Section 02 717 ENGINE
Subsection 03 (TOP END)
F01D0RA
1
2
1. Piston pin flush here
2. Thrust washers
– Place piston over connecting rod and align
bores, then gently tap piston pin with a fiber
hammer to push out inner plastic ring on oppo-
site side. Support piston from opposite side.
F01D0SA
– As necessary, pull halves of inner sleeve with
long nose pliers.
F01D0TA
1
1. Pulling inner sleeve half
Circlip
Always use new circlips
no. 9
.
WARNING
Always wear safety glasses when installing
piston circlips.
CAUTION:
Always use new circlips. At instal-
lation, take care not to deform them. Circlips
must not move freely after installation.
Secure circlip with its opening located at the bot-
tom of the piston.
CAUTION:
To minimize the stress on the
circlips, it is important to install them as de-
scribed.
F06D18A
1
1. Circlip opening at 6 o'clock (at bottom)
To easily insert circlip into piston, use the circlip
installer (P/N 529 035 562).
32
smr2005-077
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