubes Don t letit jumpback your fingeror the bearingcould be damaged Auger not enough stretched Shorten the auger Object blocks the auger Remove the object 5 Tubes boot wear rap idly much noise when system runs Auger kinked or bent at the wear point Auger end overlaps the anchor end Makesurenottokinkthea...

Page 19: ...ltage 24 VDC 20 Motor Current Stand by 20 mA Motor Current OPEN CLOSE 150 mA Motor Current Alarm 400 mA Relais output 24VDC 100 mA Max Cable Length 200 M Min Cable Section 0 5mm2 max 100 M Min Cable Section 0 75mm2 max 200 M Remark After interruption of voltage in OPEN position one don t look for 15 sec the input so the OPEN position re tains THE AUTOMATIC OUTLET STARTS AUTOMATICALLY NEVER PUT YOU...

Page 20: ...t activation time tabs longer than the time to finish the meal Set the counter AT 999999 SETTING DURING THE REARING AD LIBITUM PERIOD SETTING RESTRICTION PERIOD 3 12 9 6 0 1 Feed windows open Feed windows closed Regularly fill all pans manually M M A 0 0 1 6 9 12 3 Stop the lines as soon as all pans have been filled Do not let the system run too long Set the counter at the required feed amount 1 1...

Page 21: ...12mm Poultry perch system Suspension height of the pan 1 Ad lib 3 à 8 3 à 6 Meal Pellets crumbles off into the litter feed windows open 2 off 1 cm above the litter feed windows closed 1cm 3 on 4 Mild restriction 5 off Back of the birds edge of eating opening 6 7 Severe restriction on off 18 19 on 20 21 off OPERATOR S GUIDE 0511 00804385 In Line ...

Page 22: ...erning the p jn 2006 42 EG Bijlag Directive 2006 42 EC kuikenouderdieren ders EG Elektromagnetisc 49 1993 A1 2008 E t de machine waarin achinerichtlijn is verk nen omkleed verzoek achine door te geven de intellectueel let 108 EC Electromagn 1993 A1 2008 EN y into which it is to ions of the Machin uest of the national mpleted machinery T ation is provided does partly completed ge II 1 B C Annex che...

Page 23: ...lijn 2004 108 EG Elektromagnetische Compatibiliteit de geharmoniseerde Europese Normen EN ISO 13857 EN 349 1993 A1 2008 EN ISO 12100 2010 gemotoriseerd EN 60204 1 2006 Deze verklaring betreft uitsluitend de machine in de toestand waarin zij in de handel is gebracht met uitsluiting van de later door de eindgebruiker toegevoegde componenten en of verrichte bewerkingen NL Relating to this declaration...

Page 24: ......

Page 25: ... 125 EC the European standard IEC 60034 for the environmentally friendly design of elec tronic motors which exceed 0 75 kW IE2 because Roxell feeding and drinking systems are made to function at an ambient temperature above 40 C 2 COMMUNICATION For all communication concerning parts spare parts refer to the appropriate part number not part name ...

Page 26: ...ROXELL 008 3510 VITOO IN LINE COMPONENTS II 2 GENERAL LAY OUT ...

Page 27: ...I 8 11 SPRING 00400077 12 POWER UNIT SEVERAL II 5 13 CONTROL PAN VITOO IN LINE 00802975 II 15 Key Description Number Page 14 CUT OFF SWITCH SEVERAL II 25 15 TEL DROP TUBE D 100 1m 07400153 II 9 16 FEED INTAKE BOOT POULTRY 00106500 II 10 16 POULTRY INTAKE BOOT WITH SENSOR OPTION 00106526 II 11 17 TUBE CLAMP ASS4Y DIA 45MM 00102921 II 8 18 AUGER 00200873 19 POULTRY PERCH GUARD 00105692 20 CABLE DIA ...

Page 28: ...ROXELL 008 0512 VITOO IN LINE COMPONENTS II 4 OPTION CONTROL PANEL FOR CENTRAL WINCH USED IN COMBINATION WITH SINGLE PHASE MOTORS ALWAYS PROVIDE A SOLID EARTHING ...

Page 29: ...207 1 BOX WITH HOLES 3 LINES 15002215 1 BOX WITH HOLES 4 LINES 15002223 1 BOX WITH HOLES 5 LINES 15002231 1 BOX WITH HOLES 6 LINES 15002249 1 5 MINICLAMP MBK 10PCS 11005337 6 10 14 18 22 26 6 END CLAMP 9208 S15 WZ552275530 15002322 3 4 5 6 7 8 7 MOUNTING RAIL 90MM 11005329 1 1 1 1 1 1 8 SCREW M4X8 DIN 84 4 8 20100665 2 2 2 2 2 2 9 NUT M4 20100681 2 2 2 2 2 2 10 CABLE RING NUT PG 11 10103083 2 3 4 ...

Page 30: ...0 1 17 BOLT M8X160 DIN 931 GALVANIZED 10106128 6 18 CABLE RING PG 13 5 10100642 1 19 MOUNTING PLATE 10107456 2 20 SPACING TUBE Ø33 7X3 25X27 10110161 1 21 NUT M8 DIN 934 20200028 4 22 CONNECTION DIAGRAM WINCH MOTOR NOT SHOWN 10106334 1 23 BOLT M8X30 DIN 933 8 8 20100244 4 24 LOCKWASHER M8 DIN 127B 20108908 4 HARDWARE KIT 10106169 1 MOTOR FOR CENTRAL WINCH MOTOR OPERATED System WINCH Gearbox W O F ...

Page 31: ...100756 Key Nam e Part Nr 12 SUSPENSION HOOK M6X60 05000302 13 SUSPENSION PLATE 00103069 14 SELF DRILLING SCREW 6 3X25 00103077 16 CABLE Ø2 5MM 3 32 00600205 17 SUSPENSION CORD 00100610 18 CADDY CLIPS TYPE 4H58 20104220 19 CHAIN Ø3 5MM 00100750 20 PLUG Ø10 MM NYLON 20102034 21 WALL BRACKET FOR HOPPER 10107878 22 HEXAG WOOD SCREW 6X40 DIN 571 20102026 23 KIT WITH WALL BRACKET FOR HOPPER 00104331 OPT...

Page 32: ... Name Part Nr 2 ANCHOR BRACKET LOW 00102681 3 SPRING 00400077 4 SET SCREW M8X8 00101394 5 CABLECLAMP BODY 00101386 6 CABLEØ1 5MM 1 16 00100149 7 TUBE CLAMP ASSEMBLY Ø45 MM 00102921 8 POULTRY PERCH GUARD 00105692 9 AUGER 00200873 10 TUBE 3 05M W 1 TRIANGULAR HOLE 00102475 TUBE 3 05M W 2 TRIANGULAR HOLES 00102467 TUBE 3 05M W 3 TRIANGULAR HOLES 00102459 TUBE 3 05M 1 TRIANGULAR HOLE 2M 00202481 TUBE ...

Page 33: ...ER 13107974 2 4 LOCKNUT M6 DIN 985 20100400 4 5 BOLT M6X16 DIN 933 8 8 20100178 4 5 2 3 4 6 1 5 THUMPER KIT FOR DOUBLE INTAKE BOOT OPTION 00106765 Ke y Nam e Part Nr Qt 1 THUMPER BODY POULTRY 10111805 2 2 THUMPER STOP 13107982 2 3 THUMPER HOLDER 13107974 2 4 BOLT M6X16 DIN 933 8 8 20100178 2 5 LOCKNUT M6 DIN 985 20100400 2 6 THUMPER BODY POULTRY 10107548 2 TELESCOPICAL DROP TUBE Ø 100 1m 07400153 ...

Page 34: ...934 20100152 2 5 BOLT M5X10 DIN 933 20100111 2 6 ANCHOR BEARING ASS Y 10111441 1 7 DECAL HANDS WARNING 13106596 1 FEED INTAKE BOOT 00106500 3 5 1 6 4 7 2 TUBE 44 5 mm BOOT COVER KIT 00202218 Key Name Part Nr Qt 1 S HOOK 05000013 3 2 EYEBOLT M6X20 20100772 2 3 NUT M6 DIN 934 20100210 4 4 HOSE CLAMP Ø80 100MM 03200250 2 5 HARDWARE KIT FOR BOOT ASS Y 10202091 1 6 BOOT COVER 10201788 1 ...

Page 35: ...10111714 1 7 SENSOR VC12RT230106821 S3 D5 03103678 1 8 WASHER 4 3X9X0 8 20100566 4 9 NUT M5 DIN 934 20100152 2 10 SENSOR HOLDER 13000443 2 11 HANDY BOX OBO A8 15000037 1 12 CABLERING PG 9 15001472 2 13 CLAMP STROKE 47 40 6E 5 13303086 1 14 LOCKNUT M6 DIN 985 A2 20101960 4 15 BOLT M6X12 DIN 933 A2 20103883 4 16 CABLE RING HOLDER 2xPG9 15010119 1 17 NUT M4 20100681 4 18 PARCKER SCREW 8X1 2 20100525 ...

Page 36: ...008 0512 VITOO IN LINE COMPONENTS II 12 OPTION DOUBLE FEED INTAKE BOOT 00106518 1 3 2 2 Key Name Part Nr Qt 1 DOUBLE BOOT WELDMENT 10106029 1 2 ANCHOR BEARING ASS Y 10111441 2 3 DECAL HANDS WARNING 13106596 2 ...

Page 37: ...G 9 15001472 2 7 CLAMPSTROKE 47 40 6E 5 13303086 1 8 BOLT M6X12 DIN 933 A2 20103883 4 9 CABLERING HOLDER 2xPG9 15010119 1 10 LOCKNUT M6 DIN 985 A2 20101960 4 11 DECAL HANDS WARNING 13106596 1 12 PARCKER SCREW 8X1 2 20100525 2 13 SENSOR VC12RT230106821 S3 D5 3103678 1 14 ANCHOR BEARING ASS Y 10111441 2 15 NUT M4 20100681 4 16 CABLEGUARD LG 220MM 13109145 1 DOUBLE POULTRY INTAKE BOOT W SENSOR OPTION...

Page 38: ...R On Demand CABLE RING On Demand System In Line Systems Gearbox W O F Coupling 10103539 Ratio 5 1 Output speed 560 Construction size 71 Motor speed 50Hz RPM 3000 Motor speed 60Hz RPM 3600 Feed capacity kg 3x230 400V 50Hz 00202226 Motor 10204188 0 55kW 3x200 346V 50Hz 00201061 Motor 10203032 0 55kW 1x230V 50Hz 00202234 Motor 10205185 0 75kW 3x220 380V 60Hz 09910522 Motor 19911916 0 66kW 3x200 346V ...

Page 39: ...INDEXING GAUGE 00200097 15 14 4 7 6 9 3 8 5 1 2 12 13 10 11 9 Key Name Part Nr Qt 1 INDEXING DECAL PLATE 10205797 1 2 INDEXING DECAL 10206050 1 3 SPRING Ø12 5X71XØ2 10205805 1 4 POINTER ASS Y 10202505 1 5 GRIP UPPER HALF 10205763 1 6 GRIP LOWER HALF 10205789 1 7 BOLT M6X30 DIN 933 8 8 20100194 2 8 BOLT M6X35 DIN 931 20102307 1 9 LOCKNUT M6 DIN 985 20100400 2 10 BOLT M6X12 DIN 933 8 8 20100160 2 11...

Page 40: ... FEEDER PAN 00806000 2 ADJUSTER RING 00801886 3 CONES ASS Y 00802207 4 VITOO GRILL 00800680 5 ANTI SWING CLAMP 00203208 6 TOP SUPPORT 00800565 7 SHUT OFF SLIDE KIXoo 00800086 8 SHUT OFF SHELL 00105262 10 SQUARE NECK BOLT M6X16 DIN603 4 6 20101937 11 HEX NUT WITH FLANGE M6 DIN 6923 20104105 OPTION ...

Page 41: ...SCREW LINK Ø3 5 10203156 2 SPRING TYPE WEIGHER 100 KG 00201020 Key Name Part Nr Qt 1 WEIGHER 100KG 10202992 2 2 SCREW LINK Ø3 5 10203156 2 SMALL WEIGHER 200 KG 00201244 Key Name Part Nr Qt 1 WEIGHER 200 KG 10203255 1 2 SCREW LINK Ø3 5 10203156 1 Key Name Part Nr Qt 1 PROXIMITY SWITCH E2E X8MD1 24V 15006232 2 2 ADJUSTING ARROW 200KG 10203479 2 3 SCREW M4X10 DIN 84 4 8 20100806 2 4 SENSOR ACTUATOR P...

Page 42: ...ET 10800043 1 6 PARCKER SCREW 4 2X9 5 DIN 7981 20102745 6 7 SCREW M5X12 DIN 84 4 8 20101135 2 8 NUT M5 DIN 934 20100152 2 9 CONES ASS Y CTRL PAN 00803015 1 10 TOPSUPPORT 00800565 1 11 CLAMPSTROKE27 20 6E 3 10103109 1 12 CABLE RING HOLDER 2xPG9 15010119 1 13 CABLE RING PG 9 15001472 1 14 HANDY BOX OBO A8 15000037 1 15 ROXELL DECAL 42X10 13600598 1 16 DECAL FOR CONTROL PAN IN LINE 10800134 1 17 VITO...

Page 43: ... 20100459 2 9 BOLT M6X10 DIN 933 8 8 20100160 8 10 LOCKNUT M6 DIN 985 20100400 4 11 WASHER Ø34X20X3 DIN 126 20100483 1 12 CABLE CLAMPBODY 00101386 3 13 SET SCREW M8X8 00101394 3 14 DRIVE BLOCK 10100782 1 15 S HOOK 05000013 2 16 CHAIN Ø2 5 LG 149MM 10107449 1 17 BOLT M6X35 DIN 931 20102307 1 18 SCREW LINK Ø3 5 10203156 1 19 SQUARE NECK BOLT M6X16 DIN603 4 6 20101937 2 20 HEX NUT WITH FLANGE M6 DIN ...

Page 44: ...ROXELL 008 0512 VITOO IN LINE COMPONENTS II 20 BAG HOPPER PARTS ...

Page 45: ...ARE SUSPENSION 00702951 1 14 HARDWAREKIT 10701373 1 15 SCREEN 10701365 1 16 CHAINØ3 5 LG 400 10701142 4 17 S HOOK 05000013 8 18 ASSEMBLY KITFORFEEDSCREEN 00703041 1 OPTION BAG HOPPER PARTS INTERMEDIATE PIECE FOR 1 INTAKE BOOT 00704346 Key Name Part Nr Qt 1 SIDE PLATE INTERMEDIATE PIECE 10703106 4 2 TRANSFER ASSEMBLY 00702910 1 5 FASTENER 30 1056 MSZN 10201697 1 6 FASTENING HOOK 10102200 1 7 SCREW ...

Page 46: ...4X10 DIN 84 4 8 20100806 8 3 TUBE SUPPORT ASS Y 10102390 1 11 NUT M4 20100681 8 4 SCREW LINK Ø3 5 10203156 1 12 FASTENER 30 1056 MSZN 10201697 1 5 HOPPER HOOK 10105393 1 13 FASTENING HOOK 10202200 1 6 NUT M6 DIN 934 20100210 34 14 HOPPER COVER GRILL 10103075 1 7 HANGER 10102291 1 18 SPRING COTTER Ø2 20100749 1 8 BOLT M6X12 DIN 933 8 8 20100160 34 HARDWARE KIT 10102341 1 STRAINER FOR 100KG HOPPER 0...

Page 47: ...0160 12 HALF COVER FOR 100KG HOPPER 10102267 Key Name Part Nr Qt 1 SWITCH MOUNTING PLATE 10701324 1 2 PARCKER SCREW 4 2X16 DIN 7981 20102331 2 3 BOLT M5X20 DIN 933 8 8 20100137 4 4 NUT M5 DIN 934 20100152 4 1 2 3 4 ASSEMBLY KIT FOR SWITCH ASSEMBLY 00703025 1 2 OPTION AUGER INJECTOR KIT 09701905 Key Name Part Nr Qt 1 AUGER INJECTOR Ø35 1X50 8 19700749 1 2 AUGER INJECTOR INLET 19700673 1 ...

Page 48: ...UPPORT 10203107 1 1 4 PARCKER SCREW 4 2X9 5 DIN 7981 20102745 2 1 5 MINIMUM SWITCH SHIELD 10203115 1 1 6 ADHESIVETAPE19X0 23 2SIDE 30800726 2 1 7 PARKER SCREW 4 2X19 DIN 7981 20104535 2 2 HANDY BOX OBO A8 15000037 1 3 SCREW M5X12 DIN 84 4 8 20101135 2 4 NUT M5 DIN 934 20100152 2 5 CABLERING PG 9 15001472 2 6 CABLERING HOLDER 2xPG9 15010119 1 7 CLAMPSTROKE27 20 6E 3 10103109 1 8 SWITCH CORD GUARD 1...

Page 49: ...RING NUT PG 13 5 10102960 3 CUT OFF SWITCHES USED FOR MOTOR RATING SUPPLY VOLTAGE 50Hz 60Hz 3 PH 200 240V 3 PH 380 415V 1 PH 240V 0 55KW 3000RPM 0 66KW 3600RPM 05000658 05000609 05000674 0 75KW 3000RPM THERMIC PROTECTION WHERE USED CUT OFF SWITCH 05000609 05000658 05000674 THERM PROTECT 15009400 15009418 15009434 TELEMECAN REF LRD 06QT LRD 07QT LRD 10QT STRENGTH OF CURRENT 1 1 6A 1 6 2 5A 4 6A ...

Page 50: ...5 A2 20102315 4 5 BEARING RING Ø56 14915029 2 16 HEAD SCREW M4X12 DIN7985Z A4 70 20109567 2 6 MOTOR SET F AUTOMATIC OUTLET I 04906715 1 17 NUT M4 DIN 934 A2 20102646 2 7 GEARWHEEL 2M 20T 20PA 14905459 1 18 CLAMP STROKE 6E 4 10110799 1 8 SPRING Ø5x20 2 14905624 2 19 CLAMP STROKE 27 20 6E 3 10103109 1 9 CLOSING PLATE Ø56 1 5MM 14905673 2 20 CONNECTING SCHEME NEW OUTLET 14905772 1 10 HOUSING AUTO OUT...

Page 51: ... A2 20102315 4 5 BEARING RING Ø75 14915037 2 16 HEAD SCREW M4X12 DIN7985Z A4 70 20109567 2 6 MOTOR SET F AUTOMATIC OUTLET I 04906715 1 17 NUT M4 DIN 934 A2 20102646 2 7 GEARWHEEL 2M 20T 20PA 14905459 1 18 CLAMP STROKE 6E 4 10110799 1 8 SPRING Ø5x20 2 14905624 2 19 CLAMP STROKE 27 20 6E 3 10103109 1 9 CLOSING PLATE Ø90 1 0MM 14905681 2 20 CONNECTING SCHEME NEW OUTLET 14905772 1 10 HOUSING AUTO OUTL...

Page 52: ...5 4 5 BEARING RING Ø89MM 14914964 2 16 HEAD SCREW M4X12 DIN7985Z A4 70 20109567 2 6 MOTOR SET F AUTOMATIC OUTLET I 04906715 1 17 NUT M4 DIN 934 A2 20102646 2 7 GEARWHEEL 2M 20T 20PA 14905459 1 18 CLAMP STROKE 6E 4 10110799 1 8 SPRING Ø5x20 2 14905624 2 19 CLAMP STROKE 27 20 6E 3 10103109 1 9 CLOSING PLATE Ø90 1 0MM 14905681 2 20 CONNECTING SCHEME NEW OUTLET 14905772 1 10 HOUSING AUTO OUTLET Ø89 14...

Page 53: ...PART III INSTALLATION INSTRUCTIONS ...

Page 54: ...ROXELL 008 4403 VITOO IN LINE INSTALLATION INSTRUCTIONS NOTES ...

Page 55: ...and the SUSPENSION POINTS Firmly tighten ALL CABLE CLAMPS WINCH UP THE FEEDER LINES THREE TIMES and lower them again full course NEVER STAND UNDERNEATH THE SYSTEM when doing this Winching up and lowering must proceed WITHOUT ANY HITCH 4 At the FIRST START UP make sure that if the auger HITCHES or BLOCKS you can IMMEDIATELY SWITCH OFF the system with the main switch on the control panel GENERAL SAF...

Page 56: ......

Page 57: ... MACHINE 5 SCREW DRIVER WITH BATTERY SLOT CROSS NUT TIGHTENER 6 SET OF HEX WRENCHES 7 SET OF FLAT OPEN END WRENCHES AND RING WRENCHES 6 22MM 8 CABLE CUTTING PLIERS 9 SET OF DRILLS METAL 3 13 CONCRETE 10 GRINDING MACHINE 11 SET OF SOCKET WRENCHES W RATCHET EXTENSION 15 HOLE SAW HOLDER 09700071 12 DRIVER FOR SCREW HOOKS DIA 6MM 09700220 3 MULTIGRIP PLIERS 20 ELECTRICAL HEATED KNIFE OP TIONAL 13 SOCK...

Page 58: ...ROXELL 008 2111 VITOO IN LINE INSTALLATION INSTRUCTIONS III 4 GENERAL LAY OUT ...

Page 59: ...E 3 05M W 3 TRIANG HOLES 00102459 TUBE 3 05M W 4 TRIANG HOLES 00102442 10 CABLE F POULTRY PERCH GUARD 01001254 11 SPRING 00400077 12 POWER UNIT SEVERAL 13 CONTROL PAN VITOO IN LINE 00802975 14 CUT OFF SWITCH SEVERAL 15 TEL DROP TUBE D 100 1m 07400153 16 FEED INTAKE BOOT POULTRY 00106500 16 POULTRY INTAKE BOOT WITH SENSOR OPTION 00106526 17 TUBE CLAMP ASS4Y DIA 45MM 00102921 18 AUGER 00200873 19 PO...

Page 60: ...be able tocontainthe dailyrationperline UseFlex Auger 90 w power unit 0 75KW to fill the hoppers Use automatic outlets to distribute the feed evenly over the hoppers Numberofautomaticoutlets numberoflinesminusone Thedistributionoffeedportionstothedifferenthoppersiscontrolled by a central control panel Capacity 1400kg h per line FIGURE 1 Capacity 700kg h per line FIGURE 2 Frontal fillpoint ...

Page 61: ... 4 Frontal fillpoint CDS Nr of feeder lines Fillpoint frontal Fillpoint central Capacity CDS 90 3 350kg h 1 CDS90 CDS90 Capacity CDS 125 4 500kg h 2 CDS90 CDS90 Capacity line Fillpoint frontal 700kg h 3 CDS90 CDS125 Fillpoint frontal 700kg h Fillpont central 1400kg h 4 CDS90 Fillpont central 1400kg h Capacity mechanical weigher 6000kg h 5 CDS125 Capacity mechanical weigher 6000kg h Capacity mechan...

Page 62: ...label plate and motor connection with local voltage ELECTRICAL WIRING DIAGRAM SEALED PARTS IN CONTROL PANELS MUST UNDER NO CONDITION WHATSOEVER BE UN SEALED ONLY THE CONNECTION DIAGRAM IS SHOWN IN THE ASSEMBLY GUIDE WIRING DIAGRAMS ARE ALWAYS SUPPLIED WITH THE CONTROL PANELS FIGURE 5 FA II FA I 1 2 2 9 3 3 4 5 6 3x380V N 3x415V N 3x400V N IEC 38 3x200V 3x220V 3x230V IEC 38 3x240V Control pan 7 Cut...

Page 63: ...nits 3x2 5 2 5 4 Cable max sensor weigher 4x1 5 safety switch FA II 2x1 5 5 Cable impulse switch weigher 2x0 75 0 75 6 Cable safety switch Flex Auger I 2x1 5 7 Cable sensor control pan 2x1 5 8 Cable mix switch hopper 2x1 5 safety switch 9 Cable max sensor Flex Auger 4x1 5 10 Cable min sensor weigher 4x1 5 FIGURE 7 Central control panel Weigher Drive unit Bin FA II FA I 1 2 2 3 3 3 4 5 6 7 3x380V N...

Page 64: ... drive units 3x2 5 2 5 4 Cable max sensor weigher 4x1 5 safety switch FA II 2x1 5 5 Cable impulse switch weigher 2x0 75 0 75 6 Cable safety switch Flex Auger I 2x1 5 7 Cable sensor control pan 2x1 5 8 Cable mix switch hopper 2x1 5 safety switch 9 Cable max sensor Flex Auger 4x1 5 10 Cable min sensor weigher 4x1 5 10 Centralcontrolpanel Drive unit Drive unit Weigher Bin 3x380V N 3x415V N 3x400V N I...

Page 65: ...SULT THE TECHNICAL ADVISOR OF THE HATCHERY FIGURE 9 77cm 44 cm 20 cm 35 cm DIMENSIONS BIRD PAN 20 cm 60 cm Drinking lines not less than 50cm and not more than 60cm off the laying nests Wall or laying nest Drinker line FIGURE 10 DIMENSIONS BIRD PAN 35 20 40 117 Distance between feeder line and drinking line FIGURE 11 cm cm cm cm ...

Page 66: ...NE 25KG FIGURE 12 WEIGHT POWER UNIT RESULTING FORCE 28 3KG RESULTING FORCE 35 3KG IMPORTANT IF THERE IS A LAYER OF INSULATION FIRST INSTALL THE NECESSARY REINFORCEMENTS FIGURE 13 SUSPENSION COMPONENTS IN A METAL GIRDER Useadrillingmachinewithourspecialdriverforscrew hooks See page 3 FIGURE 14 IN A WOODEN BEAM Drill a small hole in HARD WOOD This will prevent screw hooks from breaking off 90mm WOOD...

Page 67: ...01527 SMALL PULLEY WITH METAL HOOK 00102368 CENTRAL WINCH HAND OPERATED 05000872 SCREW HOOK 90MM 00600205 CABLE 3 32 00100420 SINGLE EYE PULLEY SUSPEND THE CONTROL UNIT AT LEAST 3M FROM THE HOUSE END WALL Central winch Alternatives see page 12 Fix the suspension points well aligned every 3m Hook openings point away from the central winch FIGURE 22 PROCEDURE First determine the position of the feed...

Page 68: ...m Cut here Start suspension from the central winch Proceed to both ends until the preparation of the suspension is finished 1 FIGURE 25 You will not get any differences in level along the line as long as you respect the distances at the first two cable attachments Cable Feeder line 25cm 15cm 25cm 25cm 25cm 15cm 15cm 15cm 0cm 0cm If lifting height is more than3m you caninstall thecentral winchsomew...

Page 69: ...Y FIGURE 27 Roxellsuppliesthehandoperatedwinchwithoutmount ing plate and bolts nuts Fix the winch directly to a SOLID CEILING If you want to use a mounting plate see drawing You can install plate winch in any direction 71 2 33 4 HAND OPERATED CENTRAL WINCH CORRECT Fix the winch to the plate with bolts and locknuts Fixthisplatetotheceilingsbeforetheinsulation Payattentiontothecorrectdirection FIGUR...

Page 70: ...hat windings touch each other Always fix the main calble with two cable clamps Stretch the main cable by using counterweights e g power units A B Set screw Recess in the drum Now you can start the complete suspension of the system Start at the end of the circuit Hang the roll of cable in a support to prevent torsion when unrolling the cable Pull the cable through the first pulley Unroll the cable ...

Page 71: ...ROXELL 008 4404 VITOO IN LINE INSTALLATION INSTRUCTIONS III 17 SINGLE DIVERSION OVER 86M SINGLE DIVERSION FIGURE 30 FIGURE 31 Bottom view Required cable length 4 x height ...

Page 72: ...ION INSTRUCTIONS III 18 TO INSTALL THE CIRCUIT 00806000 00800680 00802207 00801886 FIGURE 32 The assembly time of the pan including fastening the pan at the tubes is about 8 to 16 pans per hour per operator 1 2 3 ORGANIZATION ASSEMBLY PLACE ...

Page 73: ...ow position 6 at the entry of the screw thread of the grill TO INSTALL THE FEEDER PANS Turn the adjuster ring into the grill 1 FIGURE 33 Turn each adjuster ring to the desired position depending on the house length kind of feed breed age of animals See also figures NO TAG 4 pages NO TAG I 7 Putinposition10ifyoucannotdeterminethecorrectposition Turn the ring 1 tour until the click begins to work CL...

Page 74: ...ROXELL 008 3911 VITOO IN LINE INSTALLATION INSTRUCTIONS III 20 Push ATTENTION CHECK THAT ALL KLIKS ARE FIXED WELL PLANK 250 120 20 CLICK CLICK Push FIGURE 35 FIGURE 36 2 ...

Page 75: ...STALLATION INSTRUCTIONS III 21 Put the hinge of the pan into the hinge of the grill by a turning movement Turn the pan into the grill and take care that every 5 clicks are fixed well CLICK CLICK 2 CLICK FIGURE 37 FIGURE 38 CLICK CLICK ...

Page 76: ...ROXELL 008 0510 VITOO IN LINE INSTALLATION INSTRUCTIONS III 22 TO INSTALL THE PANS ON TUBES Takecarethatallhingejointsareonthesamesideinrelationtotheexpandedendof thetube FIGURE 39 ...

Page 77: ...ELL 008 2008 VITOO IN LINE INSTALLATION INSTRUCTIONS III 23 ASSEMBLY TOP SUPPORT FIGURE 41 FIGURE 42 FIGURE 43 Put shut off shell underneath the drop hole in the tube OPTIONAL TO INSTALL THE SHUT OFF SHELL ...

Page 78: ... socket of the next tube ATTENTION All holes pointing straight downwards Welding seams upside Make a row at the spot where you will suspend the tubes Expanded end TO INSTALL THE INTAKE BOOT FIGURE 44 FIGURE 45 FEEDER LINE SUSPENSION FIGURE 46 Start suspension from the central winch Proceed to both ends until the preparation of the suspension is finished 1 2 5 2 3 3 4 4 5 6 Fix the suspension cable...

Page 79: ...E INSTALLATION INSTRUCTIONS III 25 TO INSTALL THE CONTROL PAN FIGURE 48 1 2 3 FIGURE 49 Tighten the clamp with the supplied bolts and nuts FIGURE 50 TO SUSPEND THE POWER UNIT Main cable FIGURE 51 Screw link Cable clamp NR 5 S hook ...

Page 80: ...URE 52 Install hopper cover lock Use drawing page II 19 as an assembly guideline After suspending the hopper fix it to the feed intake boot with a clamp hook and spring cotter HEIGHT ADJUSTMENT OF THE 100KG HOPPER Pull chain backwards 1 2 1 2 winch up or descend Disengage the chain It is locked while dropping into the slot the hopper to the desired height Decal in front 3 3 Pull the chain through ...

Page 81: ...AMP FAILURE ORANGE YELLOW SIGNAL LAMP END OF CYCLE ELECTRICAL SYMBOLS K CONTACT Kh RELAY R AUXILIARY RELAY MOTOR TIME RELAY W IMPULSE CONTACT OFF DELAY CONTACT OVERLOAD RELAY LEVEL OR END SWITCH TIME CLOCK COUNTER ON DELAY CONTACT ON OFF SWITCH PUSH BUTTON ADJUSTABLE TIME RELAY W O CONTACT MAIN SWITCH FUSES FIGURE 55 ...

Page 82: ...STALLATION INSTRUCTIONS III 28 3X200V 3X230V IEC38 1 2 3 X 3x1 5mm2 ELECTRICAL CONNECTION OF THE WINCH MOTOR 3 PHASE FIGURE 56 3X400V IEC38 FUSE TO BE INSTALLED BY CUSTOMER Motor winch Motor winch Motor winch Motor winch Current Lead ...

Page 83: ...STALLATION INSTRUCTIONS III 28 3X200V 3X230V IEC38 1 2 3 X 3x1 5mm2 ELECTRICAL CONNECTION OF THE WINCH MOTOR 3 PHASE FIGURE 56 3X400V IEC38 FUSE TO BE INSTALLED BY CUSTOMER Motor winch Motor winch Motor winch Motor winch Current Lead ...

Page 84: ...13 14 14 15 15 16 16 17 17 18 18 19 19 22 11 11 12 12 13 13 14 14 15 15 16 16 17 17 18 18 19 19 20 23 12 12 12 13 13 14 14 15 15 16 16 17 17 18 18 19 19 20 20 24 12 12 13 13 14 14 15 15 16 16 17 17 18 18 19 19 20 20 21 25 13 13 13 14 14 15 15 16 16 17 17 18 18 19 19 20 20 21 21 26 13 13 14 14 15 15 16 16 17 17 18 18 19 19 20 20 21 21 22 27 14 14 14 15 15 16 16 17 17 18 18 19 19 20 20 21 21 22 22 2...

Page 85: ...ROXELL 008 0510 VITOO IN LINE INSTALLATION INSTRUCTIONS III 31 FIGURE 58 NUMBER OF TUBES Tube no INDEXING TABLE FOR TUBES WITH 3 PANS 10206100 ...

Page 86: ...ROXELL 008 0510 VITOO IN LINE INSTALLATION INSTRUCTIONS III 32 FIGURE 59 INDEXING TABLE FOR TUBES ALTERNATELY 3 4 PANS TUBE AND 4 PANS TUBE Tube no NUMBER OF TUBES 10206118 ...

Page 87: ...e indexing chart You will find a series of cipher and letter combinations which correspond to the decal on the indexing gauge In the chart column which corresponds to the length i e the number of tubes of the line you will find the indexing positions tube by tube No 1 starts at the 100 kg hopper 5 Turn the tube until the air bubble in the level glass gets ex actly between the 2 dashes 6 Turn the t...

Page 88: ...ans back into horizontal position when needed SOME PRACTICAL TIPS Walk along the lines during the first feedings to see whether no irregularities have occurred in the indexing Parts of the line which get more or less feed Due to diversity in the kinds of feed it is possible that in the front of at the back of the feeder line too much or too little feed accumulates because of the position of the fe...

Page 89: ... from the feed intake boot One person Gradually unrolls the auger while a second person gives short pushes MAX 40cm to avoid bend ing and kinking to slide the auger into the tube 4M Remove the anchor from the feed intake boot FIGURE 69 OPTION USE OF THE AUGER INJECTOR KIT SEE PAGE III 44 Pull the auger until it stretches then let it relax Mark the auger at the edge of the feed intake boot FIGURE 7...

Page 90: ...tiltheauger touchesthe anchor end FIGURE 70 FIGURE 71 Cut the auger with a hacksaw or grinding machine Firmlytighten theset screwin themiddle of the anchor so it will expand and clamp the auger Now put a pliers past this mark NM Let the auger slide back into the tube until the pliers rest against the feed in take boot Slide the auger slowly back into the tube Reinstall the bearing holder and fix w...

Page 91: ...008 2008 VITOO IN LINE INSTALLATION INSTRUCTIONS III 37 TO INSTALL THE THUMPER OPTION DO NOT USE THIS THUMPER WITH A DOUBLE FEED INTAKE BOOT FIGURE 74 Perforate the prepunched holes FIGURE 75 FIGURE 76 SECTION ...

Page 92: ... INSTALLATION INSTRUCTIONS III 38 TO INSTALL THE ANTI SWINGING CLAMP AFTER INDEXING YOU CAN ALSO FIX THE PANS AFTER INSTALLING AND INDEXING THE SYSTEM FIGURE 77 Tighten the clamp with the supplied bolts and nuts FIGURE 78 FIGURE 79 ...

Page 93: ...k ets FIGURE 81 Fix cable with the clamp supplied Click the cable into the upper cap of each pan up to the next cable connection FIGURE 82 START NEXT TO THE HOPPER Make a double loop around the central notch of the an chor bracket EVERY X FEEDER TUBES See Im 80 FIGURE 83 FIGURE 84 Install a spring in the central notch of the second anchor bracket Firmly tighten the cable Make a loop through the sp...

Page 94: ...cable clamp NEXT TO THE POWER UNIT After all cables for poultry perch have been installed connect the electro charger to the 1 16 cable FIGURE 86 Connect the poultry perch guard by means of a cable clamp Socket Poultry perch guard Earthing Earthing per line Important use only cable for poultry perch ignition cable 1mm2 Screw on cable for poultry perch Cable tie Cable for poultry perch on top Ignit...

Page 95: ...TIONS III 41 TO INSTALL THE TELESCOPICAL TUBE FIGURE 87 Only with cast iron ball Tube clamp ass y FIGURE 88 Tube clamp w S hook S hook Screw link 100Kg hopper Hook for 100kg hopper FIGURE 89 Cut a hole in the cover at any desired location Chain dia 3 5 ...

Page 96: ...N INSTRUCTIONS III 42 TO INSTALL THE AUTOMATIC OUTLET FIGURE 90 Fix the drop to the outlet Front side CLICK CLICK TO UNMOUNT THE AUTOMATIC OUTLET FIGURE 91 1 3 2 Push the drop Push a screw driver between the drop and the outlet Push the drop 4 ...

Page 97: ...he position of the telescopical tube depends upon the weight of feed you want in the hopper Install the tube in such a way that the hopper can hold the predetermined quantity of feed For acontentof 70Kg but 100kgs thehopper must be equipped with a superstructure See page II 20 The automatic outlet is operated electromagnetically by the sensor NO on the small weigher 100Kg above the 100kg hop per T...

Page 98: ...ROXELL 008 3911 VITOO IN LINE INSTALLATION INSTRUCTIONS III 44 FIGURE 95 OPTION TO INSTALL THE AUGER BY MEANS OF THE AUGER INJECTOR ...

Page 99: ...AMP FAILURE ORANGE YELLOW SIGNAL LAMP END OF CYCLE ELECTRICAL SYMBOLS K CONTACT Kh RELAY R AUXILIARY RELAY MOTOR TIME RELAY W IMPULSE CONTACT OFF DELAY CONTACT OVERLOAD RELAY LEVEL OR END SWITCH TIME CLOCK COUNTER ON DELAY CONTACT ON OFF SWITCH PUSH BUTTON ADJUSTABLE TIME RELAY W O CONTACT MAIN SWITCH FUSES FIGURE 96 ...

Page 100: ...NTROL UNIT CONNECT EXTRA START STOP CONDITIONS IN SERIES SUPPLY SENSOR S IF ORDERED Bl Br WIRING DIAGRAM FOR SINGLE PHASE MOTORS Bl Br SW1 LEVEL SWITCH SW2 SAFETY SWITCH ONLY W FA CONTROL UNIT CONNECT EXTRA START STOP CONDITIONS IN SERIES SUPPLY SENSOR S IF ORDERED L1 L2 L3 WIRING DIAGRAM FOR THREE PHASE MOTORS ...

Page 101: ... SINGLE PHASE CONNECT EXTRA START STOP CONDITIONS IN SERIES 1X220V 1X240V NC IEC38 230V SUPPLY SENSO S IF ORDERED 1X200V 2 1 SENSE OF ROTATION OF THE AUGER SEE ARROW ON POWER UNIG ATENTION COMPARE SETTING OF THERMIC PROTECTION WITH DATA ON MOTOR LABEL CONTROL PAN FEEDER PAN From CCP in Line ...

Page 102: ...400V N IEC38 230V 3X220V 3X240V 3X200V 2 1 SUPPLY SENSO S IF ORDERED blue CONNECT EXTRA START STOP CONDITIONS IN SERIES NC 3X400V N IEC38 See instructions included in Carton Cut Off Switch From CCP in Line SENSE OF ROTATION OF THE AUGER SEE ARROW ON POWER UNIT ATENTION COMPARE SETTING OF THERMIC PROTECTION WITH DATA ON MOTOR LABEL BRIDGE BETWEEN L3 AND N ...

Page 103: ...oltage 24 VDC 20 Motor Current Stand by 20 mA Motor Current OPEN CLOSE 150 mA Motor Current Alarm 400 mA Relais output 24VDC 100 mA Max Cable Length 200 M Min Cable Section 0 5mm2 max 100 M Min Cable Section 0 75mm2 max 200 M Remark After interruption of voltage in OPEN position one don t look for 15 sec the input so the OPEN position re tains THE AUTOMATIC OUTLET STARTS AUTOMATICALLY NEVER PUT YO...

Page 104: ...chased from and installed by an authorised Roxell N V distributor or under the supervision of Roxell N V personnel 4 Failures or defects resulting from misuse abuse negligence alterations accident or lack of proper maintenance shall not be covered 5 Any inconvenience loss of time production losses lower results or animal losses or any other consequential damage or loss or any such working hours as...

Page 105: ...egistered letter Should no action have been taken on such notice of default after 4 weeks the Purchaser shall be entitled to cancel the order without however being allowed to claim damages on account thereof 5 5 In the event of dissolution of the sale at the charge of the Purchaser fixed damages amounting to 30 of the purchase price shall be payable by the Purchaser Such indemnity shall amount to ...

Page 106: ...llenium House 5th Floor Ul Trubnaya 12 107045 Moscow Russian Federation Tel 7 495 795 06 57 Fax 7 495 795 06 32 E mail info russia roxell com www roxell ru ROXELL Malaysia No 12 Jalan Anggerik Mokara31 48 Kota Kemuning Industrial Park 40460 Shah Alam Selangor Malaysia Tel 603 5121 7150 Fax 603 5121 7146 Email info roxell com my www roxell com my ...

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