Ricoh D009 Service Manual Download

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General Specifications

SM 7-1

D009/D011/D012/D013

ecifica

tions

7. SPECIFICATIONS

7.1 GENERAL SPECIFICATIONS

7.1.1 GENERAL

Configuration Desktop

Copy Process

Dry electrostatic transfer system

Original Sheet/Book

Original Size

Maximum A3/11" x 17"

Paper tray,

Duplex:

A3/11" × 17" - A5 LEF

By-pass tray:

A3/11" × 17" - A6 SEF

Copy Paper Size

Non-standard

sizes:

Width: 90 - 305 mm (3.6" – 12.1")

Length: 148 - 457.2 mm (5.8" – 18.1")

Paper Tray/

Duplex:

60 - 169 g/m

(16 - 45 lb.)

Copy Paper Weight

By-pass:

52 - 220 g/m

(16 – 57 lb.)

7R5E:

Metric version (%): 400, 200, 141, 122, 115, 93,

82, 75, 71, 65, 50, 25

Inch version (%): 400, 200, 155, 129, 121, 93,

85, 78, 73, 65, 50, 25

Reproduction Ratios

Zoom:

25 to 400% in 1% steps

D009/D011

40 cpm A4, 81/2" x 11" LEF, 1-to-1 (ADF)

Copying Speed

D012/D013

50 cpm, A4, 81/2" x 11" LEF, 1-to-1 (ADF)

First Copy Time

D009/D011

4.1 s, 1st Tray, A4/81/2" x 11" LEF

Summary of Contents for D009

Page 1: ...D009 D011 D012 D013 SERVICE MANUAL 003315MIU...

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Page 3: ...D009 D011 D012 D013 SERVICE MANUAL...

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Page 5: ...D009 D011 D012 D013 SERVICE MANUAL 003315MIU...

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Page 7: ...ION OF RICOH AMERICAS CORPORATION All product names domain names or product illustrations including desktop images used in this document are trademarks registered trademarks or the property of their r...

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Page 9: ...tion Users of this manual should be either service trained or certified by successfully completing a Ricoh Technical Training Program Untrained and uncertified users utilizing information contained in...

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Page 11: ...RICOH SAVIN D009 MP 4000B LD040B Aficio MP 4000B 9040b D011 MP 4000 LD040 Aficio MP 4000 9040 D012 MP 5000B LD050B Aficio MP 5000B 9050b D013 MP5000 LD050 Aficio MP 5000 9050 DOCUMENTATION HISTORY RE...

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Page 13: ...ACHINE 1 15 1 4 PAPER FEED UNIT INSTALLATION D351 1 16 1 4 1 ACCESSORY CHECK 1 16 1 4 2 INSTALLATION PROCEDURE 1 16 1 5 LCT 2000 SHEET D352 1 19 1 5 1 ACCESSORY CHECK 1 19 1 5 2 INSTALLATION PROCEDURE...

Page 14: ...HEATER 1 59 1 17 1 INSTALLATION PROCEDURE 1 59 1 18 TRAY HEATER OPTIONAL PAPER FEED UNIT 1 61 1 18 1 COMPONENT CHECK 1 61 1 18 2 INSTALLATION PROCEDURE 1 61 1 19 HDD OPTION D362 ONLY FOR D009 D012 1 6...

Page 15: ...3 3 3 1 FRONT DOOR UPPER AND LOWER INNER COVER 3 3 3 3 2 LEFT COVER 3 4 3 3 3 REAR COVER 3 4 3 3 4 RIGHT REAR COVER 3 4 3 3 5 OPERATION PANEL 3 5 3 3 6 PAPER EXIT COVER 3 6 3 3 7 INNER TRAY 3 7 3 4 S...

Page 16: ...1 3 34 3 7 7 ID SENSOR 3 35 3 8 DEVELOPMENT 3 36 3 8 1 DEVELOPMENT FILTER 3 36 3 8 2 DEVELOPMENT ROLLER 3 36 3 8 3 DEVELOPER 3 37 3 8 4 TD SENSOR 3 39 3 9 TRANSFER 3 40 3 9 1 TRANSFER BELT UNIT 3 40 3...

Page 17: ...DOOR SENSOR 3 64 3 13 4 DUPLEX ENTRANCE SENSOR 3 64 3 13 5 DUPLEX EXIT SENSOR 3 65 3 13 6 DUPLEX BY PASS MOTOR 3 67 3 13 7 DUPLEX INVERTER MOTOR 3 67 3 14 BY PASS 3 70 3 14 1 BY PASS PAPER SIZE SENSOR...

Page 18: ...3 17 2 PRINTING 3 86 3 17 3 SCANNING 3 90 3 17 4 ADF IMAGE ADJUSTMENT 3 92 3 17 5 TOUCH SCREEN CALIBRATION 3 92 TROUBLESHOOTING 4 TROUBLESHOOTING 4 1 4 1 SERVICE CALL CONDITIONS 4 1 4 1 1 SUMMARY 4 1...

Page 19: ...5 34 5 8 SP3 XXX PROCESS 1 5 37 5 9 SP4 XXX SCANNER 1 5 40 5 10 SP4 XXX SCANNER 2 5 54 5 11 SP4 XXX SCANNER 3 5 60 5 12 SP5 XXX MODE 1 5 75 5 13 SP5 XXX MODE 2 5 91 5 14 SP5 XXX MODE 3 5 95 5 15 SP5...

Page 20: ...5 244 5 30 1 BEFORE YOU BEGIN 5 244 5 30 2 UPDATING FIRMWARE 5 244 5 30 3 HANDLING FIRMWARE UPDATE ERRORS 5 246 5 31 NVRAM DATA UPLOAD DOWNLOAD 5 249 5 31 1 UPLOADING NVRAM DATA SP5 824 5 249 5 31 2...

Page 21: ...MAGE DENSITY ADS 6 18 6 5 4 IPU IMAGE PROCESSING UNIT 6 19 6 5 5 IMAGE PROCESSING MODES 6 19 6 5 6 SUMMARY OF IMAGE PROCESSING FUNCTIONS 6 19 6 5 7 IMAGE PROCESSING STEPS 6 20 6 5 8 INDEPENDENT DOT ER...

Page 22: ...IFT 6 44 6 11 5 TRAY LOCK MECHANISM 6 45 6 11 6 PAPER SIZE DETECTION TRAYS 1 AND 2 6 46 6 11 7 PAPER END DETECTION TRAYS 1 AND 2 6 47 6 11 8 REGISTRATION 6 48 6 12 BY PASS TRAY 6 49 6 12 1 OVERVIEW 6...

Page 23: ...EXIT 6 73 6 16 1 OVERVIEW 6 73 6 16 2 JUNCTION GATE MECHANISM 6 74 6 16 3 EXIT GUIDE PLATE AND DE CURLER ROLLERS 6 76 6 17 ENERGY SAVER MODES 6 77 6 17 1 OVERVIEW 6 77 6 17 2 ENERGY SAVER MODE 6 78 6...

Page 24: ...SEE SECTION B408 FOR DETAILED TABLE OF CONTENTS B802 AUTO REVERSE DOCUMENT FEEDER DF3010 SEE SECTION B802 FOR DETAILED TABLE OF CONTENTS B804 B805 BOOKLET FINISHER SR3020 FINISHER SR3030 SEE SECTION...

Page 25: ...N D353 FOR DETAILED TABLE OF CONTENTS D381 PRINTER SCANNER OPTION TYPE 5000 SEE SECTION D381 FOR DETAILED TABLE OF CONTENTS D386 BRIDGE UNIT BU3030 SEE SECTION D386 FOR DETAILED TABLE OF CONTENTS D389...

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Page 27: ...d the metal parts of the fusing unit become extremely hot while the copier is operating Be careful to avoid touching those components with your bare hands To prevent a fire or explosion keep the machi...

Page 28: ...based optical units in the field The optical housing unit can only be repaired in a factory or at a location with the requisite equipment The laser subsystem is replaceable in the field by a qualifie...

Page 29: ...The following headings provide special information FAILURE TO OBEY WARNING INFORMATION COULD RESULT IN SERIOUS INJURY OR DEATH Obey these guidelines to ensure safe operation and prevent minor injuries...

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Page 31: ...G B408 1000 SHEET FINISHER SR790 B804 B805 BOOKLET FINISHER SR3020 FINISHER SR3030 D381 PRINTER SCANNER OPTION TYPE 5000 B838 SCANNER ACCESSIBILITY OPTION TYPE 4045 SERVICE TABLES DETAILED DESCRIPTION...

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Page 33: ...INSTALLATION...

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Page 35: ...to go off and then switch the main power switch off Install the machine in a safe place for keeping security Make sure that the operation instructions are kept at a customer s hand The main power LED...

Page 36: ...012 D013 1 2 SM 1 1 1 ENVIRONMENT Temperature Range 10 C to 32 C 50 F to 90 F Humidity Range 15 to 80 RH Ambient Illumination Less than 1 500 lux do not expose to direct sunlight Ventilation Room air...

Page 37: ...el 4 Place the main machine on a strong and level base Inclination on any side should be no more than 5 mm 0 2 5 Do not place the machine where it may be subjected to strong vibrations 1 1 2 MACHINE L...

Page 38: ...hine and easily accessible Make sure the plug is firmly inserted in the outlet Avoid multi wiring Be sure to ground the machine 1 Input voltage level North America 120 V 60 Hz More than 12 5 A Europe...

Page 39: ...2 D013 Installation 1 2 INSTALLATION FLOW CHART The following flow chart shows how to install the optional units more efficiently Bridge Unit Needed for the finishers Paper Tray Unit or LCT 2000 sheet...

Page 40: ...ck Reference 1 3 Operation Instruction Troubleshooting 1 4 Operation Instruction About This Machine 1 5 CD ROM Instruction 1 6 CD ROM Printer Instruction for D011 D013 only 1 7 CD ROM Scanner Instruct...

Page 41: ...the same time Then install the machine and other options Keep the shipping retainers after you install the machine You may need them in the future if you transport the machine to another location 1 R...

Page 42: ...has been already attached remove the panel with a small screwdriver as shown 7 and then install the correct emblem 9 Attach the correct paper tray number and size decals to the paper trays 8 Paper tr...

Page 43: ...floor without the optional paper tray unit or a table the cover 1 must be attached to the copier Install the cover 1 at the right side of the copier PCDU Photoconductor and Development Unit 1 Open th...

Page 44: ...e the two stoppers 4 6 Spread a large piece of paper on a flat surface Make sure the area is free of pins paper clips staples etc to avoid attraction to the magnetic development roller 7 Remove the op...

Page 45: ...ntrance seal plate 7 x 2 10 Remove the development roller unit 8 and set it on the paper 11 Pour the developer 9 into the development unit The developer lot number is embossed on the end of the develo...

Page 46: ...kwise push down the lever 2 and then pull out the toner bottle holder 3 3 Hold the toner bottle 5 horizontally and shake it 5 or 6 times 4 Unscrew the bottle cap 4 and set the bottle 5 in the holder 5...

Page 47: ...oubleshoot problems later If the lot number is unavailable enter any seven digit number 5 Press SP Direct to highlight SP Direct and enter 2805 press and then press Execute on the touch panel This ini...

Page 48: ...inside the holder The exposure glass cleaner is used to clean the ARDF exposure glass the glass strip to the left of the large exposure glass Operation Instructions Holder 1 Attach the operation inst...

Page 49: ...the meter charge mode is selected This lets the user fax the counter data to the service station 1 3 3 MOVING THE MACHINE This section shows you how to manually move the machine from one floor to ano...

Page 50: ...ket 2 2 Screw M4x10 2 3 Spring Washer Screw 1 4 Knob screw 3 1 4 2 INSTALLATION PROCEDURE Turn off the main switch of the copier and unplug the power cord before you start the installation procedure Y...

Page 51: ...Remove all tape on the paper feed unit 2 Remove the paper trays and remove all tape and padding 3 Grasp the handle 1 and grips 2 of the machine 4 Lift the copier and install it on the paper feed unit...

Page 52: ...each M4x10 One of the securing brackets is used as a securing tool the cutout 6 is used in step 6 But the cutout 7 is for attaching the tray heater Therefore attach the securing brackets 5 after inst...

Page 53: ...Screw M4x10 2 3 Spring washer screw 1 4 Knob screw 3 1 5 2 INSTALLATION PROCEDURE Turn off the main switch of the copier and unplug the power cord before you start the installation procedure You need...

Page 54: ...2 D013 1 20 SM 1 Remove all tapes and retainers in the LCT 2 Grasp the handle 1 and grips 2 of the machine 3 Lift the copier and install it on the LCT 3 Hold the handle 1 and grips 2 of the machine wh...

Page 55: ...ackets 5 x 1 each M4x10 One of the securing brackets is used as a securing tool the cutout 6 is used in step 5 But the cutout 7 is for attaching the tray heater Therefore attach the securing brackets...

Page 56: ...mponents against the following list No Description Q ty 1 Front Bracket 1 2 Rear Bracket 1 3 Stud Screw 4 4 Joint Pin 2 5 LCT 2 1 6 2 INSTALLATION PROCEDURE Unplug the main machine power cord before s...

Page 57: ...D013 Installation 1 Unpack the LCT and remove the tapes 2 Remove the stand covers 1 3 Release the locks 2 of the front and rear caster stands 4 Remove the caster stands 3 5 Remove the paper path cover...

Page 58: ...ront 8 and rear brackets 9 8 Pull out the front and rear rails 10 and then hang them on each bracket 11 9 Connect the LCT cable 12 to the main machine 10 Slide the LCT 13 into the main machine 11 Make...

Page 59: ...the quantity and condition of the accessories against the following list No Description Q ty 1 ARDF 1 2 Attention Decal Sheet Top Cover 1 3 Stamp 1 4 Knob Screw 2 5 Stud Screw 2 6 Platen Sheet 1 1 7...

Page 60: ...26 SM 2 Insert the two stud screws 1 on the top of the machine 3 Mount the ARDF 2 by aligning the screw keyholes 3 of the ARDF support plate over the stud screws 4 Slide the ARDF toward the front of t...

Page 61: ...ews 5 form the bottom of the ARDF 7 Remove all tapes on the ARDF 8 Place the platen sheet 6 on the exposure glass 9 Align the rear left corner of the platen sheet with the corner 7 on the exposure gla...

Page 62: ...uide plate 9 and feed out guide plate 10 14 Install the stamp 11 into the ARDF 15 Close two guide plates 10 9 16 Close the ARDF cover 8 17 Attach the decal 12 to the top cover as shown Choose the lang...

Page 63: ...nstallation 19 Make a full size copy Check that the registrations side to side and leading edge and image skew are correct If they are not adjust the registrations and image skew referring to the Copy...

Page 64: ...329 D009 D011 D012 D013 1 30 SM 1 8 PLATEN COVER INSTALLATION G329 1 Install screws 1 x 2 on the top cover as shown 2 Position the platen cover bracket 2 on the heads of the stud screws and slide the...

Page 65: ...owing list No Description Q ty 1 1 Bin Tray Unit 1 2 End fence 1 3 Tray Support Bar 1 4 Screws M3 x 16 3 5 Tray 1 1 9 2 INSTALLATION PROCEDURE Unplug the copier power cord before starting the followin...

Page 66: ...3 1 32 SM 1 Remove all tapes 2 Open the right door of the machine 3 Remove the front right cover 1 x 1 4 Remove the paper exit cover 2 x 1 Keep this screw for step 5 5 Install the 1 bin tray unit 3 x...

Page 67: ...tray 5 as shown and then attach the end fence 6 7 Install the tray 7 with the tray support bar on the machine x 3 M3 x 16 8 Reinstall the front right cover on the machine and then close the right door...

Page 68: ...screw 1 3 Long Knob Screw 1 4 Holder bracket 1 5 Guide 2 1 10 2 INSTALLATION PROCEDURE Unplug the copier power cord before starting the following procedure If you will install the 1 bin tray D389 on...

Page 69: ...n after installing the bridge unit D386 1 Remove all tapes 2 If the sensor feeler 1 is out fold it into the machine 3 Open the right door of the machine 4 Remove the upper inner tray 2 5 Remove the fr...

Page 70: ...it D386 D009 D011 D012 D013 1 36 SM 7 Attach the two guides 5 to the cutouts 6 in the inner tray 8 Install the bridge unit 7 in the machine 9 Secure the bridge unit with the long knob screw 8 and knob...

Page 71: ...unit cover 10 when installing the front right cover Otherwise you cannot reinstall it 11 Install the optional finisher refer to the finisher installation procedure Holder bracket 11 is used in the in...

Page 72: ...ion Q ty 1 Rear joint bracket 1 2 Front joint bracket 1 3 Ground earth plate 1 4 Tapping screws M4 x14 4 5 Tapping screws M3 x 8 1 6 Tapping screws M3 x 6 2 B804 or 6 B805 1 7 Upper output tray 1 8 Su...

Page 73: ...ine power cord before starting the following procedure If this finisher is installed on the D009 D001 D012 or D013 copier the following options must be installed before installing this finisher Bridge...

Page 74: ...inishers B804 B805 D009 D011 D012 D013 1 40 SM 2 Open the front door and then remove all tapes and packing materials from the inside of the finisher 3 Pull out the jogger unit 1 and then remove all ta...

Page 75: ...s placed within 0 to 1 mm from the edge of the cover 5 Install the ground plate 3 on the finisher x 2 M3 x 6 6 Attach the rear joint bracket 4 x 2 M4 x 14 7 Attach the front joint bracket 5 and the ho...

Page 76: ...door open until the brackets 4 5 go into their slots 10 Push the lock lever 7 and then secure it x 1 11 Close the front door of the finisher 12 Connect the finisher connector 8 to the machine 13 Inst...

Page 77: ...D011 D012 D013 Installation Support Tray Installation If a stacking problem occurs several times on the upper output tray 1 put the support tray 2 on the tray as shown Keep this tray in the manual po...

Page 78: ...the 2000 3000 Sheet Booklet Finisher B804 B805 1 12 1 COMPONENT CHECK Check the quantity and condition of the components against the following list No Description Q ty 1 Punch out Waste Unit 1 2 Slide...

Page 79: ...installed disconnect it and pull it away from the machine 1 If the finisher is connected to the copier disconnect the power connector 1 and move the finisher away from the copier 2 Remove the rear cov...

Page 80: ...ect the cables 6 of the finisher to the connectors CN601 and CN602 on the punch unit board x 2 x 1 The cables 6 are coiled and attached to the PCB 7 Attach the slide drive unit 7 to the finisher and c...

Page 81: ...e side to side detection unit and connect it at the rear x 2 x 1 x 1 12 Pull the short connector 9 out of the connector 10 then connect the cable 10 of the finisher x 1 This is the 3 pin connector 13...

Page 82: ...the cable 14 and attach the punch waste transport unit x 1 x 1 x 1 18 Set the hopper 15 in its holder 19 Reassemble the finisher and then install it on the main machine 20 Connect the power cord to t...

Page 83: ...and condition of the accessories against the following list No Description Q ty For this model 1 Front Joint Bracket 1 2 Screw M4 x 14 4 Use 4 3 Knob Screw M4 x 10 1 4 Copy Tray 1 5 Knob Screw M3 x 8...

Page 84: ...d the Bridge Unit D386 and Paper Feed Unit D351 or LCT D352 must be installed before installing this finisher 1 Unpack the finisher and remove the tapes Be sure to keep screw 1 shown at the top left d...

Page 85: ...on the finisher x 2 M3 x 8 Use the screw removed in step 1 and the screw from the accessory box 4 Open the front door 6 then pull the locking lever 7 5 Align the finisher on the joint brackets and lo...

Page 86: ...1000 Sheet Finisher B408 D009 D011 D012 D013 1 52 SM 10 Attach the staple position decal 10 to the ARDF as shown 11 Turn on the main power switch and check the finisher operation...

Page 87: ...COUNTER BRACKET 1 14 1 INSTALLATION PROCEDURE 1 Hold the key counter plate nuts 1 on the inside of the key counter bracket 2 and insert the key counter holder 3 2 Secure the key counter holder to the...

Page 88: ...3 1 54 SM 5 Cut off the part 6 of the rear cover 6 Connect the harness to CN211 7 on the IOB x 3 7 Peel off the double sided tape on the key counter bracket and attach the key counter to the scanner r...

Page 89: ...9 D011 D012 D013 Installation 1 15 KEY COUNTER INTERFACE UNIT 1 15 1 INSTALLATION PROCEDURE 1 Rear cover 1 x 3 2 Install the key counter interface board in the location 2 x 4 3 Connect the harness to...

Page 90: ...4 Connect the other terminal of the harness to CN214 3 on the IOB x 3 5 Cut off the part 4 of the rear cover 6 Connect the harness from the counter device to CN4 on the key counter interface board and...

Page 91: ...on 3 3 3 Rear Cover in the Replacement and Adjustment section 3 ARDF exposure glass and exposure glass with left scale Section 3 4 1 Exposure Glass in the Replacement and Adjustment section 4 Scanner...

Page 92: ...n Heater Scanner D009 D011 D012 D013 1 58 SM 8 Release the heater relay cable 4 x 1 9 Route the heater relay cable 5 as shown x 3 10 Connect the heater cable 6 to the heater relay cable x 1 11 Reassem...

Page 93: ...on 1 17 TRAY HEATER 1 17 1 INSTALLATION PROCEDURE 1 Remove trays 1 and 2 from the machine 2 Connect the connector 1 of the heater to the connector 2 of the main machine 3 Install the heater 3 inside t...

Page 94: ...Tray Heater D009 D011 D012 D013 1 60 SM 5 Release the heater relay connector 5 x 1 6 Connect the heater relay connector to the connector 6 front side of the main frame x 1 7 Reassemble the machine...

Page 95: ...L PAPER FEED UNIT 1 18 1 COMPONENT CHECK No Description Q ty 1 Tray heater 1 2 On standby decal 1 90 or 2 91 3 Harness 2 For G832 1 4 Harness 1 For B800 B801 1 5 Screw M4 x 10 2 Installation procedure...

Page 96: ...351 Two tray paper feed unit 1 Remove the rear cover of the mainframe x 6 2 Pull out the two trays from the optional paper feed unit 3 Install the tray heater 1 in the optional paper feed unit x 1 4 R...

Page 97: ...from the mainframe 6 Replace the shoulder screw 4 with the washer screw 5 using the securing bracket 6 x 1 7 Connect the harness 7 to the connector 8 of the tray heater 8 Route the harness 7 as shown...

Page 98: ...x 1 11 Release the optional heater relay connector 11 x 1 12 Connect the optional heater relay connector to the connector 12 rear side of the main frame x 1 13 Reassemble the mainframe and optional p...

Page 99: ...ver of the mainframe x 6 2 Pull out the LCT drawer If the right tray comes out with the left tray push the right tray into the LCT 3 Left tray A x 2 4 Remove the right tray 2 while pressing down the s...

Page 100: ...Install the tray heater 4 in the optional LCT x 1 6 Remove the two securing brackets 5 x 1 each and then the rear cover 6 of the optional LCT x 2 7 Pull out tray 2 from the mainframe 8 Replace the sho...

Page 101: ...012 D013 Installation x 1 9 Connect the harness 10 to the connector 11 of the tray heater 10 Route the harness 10 as shown and clamp it with four clamps x 4 11 Connect the harness 10 to the connector...

Page 102: ...ase the optional heater relay connector 14 x 1 14 Connect the optional heater relay connector to the connector 15 rear side of the main frame x 1 15 Reassemble the mainframe and optional LCT 16 Attach...

Page 103: ...1 69 D009 D011 D012 D013 Installation 1 19 HDD OPTION D362 ONLY FOR D009 D012 1 19 1 COMPONENT CHECK No Description Q ty For D009 D012 1 HDD Unit 1 2 Screw 3 Keytop Copy 2 3 Keytop Document Server 2...

Page 104: ...4 Remove the dummy keytops top and second from the top 5 Install the copy and document server keytops After Installing the HDD 1 Do SP5832 001 to format the hard disk 2 Do SP5853 001 to copy the prese...

Page 105: ...ame Administrator login password If any of these settings is at a factory default value tell the customer these settings must be changed before you do the installation procedure 3 Make sure that Admin...

Page 106: ...ow VOID remove them from the corners of the box 3 You can see the VOID marks 2 when you remove each seal In this condition they cannot be attached to the box again 1 20 3 INSTALLATION PROCEDURE Unplug...

Page 107: ...b Loading Program GW2a_zoffy Diagnostic Report ROM No Firmware Version a Loading Program b DataOverwriteSecurity Unit HDD Format Option D3775912 1 00m GW2a_zoffy D3775912 1 00m The ROM number and fir...

Page 108: ...display and make sure that the overwrite erase icon 1 shows 15 Make a Sample Copy 16 Check the overwrite erase icon The icon 2 changes to 3 when job data is stored in the HDD The icon goes back to it...

Page 109: ...nit SM 1 75 D009 D011 D012 D013 Installation 1 21 COPY DATA SECURITY UNIT 1 21 1 INSTALLATION PROCEDURE Unplug the main machine power cord before you do the following procedure 1 Rear cover 1 x 6 2 Co...

Page 110: ...tem Settings Administrator Tools Data Security for Copying On 3 Exit the User Tools 4 Check the operation The machine will issue an SC165 error if the machine is powered on with the ICIB 1 removed and...

Page 111: ...1 77 D009 D011 D012 D013 Installation SC165 will appear every time the machine is switched on and the machine cannot be used 5 Make sure that the machine can recognize the option Check All Connections...

Page 112: ...Tools Administrator Authentication Management Admin Authentication On If this setting is Off tell the customer that this setting must be On before you can do the installation procedure 3 Confirm that...

Page 113: ...en you remove each seal In this condition they cannot be attached to the box again 1 22 3 INSTALLATION PROCEDURE 1 Remove the slot cover 1 x 1 2 Turn the SD card label 2 to face the rear of the machin...

Page 114: ...tinue 14 Reboot the machine Note First reboot time may be significantly longer 15 Store the Encryption Key Printout in a secure location 1 22 4 RECOVERY FROM A DEVICE PROBLEM Restoring the encryption...

Page 115: ...ring the NVRAM is required to recover the HDD encryption unit 1 Prepare an SD card which is initialized 2 Make the restore_key folder in the SD card 3 Make an nvram_key txt file in the restore_key fol...

Page 116: ...r SD cards x 1 2 Turn the SD card label face 2 to the rear of the machine Then push it slowly into slot 2 until you hear a click 3 Plug in and turn on the main power switch 4 Push the User Tools key I...

Page 117: ...ell a customer to keep the SD card in a safe place Section 5 32 SD Card Appli Move in the Service Tables section after you have installed the application program from the card to the HDD This is becau...

Page 118: ...Uninstalling the extended feature Please wait and then Completed 15 Touch Exit to go back to the setting screen 16 Exit User Tools setting and then turn off the main power switch 17 Remove the SD car...

Page 119: ...PREVENTIVE MAINTENANCE...

Page 120: ......

Page 121: ...D009 D011 D12 D013 EM 160K 320K 800K Note Scanner Optics Reflector C Optics cloth 1st Mirror C Optics cloth 2nd Mirror C Optics cloth 3rd Mirror C Optics cloth Scanner Guide Rails C Do not use alcohol...

Page 122: ...Perform SP3001 2 after blower brush cleaning Cleaning Entrance Seal C Blower brush Replace if required Side Seal I Development Unit Development Drive Gears C Dry cloth Development Filter R Developer...

Page 123: ...Roller I C Water By pass Pick up Roller I C Water By pass Separation Roller I C Water Paper Feed Guides I C Dry cloth Relay Rollers I C Water Bottom Plate Pad I C Water Bottom Plate Pad By pass feed I...

Page 124: ...Entrance Guide C C Dry cloth Used Toner Tank I C Empty the tank Paper Exit Paper Exit Sensor I I Blower brush Junction Gate Jam sensor I C Blower brush Fusing Exit Sensor I I Blower brush Paper Exit R...

Page 125: ...g Unit and Paper Exit Fusing Entrance and Exit Guide Plates C Water or alcohol Hot Roller R Pressure Roller R Fusing Thermistors R Cleaning Roller Bushings L Grease Barrierta JFE 55 2 Hot Roller Strip...

Page 126: ...ohol Feed Belt R Damp cloth alcohol Separation Roller R Damp cloth alcohol Sensors C Blower brush Platen Sheet Cover C Damp cloth alcohol Replace if required White Plate C Dry or damp cloth Drive Gear...

Page 127: ...K 300K 450K Note 1000 Sheet Finisher Rollers C Water or alcohol Discharge Brush C C Dry cloth Sensors C Blower brush Jogger Fences I I Replace if required B804 B805 EM Note 2000 3000 Sheet Booklet Fin...

Page 128: ...2 D013 2 8 SM D386 EM Note Bridge Unit Rollers C Dry or damp cloth Copy Tray C Dry or damp cloth Sensors C Blower brush D389 EM Note 1 Bin Tray Unit Rollers C Dry or damp cloth Copy Tray C Dry or damp...

Page 129: ...REPLACEMENT AND ADJUSTMENT...

Page 130: ......

Page 131: ...o not loosen the screws that secure the LD drive board to the laser diode casing Doing so would throw the LD unit out of adjustment 2 Do not adjust the variable resistors on the LD unit as they are ad...

Page 132: ...oning Pin 4 pc set 1 A2929500 Test Chart S5S 10 pc set 1 VSSM9000 Digital Multimeter FLUKE 187 1 A2309003 Adjustment Cam Laser Unit 1 A2309004 Positioning Pin Laser Unit 1 B6455010 SD Card 1 B6456820...

Page 133: ...OOR UPPER AND LOWER INNER COVER 1 Left Cover Section 3 3 2 Left Cover 2 Open and remove the front door A pin x 2 Upper Inner Cover 1 Open the front door A 2 Upper inner cover B x 2 Lower Inner Cover 1...

Page 134: ...Exterior Covers D009 D011 D012 D013 3 4 SM 3 3 2 LEFT COVER 1 Left cover A x 6 3 3 3 REAR COVER 1 Rear cover A x 6 3 3 4 RIGHT REAR COVER 1 Rear cover Section 3 3 3 Rear Cover...

Page 135: ...ement Adjustment 2 Open the right door A 3 Scanner right cover B x 2 4 Right top cover C x 1 5 Right rear cover D x 4 3 3 5 OPERATION PANEL 1 Open the right door 2 Front right cover A x 1 3 Operation...

Page 136: ...the other screws installed in the inner two screw holes Make sure that the two screws C are installed in the outer screw holes on the scanner front cover 4 Scanner front cover D x 2 5 Operation panel...

Page 137: ...Replacement Adjustment 2 Paper exit cover A x 1 3 3 7 INNER TRAY 1 Left cover Section 3 3 2 Left Cover 2 Upper inner cover Section 3 3 1 Front Door Upper and Lower Inner Cover 3 Paper exit cover Sect...

Page 138: ...ARDF exposure glass B 3 Rear scale C x 3 4 Exposure glass with left scale D Position the black marker E at the front left corner when you reattach the ARDF exposure glass 3 4 2 ORIGINAL LENGTH WIDTH S...

Page 139: ...Original length sensor bracket D x 2 6 Original width and length sensors E x 1 each Color Scanner Model 1 Exposure glass with left scale Section 3 4 1 Exposure Glass 2 Ground plate Section 3 4 5 Sens...

Page 140: ...lor Scanner Model 1 Operation panel with scanner front cover Section 3 3 5 Operation Panel 2 Exposure glass Section 3 4 1 Exposure Glass 3 Move the 1st scanner carriage A to the cutout B in the front...

Page 141: ...posure lamp J to the front side 11 Exposure lamp J Monochrome Scanner Model 1 Operation panel with scanner front cover Section 3 3 5 Operation Panel 2 Exposure glass Section 3 4 1 Exposure Glass 3 Rea...

Page 142: ...Scanner 1 D009 D011 D012 D013 3 12 SM 3 4 4 SCANNER MOTOR 1 Rear cover Section 3 3 3 Rear Cover 2 Scanner left cover A x 2 3 Scanner top rear cover B x 1 4 Scanner rear frame C x 8 x 3 x 2...

Page 143: ...image adjustments in the following section of the manual Section 3 17 3 Scanning 3 4 5 SENSOR BOARD UNIT SBU Monochrome Scanner Model 1 Exposure glass Section 3 4 1 Exposure Glass 2 Original length s...

Page 144: ...replace the sensor board unit SP4 008 Sub Scan Mag Section 3 17 3 Scanning SP4 010 Sub Mag Reg Section 3 17 3 Scanning SP4 011 Main Scan Reg Section 3 17 3 Scanning SP4 688 DF Density Adjustment Use t...

Page 145: ...2 3 4 7 SIO SCANNER IN OUT BOARD 1 Rear cover Section 3 3 3 Rear Cover 2 Scanner rear frame Section 3 4 4 Scanner Motor 3 SIO board with bracket A x 4 All s 3 4 8 SCANNER HP SENSOR 1 Rear cover Sectio...

Page 146: ...ge A to the right side 5 Remove the mylar B 6 Remove the scanner HP sensor C x 1 x 1 two snaps 3 4 9 PLATEN COVER SENSOR 1 Rear cover Section 3 3 3 Rear Cover 2 Scanner left cover and scanner top rear...

Page 147: ...Exposure Lamp 3 Slide the first scanner to the right to make reassembly easy 4 Front scanner wire clamp A 5 Front scanner wire bracket B x 1 6 Front scanner wire and scanner drive pulley C x 1 Reassem...

Page 148: ...her when you have done this Stick the wire to the pulley with tape This lets you easily handle the assembly at the time of installation 4 Install the drive pulley on the shaft E Do not attach the pull...

Page 149: ...hole P and the right holes in the front rail Q 9 Insert two more scanner positioning pins through the holes in the rear rail 10 Screw the drive pulley to the shaft R 11 Screw the scanner wire bracket...

Page 150: ...0 SM 4 Rear rail frame A x 5 5 To make reassembly easy slide the first scanner to the center 6 Rear scanner wire clamp B 7 Rear scanner wire bracket C x 1 8 Scanner motor gear D x 1 9 Rear scanner wir...

Page 151: ...ou have done this 6 Stick the wire to the pulley with tape so you can easily handle the pulley and wire during installation 7 Install the drive pulley on the shaft Do not screw the pulley onto the sha...

Page 152: ...ess S press press D 5 times to open the Self Diagnostics menu 2 On the touch screen press Touch Screen Adjust or press 3 Use a pointed not sharp tool to press the upper left mark 4 Press the lower rig...

Page 153: ...tch and unplug the machine before attempting any of the procedures in this section Laser beams can seriously damage your eyes 3 6 1 CAUTION DECAL LOCATIONS Two caution decals are located in the laser...

Page 154: ...6 Lower inner cover E x 2 7 Laser unit connectors E x 3 x 1 Do not disconnect the harnesses on the LD board F unless the LD unit has to be replaced This board is precisely adjusted in the factory 8 L...

Page 155: ...x 4 x 1 4 After replacing the polygon mirror motor do the image adjustment Section 3 17 2 Printing 3 6 4 LASER SYNCHRONIZATION DETECTOR 1 Laser unit Section 3 6 2 Laser Unit 2 Laser synchronization de...

Page 156: ...this adjustment easier 2 Print the test pattern Hounds Tooth Check 2 Dot Horizontal No 16 in SP2109 001 3 Check if the vertical stripes appear on the second pattern counted from the leading edge of th...

Page 157: ...Laser Unit SM 3 27 D009 D011 D012 D013 Replacement Adjustment Incorrect Vertical stripes appear...

Page 158: ...he PCDU C and place it on a clean flat surface 5 Spread a large piece of paper on a flat surface Make sure the area is free of pins paper clips staples etc to avoid attraction to the magnetic developm...

Page 159: ...the rear side of the PCDU 5 Remove the spring D on the front side of the PCDU and attach it to the hooks as shown To prevent breaking the weaker hook use a pair of needle nose pliers to disconnect th...

Page 160: ...D012 D013 3 30 SM 6 Open the PDCU E x 2 7 Bracket F x 1 8 Pull the drum G towards the front the left side in the illustration while releasing the charge roller H using the release levers I and then r...

Page 161: ...e to operate correctly If you fail to re attach the spring to and the movable cleaning blade will not contact the drum for cleaning but the machine will operate without generating an error However cop...

Page 162: ...Pawl Position Adjustment If the pick off pawl has marked the drum with a line the pick off pawl position can be adjusted using either method Changing the spur position Changing the pick off pawl asse...

Page 163: ...avoid touching the charge roller 4 Cleaning roller D Disengage the cleaning roller on the left to remove it 5 After replacing the charge roller and cleaning roller check the value of SP2001 001 If it...

Page 164: ...that both arms B and C are through the holes on the left and right side When you re attach the snap ring make sure that the head of the snap ring D is below the blade After re assembly make sure that...

Page 165: ...of the movable cleaning blade is re attached to the position Section 3 7 2 Drum 3 7 7 ID SENSOR 1 Left cover Section 3 3 2 Left Cover 2 Paper exit cover Section 3 3 6 Paper Exit Cover 3 Inner tray Se...

Page 166: ...e PCDU Section 3 7 2 Drum 3 Upper development cover A x2 4 Development filter B 3 8 2 DEVELOPMENT ROLLER 1 PCDU Section 3 7 1 PCDU Photoconductor and Development Unit 2 Open the PCDU Section 3 7 2 Dru...

Page 167: ...oller Section 3 8 2 Development Roller 4 Joint bracket A x 2 5 Development unit B 6 Tip out the old developer C 7 Turn drive gear D to ensure that no developer remains in the unit or on the developer...

Page 168: ...lopment roller 13 Place a piece of paper G over the toner entrance hole This prevents used toner falling from the drum unit into the development unit during the TD sensor initial setting and interferi...

Page 169: ...3 Developer 3 Seal 4 TD sensor A x1 The TD sensor is attached to the casing with double sided tape B Pry it off with the flat head of a screwdriver Use fresh double sided tape to re attach the sensor...

Page 170: ...posing the drum to strong light cover it with paper if the right cover will be open for a long period 1 Open the right door A 2 Release the lever B 3 Transfer belt unit C Avoid touching the transfer b...

Page 171: ...Transfer SM 3 41 D009 D011 D012 D013 Replacement Adjustment 2 Connector A x 1 3 Remove the springs front and rear B 4 Release the hooks front and rear C 5 Transfer belt with rollers D...

Page 172: ...ransfer belt surface Before installing the new transfer belt clean all the rollers and shafts with alcohol to prevent the belt from slipping When reinstalling the transfer belt make sure that the belt...

Page 173: ...ion 3 9 1 Transfer Belt Unit 2 Toner overflow sensor A x 1 x 1 3 9 4 TRANSFER BELT CLEANING BLADE 1 Transfer belt unit Section 3 9 1 Transfer Belt Unit 2 Transfer belt Section 3 9 2 Transfer Belt 3 Tr...

Page 174: ...ction 3 3 3 Rear Cover 2 Right rear cover Section 3 3 4 Right Rear Cover 3 Duplex unit Section 3 13 1 Duplex Unit 4 Pull out tray 1 and tray 2 5 Paper guide plate A hook x 2 6 Paper feed unit B x 2 x...

Page 175: ...er E x 1 3 10 3 TRAY LIFT MOTOR 1 Rear cover Section 3 3 3 Rear Cover 2 Tray lift motor 1 or 2 A x 2 x 3 3 10 4 RELAY TRAY LIFT PAPER END AND PAPER FEED SENSORS Tray 1 and Tray 2 1 Rear cover Section...

Page 176: ...cket D x 1 8 Relay sensor E x 1 hook 9 Paper feed sensor bracket F x 1 10 Paper feed sensor G x 1 hook 3 10 5 REGISTRATION SENSOR 1 Rear cover Section 3 3 3 Rear Cover 2 Right rear cover Section 3 3 4...

Page 177: ...le bit Now you can access the screw E 9 Dust container rail F E x 1 10 Sensor bracket G x 1 You can only access the screw on the sensor bracket from the inside paper tray location of the machine 11 Re...

Page 178: ...ng unit can cause serious burns 1 Turn off the main power switch 2 Open the right door 3 Pull up the lock levers A 4 Pull the fusing unit B until you hear a click The lock levers lock the fusing unit...

Page 179: ...49 D009 D011 D012 D013 Replacement Adjustment 2 Web roller unit A x 2 3 11 3 BRAKE PAD 1 Web roller unit Section 3 11 2 Web Roller Unit 2 Web left cover A front x 2 rear stepped screw x 2 3 Web top f...

Page 180: ...4 WEB HOLDER ROLLER AND WEB ROLLERS 1 Web roller unit Section 3 11 2 Web Roller Unit 2 Web left cover Section 3 11 3 Brake Pad 3 Web top frame Section 3 11 3 Brake Pad 4 Web left frame Section 3 11 3...

Page 181: ...D012 D013 Replacement Adjustment 7 Rear gear bracket C x 2 8 All gear and bushings rear side D x 2 spring x 1 9 Front bracket E x 2 10 Web holder roller F holder x 2 spring x 2 11 Web take up roller...

Page 182: ...st Make sure that the web sheet is under the pin B 2 Install the web take up roller C Make sure that the printed number D is outside the web take up roller 3 Reinstall the rear gear bracket Section 3...

Page 183: ...ers 8 Turn the coupling G in the arrow direction to remove the slack in the web sheet 9 Reinstall the web unit 10 If you install a new cleaning web reset SP 7806 008 press Execute on the LCD 3 11 5 PR...

Page 184: ...cleaning roller F spring x 2 holder x 2 3 11 6 THERMOSTAT 1 Fusing unit Section 3 11 1 Fusing Unit 2 Web roller unit Section 3 11 2 Web Roller Unit 3 Fusing top cover A front x 1 rear stepped screw x...

Page 185: ...ion 3 11 2 Web Roller Unit 3 Fusing top cover Section 3 11 6 Thermostat 4 Pull the two tabs A 5 Disconnect the two terminals B 6 Sensor stays C x 1 each 7 Thermistors D x 2 x 1 3 11 8 HOT ROLLER STRIP...

Page 186: ...ime Be careful not to damage the cords when removing the hot roller stripper B 5 Hot roller stripper B spring x 1 3 11 9 FUSING LAMPS 1 Fusing unit Section 3 11 1 Fusing Unit 2 Web roller unit Section...

Page 187: ...8 Fusing rear lower cover E x 2 9 Fusing rear frame F x 5 10 Terminal bracket G x 4 11 Front holder bracket H x 1 12 Terminal base I x 3 13 Rear holder bracket J x 1 14 Fusing lamp Center 550W K 15 F...

Page 188: ...Fusing D009 D011 D012 D013 3 58 SM 2 Hot roller A snap ring x 2 gear x 2 bushing x 2 3 Pressure roller B x 2 bushing x 2...

Page 189: ...ER EXIT UNIT 1 Fusing unit Section 3 11 1 Fusing Unit 2 Fusing exhaust fan duct Section 3 16 9 Fusing Exhaust Fan 3 Paper exit unit A x 3 x 2 3 12 2 FUSING EXIT PAPER OVERFLOW AND PAPER EXIT SENSORS P...

Page 190: ...r overflow sensor C x 1 hooks Fusing Exit Sensor 1 Paper exit unit Section 3 12 1 Paper Exit Unit 2 Sensor bracket D x 2 3 Fusing exit sensor E x 1 x 1 3 12 3 JUNCTION JAM SENSOR 1 Paper exit unit Sec...

Page 191: ...Paper Exit SM 3 61 D009 D011 D012 D013 Replacement Adjustment 2 Motor cover A x 1 3 Paper exit motor B x 2 x 2 x 1...

Page 192: ...DUPLEX UNIT 1 Rear cover Section 3 3 3 Rear Cover 2 Right rear cover Section 3 3 4 Right Rear Cover 3 Open the lower door A at the duplex unit 4 Release the tab B and remove the lower door spring x 2...

Page 193: ...t 7 Keep the right door fully open 8 Push up the duplex unit a little bit while pressing the bracket D to lock the spring E Do not let the duplex unit open fully before releasing the wire step 9 Other...

Page 194: ...GHT DOOR COVER 1 Open the duplex door A and by pass tray 2 Right door cover B x 4 3 13 3 DUPLEX DOOR SENSOR 1 Right door cover Section 3 13 1 Duplex Unit 2 Open the right door 3 Duplex door sensor A x...

Page 195: ...t Adjustment 3 Duplex entrance guide A x1 stepped screw x 2 4 Duplex entrance sensor bracket B x 1 x 1 5 Duplex entrance sensor C hooks 3 13 5 DUPLEX EXIT SENSOR 1 Transfer belt unit Section 3 9 1 Tra...

Page 196: ...SM 3 Remove the shaft B x 1 4 Transfer belt unit holder C x 1 x 1 When re installing the transfer belt unit holder make sure that the spring D correctly hooks onto the frame 5 Guide plate E two hooks...

Page 197: ...UPLEX BY PASS MOTOR 1 Rear cover Section 3 3 3 Rear Cover 2 Frame A x 4 3 Duplex By pass motor bracket B x 2 x 1 4 Duplex By pass motor C x 4 bushing x 8 timing belt x 1 3 13 7 DUPLEX INVERTER MOTOR 1...

Page 198: ...Duplex D009 D011 D012 D013 3 68 SM 3 Right door rear cover A x 3 4 Duplex door B 5 Duplex guide plate C x 3...

Page 199: ...Duplex SM 3 69 D009 D011 D012 D013 Replacement Adjustment 6 Bracket D x 2 7 Duplex inverter motor E x 3 x 1...

Page 200: ...r C x 1 When reinstalling the by pass paper size sensor 1 Adjust the projection E of the left side fence bar it must be centered 2 Install the by pass paper size sensor so that the hole D in this sens...

Page 201: ...1 A6 SEF 00000111 B5 SEF 00001001 Smaller A6 SEF 00001111 3 14 2 BY PASS PAPER END SENSOR 1 Right door cover Section 3 13 2 Right Door Cover 2 By pass feed unit cover A x 2 3 By pass paper end sensor...

Page 202: ...ller C x 1 6 Torque limiter D 3 14 4 BY PASS FEED CLUTCH 1 Open the right door 2 Right door rear cover Section 3 13 5 Duplex Exit Sensor 3 Transfer belt unit Section 3 9 1 Transfer Belt Unit 4 Transfe...

Page 203: ...ent Adjustment 3 15 DRIVE AREA 3 15 1 PAPER FEED CLUTCH Tray 1 and Tray 2 1 Rear cover Section 3 3 3 Rear Cover 2 Clutch bracket A x 2 x 1 bushing x 1 3 Paper feed clutch B x 1 3 15 2 DEVELOPMENT PADD...

Page 204: ...74 SM 2 Development paddle motor A x 4 x 1 3 15 3 TRANSFER DEVELOPMENT MOTOR 1 Rear cover Section 3 3 3 Rear Cover 2 Transfer development motor A x 4 x 1 3 15 4 DRUM MOTOR 1 Rear cover Section 3 3 3 R...

Page 205: ...09 D011 D012 D013 Replacement Adjustment 3 15 5 FUSING MOTOR 1 Rear cover Section 3 3 3 Rear Cover 2 Fusing motor A x 4 x 1 3 15 6 WEB MOTOR 1 Rear cover Section 3 3 3 Rear Cover 2 Bracket A x 1 x 1 3...

Page 206: ...3 3 4 Right Rear Cover 3 Paper feed motor A x 2 x 1 3 15 8 TRANSFER BELT CONTACT MOTOR 1 Rear cover Section 3 3 3 Rear Cover 2 Right rear cover Section 3 3 4 Right Rear Cover 3 Transfer belt contact m...

Page 207: ...or bracket A x 3 x 1 4 Registration motor B x 2 x 1 3 15 10TONER SUPPLY MOTOR 1 Left cover Section 3 3 2 Left Cover 2 Upper inner cover Section 3 3 1 Front Door Upper and Lower Inner Cover 3 Inner Tra...

Page 208: ...1 CONTROLLER UNIT 1 Controller unit A x 2 3 16 2 HDD UNIT STANDARD FOR D011 D013 Before replacing the HDD unit Copy the address book data to an SD card from the HDD with SP5846 051 if possible Replac...

Page 209: ...rmally be read but can be recovered with illegal methods Reinstallation Explain to the customer that the following information stored on the HDD is lost when the HDD is replaced document server docume...

Page 210: ...ndard for D011 D013 3 FCU cover A x 3 4 Controller left bracket B x 5 5 Controller board assembly C x 4 connector caps 6 Interface rails D hooks each 7 NVRAMs E 8 DIMM RAM If it is installed 9 Control...

Page 211: ...r board Do not change the DIP switches on the controller board in the field After installing the controller board 1 For a model without a HDD do SP5846 052 to copy back the address book to the flash R...

Page 212: ...Electrical Components D009 D011 D012 D013 3 82 SM 5 Mother board C x 6 3 16 5 BICU 1 Controller box Section 3 16 4 Mother Board 2 BICU A x 7 x all 3 16 6 IOB 1 Rear cover Section 3 3 3 Rear Cover...

Page 213: ...1 D012 D013 However the DIP switches are set differently for each machine Set the DIP switches on the new IOB board to the same settings as the old board 1 Set the bit switches on the new IOB to the s...

Page 214: ...on 3 3 4 Right Rear Cover 3 High voltage power supply board A x 3 x all 3 16 9 FUSING EXHAUST FAN 1 Rear cover Section 3 3 3 Rear Cover 2 Fusing exhaust duct A x 2 x 1 3 Separate the duct hooks 4 Fusi...

Page 215: ...013 Replacement Adjustment 3 16 10CONTROLLER FAN 1 Controller box Section 3 16 4 Mother Board 2 Fan cover A x 2 3 Controller fan B x 1 When installing the controller fan Make sure that the controller...

Page 216: ...Clear 3 17 2 PRINTING 1 Make sure paper is installed correctly in each paper tray before you start these adjustments 2 Use the Trimming Area Pattern SP2 109 1 No 14 to print the test pattern for the f...

Page 217: ...x Thick 1 SP1 001 8 2 Check side to side registration B for each paper feed station and adjust with the following SP modes SP No Specification By pass SP1 002 1 Tray 1 SP1 002 2 Tray 2 SP1 002 3 Tray...

Page 218: ...mm Left SP2 103 3 Right SP2 103 4 2 0 mm 0 0 to 9 0 mm Duplex Trailing Edge L Size Plain SP2 103 5 1 0 mm 0 0 to 4 0 mm Duplex Trailing Edge M Size Plain SP2 103 6 0 8 mm 0 0 to 4 0 mm Duplex Trailing...

Page 219: ...attern to print a single dot pattern 2 Check magnification and then SP2 102 Magnification Adjustment Main Scan to adjust magnification if required Specification 2 Parallelogram Image Adjustment Do the...

Page 220: ...laser unit E 1 Adjust the laser unit position by turning the adjustment cam See the illustration above 2 Tighten the adjustment bracket 3 Print the trimming area pattern to check the image If the res...

Page 221: ...d make a copy from one of the feed stations 2 Check the leading edge A and side to side B registration and adjust them with the following SP modes if necessary SP No Specification Leading Edge SP4 010...

Page 222: ...2 Place the temporary test chart on the ADF and make a copy from one of the feed stations 3 Check the registration and adjust using the following SP modes if necessary SP No Specification Side to side...

Page 223: ...screen press Touch Screen Adjust or press 3 Use a pointed not sharp tool to press the upper left mark 4 Press the lower right mark after it appears 5 Touch a few spots on the touch panel to confirm t...

Page 224: ......

Page 225: ...TROUBLESHOOTING...

Page 226: ......

Page 227: ...tion panel only when the defective feature is selected Turn the operation switch or main switch off and on C The SC history is updated The machine can be operated as usual The SC will not be displayed...

Page 228: ...sconnect and reconnect the connectors and then test the machine Often a loose or disconnected harness is the cause of the problem Always do this before you decide to replace the PCB If a motor lock er...

Page 229: ...01 D The peak white level is less than 64 255 digits 8 bits when scanning the shading plate The shading data peak does not reach the specified threshold Scanner home position error 1 The scanner home...

Page 230: ...HP sensor disconnected Scanner wire timing belt pulley or carriage defective Black level detection error The black level cannot be adjusted within the target value during the zero clamp 141 D Defectiv...

Page 231: ...tion cannot be detected at power on or recovery from the energy save mode Defective SBU Defective harness Defective detection port on the BICU 002 SBU serial communication error D The power ON of the...

Page 232: ...ective SBU board defective IPU error The error result of self diagnostic by the ASIC on the IPU is detected 161 D Defective IPU Defective connection between IPU and SBU Copy Data Security Unit error T...

Page 233: ...r broken Polygon motor driver board defective Laser optics unit defective IPU defective Laser synchronizing detection error start position LD0 The laser synchronizing detection signal for the start po...

Page 234: ...and sends it to the LD unit when the registration sensor switches on FGATE OFF error The FGATE signal does not assert within the prescribed time The BICU generates the FGATE signal and sends it to the...

Page 235: ...plied to the roller 304 D ID sensor defective Worn charge roller Charge roller damaged Development roller bias leak The maximum PMW duty 65 is detected for 60 ms after the high voltage has been suppli...

Page 236: ...the drum High voltage supply board defective ID sensor Vsg test error When the ID sensor was checked the ID sensor output voltage is 5 0V while the LED current value is 0 351 D ID sensor defective or...

Page 237: ...U defective Defective TD sensor 372 D TD sensor adjustment error Vts is less than 1 8V or 4 8V or more during TD sensor initialization Heat seal not removed from a new developer pack TD harness sensor...

Page 238: ...r less for 60 msec The PWM duty is 24 or more for 60 msec 440 D Power pack broken Defective harness Disconnected connector Transfer Development motor error The machine detects a lock signal error from...

Page 239: ...SC Tables SC4xx SM 4 13 D009 D011 D012 D013 Trouble shooting Defective transfer belt contact motor Disconnected connector of the transfer belt HP sensor or motor Disconnected cable Defective IOB...

Page 240: ...ection loose disconnected or damaged Tray lift sensor defective Tray lift motor connection loose disconnected or damaged Tray lift motor defective 2nd tray lift malfunction The tray lift sensor is not...

Page 241: ...tray motor or connector disconnection Defective end fence home position sensor or connector disconnection Defective upper limit sensor or connector disconnection Defective tray lift motor or connecto...

Page 242: ...n the tray lift motor is turned on the upper limit is not detected within 10 seconds If this condition occurs three consecutive times the SC is generated 2 B Defective tray lift motor or connector dis...

Page 243: ...30 D Defective fusing exhaust fan motor or connector disconnection Defective IOB Disconnected harness Exhaust fan motor error The IOB does not receive the lock signal for 10 seconds after turning on t...

Page 244: ...per exit cooling fan motor or connector disconnection Defective IOB Disconnected harness Fusing motor error The IOB does not receive the lock signal for 2 seconds after turning on the fusing motor 540...

Page 245: ...C The temperature of the center thermistor does not reach the target temperature for 28 seconds after the fusing lamps turned on 542 A Thermistor warped or broken Fusing overheat error 1 software dete...

Page 246: ...his SC is generated if the following condition occurs The thermistor end does not detect an 8 C increment in the fusing temperature for 7 5 sec just after the fusing temperature reached 45 C The tempe...

Page 247: ...ing exit sensor could not detect the paper three times 559 A Remove the paper that is stopped in the fusing unit Check that the fusing unit is clean and has no obstacles in the paper feed path If the...

Page 248: ...installation of ARDF ARDF defective IOB board defective External noise Communication timeout error between IOB and finisher or mailbox A break low signal is received from the finisher or the mailbox...

Page 249: ...ommunication with the CSS 630 C Communication line error MF accounting device error 1 The controller sends data to the accounting device but the device does not respond This occurs three times 632 B L...

Page 250: ...o the frame transmitted from the controller 641 B Defective controller Detective BICU 650 Communication error of the remote service modem Embedded RCG M Authentication error The authentication for the...

Page 251: ...k properly even though the setting of the modem board is installed with a dial up connection 012 Same as 001 1 Install the modem board 2 Check and reset the modem board setting with SP5816 3 Replace t...

Page 252: ...nel the attention code or the attention acknowledge code is not sent from the controller within 15 seconds After the controller issues a command to check the communication line with the controller at...

Page 253: ...SC Tables SC6xx SM 4 27 D009 D011 D012 D013 Trouble shooting Harness Disconnection at BICU Controller board loose or broken Defective BICU Defective Controller Board...

Page 254: ...kwise the pick up roller HP sensor does not detect the home position of the pick up roller 701 D Defective pick up roller HP sensor Defective pick up motor Defective DF drive board Finisher jogger mot...

Page 255: ...ve main board Disconnected or defective harness Finisher exit guide plate motor error After moving away from the guide plate position sensor the exit guide is not detected at the home position within...

Page 256: ...etraction motor switches on The 1st detection failure issues a jam error and the 2nd failure issues this SC code 728 B Shift jogger retraction motor broken Shift jogger retraction motor connection loo...

Page 257: ...ple unit detects the home position after the staple unit moves from its home position 740 B Staple jam Motor overload Defective stapler motor Finisher corner stapler rotation motor error The stapler d...

Page 258: ...front stapler unit saddle stitch motor does not start operation within the specified time 743 B Motor overload Loose connection of the front stapler motor Defective front stapler motor Booklet staple...

Page 259: ...connected loose defective Motor overloaded Home position sensor harness disconnected loose defective Home position defective Finisher punch motor error The punch HP sensor is not activated within the...

Page 260: ...ective Defective motor Paper position sensor slide motor error The paper position sensor moves but is not detected at the home position within the specified time The 1st detection failure causes a jam...

Page 261: ...e motor moves but the stack junction gate is not detected at its position within a specific time The 1st detection failure causes a jam error and the 2nd failure causes this SC code 767 B Motor broken...

Page 262: ...e false or corrupted 817 D OS Flash ROM data defective change the controller firmware SD card data defective use another SD card Fatal kernel error Due to a control error a RAM overflow occurred durin...

Page 263: ...ation of bus connection or read for SHM fails The register of SHM is different from the specified value 0B10 Defective connection bus Defective SHM Replace the controller board Self diagnosis error AS...

Page 264: ...agnostic command from the ASIC to the HDDs 3004 HDD defective Self diagnostic error NVRAM NVRAM device does not exist NVRAM device is damaged or NVRAM socket damaged 824 D NVRAM defective Controller b...

Page 265: ...r 2 During machine operation the machine can get access to the board that holds the wireless LAN but not to the wireless LAN card Bluetooth 854 B Wireless LAN card missing was removed Wireless LAN err...

Page 266: ...py a new encryption key to the HDD 1 Defective SATA chip on the controller board Replace the controller board NVRAM data encryption error 1 An error occurs while the NVRAM data is encrypted 2 Defectiv...

Page 267: ...HDD is not correctly installed 8 No HDD installed Unformatted HDD The encryption key on the controller is different from the one on the HDD 1 Install the HDD correctly 2 Initialize the HDD Power failu...

Page 268: ...wakened from the energy save mode it does not return to the ready status within 30 sec 861 D Harness between HDD and controller board disconnected defective HDD power connector disconnected HDD defect...

Page 269: ...on license data If the program does not contain this license data or if the result of the check shows that the license data in the program on the SD card is incorrect then the checked program cannot e...

Page 270: ...rmation with SP5832 006 HDD Formatting User Information Replace the HDDs HDD mail receive data error The machine detects that the HDD is not operating correctly at power on The machine detects that th...

Page 271: ...he machine deletes data from the HDD Note The source of this error is the DataOverwriteSecurity Unit D362 running from an SD card 875 D Turn the main switch off on and try the operation again Log Data...

Page 272: ...4 Unusual HDD encryption function due to defective NVRAM data 004 Initialize the HDD with SP5832 004 Log Data Error 5 Installed a NVRAM or HDD which was used in another machine 005 1 Reinstall the pr...

Page 273: ...re is not authenticated by TPM security chip 878 D Incorrect updating for the system firmware Defective flash ROM on the controller board Replace the controller board File Format Converter MLB error A...

Page 274: ...e Insufficient memory Printer font error A necessary font is not found in the SD card 921 D A necessary font is not found in the SD card The SD card data is corrupted Net File function error The NetFi...

Page 275: ...le does not exist Recovery from SC 925 Procedure 1 If the machine shows SC codes for HDD errors SC860 to SC865 with SC 925 do the recovery procedures for SC860 to SC865 Procedure 2 If the machine does...

Page 276: ...oblem do SP5832 001 HDD Formatting All then turn the machine power off and on SP5832 001 erases all document and address book data on the hard disks Ask the customer before you do this SP code Procedu...

Page 277: ...board installed Software Error 3 Cannot select application function An application does not start after the user pushed the correct key on the operation panel 997 B Software bug A RAM or DIMM option...

Page 278: ...tion correctly Original Width 2 S4 313 11 SIO Open Shorted CPU cannot detect the original size properly APS and ARE do not function correctly Original Length 1 S5 313 8 SIO Open Shorted CPU cannot det...

Page 279: ...ven the web is used up Open The add toner indicator blinks even if there is toner in the development unit TD Toner Density S11 213 14 IOB Shorted SC390 is displayed Open CPU cannot detect the toner ov...

Page 280: ...ze error Paper Feed 1 S9 216 A4 IOB Open Shorted No symptom but this may cause Jam A Jam 11 and some pieces of paper are remaining at the paper feed unit when tray 1 is opened Open Jam A Jam 3 11 Rela...

Page 281: ...es not light even if there is no paper in the paper tray 2 Tray Lift 2 S26 216 B13 IOB Open Shorted SC502 is displayed Open Jam A Jam 8 17 Registration S27 209 2 IOB Shorted Jam A B Jam 1 Paper Size 1...

Page 282: ...a paper overflow condition exists Paper Overflow 221 B8 Shorted Paper overflow message is displayed when a paper overflow condition does not exist 4 14 2 SWITCHES Component Symbol CN Condition Sympto...

Page 283: ...ouble shooting or right door is closed SW3 PSU Shorted The LCD goes blank when the front or right door is opened Open Open Cover is displayed even if the right door is closed Right Door SW4 221 B10 IO...

Page 284: ...h FU24 10A 125V 10A 250V Open Cover is displayed Power to Interlock Switch FU25 6 3A 125V 6 3A 250V Alert LED turns on and operation panel does not turn on Power to MB FU26 6 3A 125V 6 3A 250V Stack p...

Page 285: ...SERVICE TABLES...

Page 286: ......

Page 287: ...press the operation switch to switch the power off wait for the power LED to go off and then switch the main power switch off Service Mode Lock Unlock At locations where the machine contains sensitive...

Page 288: ...vice Table Key Notation What it means range default step Example 9 to 9 0 0 1 mm step The setting can be adjusted in the range 9 value reset to 3 0 after an NVRAM reset and the value can be changed in...

Page 289: ...ing 001 Tray Plain 002 Tray Thick 1 003 Tray Thick 2 004 By pass Plain 005 By pass Thick 1 006 By pass Thick 2 007 Duplex Plain 008 Duplex Thick 1 9 to 9 0 0 1 mm step Side to Side Registration 1002 A...

Page 290: ...004 Tray 2 3 4 Plain 005 Tray 2 3 4 Thick1 006 Tray 2 3 4 Thick2 9 to 5 4 1 mm step 007 By pass Plain 008 By pass Thick 1 009 By pass Thick 2 9 to 5 2 1 mm step 010 Duplex Plain 9 to 5 4 1 mm step 011...

Page 291: ...has reached the reload temperature optimum temperature for operation 0 to 30 0 1 sec 0 No idling done before a job Fusing Temperature Control On Off Phase 1104 Selects the fusing temperature control...

Page 292: ...oller for the quality or thickness of the paper The hot roller in this machine has two fusing lamps one heats the center of the roller the other heats both ends Each fusing lamp can be adjusted separa...

Page 293: ...temperature at the center or ends of the hot roller for each paper type 005 Roller Center M Thick C1b 100 to 170 145 1 deg C1c 100 to 170 155 1 deg 006 Roller Ends M Thick C1b 100 to 170 150 1 deg C1c...

Page 294: ...ting Plain 024 Feed Waiting M Thick 025 Feed Waiting Thick 1 026 Feed Waiting Thick 2 027 Feed Waiting Thin Turns the feed waiting mode on or off for each paper type 0 to 1 0 1 0 Off 1 On The paper wa...

Page 295: ...eached the prescribed temperature 0 Disabled 1106 Fusing Temperature Display 001 Roller Center 002 Roller Ends Displays the temperature of the fusing unit 20 to 250 0 1 deg 003 Machine Inside at Power...

Page 296: ...code is turned on a counter monitors the number of paper late jams that occur in the fusing unit After the 3rd occurrence of a fusing jam SC559 is issued and the machine cannot be used until the serv...

Page 297: ...or OpcMot Drum motor TransferMot Transfer Development Motor FusingMot Fusing motor DevPuddleMot Development Paddle motor 001 Regist 90 Thick 2 002 Regist 154 Thick 1 003 Regist 180 Plain 004 Regist 23...

Page 298: ..._CCW 90 Thick 2 022 Inverter_CCW 154 Thick 1 023 Inverter_CCW 180 Plain 024 Inverter_CCW 230 Plain 025 Exit_CW 90 Thick 2 026 Exit_CW 154 Thick 1 027 Exit_CW 180 Plain 028 Exit_CW 230 Plain 029 Bridge...

Page 299: ...30 8 4 0 1 sec C1c 3 to 130 6 7 0 1 sec 002 Adjusts the interval for web motor rotation Web Motor Time 0 3 to 10 4 2 0 1 sec 003 Adjusts the rotation time of the web motor Web Near End Setting C1b EU...

Page 300: ...otations at the re load state Web Motor Interval Pre idle 0 to 30 5 1 sec 010 Adjusts the motor waiting time after the fusing motor idling Web Motor Rotation Pre idle 0 to 10 2 1 times 011 Adjusts the...

Page 301: ...ON 0 to 1 1 1 mm 012 By pass Feed Clutch ON 013 Exit Roller Shift 180 014 Exit Roller Shift 230 015 Exit Junction Solenoid ON 016 Exit Junction Solenoid OFF 017 Bridge Junction Solenoid ON 018 Bridge...

Page 302: ...ween Low and Medium 10 to 23 17 1 deg 006 ON OFF Low Plain 007 ON OFF Low M Thick 008 ON OFF Low Thick 1 009 ON OFF Low Thick 2 010 ON OFF Low Thin 011 ON OFF Medium Plain 012 ON OFF Medium M Thick 01...

Page 303: ...1 029 Temp Low Thick 2 030 Temp Low Thin 031 Temp Medium Plain 032 Temp Medium M Thick 033 Temp Medium Thick 1 034 Temp Medium Thick 2 035 Temp Medium Thin Adjusts the threshold temperature of the fu...

Page 304: ...he CPM in the CPM down mode C1b 5 to 15 15 5 cpm C1c 5 to 25 25 5 cpm 044 CPM Medium Thick 2 Adjusts the CPM in the CPM down mode 5 to 15 15 5 cpm 045 CPM Medium Thin Adjusts the CPM in the CPM down m...

Page 305: ...SP1 xxx Feed 3 SM 5 19 D009 D011 D012 D013 Service Tables Tray Lock at Jam 0 or 1 0 1 0 OFF 1 ON 1950 Not used...

Page 306: ...shold value for the charge roller correction When the value of VSDP VSG is greater than this value the charge roller voltage increases by 30 V e g from 500 to 530 Bias Correction 2 0 1 to 1 0 9 0 05 s...

Page 307: ...ength M Size 216 1 to 297 mm length S Size 216 mm or less length 001 Leading Edge 002 Trailing Edge 0 to 9 3 0 1mm 003 Left 004 Right 0 to 9 2 0 1mm 005 Duplex Trail L Size Plain 0 to 4 1 0 1mm 006 Du...

Page 308: ...0 1 sec 002 Adjusts the time of the polygon motor rotation after a job If this is set to 0 the polygon motor never switches off in standby mode However if the machine enters the energy saver mode the...

Page 309: ...patterns 2201 Development Bias Adjustment Development Bias 200 to 700 560V 10V 001 Adjusts the development bias for copying Use as a temporary measure to correct faint copies from an aging drum ID Sen...

Page 310: ...supply rate depends on the amount of toner in the toner bottle This change is corrected using this coefficient This SP can be used to check the toner supply condition The lower the value of K the lowe...

Page 311: ...value of SP2 220 in both the machine containing the test unit and the machine that you are going to move it to 2 Install the test development unit and then input the VREF for this unit into SP2 220 3...

Page 312: ...nt 2301 If the transfer current of image area is set highly than normal the print image is easily come out If the leading transfer current is set as same the black line is come out due to exfoliation...

Page 313: ...s Image Area 10 to 100 35 1 A 005 Adjusts the transfer current for copying from the by pass tray If the user normally feeds thicker paper from the bypass tray use a higher setting By pass Leading Edge...

Page 314: ...e voltage and development bias corrections As for SP2 309 1 but the factors are in SP2 309 4 paper tray and SP2 309 6 by pass Paper Tray Plain alpha 1 to 3 1 0 1 003 Adjusts the transfer current corre...

Page 315: ...to 3 1 0 1 017 By pass M Thick gamma 018 By pass M Thick delta 1 to 3 1 1 0 1 019 Paper Tray Thin alpha 020 Paper Tray Thin beta 1 to 3 1 0 1 021 By pass Thin gamma 022 By pass Thin delta 1 to 3 1 1...

Page 316: ...ing this the TD sensor output voltage is displayed Use this mode only after installing the machine changing the TD sensor or adding new developer TD Sensor Manual Setting 2802 Allows you to adjust the...

Page 317: ...9 9 1 002 Sets the waiting time of the drum motor reverse after the end of a job 2911 Transfer Current On Off Timing DFU La On Timing 20 to 20 0 1 mm 001 Adjusts the transfer current on timing at lead...

Page 318: ...area current begins for special 2 Lc Off Timing Special 2 20 to 20 5 1 mm 009 Adjusts the transfer current off timing e g 5 mm is 5 mm before the trailing edge for special 2 La On Timing Special 3 20o...

Page 319: ...correction starts depends on the value of SP2 309 2 Use this SP when an image problem see 2 914 1 occurs when paper with a small width is fed from the by pass feed tray B gamma 0 to 300 200 10vol 003...

Page 320: ...nd the blade increases and could cause the blade to bend or scour the surface of the belt 001 0 OFF 1 ON 0 to 1 0 1 002 Pattern Interval 1 to 100 15 1 sheet 003 Pattern Number 1 to 3 1 1 line 004 Patt...

Page 321: ...d Setting Detection Time 0 to 2000 0 10 sec 2975 Sets a time for toner supply motor rotation for issuing the toner near end warning on the operation panel The time may need to be shorter for customers...

Page 322: ...unter 90 and Vt 10 Vref 0 3 when SP2213 001 is set to 0 4 When SP2213 001 is set to 2 5 Vsp 0 9 when SP2213 001 is set to 2 6 Special order 7 to 10 Not used Charge Counter 0 to 1000000 0 1 sheets 2980...

Page 323: ...adjusted automatically to 4 0 0 2 V Press Execute to start Perform this setting after replacing or cleaning the ID sensor replacing the drum or clearing NVRAM Toner End Setting ON OFF DFU 3045 0 to 1...

Page 324: ...the 1st cleaning mode Cleaning A is done once 0 to 5 5 1 sheets 1st Cleaning Mode Setting 002 Sets the number of additional execution times of the 1st cleaning mode 0 to 5 0 1 times 2nd Cleaning Inte...

Page 325: ...the number of execution times of the 3rd cleaning mode 0 to 5 0 1 times All fans remain on during cleaning and then switch off 60sec after the cleaning cycle ends Cleaning Priority Setting 007 0 to 1...

Page 326: ...Side to Side Registration ADJ 4011 Adjusts side to side registration for scanning Press to toggle CS 2 5 to 2 5 0 0 1 mm MS 4 2 to 4 2 0 0 1 mm As you enter negative values the image will disappear a...

Page 327: ...HP sensor check 002 HP Detection Disable Scanner free run without HP sensor check ADF Scan Glass Dust Check 4020 This function checks the narrow scanning glass of the ADF for dust that can cause black...

Page 328: ...ower the setting Dust that triggers a warning could move be removed from the glass by the originals in the feed path If the dust is removed by passing originals this is not detected and the warning re...

Page 329: ...4400 These SPs set the area to be masked during platen book mode scanning 001 Book Leading Edge 002 Book Trailing Edge 003 Book Left 004 Book Right 0 to 3 0 0 1 mm 005 ADF Leading Edge 0 to 3 2 0 1 mm...

Page 330: ...t 11 Gray patch 16 2 26 Gray Scale 18 photo 12 Gray patch 64 27 Gray Scale 256 text 13 Grid pattern 2 28 Gray Scale 256 photo 14 Color patch K 4429 ICI Output Selection 001 Copy 002 Scanner 003 Fax Ad...

Page 331: ...12 hues RY YR YG etc x 4 Colors R G B Option for a total of 48 parameters 001 004 RY Phase Option R G B 005 008 YR Phase Option R G B 009 012 YG Phase Option R G B 013 016 GY Phase Option R G B 017 0...

Page 332: ...stronger effect lower for weaker effect Smoothing 0 x1 1 7 High 0 to 7 4 1 006 Use to remove jaggies if they appear Set higher for smoother images Brightness 1 255 1 to 255 128 1 007 Set higher for da...

Page 333: ...t higher for darker set lower for lighter Contrast 1 255 1 to 255 128 1 008 Set higher for more contrast set lower for less contrast Ind Dot Erase 0 x1 1 7 High 0 to 7 0 1 009 Sets the erasure level o...

Page 334: ...er exiting this SP 0 to 1 0 1 0 OFF 1 ON Scanner Adjustment 4605 Use these SP codes to 1 display the status of the white level peak adjustment for the SBU and 2 do the adjustment manually Flag Display...

Page 335: ...et value of green for the white level adjustment CS 1023 to 0 784 1 digit MS 1023 to 1 876 1 digit White Balance Target B CS model only 4608 This value is the target value of blue for the white level...

Page 336: ...it 006 Displays the black offset value rough adjustment for the odd red signal in the SBU black and white printing speed Latest RE B W 0 to 255 128 1 digit 007 Displays the black offset value fine adj...

Page 337: ...in the SBU color printing speed Latest GE B W 005 0 to 255 128 1 digit Displays the black offset value rough adjustment for the even green signal in the SBU black and white printing speed Latest GO B...

Page 338: ...g speed Latest BE Color 003 0 to 255 128 1 digit Displays the black offset value fine adjustment for the even blue signal in the SBU color printing speed Latest BO Color 004 0 to 255 128 1 digit Displ...

Page 339: ...black offset value fine adjustment for the even blue signal in the SBU black and white printing speed Latest BO B W 008 0 to 255 128 1 digit Displays the black offset value fine adjustment for the od...

Page 340: ...0 to 255 0 1 digit Gain Adjustment Display 4629 Displays the gain value of the amplifiers on the controller for Green SP4629 003 and 004 are used only for the color scanner model 001 Latest GE Color...

Page 341: ...2nd B W 0 to 20 0 1 SBU White Level Loop 4641 Displays the white level adjustment time for each mode 001 Loop Count Color 002 Loop Count B W 0 to 20 0 1 SBU Time out Error 4646 Displays the result of...

Page 342: ...8 1 digit Displays the previous black offset value fine adjustment for the even red signal in the SBU color printing speed Previous RO Color 004 0 to 255 128 1 digit Displays the previous black offset...

Page 343: ...r 001 0 to 255 112 1 digit Displays the previous black offset value rough adjustment for the even green signal in the SBU color printing speed Previous GO Color 002 0 to 255 112 1 digit Displays the p...

Page 344: ...in the SBU black and white printing speed Previous GO B W 008 0 to 255 128 1 digit Displays the previous black offset value fine adjustment for the odd green signal in the SBU black and white printing...

Page 345: ...ugh adjustment for the even blue signal in the SBU black and white printing speed Previous BO B W 006 0 to 255 112 1 digit Displays the previous black offset value rough adjustment for the odd blue si...

Page 346: ...ain Adjustment Display 4659 Displays the previous gain value of the amplifiers on the controller for Green SP4659 003 and 004 are used only for the color scanner model 001 Previous GE Color 002 Previo...

Page 347: ...ck offset value fine adjustment for the even red signal in the SBU color printing speed Before Previous RO Color 004 0 to 255 128 1 digit Displays the previous 2nd black offset value fine adjustment f...

Page 348: ...e even green signal in the SBU color printing speed Before Previous GO Color 002 0 to 255 112 1 digit Displays the previous 2nd black offset value rough adjustment for the odd green signal in the SBU...

Page 349: ...255 128 1 digit Displays the previous 2nd black offset value fine adjustment for the odd green signal in the SBU black and white printing speed GE Green Even signal GO Green Odd signal 4663 Black Leve...

Page 350: ...ays the previous 2nd black offset value rough adjustment for the odd blue signal in the SBU black and white printing speed Before Previous BE B W 007 0 to 255 128 1 digit Displays the previous 2nd bla...

Page 351: ...the factory setting values of the 2nd black offset level fine adjustment for the odd red signal in the SBU color printing speed Factory Setting RE B W 005 0 to 255 0 1 digit Displays the factory setti...

Page 352: ...the factory setting values of the 2nd black offset level rough adjustment for the odd green signal in the SBU color printing speed Factory Setting GE Color 003 0 to 255 0 1 digit Displays the factory...

Page 353: ...ine adjustment for the odd green signal in the SBU black and white printing speed GE Green Even signal GO Green Odd signal 4675 Black Level 2 Rough Fine Adj Display CS model only Factory Setting BE Co...

Page 354: ...offset level rough adjustment for the odd blue signal in the SBU black and white printing speed Factory Setting BE B W 007 0 to 255 0 1 digit Displays the factory setting values of the 2nd black offse...

Page 355: ...ry Setting BO B W 0 255 0 1 digit Gray Balance Setting 4685 Adjusts the gray balance of the red signal for each scanning mode 001 R Book Scan 002 R DF Scan CS 512 to 511 32 1 digit MS 512 to 511 25 1...

Page 356: ...White Peak Level CS model only 4690 Displays the peak level of the white level scanning 001 RE 002 RO 003 RE BK 004 RO BK 0 to 1023 0 1 digit White Peak Level 4691 Displays the peak level of the white...

Page 357: ...002 RO 003 RE BK 004 RO BK 0 to 1023 0 1 digit Black Peak Level 4694 Display the peak level of the black level scanning SP4694 003 and 004 are used only for the color scanner model 001 GE 002 GO 003 G...

Page 358: ...leted Exit Moving from Scanner HP 4806 Moves the exposure lamp a short distance away from the home position and stops Touch Execute Completed Exit Do SP4804 to return the exposure lamp to its home pos...

Page 359: ...efault Scanning Image 4908 Factory Setting Input Execution ON OFF 001 Copies the settings of the previous black level adjustment and gain adjustment to the factory settings Execution Flag 0 to 1 0 1 0...

Page 360: ...9 strongest sensitivity 002 Range Selection Selects the Highlight correction level 0 to 9 4 1 step 0 weakest skew correction 9 strongest skew correction Text Photo Detection Level Adj Selects the def...

Page 361: ...r counter is displayed on the LCD 0 to 1 0 1 0 Displays total counter only 1 Displays both total counter and printer counter 5047 Paper Display Turns on or off the printed paper display on the LCD 0 t...

Page 362: ...x2 and LT x2 respectively Non Std Paper Sel 5112 Determines whether a non standard paper size can be input for each tray Tray 1 to 4 0 or 1 1 0 OFF 1 ON 5113 Optional Counter Type Default Optional Co...

Page 363: ...ble Copying 5118 Temporarily denies access to the machine Japan Only 0 to 1 0 1 0 Release for normal operation Default 1 Prohibit access to machine Mode Clear Opt Counter Removal 5120 Selects if mode...

Page 364: ...cts the paper size type for both originals and copy paper 0 to 2 1 step 0 Japan 1 North America 2 Europe After changing the setting turn the copier off and on If the paper size of the archive files st...

Page 365: ...CE Login 5169 If you will change the printer bit switches you must log in to service mode with this SP before you go into the printer SP mode 0 to 1 0 1 0 Off Printer bit switches cannot be adjusted...

Page 366: ...012 Tray 3 4 0 B5 LEF 1 Exe LEF 013 Tray 4 1 0 A4 LEF 1 LT LEF 014 Tray 4 2 0 A3 1 DLT 015 Tray 4 3 0 B4 1 LG 016 Tray 4 4 0 B5 LEF 1 Exe LEF 017 LCT 0 to 2 1 0 A4 LEF 1 LT LEF 2 B5 LEF RK4 Setting Ja...

Page 367: ...Vertically positions the page numbers printed on both sides during duplexing 10 to 10 0 1 mm 0 is center minus is down is up 5302 Set Time 002 Sets the time clock for the local time This setting is do...

Page 368: ...hour step 8th digit The length of the advanced time 0 to 5 10 minutes step For example 3500010 The timer is advanced by 1 hour at am 0 00 on the 5th Sunday in March The digits are counted from the lef...

Page 369: ...K2 Certification Method 220 SDK3 Unique ID 221 SDK3 Certification Method 230 SDK certification device SDK is the Software Development Kit This data can be converted from SAS VAS when installed or unin...

Page 370: ...lled if a user ID and password are correctly entered after the lockout function has been executed and a specific time has passed 003 Turns on or off the cancellation function of the account lockout Ca...

Page 371: ...sword attack 5416 Access Information Access User Max Num 50 to 200 200 1 001 Sets the number of users for the access exclusion and password attack detection function Access Password Num 50 to 200 200...

Page 372: ...ions are enabled only after the user access feature has been enabled 001 Copy 0 or 1 0 1 0 ON 1 OFF Determines whether certification is required before a user can use the copy application 011 Document...

Page 373: ...failure occurs 002 Panel Disp 0 or 1 1 1 0 OFF 1 ON Default Determines whether an error code appears on the operation panel after a user authentication failure occurs MF Key Card Japan only 5490 Sets...

Page 374: ...by 1 when an SC is not detected during a set number of copied sheets for example default 5000 C1b or 10000 C1c sheets The error alarm occurs when the SC error alarm counter reaches 5 0 to 255 50 C1b...

Page 375: ...B5 160 Interval DLT 164 Interval LG 166 Interval LT 172 Interval HLT The Paper Supply Call Level nn SPs specify the paper control call interval for the referenced paper sizes DFU 250 to 10000 1000 1 S...

Page 376: ...issue an SC call when an SC error occurs If this SP is switched off the SC call is not issued when an SC error occurs 001 SC Call 002 Service Parts Near End Call 003 Service Parts End Call 004 User Ca...

Page 377: ...m IMH Image Memory Handler 005 MCS Initializes the automatic delete time setting for stored documents MCS Memory Control Service 006 Copier application Initializes all copier application settings 007...

Page 378: ...ing Initializes the UCS User Information Control Service settings 016 MIRS Setting Initializes the MIRS Machine Information Report Service settings 017 CCS Initializes the CCS Certification and Charge...

Page 379: ...the service call touch Execute on the LCD then turn the main power switch off on Machine No Setting DFU Code Set 5811 This SP presents the screen used to enter the 11 digit number of the machine The a...

Page 380: ...SP5 xxx Mode 2 D009 D011 D012 D013 5 94 SM user mode screen 004 Operation Allows the service center contact telephone number to be displayed on the user mode screen...

Page 381: ...te service function 0 to 1 0 1 0 Disables remote diagnosis over the network 1 Enables remote diagnosis over the network SSL Disable 007 Controls if RCG Remote Communication Gate confirmation is done b...

Page 382: ...ss granted RCG C Registed 021 This SP displays the embedded RCG N installation end flag 1 Installation completed 2 Installation not completed RCG C Registed Detail 022 This SP displays the RCG device...

Page 383: ...his SP sets the port number of the proxy server used for communication between the embedded RCG N and the gateway This setting is necessary to set up the embedded RCG N This port number is customer in...

Page 384: ...W URL 11 A rescue update for certification has been issued and a rescue certification setting is in progress for the rescue GW connection 12 The rescue certification setting is completed and the GW UR...

Page 385: ...f the certification 0 Normal There is no request for certification update in progress 1 Request for certification update in progress The current certification has expired 2 An SSL error notification h...

Page 386: ...the macro version of the Remote certification CERT PAC 088 Displays the PAC version of the Remote certification CERT ID2 Code 089 Displays ID2 for the Remote certification Spaces are displayed as und...

Page 387: ...uxembourg 10 Spain Line type Automatic Judgment 151 Press Execute Setting this SP classifies the telephone line where embedded RCG M is connected as either dial up pulse dial or push DTMF tone type so...

Page 388: ...utgoing Number 154 The SP sets the number that switches to PSTN for the outside connection for embedded RCG M in a system that employs a PBX internal line If the execution of SP5816 151 has succeeded...

Page 389: ...Use this SP to set the telephone number of the line where embedded RCG M is connected This number is transmitted to and used by the Call Center to return calls Limit 24 numbers numbers only Connectio...

Page 390: ...action Modem serial No 173 This SP displays the serial number registered for the embedded RCG M Retransmission Limit 174 Normally it is best to allow unlimited time for certification and ID2 update re...

Page 391: ...tes the status of the Remote service device 0 Neither the registered device by the external nor embedded RCG device is set 1 The embedded RCG device is being set Only Box registration is completed In...

Page 392: ...uting Confirm Place 205 Displays the result of the notification sent to the device from the GW URL in answer to the inquiry request Displayed only when the result is registered at the GW URL Register...

Page 393: ...empted without acquiring device status 12003 Attempted registration without execution of an inquiry and no previous registration 12004 Attempted setting with illegal entries for certification and ID2...

Page 394: ...nal RCG is illegal 2397 Incorrect ID2 format 2398 Incorrect request number format Inst Clear 209 Releases the machine from its embedded RCG setup CommLog Print 250 Prints the communication log 5821 Re...

Page 395: ...N 802 11 aaa bbb ccc ddd IPv4 Subnet Mask Ethernet IEEE 802 11 002 This SP allows you to confirm and reset the IPv4 subnet mask for Ethernet and wireless LAN 802 11 aaa bbb ccc ddd IPv4 default Gatewa...

Page 396: ...the machine and a computer 0 to 1 1 1 0 Off 1 On 052 ECP Centro Disables and enables the ECP feature 1284 Mode for data transfer 0 to 1 1 1 0 Disabled 1 Enabled 065 Job Spooling Switches the job spoo...

Page 397: ...hernet or wireless LAN 802 11 in the format Link Local address Prefix Length The IPv6 address consists of a total 128 bits configured in 8 blocks of 16 bits each These notations can be abbreviated See...

Page 398: ...erted at the 17th byte Prefix Range 0x0 to 0x80 The initial setting is 0x40 64 For example the data 2001123456789012abcdef012345678940h is expressed 2001 1234 5678 9012 abcd ef01 2345 6789 prefixlen 6...

Page 399: ...lay the link to Net RICOH on the top page and link page of the web system 0 to 1 1 1 0 Not display 1 Display Web supplies Link visible 238 Displays or does not display the link to Consumable Supplier...

Page 400: ...ine off and on 001 HDD Formatting All 002 HDD Formatting IMH 003 HDD Formatting Thumbnail 004 HDD Formatting Job Log 005 HDD Formatting Printer Fonts 006 HDD Formatting User Info 007 Mail RX Data 008...

Page 401: ...B W Text 0 to 6 0 1 0 1 1 1 2 2 1 3 3 1 4 6 2 3 073 Reduction for Copy B W Other 0 to 6 0 1 0 1 1 1 2 2 1 3 3 1 4 6 2 3 074 Reduction for Printer Color 0 to 3 2 1 DFU 0 1 1 1 2 2 1 3 3 1 4 075 Reduct...

Page 402: ...the format Enabled only when optional File Format Converter MLB Media Link Board is installed 5840 IEEE 802 11 Channel MAX 006 Sets the maximum range of the bandwidth for the wireless LAN This bandwid...

Page 403: ...nt threshold for the IEEE802 11 card 256 to 2346 2346 1 This SP is displayed only when the IEEE802 11 card is installed 11g CTS to self 043 Determines whether the CTS self function is turned on or off...

Page 404: ...Standard Staples for B804 B805 013 StapleStd3 Standard Staples for B408 014 StapleStd4 021 StapleBind1 022 StapleBind2 Booklet Staples for B804 023 StapleBind3 GWWS Analysis DFU Bit Groups 0 System o...

Page 405: ...to 6 Not used 5844 USB Transfer Rate 001 Sets the speed for USB data transmission 0 x 01 or 0 x 04 0 x 04 0 x 01 Full Speed 0 x 04 Auto Change Vendor ID 002 Sets the vendor ID Initial Setting 0x05A R...

Page 406: ...ring document transfer with the NetFile application and an external device 0 to 999 1 IP Address Secondary 008 Sets the IP address that is given to the computer that is the secondary delivery server f...

Page 407: ...y will let you increase the number of registered devices in addition to those registered for SP5845 010 There are eight bits Bit 0 to Bit 7 All are unused at this time 013 Server Scheme Primary 014 Se...

Page 408: ...by cycling the machine off and on Maximum Entries 003 Changes the maximum number of entries that UCS can handle 2000 to 20000 2000 1 step If a value smaller than the present value is set the UCS mana...

Page 409: ...th SP5846 051 before you execute this SP After the address book data is copied to HDD all the address book data is deleted from the flash ROM If the operation fails the data is not erased from the fla...

Page 410: ...ook of a machine managed with UCS Initialize Delivery Addr Book 048 Push Execute to delete all items this does not include user codes in the delivery address book that is controlled by UCS Initialize...

Page 411: ...is feature does not work if the card is write protected Note After you do this SP go out of the SP mode turn the power off Do not remove the SD card until the Power LED stops flashing Search Option Th...

Page 412: ...omplexity Option 3 064 Use this SP to set the conditions for password entry to access the local address book Specifically this SP limits the password entry to numbers and defines the length of the pas...

Page 413: ...JPEG image quality of image files controlled by NetFile NetFile refers to jobs to be printed from the document server with a PC and the DeskTopBinder software 002 Rate for Copy B W Text 0 to 6 0 1 00...

Page 414: ...access to DeskTop Binder 003 Acc Ctrl Doc Svr Print Lower 4 Bits 004 Acc Ctrl User Directory Lower 4 Bits 005 Acc Ctrl Delivery Input Lower 4 Bits 007 Acc Ctrl Comm Log Fax Lower 4 Bits 009 Acc Ctrl...

Page 415: ...this time Setting Secondary Srv 214 No information is available at this time Setting Start Time 215 No information is available at this time Setting Interval Time 216 No information is available at t...

Page 416: ...comes unusable you can easily switch back to G3 Bluetooth 5851 Sets the operation mode for the Bluetooth Unit Press either key 0 Public 1 Private Stamp Data Download 5853 Push Execute to download the...

Page 417: ...ill be stored if an error is generated 2 to 3 2 1 2 HDD 3 SD Card Save to HDD 005 Specifies the decimal key number of the log to be written to the hard disk Save to SD Card 006 Specifies the decimal k...

Page 418: ...es are erased when SP5857 010 or 011 is executed To enable this SP the machine must be cycled off and on Free Space on SD Card 013 Displays the amount of space available on the SD card Copy SD to SD L...

Page 419: ...002 Controller SC Error 0 OFF 1 ON Stores SC codes generated by GW controller errors 003 Any SC Error 0 to 65535 0 1step 004 Jam 0 OFF 1 ON Stores jam errors 5859 Debug Log Save Function 001 Key 1 002...

Page 420: ...022 Determines whether the FROM item of the mail header is switched to the validated account after the SMTP server is validated 0 to 1 0 1 0 No From item not switched 1 Yes From item switched SMTP Ce...

Page 421: ...with the User Tools Also when SP5860 022 is set to 1 Yes From item switched this mail address is inserted into the header for the From item SMTP Auth Direct Sending 025 Select the authentication meth...

Page 422: ...n One SD Card 001 Move Exec Executes the move from one SD card to another 002 Undo Exec This is an undo function It cancels the previous execution 5875 SC Auto Reboot This SP determines whether the ma...

Page 423: ...ng 5881 Detects the Fixed phrase 5885 Set WIM Function 020 DocSvr Acc Ctrl Allows or disallows the functions of web image monitor 0 OFF 1 ON Bit 0 Forbid all document server access 1 Forbid user mode...

Page 424: ...ntication Protected logs only an administrator can see the logs Plug Play Maker Model Name 5907 Selects the brand name and the production name for Windows Plug Play This information is stored in the N...

Page 425: ...is not operating because a key has not been pressed Switchover Permission Time 0 ON 1 OFF 5967 Enable and disable the document server This is a security measure that prevents image data from being le...

Page 426: ...s set to 2 Even though you can change the initial settings of those network applications the settings do not work 002 On Board USB 0 or 1 0 1 step 0 Disable 1 Enable 5987 Counter Falsification Prevent...

Page 427: ...SP5 xxx Mode 5 SM 5 141 D009 D011 D012 D013 Service Tables 022 Scanner SP 023 Scanner User Program...

Page 428: ...ide to Side 2nd Side 3 to 3 0 0 1 mm step 003 Leading Edge 5 to 5 0 0 1 mm step 005 Leading Edge 1st Side 3 to 3 0 0 1 mm step 006 Leading Edge 2nd Side 2 5 to 2 5 0 0 1 mm step 007 Trailing Edge Eras...

Page 429: ...sed 1 ADF open 017 Inverter Sensor 0 Paper not detected 1 Paper detected 018 Pick up HP Sensor 0 HP Pick up roller Up 1 Not HP Pick up roller Down 019 Original Stopper HP Sensor 0 HP Stopper UP 1 Not...

Page 430: ...since original sensors cannot recognize all sizes 0 or 1 0 0 Setting 1 1 Setting 2 Setting 1 Setting 2 DLT SEF Folio SEF 11 x 15 LG SEF Foolscap SEF LT SEF US EXE 8 x 10 NA LT LEF US EXE LEF DLT SEF...

Page 431: ...osition Sub Scan 6128 Adjusts the punching position in the sub scan direction For B804 B805 001 2 Hole DOM Japan 002 3 Hole NA 003 4 Hole EU 004 5 Hole SCAN 005 2 Hole NA 006 1 Hole DOM Japan 7 5 to 7...

Page 432: ...SEF 002 B4 SEF 003 A4 SEF 004 A4 LEF 005 B5 SEF 006 B5 LEF 007 DLT SEF 008 LG SEF 009 LT SEF 010 LT LEF 011 12 x 18 012 Other 5 to 5 0 0 25 mm Skew Correction Control 6131 Selects the skew correction...

Page 433: ...nd the sides of the stack on the finisher stapling tray in the Booklet Finisher B804 B805 The adjustment is done perpendicular to the direction of paper feed 001 A3 SEF 002 B4 SEF 003 A4 SEF 004 A4 LE...

Page 434: ...t Finisher B804 001 A3 SEF 002 B4 SEF 003 A4 SEF 004 B5 SEF 005 DLT SEF 006 LG SEF 007 LT SEF 008 12 x 18 009 Other 3 to 3 0 0 2 mm Value Shifts staple position toward the crease Value Shifts staple p...

Page 435: ...ree Run 1 B408 Free run for stapling mode without paper feeding B793 Free run for paper edge stapling 002 Free Run 2 B408 Free run for stapling mode and shift mode without paper feeding B793 Free run...

Page 436: ...switches of the booklet finisher B804 B805 Section 5 27 Output Check 1 6148 Jogger Fine Adjustment Not used 001 A3 SEF 002 B4 SEF 003 A4 SEF 004 A4 LEF 005 B5 LEF 006 A5 LEF 007 DLT SEF 008 LG SEF 00...

Page 437: ...djust this setting or switch it off when feeding thick or slick paper Jogger Control 0 to 1 0 1 Not used 6150 This SP is for the output jogger control 6910 Shading Control ON OFF 0 to 1 0 1 0 OFF 1 ON...

Page 438: ...7403 SC History 001 Latest 002 Latest 1 003 Latest 2 004 Latest 3 005 Latest 4 006 Latest 5 007 Latest 6 008 Latest 7 009 Latest 8 010 Latest 9 Displays the most recent 10 service calls Total Paper Ja...

Page 439: ...sor at the precise time A Check out paper lag paper jam occurs when the paper remains at the sensor for longer than the prescribed time 1 At power On 3 Tray 1 On 4 Tray 2 On 5 Tray 3 On 6 Tray 4 On 7...

Page 440: ...Transport 2 Off 57 Registration Sensor Off 58 LCT Feed Sensor Off 60 Paper Exit Off 61 Bridge Exit Off 62 Bridge Transport Off 64 Junction Gate Sensor Off 65 Duplex Exit Off 66 Duplex Entrance Off in...

Page 441: ...otor EUP 201 Finisher Shift Motor EUP 202 Finisher Staple Moving Motor EUP 203 Finisher Staple Motor EUP 204 Finisher Folder Motor EUP 206 Finisher Punch Motor EUP Original Jam Location 7505 Displays...

Page 442: ...On 53 Separation Sensor Off 54 Skew Correction Sensor Off 55 Interval Sensor Off 56 Registration Sensor Off 57 Inverter Sensor Off 58 Original Exit Sensor Off 7506 Jam Count by Paper Size 005 A4 LEF...

Page 443: ...Latest 9 Displays the copy jam history the most recent 10 jams Sample Display CODE 007 SIZE 05h TOTAL 0000334 DATE Mon Mar 15 11 44 50 2000 where CODE is the SP7504 number see above SIZE is the ASAP...

Page 444: ...11 44 50 2000 where CODE is the SP7505 number see above SIZE is the ASAP paper size code in hex TOTAL is the total jam error count SP7503 DATE is the date the jams occurred Size Code Size Code Size Co...

Page 445: ...SP7 xxx Data Log 1 SM 5 159 D009 D011 D012 D013 Service Tables 102 Firmware Version Engine 105 ADF 107 Finisher...

Page 446: ...g unit counter pages Rotation PCU 0 999999999 0 1 mm 005 Displays the PCD rotation counter distance Rotation Transfer 0 999999999 0 1 mm 006 Displays the transfer unit rotation counter distance Rotati...

Page 447: ...of the transfer unit Clear Fuser 004 Resets the PM counter of the fuser unit Clear Web 005 Reset the PM counter of the web unit Clear All Clear 006 Resets all PM counter 7805 Parts Counter Page OPC 0...

Page 448: ...Page Stripper 0 to 999999 0 1 page 009 Displays the parts counter pages of the strippers Rotation OPC 0 to 999999999 0 1 mm 010 Displays the parts counter rotations of the OPC Rotation Charge Roller...

Page 449: ...of the strippers Page Web 0 to 255 0 1 019 Displays the parts counter rotations PM of the cleaning web 7806 Counter Clear OPC 001 Resets the parts counter of the OPC Charge Roller 002 Resets the parts...

Page 450: ...was detected on the scanning glass of the ADF 001 Dust Check Counter Counts the occurrences Counting is done only if SP4020 1 ADF Scan Glass Dust Check is switched on 002 Dust Check Clear Counter Cle...

Page 451: ...previous transfer unit Page Fuser 0 999999 0 1 page 003 Displays the previous counter pages of the previous fusing unit Rotation PCD 0 999999999 0 1 mm 004 Displays the previous counter rotations of...

Page 452: ...ransfer 0 to 1 0 1 002 Displays the replacement date of the transfer unit Fuser 0 to 1 0 1 003 Displays the replacement date of the fusing unit Web 0 to 1 0 1 004 Displays the replacement date of the...

Page 453: ...Developer Rotation 0 to 255 255 1 days 008 Displays the remaining counter rotations of the developer PCD 0 to 255 100 1 009 Displays the remaining counter of the PCD Transfer 0 to 255 100 1 010 Displ...

Page 454: ...999999999 277000 1 mm 006 Sets the PM yield of the transfer unit Rotations Fuser Rotation 0 to 999999999 54880000 1 mm 007 Sets the PM yield of the fusing unit Rotations Developer Rotation 0 to 999999...

Page 455: ...rotation distance in the environment 10 C T 17 C 17 T 23 0 to 99999999 0 1 mm 003 Displays the PCU rotation distance in the environment 17 T 23 23 T 27 0 to 99999999 0 1 mm 004 Displays the PCU rotat...

Page 456: ...ion is using the document server most frequently What data in the document server is being reused Most of the SPs in this group are prefixed with a letter that indicates the mode of operation the mode...

Page 457: ...Image Monitor Utilities developed with the SDK Software Development Kit will also be counted with this group in the future The Group 8 SP codes are limited to 17 characters forced by the necessity of...

Page 458: ...y Generation Copy Mode GPC Get Print Counter For jobs 10 pages or less this counter does not count up For jobs larger than 10 pages this counter counts up by the number that is in excess of 10 e g for...

Page 459: ...A page is the total scanned surface of the original Duplex pages count as two pages and A3 simplex count as two pages if the A3 DLT counter SP is switched ON PJob Print Jobs Ppr Paper PrtJam Printer p...

Page 460: ...cument server is used These SPs reveal the number of times an application is used not the number of pages processed When an application is opened for image input or output this counts as one job Inter...

Page 461: ...nter increments When the user enters document server mode and prints data stored on the document server only the L counter increments When an image received from Palm 2 is received and stored the L co...

Page 462: ...that was stored on the document server with a print job that was stored on the document server the C and P counters both increment When a job already on the document server is printed with another app...

Page 463: ...TX Jobs LS These SPs count the applications that stored files on the document server that were later accessed for transmission over the telephone line or over a network attached to an e mail or as a f...

Page 464: ...se SPs total finishing methods for copy jobs only The finishing method is specified by the application F FIN Jobs 0 to 9999999 0 1 8063 These SPs total finishing methods for fax jobs only The finishin...

Page 465: ...d in Sort mode When a stored copy job is set for Sort and then stored on the document server the L counter increments See SP8066 1 806x 2 Stack Number of jobs started out of Sort mode 806x 3 Staple Nu...

Page 466: ...s in the job P Jobs PGS 0 to 9999999 0 1 8074 These SPs count and calculate the number of print jobs by size based on the number of pages in the job S Jobs PGS 0 to 9999999 0 1 8075 These SPs count an...

Page 467: ...unts as one job If the finisher runs out of staples during a print and staple job then the job is counted at the time the error occurs For copy jobs SP 8072 and scan jobs SP 8075 the total is calculat...

Page 468: ...counter 812x also increments The fax job is counted when the job is scanned for sending not when the job is sent T IFAX TX Jobs 0 to 9999999 0 1 8121 These SPs count the total number of jobs color or...

Page 469: ...ment server after the job is stored it is determined to be color or black and white then counted If the job is cancelled during scanning or if the job is cancelled while the document is waiting to be...

Page 470: ...unted as a Color job If the job is cancelled during scanning or if the job is cancelled while the document is waiting to be delivered the job is not counted If the job is cancelled during sending it m...

Page 471: ...1 T PCFAX TX Jobs 8163 F PCFAX TX Jobs These SPs count the number of PC Fax transmission jobs A job is counted from when it is registered for sending not when it is sent 0 to 9999999 0 1 Note At the p...

Page 472: ...Scan Pgs 0 to 9999999 0 1 S LSize Scan PGS 0 to 9999999 0 1 8205 These SP codes count the total number of large pages input with the scanner for scan jobs only Large size paper A3 DLT scanned for fax...

Page 473: ...oth sides simultaneously the Front side count is the same as the number of pages fed for duplex front side scanning The front side is determined by which side the user loads face up 002 Back Number of...

Page 474: ...6 Simplex Duplex Selectable Select Simplex Duplex on the operation panel If the scan mode is changed during the job for example if the user switches from ADF to Platen mode the count is done for the l...

Page 475: ...er of pages scanned by original type for Fax jobs S Scan PGS Org 0 to 9999999 0 1 8245 These SPs count the number of pages scanned by original type for Scan jobs L Scan PGS Org 0 to 9999999 0 1 8246 T...

Page 476: ...or each application Some examples of these editing features are Erase Border Erase Center Image Repeat Centering Positive Negative 0 to 9999999 0 1 Note The count totals the number of times the edit f...

Page 477: ...al number of pages scanned by the Copy application Use these totals to compare original page size scanning and output printing page size SP 8 442 F Scan PGS Size 0 to 9999999 0 1 8303 These SPs count...

Page 478: ...e SPs count by resolution setting the total number of pages scanned by applications that can specify resolution settings S Scan PGS Rez 0 to 9999999 0 1 8315 These SPs count by resolution setting the...

Page 479: ...creen go to the C counter When the A3 DLT double count function is switched on with SP5104 1 A3 DLT page is counted as 2 When several documents are merged for a print job the number of pages stored ar...

Page 480: ...eb Image Monitor and Desk Top Binder are added to the F count 8411 Prints Duplex This SP counts the amount of paper front back counted as 1 page used for duplex printing Last pages printed only on one...

Page 481: ...mbine and n Up settings the number of pages processed for printing from within the document server mode window at the operation panel O PrtPGS Dup Comb 0 to 9999999 0 1 8427 These SPs count by binding...

Page 482: ...iginal Pages Count Original Pages Count 1 1 1 1 2 2 2 2 3 2 3 2 4 2 4 2 5 3 5 4 6 4 6 4 7 4 7 4 8 4 8 4 T PrtPGS ImgEdt 0 to 9999999 0 1 8431 These SPs count the total number of pages output with the...

Page 483: ...booklet right left pagination 843x 3 User Stamp The number of pages printed where stamps were applied including page numbering and date stamping T PrtPGS Ppr Size 0 to 9999999 0 1 8441 These SPs coun...

Page 484: ...document server mode window at the operation panel O PrtPGS Ppr Size 0 to 9999999 0 1 8447 These SPs count by print paper size the number of pages printed by Other applications 844x 1 A3 844x 2 A4 84...

Page 485: ...not used 010 Tray 9 Currently not used T PrtPGS Ppr Type 0 to 9999999 0 1 8461 These SPs count by paper type the number pages printed by all applications These counters are not the same as the PM cou...

Page 486: ...s printed by the printer application L PrtPGS Ppr Type 0 to 9999999 0 1 8466 These SPs count by paper type the number pages printed from within the document server mode window at the operation panel 8...

Page 487: ...t counted Magnification adjustments performed automatically during Auto Reduce Enlarge copying are counted The magnification rates of blank cover sheets slip sheets etc are automatically assigned a ra...

Page 488: ...Print application Print jobs output to the document server are not counted T PrtPGS FIN 0 to 9999999 0 1 8521 These SPs count by finishing mode the total number of pages printed by all applications C...

Page 489: ...er application L PrtPGS FIN 0 to 9999999 0 1 8526 These SPs count by finishing mode the total number of pages printed from within the document server mode window at the operation panel 852x 1 Sort 852...

Page 490: ...nly O Counter 0 to 9999999 0 1 8591 These SPs count the totals for A3 DLT paper use number of duplex pages printed and the number of staples used These totals are for Other O applications only 001 A3...

Page 491: ...h destination T FAX TX PGS 0 to 9999999 0 1 8641 These SPs count by color mode the number of pages sent by fax to as fax images using I Fax 001 B W Black TX F FAX TX PGS 0 o 9999999 0 1 8643 These SPs...

Page 492: ...ail is used to send a 10 page document to 5 addresses the count is 10 the pages are sent to the same SMTP server together If Scan to PC is used to send a 10 page document to 5 folders the count is 50...

Page 493: ...inishes the counts are not done The count is executed even if regardless of confirmation of the arrival at the Scan Router server T Deliv PGS PC 0 to 9999999 0 1 8671 These SPs count by color mode the...

Page 494: ...LS 8696 L TX PGS LS These SPs count the number of pages sent from the document server The counter for the application that was used to store the pages is incremented 0 to 9999999 0 1 The L counter cou...

Page 495: ...r ISDN G3 G4 is 12 001 PSTN 1 002 PSTN 2 003 PSTN 3 004 ISDN G3 G4 005 Network T Scan PGS Comp 0 to 9999999 0 1 8711 These SPs count the number of compressed pages scanned into the document server cou...

Page 496: ...unter 0to9999999 0 1 8771 These SPs count the frequency of use number of rotations of the development rollers for black and other color toners Note For machines that do not support color the Black ton...

Page 497: ...f 10 10 steps This SP is expanded for color MFP and color LP machines For this machine the count is done for black only Toner Coverage 0 10 0 to 9999999 0 1 8851 These SPs count the percentage of dot...

Page 498: ...isplay the amount of the remaining previous toner Printing PGS Log Latest 2 0 to 9999999 0 1 8911 These SPs display the amount of the remaining 2nd previous toner Toner Coverage Count Total 0 to 99999...

Page 499: ...nd printing 005 Off Mode Time Includes time while machine is performing background printing Does not include time machine remains powered off with the power switches 006 SC Total down time due to SC e...

Page 500: ...plication registrations with the Program job settings feature 009 Printer Program Printer application registrations with the Program job settings feature 010 Scanner Program Scanner application regist...

Page 501: ...Log2 5 SM 5 215 D009 D011 D012 D013 Service Tables 017 Coverage BW Print Page 101 Transmission Total Color 102 Transmission Total BW 103 Fax Transmission 104 Scanner Transmission Color 105 Scanner Tra...

Page 502: ...See the table 1 following this table 002 Tray 1 Tray Set Sensor Set Not set 003 Tray 1 Paper Lift Sensor Not upper limit Upper limit 004 Tray 1 Paper End Sensor No paper Paper remaining 005 Tray 1 Pa...

Page 503: ...etected 021 Relay Sensor 4 No paper detected Paper detected 022 Relay Sensor LCT No paper detected Paper detected 023 By pass Paper End Sensor Not end Paper end 024 By pass Paper Size Sensor See the t...

Page 504: ...fer Belt Unit HP Sensor Not HP HP 046 Fusing Unit Set Set Bit1 Not set Bit1 047 Toner Overflow Sensor Not full Full 048 Interlock Detection 1 Right or front door is open Right or front door is close 0...

Page 505: ...de sensor Remaining paper Paper height sensor 1 Paper height sensor 2 Full 0 0 Nearly full 1 0 Near end 1 1 Almost empty 0 1 Table 2 Paper Size Switch Switch 1 is used for the tray set detection 0 Pus...

Page 506: ...The machine detects either 11 x 81 2 LEF or A4 LEF depending on the setting of SP 5 181 001 Tray 1 or 005 Tray 2 4 The machine detects either B5 LEF or 10 5 x 7 25 LEF depending on the setting of SP 5...

Page 507: ...ize Detection Original Size Length Sensor Width Sensor Metric version Inch version L3 L2 L1 W1 W2 SP4 301 display A3 11 x 17 O O O O O 00011111 B4 10 x 14 O O O O X 00011110 F4 8 5 x 13 8 25 x 13 or 8...

Page 508: ...ensor No paper detected Paper detected 006 Shift HP Sensor Not HP HP 007 Shift Exit Sensor No paper detected Paper detected 008 Exit Guide Plate HP Sensor Not HP HP 009 Paper Detection Sensor Staple N...

Page 509: ...25 Punch Registration Detection Sensor No paper detected Paper detected 026 Punch Chad Full Sensor Not Full Full 027 Punch HP Not HP HP 028 Punch Selection DIPSW 1 See 1 029 Punch Selection DiPSW 2 Se...

Page 510: ...ng Edge Detection Front No staple detected Staple detected 043 Saddle Stitch Stapler 1 Rotation Rear Not HP HP 044 Saddle Stitch Detection Rear No staple detected Staple detected 045 Saddle Stitch Lea...

Page 511: ...paper detected Paper detected 003 Staple Entrance Sensor Stapler Tray Entrance Sensor Paper detected No paper detected 004 Staple Moving HP Sensor Stapler HP Sensor Not HP HP 005 Jogger HP Sensor Jog...

Page 512: ...Exit Guide Plate HP Sensor 012 Shift HP Sensor Not HP HP 013 Paper Sensor Stack Height Sensor No output tray detected Output tray detected 014 Tray Lower Sensor Lower Tray Lower Limit Sensor Lower li...

Page 513: ...tor 154 006 Exit Motor 90 Paper exit motor Mainframe 007 Feed Motor 300 008 Feed Motor 255 009 Feed Motor 230 010 Feed Motor 215 011 Feed Motor 180 012 Feed Motor 154 013 Feed Motor 90 Paper feed moto...

Page 514: ...Paper feed clutch 1 2 Mainframe 030 Bank Paper Feed Clutch 3 031 Bank Paper Feed Clutch 4 Paper feed clutch 3 4 Optional paper feed unit 032 LCT Paper Feed Clutch Paper feed clutch Optional LCT 033 Pi...

Page 515: ...unction gate 1 solenoid 049 Duplex Inverter Gate Solenoid Not used 050 Duplex Inverter Motor Fwd 230 051 Duplex Inverter Motor Fwd 180 052 Duplex Inverter Motor Fwd 154 053 Duplex Inverter Motor Fwd 9...

Page 516: ...ve Motor 90 Drive motor Bridge unit 072 Bridge Junction Gate Solenoid Junction Gate Solenoid Bridge unit 073 Bridge Drive Motor Reset 074 Bridge Drive Motor Enable 075 Bridge Cooling Fan Motor Not use...

Page 517: ...fan motor 093 Exhaust Fan Motor High 094 Exhaust Fan Motor Low Exhaust fan motor 095 Duct Fan Motor Cooling fan motor 096 Exit Fan Motor High 097 Exit Fan Motor Low Paper exit cooling fan motor 098 PS...

Page 518: ...D013 5 232 SM 5804 Output Check 108 Charge Bias 109 Development Bias 110 Transfer Belt Voltage 111 ID Sensor LED 115 Cleaning Web Motor Web motor 116 Shift Tray Motor Not used 117 CTL Cooling FAN Con...

Page 519: ...xit Motor 6144 4 Proof Junction Gate SOL Tray Junction Gate Solenoid 6144 5 Tray Up Motor Lower Tray Lift Motor 6144 6 Jogger Motor Jogger Fence Motor 6144 7 Staple Moving Motor Stapler Motor 6144 8 S...

Page 520: ...t Guide Plate Motor 6145 8 Tray Lift Motor Upper Tray Lift Motor 6145 9 Oscillating Back Roller Motor Stacking Sponge Roller Motor 6145 10 Jogger Motor Jogger Fence Motor 6145 11 Stack Feed out Motor...

Page 521: ...Front Booklet Stapler EH185R Front 6145 23 Saddle Stitch Staple Motor Rear Booklet Stapler EH185R Rear 6145 24 Folder Plate Motor Fold Plate Motor 6145 25 Folder Roller Motor Fold Roller Motor 6145 2...

Page 522: ...art C twice Ignore the Place Original messages to start the test print 6 Press SP Mode highlighted to return to the SP mode display Test Pattern Table SP2 109 001 Printing test pattern No Test Pattern...

Page 523: ...pattern 1 3 Gradation main scan C 16 Gray pattern 2 4 Gradation main scan D 17 Gray Pattern 3 5 Gradation sub scan 1 18 Shading pattern 6 Grid pattern 19 Thin line pattern 7 Slant grid pattern 20 Scan...

Page 524: ...2 Press Execute on the touch panel 3 Select Single Face or Both Face 4 After printing the list press Close to return to the SP mode display 5 Press Exit twice to close the SP Mode screen and return to...

Page 525: ...AM to their default settings except the following Electrical total counter value SP5 811 1 Machine serial number SP5 907 Plug Play Brand Name and Production Name Setting 1 Execute SP5 990 to print out...

Page 526: ...izes the defaults for the scanner and all the scanner SP modes 010 Web Service Network application Deletes the Netfile NFA management files and thumbnails and initializes the Job login ID Netfiles Job...

Page 527: ...r and scanner registration and magnification adjustments Section 3 17 2 Printing Section 3 17 3 Scanning Do the touch screen calibration Section 3 17 5 Touch Screen Calibration Referring to the SMC da...

Page 528: ...must press first 3 When the message prompts you to confirm that you want to reset the system settings press Yes 4 When the message tells you that the settings have been reset press Exit 5 29 7 COPIER...

Page 529: ...3 D009 D011 D012 D013 Service Tables 3 When the message prompts you to confirm that you want to reset the Copier Document Server settings press Yes 4 When the message tells you that the settings have...

Page 530: ...ck or vibration Make sure that the write protection of an SD card is unlocked when you download an application to it If not downloading fails and a download error e g Error Code 44 occurs during a fir...

Page 531: ...touch the button or press the corresponding number key on the operation panel to select the item in the menu that you want to update ROM NEW What it means ROM Tells you the number of the module and n...

Page 532: ...e Update Error If a firmware update error occurs this means the update was cancelled during the update because the module selected for update was not on the SD card Recovery after Power Loss If the RO...

Page 533: ...y or use a different SD card 30 No HDD available for stamp data download HDD connection incorrect or replace HDD 31 Data incorrect for continuous download Insert the SD card with the remaining data re...

Page 534: ...board 42 Operation panel module download failed Replace the update data for the module on the SD card and try again or replace the LCDC 43 Stamp data module download failed Replace the update data for...

Page 535: ...r C O P O Counter Dupelx A3 DLT Over 420 mm Staple and Scanner application scanning counters system settings 1 Turn off the main switch 2 Remove the SD card cover A 3 Plug the SD card B into SD card s...

Page 536: ...you copy the application program from one card to another card 2 Do not use the SD card if it has been used by the user on the computer Normal operation is not guaranteed when such an SD card is used...

Page 537: ...by using Move Exec SP5 873 001 Do not turn ON the write protect switch of the system SD card or application SD card on the machine If the write protect switch is ON a download error e g Error Code 44...

Page 538: ...troller waits for the initial settings of the copy engine to take effect and then starts an independent self diagnostic test program The self diagnostic test follows the path of the flow chart shown b...

Page 539: ...o the self diagnostic test initiated every time the main machine is powered on you can set the machine in a more detailed diagnostic mode manually in order to test other components or conditions that...

Page 540: ...Switch off the machine and connect the parallel loopback device to the Centronics I F port 2 Hold down press and hold down and then while pressing both keys at the same time switch on the machine You...

Page 541: ...D to an SD card When a user is experiencing problems with the machine follow the procedure below to set up the machine so the error information is saved automatically to the HDD Then ask the user to r...

Page 542: ...ouch 5858 and specify the events that you want to record in the debug log SP5858 Debug Save When provides the following items for selection 1 Engine SC Error Saves data when an engine related SC code...

Page 543: ...Section 4 Troubleshooting 6 Next select the one or more memory modules for reading and recording debug information Touch 5859 Under 5859 press the appropriate key item for the module that you want to...

Page 544: ...bDB 8 4600 GPS PM 3000 NCS 3300 PTS 9 2000 NCS 2000 NCS 6666 WebSys 10 2224 BCU 2000 NCS The default settings for Keys 1 to 10 are all zero 0 Key to Acronyms Acronym Meaning Acronym Meaning ECS Engine...

Page 545: ...able You cannot mix settings for the groups COPY PRINTER etc for 006to010 For example if you want to create a PRINTER debug log you must select the settings from the 9 available selections for the PRI...

Page 546: ...or occurs on the operation panel pressJ Clear Modes 2 On the control panel enter 01 then hold down for at least 3 sec until the machine beeps then release This saves the debug log to the hard disk for...

Page 547: ...11 D012 D013 Service Tables 5 35 DIP SWITCHES 5 35 1 I O BOARD DIP SW101 Bit Location 6 7 8 Japan ON ON OFF North America OFF ON OFF Europe ON OFF OFF China OFF OFF ON Taiwan OFF ON ON Korea ON OFF ON...

Page 548: ......

Page 549: ...DETAILED SECTION DESCRIPTIONS...

Page 550: ......

Page 551: ...Overview SM 6 1 D009 D011 D012 D013 Detailed Descriptions 6 DETAILED SECTION DESCRIPTIONS 6 1 OVERVIEW 6 1 1 COMPONENT LAYOUT...

Page 552: ...8 Lens 29 Bottom Plate 9 SBU 30 Development Unit 10 Junction Gate 2 31 Charge Roller 11 Duplex Inverter Gate 32 F Mirror 12 Duplex Entrance Sensor 33 Barrel Toroidal Lens BTL 13 Duplex Inverter Rolle...

Page 553: ...3 D009 D011 D012 D013 Detailed Descriptions Paper Path 1 ARDF 2 Interchange Unit 3 Duplex Unit 4 By pass Tray 5 Large Capacity Tray LCT 1200 sheet 6 Paper Tray Unit 7 Two Tray Finisher 8 Bridge Unit...

Page 554: ...Feed Motor 3 Web Motor 12 By pass Paper Feed Clutch 4 Transfer Development Motor 13 Registration Motor 5 Drum Motor 14 Duplex By pass Motor 6 Development Paddle Motor 15 Transfer Belt Contact Motor 7...

Page 555: ...he copier to be expanded as an MFP by installing simple modular components SD cards on the controller board The BICU and FCU are connected to the controller via a PCI bus BICU Base engine and Image Co...

Page 556: ...r feed control The IOB is located behind the rear covers for easy access The same IOB is used for all models but the DIP switches must be set correctly for each model High Voltage Power Supply LDB Las...

Page 557: ...ots of the controller The fax option however requires installation of an FCU ASCI 1 Contains the dedicated GW controller chips of the shared resources the CPU memory and HDD hardware for the copying a...

Page 558: ...r MLB or Cumin M Flash ROM Stores the program Maximum capacity 128 MB USB The interface for USB 2 0 devices Supports both low speed and high speed modes USB support is built into the controller No ins...

Page 559: ...g data processed and stored in the memory The data is retrieved and sent to the laser diode for printing Drum charge The charge roller B gives a negative charge to the organic photoconductive OPC drum...

Page 560: ...the paper through the transfer belt This positive charge pulls the toner particles from the drum surface onto the paper while the paper is electrostatically attracted to the transfer belt Separation...

Page 561: ...st 2nd and 3rd mirrors and through the lens on the lens block The 1st scanner consists of the exposure lamp a reflector and the 1st mirror The exposure lamp is energized by a dc supply to avoid uneven...

Page 562: ...whether in full size or magnification mode The image length change in the sub scan direction is done by changing the scanner drive motor speed and in the main scan direction it is done by image proce...

Page 563: ...are referred to collectively as the APS Auto Paper Select sensors While the power is on these sensors are active and the original size data is always sent to the CPU However the CPU checks the data on...

Page 564: ...8 5 x 5 5 X X X X X 00000000 L Lengthwise S Sideways O Paper present X Low For other combinations CANNOT DETECT ORIG SIZE will be indicated on the operation panel display The above table shows the out...

Page 565: ...l Unit performs timing control and command control The IPU on the BICU processes auto shading filtering magnification correction and gradation The memory controller performs image compression decompre...

Page 566: ...ocesses auto shading filtering magnification correction and gradation The memory controller performs image compression decompression and memory address control for binary picture processing mode only...

Page 567: ...pixel on a scale of 256 shades of gray Then this data goes to the BICU via the SIB SBU of CS Color Scanner Model SBU The VPU Video Processor Unit does the following functions Black level correction W...

Page 568: ...CU detects the peak white level for each scan line within this narrow strip only From this peak white level the IPU determines the reference value for A D conversion for the scan line Then the IPU sen...

Page 569: ...Tools screen Text Text Photo Photo Pale Generation Some of these modes have a range of different settings e g etc To display this screen press User Tools Counter Copier Document Server Settings Genera...

Page 570: ...th dithering 6 5 7 IMAGE PROCESSING STEPS Text Mode The Text mode achieves quality reproduction of text and sharp lines and ignores background texture Processing is conducted with a high resolution MT...

Page 571: ...r stronger than that of Normal thus increasing the sharpness of lines Generation Copy Mode Generation Copy based mainly on Text mode aims to achieve the best reproduction of copied originals so called...

Page 572: ...D012 D013 6 22 SM fine text characters or even portions of large text characters Mode Independent Dot Erase Filter Default Range Text Photo SP4903 001 0 Generation Copy SP4903 002 0 0 to 7 The 0 setti...

Page 573: ...r pulses and the optical components direct these pulses to the drum To produce a high quality copy image these are 256 gradations for the laser power The output path from the laser diode to the drum i...

Page 574: ...iode PD Then it increases or decreases the current to the laser diode as necessary comparing it with the reference level This auto power control is done just after the machine is turned on and during...

Page 575: ...tions 6 7 AROUND THE DRUM 6 7 1 OVERVIEW 1 Toner Collection Coil 2 Toner Collection Plate 3 Image Density Sensor 4 Pick off Pawl 5 OPC Drum 60 mm 6 Charge Roller 7 Charge Roller Cleaning Roller 8 Drum...

Page 576: ...m by two small springs B one on each end that keep the cleaning blade in contact with the drum This cleaning blade is not a counter blade The tension of these springs has been reduced for this model i...

Page 577: ...ve shaft C The drum motor has a drive controller which outputs a motor lock signal when the rotation speed is out of the specified range 6 7 4 DRUM PAWLS The pick off pawls A mounted in the holders B...

Page 578: ...drum The drum charge roller A contacts the surface of the drum B to give it a negative charge The high voltage supply board C supplies a negative dc voltage to the drum charge roller through the char...

Page 579: ...erature humidity is reflected in the amount of toner transferred to the drum This measurement is done immediately after the ID sensor pattern for toner density control After creating ID sensor pattern...

Page 580: ...listed below in order to avoid jams and copy quality problems SP Mode SP Name SP2001 001 Charge Roller Bias Adjustment Width 216 297 mm Default 1500 V SP2309 001 Paper Lower Width a Width limit Defaul...

Page 581: ...reated after the main machine is powered on and after finishing a job of 10 or more sheets The ID sensor pattern production interval can be adjusted with SP2210 001 ID Sensor Pattern Interval 6 8 4 DR...

Page 582: ...Development D009 D011 D012 D013 6 32 SM 6 9 DEVELOPMENT 6 9 1 OVERVIEW 1 Drum 2 Development Roller 3 Paddle Roller 4 TD Sensor 5 Mixing Auger 6 Development Filter 7 Doctor Blade...

Page 583: ...ddle motor C drives the paddle roller D and mixing auger located in the paddle roller The drive shafts engage the development roller gear and paddle roller gear when the development unit is inserted i...

Page 584: ...development unit at D 6 9 4 DEVELOPMENT BIAS Mechanism Black areas of the latent image are at a low negative charge about 150 V and white areas are at a high negative charge about 850 V To attract neg...

Page 585: ...t Bias Width 216 297 mm Default 560V SP2309 1 Paper Lower Width a Width limit Default 150 mm SP2309 2 Paper Upper Width b Width limit Default 216 mm SP2914 3 Process Control Setting B Adjust 10V step...

Page 586: ...e of the following occurs Until a toner bottle is installed in the holder This prevents toner falling out of the holder unit as a result of lowering the handle with no toner bottle installed Until the...

Page 587: ...ting is sensor control mode image pixel count mode should only be used temporarily until a defective TD or ID sensor can be replaced Sensor Control Mode In the sensor control mode the amount of toner...

Page 588: ...eflected light is too strong this indicates that toner is low and toner is added to the development unit The frequency of these checks can be adjusted with SP2 210 ID Sensor Pattern Interval Image Pix...

Page 589: ...on for another 10 seconds while the machine checks Vt If toner concentration is judged to be at the standard level then the toner near end end condition is cancelled and K toner supply coefficient is...

Page 590: ...any toner remaining on the drum The toner collection coil B carries scraped off toner to the toner collection plate C The collar D on the cleaning blade bracket contacts the outer rim of cam gear E wh...

Page 591: ...d Descriptions 6 10 2 TONER RECYCLING Toner collected by the toner collection coil A is transported to the opening B This toner falls into the development unit with new toner coming from the toner bot...

Page 592: ...Pick up roller By pass feed 8 Separation roller By pass feed 9 Vertical transport roller 1 10 Vertical transport roller 2 11 Feed roller tray 2 12 Separation roller tray 2 13 Paper tray 2 14 Pick up...

Page 593: ...he paper stack Section 6 11 4 Paper Lift When the paper feed clutch F for tray 1 turns on the pick up feed J and separation K rollers start rotating to feed the paper The paper from tray 2 is also fed...

Page 594: ...nd of the paper tray pushes the tray set switch for tray 2 this is the paper size switch As a result the machine detects that the paper tray is installed When the machine detects that a tray has been...

Page 595: ...paper level gradually lowers and the paper lift sensor is de activated The tray lift motor turns on again until this sensor is activated again When the paper tray is removed from the machine the tray...

Page 596: ...three switches detect the paper size as shown in the table below The actuator B is moved by the end plate C 0 Pushed 1 Not pushed Models Switch Location North America Europe Asia SW4 SW3 SW2 DLT A3 SE...

Page 597: ...trays The machine disables paper feed from a tray if the paper size cannot be detected if the paper size actuator is broken or no tray is installed For non standard paper sizes if they are not visibl...

Page 598: ...M 6 11 8 REGISTRATION The registration motor A drives the registration roller B with a complex train of gears The machine makes a paper buckle at the registration roller to correct paper skew You can...

Page 599: ...end sensor 3 By pass pick up roller 4 By pass tray 5 By pass separation roller 6 12 2 DRIVE The by pass pick up roller A stays away from the top of the stack of paper until the by pass pick up solenoi...

Page 600: ...pass tray After that the by pass pick up roller moves one sheet of paper to the feed roller This machine uses an FRR Feed and Reverse Roller system for feeding paper There is friction between the by...

Page 601: ...path and then feed it backwards to the duplex paper feed path The duplex transport rollers move paper to the waiting position just before the duplex by pass transport roller The duplex by pass transpo...

Page 602: ...ives the following Duplex inverter rollers B Duplex transport roller C The duplex by pass motor D drives the following Duplex by pass transport roller E Duplex transport rollers C H The duplex entranc...

Page 603: ...duplex entrance sensor C detects the trailing edge of the paper the duplex inverter motor stops and the duplex inverter plate B opens the duplex feed path the plate is always open by spring tension T...

Page 604: ...aper movement with the interleave method for three sheets of paper The printing is done as follows From A4 LT 8 1 2 x 11 LEF to 400mm length There are two sheets of paper in the paper feed path at the...

Page 605: ...Duplex Unit SM 6 55 D009 D011 D012 D013 Detailed Descriptions...

Page 606: ...r Separation D009 D011 D012 D013 6 56 SM 6 14 IMAGE TRANSFER AND PAPER SEPARATION 6 14 1 OVERVIEW 1 Transfer belt 2 Drive roller 3 Transfer belt cleaning blade 4 Bias roller 5 Idle roller 6 OPC 7 Pick...

Page 607: ...t motor A drives the transfer belt drive roller B through gears and a timing belt As a result the transfer belt C turns 6 14 3 TRANSFER BELT UNIT CONTACT MECHANISM The belt contact and release mechani...

Page 608: ...opy jobs in order to prevent the ID sensor pattern from being rubbed off and to prevent contamination of the drum from the surface of the belt 6 14 4 IMAGE TRANSFER AND PAPER SEPARATION MECHANISM When...

Page 609: ...r to adjust the machine so it can handle papers of non standard size and thickness For paper width there are two thresholds The factory settings are 150 mm 5 9 and 216 mm 8 5 Below 216 mm the transfer...

Page 610: ...or by pass feed The timing for starting to apply leading edge current for the switchover from leading edge current to image area current and for switching off at the trailing edge can also be changed...

Page 611: ...ntact with the transfer belt scrapes off toner and paper dust remaining on the transfer belt Scraped off toner and paper dust falls into the toner collection tank B in the transfer belt unit This tone...

Page 612: ...center end 2 Thermostats center end 3 Hot roller strippers 4 Fusing exit guide plate 5 Pressure roller cleaning roller 6 Pressure arm 7 Pressure roller 8 Entrance guide 9 Hot roller 10 Fusing lamp en...

Page 613: ...gears 6 15 3 PRESSURE RELEASE MECHANISM The pressure levers A apply the correct pressure to the nip between the pressure roller B and hot roller C When the right door is opened the pressure roller mo...

Page 614: ...ting allows more direct access to the gap between the hot and pressure rollers and prevents thin paper from buckling against the hot roller which can cause blurring at the leading edge of the copy 6 1...

Page 615: ...ot roller Web Drive The web motor drives the web supply roller B and the web take up roller A The web motor switches on for 0 3 to 10 s at 8 4 s D009 D011 or 6 7 s D012 D013 intervals during copying W...

Page 616: ...the web end status when the web motor has rotated for 27 seconds after the first web end detection and the web end sensor is interrupted again 6 15 7 HOT ROLLER STRIPPER CLEANING Toner clinging to th...

Page 617: ...ce 2nd Cleaning Mode After the machine has completed printing a total of 6 to 49 sheets continuously adjustable with SP3905 003 default 30 Cleaning A is done twice at the end of the job 3rd Cleaning M...

Page 618: ...Mode has been done Default 30 3905 004 2nd Cleaning Mode Setting Sets the number of additional execution times of cleaning A for 2nd Cleaning Mode Default 0 3905 005 3rd Cleaning Interval Sets the num...

Page 619: ...ces of the roller In order to control the temperature of the roller two high response thermistors are attached to the unit one near the center C and one at the end D of the hot roller Temperature Cont...

Page 620: ...In this case at the lowest temperature D the difference between an ideal fusing temperature and the actual fusing temperature is up to 40 C This may cause cold offset on the first output sheet of pap...

Page 621: ...1103 2 6 15 9 CPM DOWN SYSTEM When this machine gets a sequence of copying printing jobs the machine uses CPM down mode to control the printing speed to prevent insufficient fusing temperature The CPM...

Page 622: ...for each paper type 2 Threshold temperature for the paper feed waiting mode Target temperature Paper feed temperature Paper feed waiting temperature Threshold temperature Target temperature SP1 105 0...

Page 623: ...feed direction to the standard output tray path or the duplex unit path 1 bin tray path This gate is controlled by the junction gate 1 solenoid When the junction gate 1 HP sensor detects that the gate...

Page 624: ...These rollers are driven by the paper exit motor B When a sheet of paper stays in the paper exit unit the paper exit sensor C detects the paper jam and a jam message is displayed When outputs push up...

Page 625: ...ected junction gate 1 A closes the paper path to the standard tray And then junction gate 2 B switches the paper feed direction to the 1 bin tray or the duplex unit The junction transport roller C is...

Page 626: ...ure roller stripper The exit guide plate can be moved in order to remove jammed paper Stacking has been improved by mounting a face curl correction mechanism at the paper exit roller Two de curler rol...

Page 627: ...e is not used the energy saver function reduces power consumption by decreasing the fusing temperature This machine has two types of energy saver mode as follows Energy saver mode Auto Off mode These...

Page 628: ...incoming fax data or to print data from a PC the fusing temperature rises to print the data Return to stand by mode If one of the following is done the machine returns to stand by mode The Clear Mode...

Page 629: ...V is still supplied to all components When the machine detects a ringing signal or receives a stream of data for a print job the 24V supply is activated and the machine automatically prints the incomi...

Page 630: ...en it is copied Confidential documents can never be duplicated on a machine that has the optional Copy Data Security Unit The embedded messages appear when a confidential document is copied on a machi...

Page 631: ...RTER MLB In this machine this conversion is hardware based using the optional File Format Converter Without the File Format Converter copy and print jobs cannot be downloaded to a PC or e Cabinet from...

Page 632: ...Auto Erase Memory Document Server Temporary data that still remains in the Document Server even after user erases the data in the Document Server Data not overwritten by Auto Erase Memory 1 Documents...

Page 633: ...mer engineer Also if Administrator Authentication Management is not turned on this function is not displayed in the menu on the LCD Encrypted Data The data to be encoded are shown below User Data in t...

Page 634: ...the encryption key in a safe place Encryption Key After this unit is installed and activated an encryption key is printed out and stored in a flash memory chip sometimes called USB Flash on the contro...

Page 635: ...RAM and HDD match each other SC858 859 or 878 occurs if there is a problem with restoring or updating the encryption key For details of how to update the encryption key refer to the Operating Instruct...

Page 636: ......

Page 637: ...SPECIFICATIONS...

Page 638: ......

Page 639: ...SEF Copy Paper Size Non standard sizes Width 90 305 mm 3 6 12 1 Length 148 457 2 mm 5 8 18 1 Paper Tray Duplex 60 169 g m2 16 45 lb Copy Paper Weight By pass 52 220 g m2 16 57 lb 7R5E Metric version...

Page 640: ...tray 1200 sheet LCT and 2000 sheet LCT A4 81 2 x 11 and smaller 500 sheets Paper Output B4 and larger 250 sheets North America 120V 60 Hz More than 12 5 A Europe Asia 220 240 V 50 60 Hz More than 6 8...

Page 641: ...ess 48 db A or less 7 1 2 POWER CONSUMPTION Mainframe Only D009 D011 D012 D013 Copying Less than 1 3 kW Less than 1 3 kW Warm up Less than 1 4 kW Less than 1 4 kW NA Less than 123W NA Less than 148W S...

Page 642: ...a Less than 149W NA Ave 8 5W NA Ave 8 5 Auto Off Mode EU Asia Ave 8 5 EU Asia Ave 8 5 Maximum Less than 1 44 kW NA Less than 1 5 kW EU Asia Less than 1 44 kW NA Less than 1 5 kW EU Asia The above meas...

Page 643: ...1 COPIER Key Symbol U Unique option C Option also used with other products Item Callout Key Machine Code D009 D011 D012 D013 1 D009 D011 D012 D013 ARDF See Note 1 3 C B802 Platen Cover See Note 1 2 C...

Page 644: ...3 hole US Punch Unit See Note 3 C B702 27 2 4 hole Metric Punch Unit See Note 3 C B702 28 4 hole Scandinavia Key Counter Bracket C A674 HDD U D362 DataOverwriteSecurity U D362 Copy Data Security Unit...

Page 645: ...9 IEEE 802 11a g g Wireless LAN U D377 Bluetooth C B826 Memory Unit 256 MB U D362 File Format Converter U D377 NOTE 1 The ARDF and platen cover cannot be installed together 2 The finisher requires the...

Page 646: ...r left corner Separation Feed belt and separation roller Original Transport Roller transport Original Feed Order From the top original Copy 32 to 200 Color 32 6 to 200 Supported Magnification Ratios F...

Page 647: ...kg 57 3 lb 7 3 3 LCT 2000 SHEET Paper Size A4 LEF LT LEF Paper Weight 60 g m2 to 169 g m2 16 lb to 45 lb Tray Capacity 2 000 sheets 80 g m2 20lb Remaining Paper Detection 5 steps 100 70 30 10 Empty R...

Page 648: ...r Size Standard Size A3 DLT to A6 HLT SEF Paper Weight 60 to 169 g m2 16 to 45 lb Tray Capacity 125 sheets 80 g m2 20 lb A4 Power Source DC 24 V 5 V from the copier Power Consumption Less than 1 W Wei...

Page 649: ...ler 50 sheets A4 8 5 x 11 or smaller 30 sheets B4 8 5 x 14 or larger Lower Tray Paper Size No staple mode A3 to B5 DLT to HLT Staple mode A3 B4 A4 B5 DLT to LT Paper Weight No staple mode 60 to 157 g...

Page 650: ...10 A3 B4 DLT LG 50 50 to 10 Staple positions 1 Staple 2 positions Front Rear 2 Staples 2 positions Upper Left Staple Replenishment Cartridge 5 000 staples cartridge Power Source DC 24 V 5 V from the...

Page 651: ...base unit Power Source From base unit Stack Capacity 250 sheets A4 8 5 x 11 or smaller 50 sheets B4 8 5 x 14 or larger Paper Size A5 A3 SEF A6 SEF A6 SEF 5 5 x 8 5 11 x 17 SEF 12 x 18 SEF Proof Tray...

Page 652: ...ets A4 LEF A3 SEF B5 LEF B4 SEF 8 5 x11 LEF 11 x 17 SEF Staple Replenishment Cartridge exchange 5000 pins per cartridge Paper Size Pages Set Sets 20 50 pages 150 60 sets A4 LEF 8 5 x 11 LEF 2 19 pages...

Page 653: ...aller 50 sheets B4 8 5 x 14 or larger Paper Size A5 A3 SEF B6 SEF A6 LEF 5 5 x 8 5 to 11 x 17 SEF 12 x18 SEF Proof Tray Paper Weight 52 g m2 163 g m2 14 lb 43 lb 2 000 sheets A4 LEF 8 5 x 11 LEF 1 000...

Page 654: ...4 SEF 8 5 x 11 SEF 8 5 x 14 SEF 11 x 17 SEF 12 x 18 SEF Corner staple 5 000 staples per cartridge Staple Replenishment Booklet staple 2 000 staples per cartridge 13 50 pages A4 LEF 8 5 x 11 LEF 2 12 p...

Page 655: ...ts EU 4 holes Up to 7 000 sheets Punch Waste Replenishment Scandinavia 4 holes Up to 7 000 sheets Paper Weight 52 g m2 163 g m2 14 lb Bond 43 lb Bond SEF A5 to A3 5 5 x 8 5 to 11 x 17 NA 2 holes LEF A...

Page 656: ......

Page 657: ...1000 SHEET FINISHER B408...

Page 658: ......

Page 659: ...4 5 STACK FEED OUT MOTOR 7 2 TROUBLESHOOTING 8 2 1 JAM DETECTION 8 3 SERVICE TABLES 9 3 1 DIP SWITCH SETTINGS 9 4 DETAILED DESCRIPTIONS 10 4 1 GENERAL LAYOUT 10 4 2 ELECTRICAL COMPONENT LAYOUT 11 4 3...

Page 660: ......

Page 661: ...rn off the main power switch and unplug the machine before beginning any of the procedures in this section NOTE This manual uses the following symbols See or Refer to Screws Connector Clip ring E ring...

Page 662: ...t guide plate B 3 Upper side cover C x 2 4 Front cover support plate D x 1 5 Front cover E 6 Front inner cover F x 2 7 Harness G 8 Unhook the spring H 9 Turn the stapler unit I and take it out 10 Brac...

Page 663: ...00 Sheet Finisher B408 MOTORS SM 3 B408 1 3 MOTORS 1 3 1 SHIFT MOTOR 1 Rear cover 1 1 2 Shift motor A x 2 x 1 1 3 2 STAPLER MOTOR 1 Rear cover 1 1 2 Stapler motor A x 2 x 1 B408R123 WMF B408R124 WMF A...

Page 664: ...NSPORT MOTOR AND EXIT MOTOR 1 Rear cover 1 1 2 Motor assembly A x 4 x 2 3 Upper transport motor B x 4 4 Exit motor C x 4 1 3 4 LOWER TRANSPORT MOTOR 1 Main PCB 1 1 2 Lower transport motor A x 2 x 1 B4...

Page 665: ...AND SENSORS 1 4 1 PREPARATION 1 Front cover and inner cover 1 2 2 Upper side cover A x 2 3 Upper tray B x 1 4 Lower side cover C x 2 5 Loosen the 2 screws D 6 Lower the lower tray guide plate E 7 Guid...

Page 666: ...D SENSORS B408 6 SM 1 4 2 STACK HEIGHT SENSOR 1 Stack height sensor assembly A x 1 2 Stack height sensor B x 1 1 4 3 STAPLER TRAY PAPER SENSOR 1 Stapler tray paper sensor A x 1 B408R121 WMF B408R120 W...

Page 667: ...0 Sheet Finisher B408 MOTORS AND SENSORS SM 7 B408 1 4 4 LOWER TRAY LIFT MOTOR 1 Lower tray lift motor A x 2 x 1 1 4 5 STACK FEED OUT MOTOR 1 Stack feed out motor A x 2 x 1 B408R119 WMF B408R122 WMF A...

Page 668: ...off Tray exit sensor Off check The tray exit sensor does not turn off within the normal time after it turns on Stapler tray entrance sensor On check The stapler tray entrance sensor does not switch on...

Page 669: ...he table below SW100 1 2 Description 0 0 Normal operation mode Default 1 0 Packing mode Before packing the machine do the following Set switch 1 to 1 then back to zero The lower tray moves to the lowe...

Page 670: ...er Tray Exit Roller 3 Entrance Roller 4 Tray Junction Gate 5 Upper Transport Roller 6 Stapler Junction Gate 7 Lower Transport Rollers 8 Stapler 9 Stack Feed out Belt 10 Positioning Roller 11 Shift Rol...

Page 671: ...ght Sensor 8 Lower Tray Exit Sensor 9 Lower Tray Upper Limit Switch 10 Shift HP Sensor 11 Shift Motor 12 Jogger Fence HP Sensor 13 Positioning Roller Solenoid 14 Stapler HP Sensor 15 Stapler Tray Entr...

Page 672: ...ower Tray Lift Motor 24 Lower Tray Lower Limit Sensor 25 Stapler Motor 26 Jogger Fence Motor 27 Stack Feed out Motor 28 Main Board 29 Lower Transport Motor 30 Stapler Junction Gate Solenoid 31 Exit Mo...

Page 673: ...S3 Jogger Fence HP Detects when the jogger fence is at home position 12 S4 Shift HP Detects when the shift roller is at home position 10 S5 Stack Feed out Belt HP Detects when the stack feed out belt...

Page 674: ...ler 13 Switches SW1 Lower Tray Upper Limit Detects when the lower tray is at its upper limit position 9 SW2 Front Door Safety Cuts the dc power when the front door is opened 6 SW3 Upper Cover Cuts the...

Page 675: ...4 DRIVE LAYOUT 1 Exit Motor 2 Upper Transport Motor 3 Lower Transport Motor 4 Shift Motor 5 Exit Guide Plate Motor 6 Lower Tray Lift Motor 7 Stack Feed out Motor 8 Jogger Motor 9 Stapler Motor B408D1...

Page 676: ...e solenoid C and stapler junction gate solenoid D Upper Tray Mode The tray junction gate solenoid remains off The copies go up to the upper tray Sort Stack Mode The tray junction gate solenoid turns o...

Page 677: ...Sheet Finisher B408 UPPER TRAY SM 17 B408 4 6 UPPER TRAY When the paper limit sensor A switches on during feed out for each of three consecutive sheets of paper paper overflow is detected B408D109 WM...

Page 678: ...removed the stack height sensor F turns off and the tray lifts up Then the tray stops when the sensor turns on again the tray pushes up the feeler If the stack height sensor fails the lower tray upper...

Page 679: ...r transport roller the shift motor turns on driving the shift gear disk and the link D After the paper is delivered to the lower tray E the shift roller moves to its home position which is detected by...

Page 680: ...oning roller C pushes the copy against the bottom of the stack stopper D For the horizontal paper alignment the jogger front fence E and the rear fence F move to the waiting position which is 18 mm aw...

Page 681: ...ate A is moved up to make a gap between the exit rollers This operation is done for all paper sizes but is only needed for the larger sizes The exit guide plate motor B and exit roller release cam C c...

Page 682: ...or no staples in the staple cartridge staple end is indicated on the operation panel The stapler sensor C detects this The stapler rotation HP sensor D checks whether the staple hammer mechanism retur...

Page 683: ...m its home position to the stapling position If two staple position mode is selected the stapler moves to the front stapling position first then moves to the rear stapling position However for the nex...

Page 684: ...to the shift roller The shift roller takes over stack feed out after the leading edge reaches this roller Just before the stapled stack passes through the lower tray exit sensor the stack feed out mot...

Page 685: ...AUTO REVERSE DOCUMENT FEEDER DF3010 B802...

Page 686: ......

Page 687: ...AL SET SEPARATION SKEW CORRECTION AND SCANNING ENTRANCE SENSOR 7 1 3 4 ORIGINAL WIDTH SENSORS 8 1 3 5 REGISTRATION SENSOR 9 1 3 6 ORIGINAL EXIT SENSOR 9 1 3 7 DF POSITION SENSOR 10 1 3 8 COVER SENSOR...

Page 688: ...SIZE DETECTION 23 2 2 2 MIXED ORIGINAL SIZE MODE 25 2 2 3 PICK UP AND SEPARATION 26 2 2 4 SKEW CORRECTION 27 2 2 5 SLIP DETECTION 28 2 2 6 ORIGINAL TRANSPORT AND EXIT 28 2 2 7 CONDITIONS FOR JAM DETE...

Page 689: ...ure Safety Turn off the main power switch and unplug the machine before beginning any of the replacement procedures in this manual Symbols Used in this Manual This manual uses the following symbols Se...

Page 690: ......

Page 691: ...T AND ADJUSTMENT 1 1 COVERS AND TRAY 1 1 1 FRONT AND REAR COVER 1 Open the left cover A 2 Front cover B x 1 hook x 2 3 Rear cover C x 2 hook x 2 1 1 2 ORIGINAL TRAY 1 Open the left cover 2 Rear cover...

Page 692: ...Covers and Tray B802 2 SM 4 Pivot cover A x 1 5 Original tray B x 1 x 1 x 2...

Page 693: ...c Feeder B802 1 2 DOCUMENT FEED COMPONENTS 1 2 1 PICK UP ROLLER 1 Open the left cover 2 Bushings A x 1 each 3 Pick up roller B gear x 1 one way gear x 1 1 2 2 FEED BELT 1 Open the left cover 2 Front f...

Page 694: ...Document Feed Components B802 4 SM 4 Feed belt unit C 5 Slide the tension plate D hook 6 Belt unit cover E x 1...

Page 695: ...c Feeder B802 7 Belt tension unit F 8 Feed belt G 1 2 3 SEPARATION ROLLER 1 Open the left cover 2 Separation roller cover A 3 Remove the bushing B x 1 4 Slide the separation roller shaft to the front...

Page 696: ...OMPONENTS 1 3 1 DF DRIVE BOARD 1 Rear cover 1 1 1 Front and Rear Cover 2 DF drive board A x 4 all s 1 3 2 ORIGINAL LENGTH SENSORS AND TRAILING EDGE SENSOR 1 Open the left cover 2 Remove the tray stopp...

Page 697: ...riginal tray B 4 Original tray cover C x 3 5 Original trailing edge sensor D x 1 hook 6 Original length sensors E x 1 each hook 1 3 3 ORIGINAL SET SEPARATION SKEW CORRECTION AND SCANNING ENTRANCE SENS...

Page 698: ...ction sensor D x 1 hook 6 Scanning entrance sensor E x 1 hook 1 3 4 ORIGINAL WIDTH SENSORS 1 Open the left cover 2 Open the inner upper cover 1 3 3 Original Set Separation Skew Correction and Registra...

Page 699: ...ENSOR 1 Open the ARDF 2 White plate A stud screw x 1 3 Registration sensor bracket B x 1 4 Registration sensor C x 1 1 3 6 ORIGINAL EXIT SENSOR 1 Open the left cover 2 Open the feed in guide plate A 3...

Page 700: ...1 Rear cover 1 1 1 Front and Rear Cover 2 ARDF drive board 1 3 1 ARDF Drive Board 3 DF position sensor bracket A x 1 4 DF position sensor B x 1 hook 1 3 8 COVER SENSOR 1 Open the left cover 2 Rear co...

Page 701: ...PICK UP ROLLER HP AND ORIGINAL STOPPER HP SENSOR 1 Open the left cover 2 Rear cover 1 1 1 Front and Rear Cover 3 Release the clamp A x 1 and then slide the harnesses away 4 Sensor bracket B x 1 x 2 5...

Page 702: ...e left cover 2 Remove the platen plate A 3 Stamp solenoid cover B x 1 4 Remove the screw C x 1 You cannot remove the stamp solenoid at this time 5 Rear cover 1 1 1 Front and Rear Cover 6 Disconnect th...

Page 703: ...Electrical Components SM 13 B802 Auto Reverse Doc Feeder B802 8 Put the stamp solenoid harness into the cutout E 9 Pull out the stamp solenoid F...

Page 704: ...1 1 1 Front and Rear Cover 2 Harness guide A x 2 all s all s 3 Remove the spring B 4 Stay bracket C stepped screw x 1 5 Slide the feed motor gear D to the left side seen from the front of the machine...

Page 705: ...F Feed Motor 2 ADF inverter motor bracket A x 2 x 1 timing belt 3 ADF inverter motor B x 4 1 4 3 ADF TRANSPORT MOTOR 1 Rear cover 1 1 1 Front and Rear Cover 2 Ground cable A x 1 3 ADF transport motor...

Page 706: ...B802 16 SM 2 Harness guide A x 2 all s all s 3 Stay bracket B stepped screw x 1 4 Release 6 clamps on the ADF pick up motor bracket C x 6 5 ADF pick up motor bracket D x 3 x 1 6 ADF pick up motor E x...

Page 707: ...n Roller 3 Skew Correction Sensor 4 Separation Sensor 5 Feed Belt 6 Separation Roller 7 Original Set Sensor 8 Pick up Roller 9 Original Length Sensor 1 10 Original Length Sensor 2 11 Original Length S...

Page 708: ...t Cover Sensor 6 Pick up Motor 7 Pick up Roller HP Sensor 8 Original Stopper HP Sensor 9 ADF Inverter Motor 10 ADF Feed Motor 11 Original Length Sensor 1 12 Original Length Sensor 2 13 Original Length...

Page 709: ...Position Detects whether the DF is lifted or not Skew Correction Detects the leading edge of the original to turn off the DF feed and transport motors 3 Registration Detects the original exposure timi...

Page 710: ...ded mode used to detect original misfeeds 19 Original Trailing Edge Sensor Detects the trailing edge of the last original to stop copy paper feed and to turn off the transport motor and checks for ori...

Page 711: ...oc Feeder B802 2 1 3 DRIVE LAYOUT 1 Registration Roller 2 Transport Roller 3 Skew Correction Roller 4 Separation Roller 5 Feed Belt 6 ADF Transport Motor 7 Pick up Roller 8 Exit Roller 9 ADF Inverter...

Page 712: ...drives the pick up B feed belt C separation D and skew correction rollers E ADF Transport Motor and ADF Inverter Motor ADF Transport Motor A drives the registration roller B transport roller C and exi...

Page 713: ...length sensors F Length Sensor S G Length Sensor M H Length Sensor L Based on the combined output of the length sensors and the width sensors the machine can detect the size of the original This integ...

Page 714: ...x 14 SEF LG ON ON ON ON ON O2 8 5 x 13 SEF F4 ON ON ON ON ON 2 O 8 25 x 13 SEF ON ON ON ON ON 8 x 13 SEF F ON ON ON ON ON 8 5 x 11 SEF LT ON ON ON O3 O6 8 5 x 11 LEF LT ON ON ON On O4 O7 7 25 x 10 5 S...

Page 715: ...nt feeder the method for original document width detection is the same as when the originals are the same size but the document length detection method is different Therefore the scanning speed is sli...

Page 716: ...up to the detected original length is read from memory and printed 2 2 3 PICK UP AND SEPARATION The original is set with the image facing up The original pushes actuator and the original set sensor is...

Page 717: ...the skew correction roller is moved As a result when the leading edge of the paper gets to the skew correction roller skew in the original is removed A short time after the leading edge of the origina...

Page 718: ...ly If the original arrives late the machine enters the slip mode In the slip mode the machine measures the time for the leading edge of the original to move from the separation sensor to the skew corr...

Page 719: ...the junction gate solenoid is activated and the junction gate F opens The original is then transported towards the inverter table Soon after the trailing edge of the original passes the exit sensor t...

Page 720: ...exit sensor detects an original The skew correction sensor does not turn off even if the original was fed by the maximum length of the original 150 mm after the skew correction sensor turned on The re...

Page 721: ...0 Free run No original Two sided mode 100 speed 0 1 0 1 Free run With original One sided mode 32 speed 0 1 1 0 Free run With original Two sided mode 32 speed 0 1 1 1 Free run With original One sided...

Page 722: ......

Page 723: ...BOOKLET FINISHER SR3020 FINISHER SR3030 B804 B805...

Page 724: ......

Page 725: ...Y EXIT SENSOR 5 1 2 6 PROOF TRAY FULL SENSOR 6 1 2 7 FINISHER ENTRANCE SENSOR 7 1 2 8 PRE STACK TRAY EXIT SENSOR 7 1 3 STAPLER UNIT 8 1 3 1 CORNER STAPLER 8 1 3 2 POSITIONING ROLLER 9 1 4 FOLD UNIT 10...

Page 726: ...AY B804 ONLY 46 2 5 CORNER STAPLING 49 2 5 1 STACKING AND JOGGING 49 2 5 2 STAPLER MOVEMENT 50 2 5 3 CORNER STAPLING 52 2 6 BOOKLET STAPLING B804 ONLY 53 2 6 1 BOOKLET PRESSURE MECHANISM 53 2 6 2 BOOK...

Page 727: ...cedure Safety Turn off the main power switch and unplug the machine before beginning any of the replacement procedures in this manual Symbols Used in this Manual This manual uses the following symbols...

Page 728: ......

Page 729: ...05 1 REPLACEMENT AND ADJUSTMENT 1 1 COVERS 1 1 1 EXTERIOR COVERS 1 Open the front door D 2 Small upper cover A x1 3 Upper cover B x2 4 Front door bracket C x1 5 Front door D 6 Front left side cover E...

Page 730: ...ear cover Exterior Covers 1 Support the tray A with your right hand 2 Pull gear B toward you to release 3 Slowly lower the tray until it stops 4 Front side cover C x1 5 Rear side cover D x1 6 Upper tr...

Page 731: ...MAIN UNIT 1 2 1 UPPER TRAY LIMIT SENSOR LIMIT SWITCH 1 Front door front left side cover rear cover upper cover Exterior Cover 2 End fence 1 1 2 Upper Tray End Fence 3 Upper tray exit mechanism A x4 x3...

Page 732: ...2 2 POSITIONING ROLLER 1 Open the front door A 2 Pull out the stapling unit B 3 Positioning roller C x1 timing belt x1 1 2 3 PROOF TRAY EXIT SENSOR 1 Small upper cover 1 1 1 Exterior Cover 2 Proof tra...

Page 733: ...over upper cover 1 1 1 Exterior Cover 2 Upper tray paper height sensor bracket A x1 3 Upper tray paper height sensor B staple mode S08 x1 4 Upper tray paper height sensor C non staple mode S09 x1 1 2...

Page 734: ...late B x1 Link and spring x1 x1 4 Upper tray exit sensor C S6 x1 1 2 6 PROOF TRAY FULL SENSOR 1 Exit guide plate 1 2 5 Exit Guide Plate Upper Tray Exit Sensor 2 Guide plate A hook x 2 3 Sensor bracket...

Page 735: ...ENTRANCE SENSOR 1 Disconnect the finisher if it is connected to the copier 2 Sensor bracket A x1 3 Finisher entrance sensor B S1 x1 1 2 8 PRE STACK TRAY EXIT SENSOR 1 Disconnect the finisher if it is...

Page 736: ...Stapler Unit B804 B805 8 SM 1 3 STAPLER UNIT 1 3 1 CORNER STAPLER 1 Open the front door 2 Pull out the stapler unit 3 Inner cover A x3 4 Stapler unit holder B x1 5 Corner stapler C M20 x1...

Page 737: ...Stapler Unit SM 9 B804 B805 Booklet Finisher Finisher B804 B805 1 3 2 POSITIONING ROLLER 1 Open the front door A 2 Pull out the stapling unit B 3 Positioning roller C x1 timing belt x1...

Page 738: ...Unit B804 B805 10 SM 1 4 FOLD UNIT 1 4 1 FOLD UNIT 1 Remove the back cover 1 1 1 Exterior Covers 2 Open the front door The stapler unit is heavy 3 Ground cable A x1 4 Harness B x6 x6 5 Stapler unit C...

Page 739: ...laced the folding unit 1 Read the DIP SW settings on the decal A attached to the back of the new folding unit 2 Check the DIP SW settings on the main board B of the finisher 3 If these settings are di...

Page 740: ...1 3 2 Positioning Roller 2 Fold unit entrance sensor bracket A x2 3 Fold unit entrance sensor B S26 x1 x1 1 4 3 FOLD UNIT EXIT SENSOR 1 Open the front door 2 Pull out the stapler unit 1 3 2 Positionin...

Page 741: ...ensor bracket E x1 8 Fold unit exit sensor F S31 x1 1 4 4 STACK PRESENT SENSOR If you intend to correct the horizontal and vertical skew for the fold unit at the same time do those adjustments first t...

Page 742: ...t only if the edges of folded booklets are not even 1 Switch the copier on and enter the SP mode 2 Europe Asia Use SP6 134 001 this is for A3 paper North America Use SP6 134 005 this is for DLT paper...

Page 743: ...slightly and allow it to descend under its own weight 10 Push the stapler unit into the finisher and close the front door 11 Do a folding test Switch the copier on Put one page of A3 or DLT paper in...

Page 744: ...m by moving the bottom fence K 18 Raise the tip of the adjustment screw J and allow it to lower under its own weight 19 Attach and tighten the lock screw L 20 Push the stapler unit into the machine cl...

Page 745: ...pointing down and face up the same way that it came out of the finisher 4 Referring to the diagram determine if the skew is positive A or negative B 5 Measure the amount of skew 6 Enter the SP mode Eu...

Page 746: ...Fold Unit B804 B805 18 SM...

Page 747: ...ET STAPLER UNIT 1 5 1 BOOKLET STAPLER 1 Open the front door 2 Pull out the stapler unit 1 2 2 Positioning Roller 3 Harness cover A x2 4 Booklet stapler support stay B x4 x2 x4 5 Stapler C x4 1 5 2 BOO...

Page 748: ...A x4 4 Left plate B x4 5 Harness cover C x2 6 Booklet stapler support stay D x4 x2 x4 7 Booklet stapler E x4 8 Booklet stapler motor F x2 x1 To Reattach the Booklet Stapler Motor 1 Reattach the bookl...

Page 749: ...the booklet stapler stay This tool is included with the stapler spare part 3 Turn the gear B with your finger until it stops 4 Tighten the screws to attach to the booklet stapler motor 5 Remove the st...

Page 750: ...NENT LAYOUT 2 1 1 GENERAL LAYOUT 1 Proof Tray Junction Gate 2 Punch Unit 3 Stapler Junction Gate 4 Pre Stack Junction Gate 5 Pre Stack Tray 6 Corner Stapler M20 7 Lower Tray Booklet 1 8 Folder Rollers...

Page 751: ...he proof tray 12 when neither sorting nor stapling are selected for the job Upper tray The upper tray 11 receives copies that are sorted and shifted and also receives copies that have been corner stap...

Page 752: ...6 Proof Tray Full Sensor S11 7 Finisher Entrance Sensor S1 8 Upper Tray Paper Height Sensor S9 Non Staple Mode 9 Upper Tray Limit Sensor S12 10 Upper Tray Limit Switch SW2 11 Stacking Roller HP Senso...

Page 753: ...5 Pre Stack Tray Exit Sensor S2 6 Stapling Edge Pressure Plate Solenoid SOL4 7 Positioning Roller Solenoid SOL3 8 Positioning Roller Motor M14 9 Lower Tray Full Sensor Front S34 1 10 Lower Tray Full S...

Page 754: ...sor S24 2 Punch Drive Motor M24 3 Punch HP Sensor S24 4 Punch Unit Board PCB3 5 Paper Position Sensor Slide Motor M7 6 Paper Position Slide HP Sensor S22 7 Paper Position Sensor S3 8 Punch Hopper Full...

Page 755: ...4 Feed Out Belt Motor M5 5 Booklet Stapler EH185R Rear M23 1 6 Booklet Stapler EH185R Front M22 1 7 Jogger Fence Motor M15 8 Jogger Fence HP Sensor S15 9 Corner Stapler Movement Motor M6 10 Stapling T...

Page 756: ...HP Sensor S30 7 Fold Bottom Fence HP Sensor S28 8 Fold Unit Entrance Sensor S26 9 Clamp Roller Retraction Motor M8 10 Fold Unit Exit Sensor S31 2 1 3 SUMMARY OF ELECTRICAL COMPONENTS Here is a genera...

Page 757: ...other rollers in the lower transport area M4 Upper Proof Tray Exit Motor Drives 1 proof tray exit rollers 2 extension and retraction of the stacking sponge roller 3 upper tray exit rollers M5 Feed Out...

Page 758: ...of the stack into the nip of the fold rollers to start the fold M12 Fold Roller Motor Rotates forward and drives the fold rollers that fold the stack and feed it out of the fold unit reverses to feed...

Page 759: ...e Plate Motor Drives the mechanism that raises and lowers the exit guide plate M20 Corner Stapler EH530 This is the roving corner stapler mounted on a steel rail that staples 1 at the front 2 at the r...

Page 760: ...and signals an error if it is missing or not installed completely S5 Shift Roller HP Sensor Located near the shift roller motor controls the front to back movement of the shift roller as shifts paper...

Page 761: ...ched on S11 Proof Tray Full Sensor The top of the stack in the proof tray increases until it nudges the feeler of this sensor The sensor then signals that the proof tray is full and the job halts unti...

Page 762: ...this sensor near the top of the stapling unit the feed out belt motor M5 remains on for the time prescribed to position the pawl at the home position to catch the next stack S17 Corner Stapler HP Sens...

Page 763: ...S23 Punch HP Sensor Detects the home position of the punch unit and controls the vertical movement of the punches when they fire S24 Punch Encoder Sensor When the punch mode is selected for the job 2...

Page 764: ...everses This accounts for the left and right movement of fold plate S31 Fold Unit Exit Sensor 1 Detects the folded edge of the stack as it feeds out from the nip of the fold rollers stops the rollers...

Page 765: ...witches on it opens the gate and paper is diverted to the proof tray When this gate is closed the paper goes straight to the upper tray I SOL2 Stapling Tray Junction Gate Solenoid Directs paper to the...

Page 766: ...tch cuts the dc power when the front door is opened SW2 Upper Tray Limit SW A micro switch cuts the power to the upper tray lift motor when the upper tray reaches its upper limit This switch duplicate...

Page 767: ...804 B805 1 Upper Transport Motor M2 2 Upper Proof Exit Motor M4 3 Upper Tray Lift Motor M21 4 Feed Out Belt Motor M5 5 Fold Roller Motor 1 M12 6 Folder Plate Motor 1 M11 7 Positioning Roller Motor M14...

Page 768: ...r paper enters the finisher 2 2 1 PROOF MODE Proof tray junction gate A opens Staple tray junction gate B remains closed The proof tray junction gate directs paper to the proof tray above 2 2 2 SHIFT...

Page 769: ...5 Booklet Finisher Finisher B804 B805 2 2 3 STAPLE MODE Proof tray junction gate A remains closed Staple tray junction gate B opens The staple tray junction gate directs the paper to the staple tray b...

Page 770: ...arts to descend C As the 2nd sheet of Set 2 continues to descend the 1st sheet of Set 2 is fed from the pre stack tray At this time the leading edges 6 of both sheets are even D The trailing edges of...

Page 771: ...04 B805 In one staple mode one sheet goes to the pre stacking tray Then two sheets go to the stapler tray at the same time In two staple mode and booklet mode three sheets go to the pre stacking tray...

Page 772: ...Limit Sensor G Upper Tray Limit Switch H Upper Tray Full Sensors The B804 shown above has only one upper tray full sensor the higher sensor at H The B805 has two upper tray full sensors the upper and...

Page 773: ...the upper tray is not attached Straight Through ON Shift ON Non staple mode operation During operation tray lift is controlled only by sensor F When the actuator leaves sensor F the tray lowers until...

Page 774: ...H allows more sheets to stack on the upper tray Capacity 3 000 sheets A4 LT 2 4 2 LOWER TRAY B804 ONLY The lower tray sensor actuator arm A rests on the top of the stack of stapled booklets as they a...

Page 775: ...pled and folded booklet In the table below the conditions Ready Full 1 Full 2 Full 3 See the illustration on the previous page refer to the states of the sensors described on the previous page Conditi...

Page 776: ...nt Full 2 10 Cnt 10 Cnt 15 Cnt 20 Cnt 15 Cnt 10 Cnt 8 Cnt 8 Cnt Full 3 Examples After the copier makes a booklet with 1 sheet of A3 DLT paper the machine checks every 100 ms for the Full 1 condition I...

Page 777: ...e At the beginning of the job the jogger fence motor M15 A switches on and moves the jogger fences B to the standby position 7 5 mm from the sides of the selected paper size When each sheet passes the...

Page 778: ...of the stack Reverses and moves the fences to the standby position 7 5 mm away for the sides and waits for the next sheet The jogger fence HP sensor D switches off the jogger motor at the end of the...

Page 779: ...ition This is the stapling position for the paper size selected for the job The stapler movement motor switches off and the stapler waits for the signal to fire or swivel and for diagonal stapling If...

Page 780: ...PLING Staple firing is driven by the stapler motor A inside the stapler unit The stapler hammer B fires the stapler C The cartridge set sensor D detects the cartridge at the correct position The stapl...

Page 781: ...let Pressure Roller As soon as the edges are aligned by the positioning roller and the jogger fences the stack feed out belt moves In booklet mode immediately after the edges are aligned by the positi...

Page 782: ...7 Positioning Roller 8 Booklet Pressure Roller Rear 9 Jogger Fences x2 10 Pre Stack Exit Roller 11 Pressure Plate 12 Stapling Tray Bottom Fence 13 Corner Stapler M20 14 Stapling Tray Paper Sensor S14...

Page 783: ...rom the sides of the stack 2 The pressure plate 3 and booklet pressure roller 4 press down on the sheet The stack feed out belt switches on and the pawl 5 on the feed out belt catches the bottom of th...

Page 784: ...act 5 The feed out belt 6 transport rollers 7 8 and clamp rollers 9 rotate and feed the stack past the closed stack junction over the top and down toward the bottom fence 10 At the same time the fold...

Page 785: ...k to the prescribed fold position 2 8 The fold plate 3 moves to the left and advances 1 3 its maximum horizontal stroke and exerts 20 kg 44 lb of pressure at the fold rollers 4 9 With the fold plate p...

Page 786: ...rotation of the fold rollers 4 reverses and feeds the folded edge back until only 3 mm of the fold 5 remains at the nip 12 The fold rollers 6 rotate forward once again feed out The fold unit exit sens...

Page 787: ...ts home position 14 The fold rollers 2 and fold unit exit rollers 3 begin to rotate together and feed out the folded booklet to the lower tray 15 Once the trailing edge of the stack passes the fold un...

Page 788: ...ack Junction Gate Motor Drives a timing belt and stack junction gate cam E Stack Junction Gate Cam Opens and closes the stack junction gate F Stack Junction Gate The stack junction gate motor and stac...

Page 789: ...he retracting clamp roller The clamp rollers feed the stack to within 3 mm of the bottom fence when closed and then open to drop the stack onto the bottom fence D Clamp Roller HP Sensor Controls the r...

Page 790: ...Moves left and pushes the stack into the nip of the fold rollers and then moves right to retract Fold Rollers F Fold Roller Motor Drives forward to feed out the stack at the fold and then reverses to...

Page 791: ...A switches on and drives the feed out belt B The pawl C attached to the feed out belt catches on the stack and lifts the stack toward the feed out slot The exit guide plate F remains open as the stack...

Page 792: ...There are two output pawls on the feed out belt to improve the productivity of the feed out operation 2 7 2 FEED OUT STACKING Upper proof exit motor A drives feed roller B and stacking sponge roller C...

Page 793: ...ers continue to rotate This buckles the paper against the finisher entrance roller to correct skew The finisher entrance roller C starts to rotate again and feeds the sheet into the finisher These SP...

Page 794: ...formation to the punch unit board The machine uses the detected position of the paper edge to calculate the correct position for punching The upper transport motor switches on and rotates the feed rol...

Page 795: ...B805 These SP codes adjust the punch hole alignment SP6 128 Adjusts the punch positions in the direction of paper feed SP6 129 Adjusts the punch position perpendicular to the direction of feed For mor...

Page 796: ...er entrance sensor S1 C detects paper when it enters the finisher and detects paper jams The paper position slide sensor motor M7 D extends and retracts the paper position slide that holds the paper p...

Page 797: ...21 B detects the position when it retracts switches off the punch position movement motor and stops the punch unit at its home position The punch drive motor M24 C fires the punches that punch holes i...

Page 798: ...starting position for 2 hole or 3 hole punching This is the 1 position in the diagrams the top diagram is for 2 hole punching and the bottom diagram is for 3 hole punching Then the punch drive motor t...

Page 799: ...1 A drives the timing belt and gears that rotate the punch waste belt B The punchouts fall from the punch unit onto the belt The belt moves the punchouts to the front and dumps them in the punch waste...

Page 800: ...R3 Proof Shift Staple Finisher entrance sensor lag After finisher entrance sensor goes ON it does not go OFF after enough time to feed a sheet 1 5 times its length has elapsed Proof exit sensor late A...

Page 801: ...ed 650 mm R5 to R7 Staple Pre stack tray exit sensor late After finisher entrance sensor goes ON pre stack tray exit sensor does not go OFF even after enough time to feed 1650 mm Fold unit entrance se...

Page 802: ......

Page 803: ...SCANNER ACCESSIBILITY OPTION TYPE 4045 B838...

Page 804: ......

Page 805: ...L REQUIREMENTS 1 1 1 2 SPECIFIC REQUIREMENTS 1 1 1 3 ACCESSORY CHECK 3 1 2 REMOVAL PROCEDURE FOR COVERS 5 1 3 REMOVAL PROCEDURE FOR SCANNER UNIT 7 1 4 CONNECTING PROCEDURE FOR SCANNER UNIT 9 1 5 CONNE...

Page 806: ......

Page 807: ...cedure Safety Turn OFF the main power switch and unplug the machine before beginning any of the replacement procedures in this manual Symbols Used in this Manual This manual uses the following symbols...

Page 808: ......

Page 809: ...ake sure you install the unit in area that allows easy access for operation Ask the customer about their requirements before you install the unit 1 1 2 SPECIFIC REQUIREMENTS The scanner cable should n...

Page 810: ...TS B838 2 SM The scanner should be positioned as follows Within 250 mm 9 8 from the left and rear side of the main unit Within 550 mm 21 7 from the right side of the main unit B838I120 WMF Height 380...

Page 811: ...peration Panel Interface Board 1 11 MB Interface Board 1 12 Gasket Scanner Frame 1 13 Gasket Scanner Lens 1 14 Seal Bottom 1 15 Ferrite Core 17 16 Shoulder Screw only for installing key counter 1 17 A...

Page 812: ...INSTALLATION REQUIREMENTS B838 4 SM B838I501 WMF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36...

Page 813: ...S 1 Scanner left cover 1 x 2 2 Slide the scanner rear cover 2 to the left side and then remove it x 1 hook x 2 3 Left rear cover 3 x 1 4 Left cover 4 x 6 5 Scanner right cover 5 x 2 6 Right top cover...

Page 814: ...ion panel with the scanner front cover 10 x 6 M3x3 bind screw x 2 M3x5 bind screw x 2 on the top of the scanner front cover M3x8 tapping screw x 2 on the bottom of the scanner front cover 11 Scanner f...

Page 815: ...E FOR SCANNER UNIT 1 Controller box right cover 1 x 8 2 Remove the clamp plate 2 x 1 3 Disconnect the scanner I F cable 3 from the connector CN509 on the IPU x 1 ground cable x 1 4 Release the clamp 4...

Page 816: ...Removal Procedure for Scanner Unit B838 8 SM 6 Scanner unit 6 x 5 right side x 2 left side x 3 7 Scanner left stay 7 x 3 B838R902 PNG B838R904 PNG...

Page 817: ...R UNIT 1 Rear scale 1 x 3 stepped screw 2 Glass cover 2 x 2 stepped screw 3 Exposure glass with the left scale 3 4 Disconnect the connectors 4 CN312 CN318 from the SIO 5 Disconnect the scanner HP sens...

Page 818: ...sed hereafter 9 Disconnect the BICU interface harness 8 CN310 on the SIO and then remove it 10 Disconnect the power supply harness 9 CN311 on the SIO and then remove it 11 SBU cover 10 x 4 12 SBU grou...

Page 819: ...B838 Scanner Accessibility Option B838 14 Scanner I F cable 13 x 1 ground cable x 1 15 Operation panel I F harness 14 x 5 16 Scanner left stay 15 x 2 17 Move the scanner carriage 16 to the center posi...

Page 820: ...ll the left bottom plate 17 in the place as shown x 1 M3x6 blue screw 19 Install the right bottom plate 18 in the place as shown x 1 M3x6 blue screw 20 Install the three rubber legs 19 in the bottom o...

Page 821: ...8 Scanner Accessibility Option B838 21 Install the two spacers 20 adjusters 21 and seal a in the bottom 22 of the scanner unit 22 Move the scanner carriage 23 to its home position 23 Reinstall the sca...

Page 822: ...ner Unit B838 14 SM 24 Install the rear bracket 25 to the outside of the scanner rear frame x 2 M3x6 blue screw 25 Install the left bracket 26 to the outside of the scanner left frame x 2 M3x6 blue sc...

Page 823: ...ing alcohol 27 Attach the gasket 27 to the inside of the scanner left frame aligning with two projections 28 28 Clean the lens bracket with a cloth absorbing alcohol 29 Attach the gasket 29 to the len...

Page 824: ...nnector and ground cable of the scanner I F cable x 1 33 Reinstall the SBU grounding plate 33 x 4 34 Reinstall the SBU cover 34 x 4 35 Remove the rap on the scanner I F cable 36 Attach the clamp 35 th...

Page 825: ...r Accessibility Option B838 37 Install the clamp 36 and saddle clamp 37 as shown x 2 38 Route the operation panel I F cable 38 and clamp it x 2 39 Route and connect the BICU interface cable 39 to CN31...

Page 826: ...re two ground cables 41 BICU interface cable and power supply cable x 1 M3x6 blue screw 42 Route the heater relay cable 42 as shown and secure ground cable 43 x 6 x 1 screw round M4x8 43 Reinstall the...

Page 827: ...anner Unit SM 19 B838 Scanner Accessibility Option B838 45 Reinstall the exposure glass with left scale 46 46 Reinstall the glass cover 47 stepped screw x 2 47 Reinstall the rear scale 48 stepped scre...

Page 828: ...ation panel I F cable to the outside of the scanner right frame with four plate clamps x 4 screw tapping M3x8 NOTE Make sure that the operation panel I F cable A does not cover the three cutouts B 2 C...

Page 829: ...anel interface board 3 as shown x 2 these are removed in step 3 in this procedure 5 Connect the harness 2 to CN700 on the operation panel drive board and install the core 5 RFC 8 6 Put the operation p...

Page 830: ...o the operation panel x 2 10 Reinstall the operation panel with the scanner front cover 12 in the scanner front frame x 6 M3x3 bind screw x 2 M3x5 bind screw x 2 on the top of the scanner front cover...

Page 831: ...TTACHMENT PROCEDURE 1 Cut off the rear right 1 of the scanner top rear cover with a cutter 2 Reinstall the scanner top rear cover 2 x 1 M3x8 tapping screw 3 Install and attach the cable bracket cover...

Page 832: ...6 to the bound cables and the cores 6 RFC 13 to the other cables 6 Install the ARDF 7 or platen cover on the scanner unit stud screw x 2 7 Connect the ARDF I F cable 8 to the connector of the scanner...

Page 833: ...cket 2 x 5 flat cable x 1 x 1 3 Install the core 3 TFC16816 in the harness of CN510 on the IPU and the core 4 RFC 8 in the harness of CN540 on the MB 4 Close the IOB bracket 2 x 5 flat cable x 1 x 1 5...

Page 834: ...the IH inverter 8 Install the cable bracket 7 in the rear frame of the mainframe x 3 screw tapping M3x6 9 Route and connect the heater relay cable 8 to the heater cable 9 of the mainframe 10 Secure th...

Page 835: ...e of the controller box 12 Secure the two ground cables 12 x 1 screw tapping M3x6 13 Route the scanner I F cable 13 and connect it to CN509 on the IPU x 1 14 Secure the scanner I F cable with the clam...

Page 836: ...ith the connector which has two binds connecting to the MB and the connector which has one bind connecting to the MB interface board and clamp it between two binds x 1 19 Connect the harness 20 to CN5...

Page 837: ...machine 23 Reinstall the left cover x 6 24 Reinstall the left rear cover x 1 25 Reinstall the right rear cover x 4 26 Close the right door 27 Reinstall the right top cover x 1 IMPORTANT If you install...

Page 838: ...and the cores 27 RFC 13 to the other cables 32 Install the cable cover 28 in the top rear cover 33 Follow the INSTALLATION REQUIREMENTS to place the scanner accessibility unit for safety 34 After inst...

Page 839: ...h the key counter front bracket 2 and rear bracket 3 to the reverse side of the top right cover x 4 screw 2 tapping M3x8 3 Put the key counter harness 4 into the machine 4 Connect the key counter harn...

Page 840: ...top right cover in the machine and attach the caps to the screw holes steps 29 and 30 in Connecting Procedure for Mainframe 8 Install the shoulder screw 8 9 Install the key counter 9 x 1 screw tappin...

Page 841: ...FAX OPTION TYPE 5000 D346...

Page 842: ......

Page 843: ...MEMORY UNIT G578 9 1 3 2 HANDSET B433 9 2 REPLACEMENT AND ADJUSTMENT 12 2 1 FCU 12 3 TROUBLESHOOTING 13 3 1 ERROR CODES 13 3 2 IFAX TROUBLESHOOTING 34 3 3 IP FAX TROUBLESHOOTING 37 3 3 1 IP FAX TRANS...

Page 844: ...RAM ADDRESSES 141 5 DETAILS 151 5 1 OVERVIEW 151 5 2 BOARDS 152 5 2 1 FCU 152 5 2 2 MBU 153 5 2 3 SG3 BOARD 154 5 3 VIDEO DATA PATH 156 5 3 1 TRANSMISSION 156 5 3 2 RECEPTION 158 5 4 FAX COMMUNICATIO...

Page 845: ...be a remote risk of electric shock from lightning Do not use a telephone or cellular phone to report a gas leak in the vicinity of the leak Before installing the fax unit switch off the main switch a...

Page 846: ...in serious injury or death Obey these guidelines to ensure safe operation and prevent minor injuries Obey these guidelines to avoid problems such as misfeeds damage to originals loss of valuable data...

Page 847: ...quantity and condition of the components against the following list No Description Q ty 1 FCU 1 2 Screw M3x6 3 3 Handset Support Bracket NA only 1 4 Handset Bracket NA only 1 5 Telephone Cable NA only...

Page 848: ...rinter option in the machine print out all data in the printer buffer Push the operation switch to put the machine in standby mode Make sure the power LED is off turn the main switch off and then disc...

Page 849: ...s down the MBU Make sure that the MBU is seated correctly If not SC672 occurs 5 Remove the jumper B set to OFF and set it to ON The machine may issue SC819 SC820 if the jumper is not set to ON correct...

Page 850: ...ecal G 11 Plug in the machine and turn on the main power switch After you turn the machine on if you see a message that tells you the SRAM has been formatted due to a problem with SRAM turn the machin...

Page 851: ...D346 1 2 G3 INTERFACE BOARD INSTALLATION 1 2 1 COMPONENT CHECK Check the quantity and condition of the components against the following list No Description Q ty 1 SG3 Interface Unit 1 2 Flat Cable 1 3...

Page 852: ...interface unit D x 3 5 Install the FCU in the machine for details refer to the installation procedure of the Fax Option Type 5000 6 Connect the telephone cord to the LINE 2 jack 7 Enter the service m...

Page 853: ...2 3 Remove the two knockouts D 4 Attach one end short length of the flat cable to the connector E of the FCU board 5 Attach the other end long length of the flat cable to the connector F of the CCUIF...

Page 854: ...Turn the main switch off and on 11 Print out the system parameter list Then check that G3 shows as an option 12 Set up and program the items required for PSTN 3 communications 13 Attach the FCC decal...

Page 855: ...TIONS 1 3 1 MEMORY UNIT G578 1 FCU Installation Procedure in the Fax Unit D346 2 Install the memory option in the memory slot A 3 Reaasemble the machine 1 3 2 HANDSET B433 The optional handset is avai...

Page 856: ...t cover Drill a hole from the outside of the cover with a screwdriver 3 Attach the hand set support bracket C inside the scanner left cover 4 Hold the handset bracket D and handset support bracket set...

Page 857: ...Type 5000 D346 6 Install the scanner left cover on the machine 7 Attach the clamp to the location E 8 Set the handset on the handset bracket 9 Clamp the hand set cord 10 Connect the handset cable to t...

Page 858: ...e MBU board from the old FCU board and install it on the new FCU board 2 Set the correct date and time with the User Tools User Tools System Settings Timer Setting Set Date Time Do not turn off the ba...

Page 859: ...ncompatible Replace the FCU Check for DIS NSF with an oscilloscope If the rx signal is weak there may be a bad line 0 01 DCN received unexpectedly The other party is out of paper or has a jammed print...

Page 860: ...lizer settings Replace the FCU The other end may be defective or incompatible try sending to another machine Check for line problems Cross reference See error code 0 04 0 07 No post message response f...

Page 861: ...to another machine Noisy line resend Try adjusting the tx level and or cable equalizer settings Replace the FCU Cross reference See error code 0 08 0 15 The other terminal is not capable of specific...

Page 862: ...e previous EOL signal Check the connections between the FCU and line Check for line noise or other line problems Replace the FCU The remote machine may be defective or may have disconnected Cross refe...

Page 863: ...may not be compatible Cross reference Dedicated tx parameters Section 4 0 32 The other terminal sent a DCS which contained functions that the receiving machine cannot handle Check the protocol dump li...

Page 864: ...not detect ANSam Check the line connection and condition Try receiving a call from another V 8 V 34 fax 0 76 The calling terminal fell back to T 30 mode because it could not detect a JM in response t...

Page 865: ...receiving terminal Try adjusting the rx cable equalizer setting Try increasing the tx level Try using V 17 or a slower modem if the same error is frequent when receiving from multiple senders 0 84 The...

Page 866: ...ce the FCU 2 12 Modem clock irregularity Replace the FCU 2 13 Modem initialization error Turn off the machine then turn it back on Update the modem ROM Replace the FCU 2 23 JBIG compression or reconst...

Page 867: ...hine 4 01 Line current was cut Check the line connector Check for line problems Replace the FCU 4 10 Communication failed because of an ID Code mismatch Closed Network or Tel No CSI mismatch Protectio...

Page 868: ...eived within 18 s of CFR but there was no line fail Check the line connection Check for a bad line or defective remote terminal Replace the FCU Try adjusting the rx cable equalizer Cross reference Rx...

Page 869: ...U 13 17 SIP user name registration error Double registration of the SIP user name Capacity for user name registration in the SIP server is not sufficient 13 18 SIP server access error Incorrect initia...

Page 870: ...that the SMTP server has the correct settings and operates correctly Contact the system administrator for direct SMTP sending and check the sending destination 14 03 Access to SMTP Server Denied 450 F...

Page 871: ...n folder is located Contact the system administrator and check the amount of space remaining on the HDD where the target folder is located Insufficient free space on the HDD at the target destination...

Page 872: ...ansmission could not be completed Buffer is full due to using Scan to Email while the buffer is being used send mail at the same time 14 12 Data Size Too Large Transmission was cancelled because the d...

Page 873: ...le Creation Failed UFS file could not be created Not enough space in UFS area to handle both Scan to Email and IFAX transmission HDD full or not operating correctly Software error 14 32 Cancelled the...

Page 874: ...ion mail failed 14 62 Transmission Error due to the existence of zero line page When the 0 line page exists in received pages with G3 communication the transmission is interrupted 15 01 POP3 IMAP4 Ser...

Page 875: ...t 15 15 Mail Divide Error The e mail is not in standard format There is no boundary between parts of the e mail including the header 15 16 Mail Size Receive Error The mail cannot be received because i...

Page 876: ...FF File Compatibility Error Could not receive transmission due to Resolution error Image of resolution greater than 200 dpi without extended memory Resolution is not supported Page size error The page...

Page 877: ...e created this error may occur when receiving a transfer request or a request for notification of reception 15 81 Repeated Destination Registration Error Could not repeat receive the transmission beca...

Page 878: ...y overflow while receiving Wait for the files in the queue to be sent Delete unnecessary files from memory Transfer the substitute reception files to an another fax machine if the machine s printer is...

Page 879: ...e Meaning Suggested Cause Action transmission error occurred F0 xx V 34 modem error Replace the FCU F6 xx SG3 modem error Update the SG3 modem ROM Replace the SG3 board Check for line noise or other l...

Page 880: ...s in the network setup correct Check the IP address with the administrator of the network 2 Check that PC can connect with the machine Use the ping command on the PC to contact the machine At the MS D...

Page 881: ...h the machine s own number as the destination The machine receives the returned e mail if the communication is performed successfully 1 E mail account on the Server Make sure that the PC can log into...

Page 882: ...Use the ping command to contact the router Check that other devices connected to the router can sent data over the router Ask the administrator of the server to check 5 Error message by e mail from t...

Page 883: ...ual sending not supported 5 IP address of local machine registered Register the IP address 6 Remote terminal port number setting other than 1720 Send by specifying the port number 7 Specified port num...

Page 884: ...the network administrator 5 Is the IP address host name of the specified Gateway correct Check the IP address host name 6 Number of the specified fax correct Check the remote fax number 7 Firewall NAT...

Page 885: ...NAT installed Cannot breach the firewall Send by using another method Fax Internet Fax 4 Transmission sent manually Manual sending not supported 5 Gatekeeper installed correctly Contact the network ad...

Page 886: ...nsmission baud rate IPFAX SW 05 16 Remote fax cancelled transmission Check whether the remote fax cancelled the transmission 3 3 2 IP FAX RECEPTION Cannot receive via IP Address Host Name Check Point...

Page 887: ...P Gateway Check Point Action 1 LAN cable connected Check the LAN cable connection 2 Firewall NAT is installed Cannot breach the firewall Request the remote fax to send by using another method Fax Inte...

Page 888: ...the sender fax is a Ricoh model 4 Power to Gatekeeper switched on Contact the network administrator The sender machine displays this error code when the sender fax is a Ricoh model 5 IP address host n...

Page 889: ...er the Alias number Request the system administrator to increase the bandwidth 10 Network bandwidth too narrow Lower the start modem reception baud rate on the receiving side IPFAX SW06 11 Remote fax...

Page 890: ...ress the operation power switch to switch the power off wait for the power LED to go off and then switch the main power switch off The main power LED lights or flashes while the platen cover or ARDF i...

Page 891: ...for internet fax settings for the fax option Bit Switches Printer Switch 103 001 016 00 0F Change the bit switches for printer settings for the fax option Bit Switches Communication Switch 104 001 03...

Page 892: ...0F Not used Do not change the bit switches IP fax Switch 111 001 016 00 0F Change the bit switches for optional IP fax parameters Bit Switches 4 2 2 SP2 XXX RAM DATA 2 Mode No Function RAM Read Write...

Page 893: ...CC 01 22 NCU parameter settings for the optional G3 board NCU Parameters 4 2 3 SP3 XXX TEL LINE SETTINGS 3 Mode No Function Service Station 001 Fax Number Enter the fax number of the service station 1...

Page 894: ...is SP on the machine does not send any fax messages on the G3 2 line PSTN 3 Port Settings 001 Select Line Select the line setting for the G3 3 line If the machine is installed on a PABX line select PA...

Page 895: ...P port number 107 007 IPFAX Protocol Priority Select H323 or SIP FAX SW 201 001 032 00 1F 4 2 4 SP4 XXX ROM VERSIONS 4 Mode No Function 101 001 FCU ROM Version Displays the FCU ROM version 102 001 Err...

Page 896: ...rameters Factory setting 104 000 Resets the bit switches and user parameters user data in the SRAM and files in the SAF memory Initialize All Bit Switches 105 000 Initializes all the current bit switc...

Page 897: ...ast communication for the G3 1 line 004 G3 2 All Communications Prints the protocol dump list of all communications for the G3 2 line 005 G3 2 1 Communication Prints the protocol dump list of the last...

Page 898: ...lock feature Journal Print out 001 All Journals The machine prints all the communication records on the report 106 002 Specified Date The machine prints all communication records after the specified...

Page 899: ...p list of the last communication for the IP fax line 4 2 7 SP7 XXX TEST MODES These are the test modes for PTT approval 7 Function 101 G3 1 Modem Tests 102 G3 1 DTMF Tests 103 Ringer Test 104 G3 1 V34...

Page 900: ...dem Tests Not used 125 IG3 1 DTMF Tests Not used 126 IG3 1 V34 S2400baud Not used 127 IG3 1 V34 S2800baud Not used 128 IG3 1 V34 S3000baud Not used 129 IG3 1 V34 S3200baud Not used 130 IG3 1 V34 S3429...

Page 901: ...Service Tables SM 55 D346 Fax Option Type 5000 D346 4 2 8 SP9 XXX DESIGN SWITCH MODE 9 Mode No Function 702 Design Switch DFU...

Page 902: ...as Not used as this may cause the machine to malfunction or to operate in a manner that is not accepted by local regulations Such bits are for use only in other areas such as Japan Default settings fo...

Page 903: ...number means more errors 2 Symbol rate V 34 only 3 Final modem type used 4 Starting data rate for example 288 means 28 8 kbps 5 Final data rate 6 Rx revel refer to the note after this table for how to...

Page 904: ...tput after each communication 0 OFF 1 ON This is only used for communication troubleshooting It shows the content of the transmitted facsimile protocol signals Always reset this bit to 0 after finishi...

Page 905: ...tomatically be locked out again after a certain time which is stored in System Switch 03 Note that if an RDS operation takes place RDS will not switch off until this time limit has expired 1 1 At any...

Page 906: ...lusion of communications on the Journal when no image data was exchanged 0 Disabled 1 Enabled 0 Communications that reached phase C message tx rx of the T 30 protocol are listed on the Journal 1 Commu...

Page 907: ...ting remote terminal names on reports Dial Label The name stored by the user for the Quick Speed Dial number System Switch 0A SP No 1 101 011 No FUNCTION COMMENTS 0 Automatic port selection 0 Disabled...

Page 908: ...annot be selected 3 Action when the external handset goes off hook 0 Manual tx and rx operation 1 Memory tx and rx operation the display remains the same 0 Manual tx and rx are possible while the exte...

Page 909: ...a 0C Portugal 1C Korea 0D Netherland 1D Brazil 0E Spain 20 Turkey 0F Israel 21 Greece 10 22 Hungary 11 USA 23 Czech 24 Poland addresses Cross reference NCU country code SP No 2 103 001 for G3 1 SP No...

Page 910: ...Not used Japan Only System Switch 12 SP No 1 101 019 No FUNCTION COMMENTS 0 7 TTI printing position in the main scan direction TTI 08 to 92 BCD mm Input even numbers only This setting determines the...

Page 911: ...it 5 1 Bit 4 1 24 hours If there is a file waiting for transmission the machine does not go to Energy Saver mode during the selected period After transmitting the file if there is no file waiting for...

Page 912: ...anner page memory is extended to 12 MB But the SAF memory decreases to 18 MB 7 Special Original mode 0 Disabled 1 Enabled 1 If the customer frequently wishes to transmit a form or letterhead which has...

Page 913: ...s not deleted the next transmission cannot be received This prevents overwriting communication records before the machine can print them 1 If the buffer memory of the communication records for the Jou...

Page 914: ...to receive messages from any sender that includes an RTI or CSI and to block messages from senders that do not include an RTI or CSI change this bit to 1 then enable Authorized Reception Otherwise kee...

Page 915: ...HES I fax Switch 00 SP No 1 102 001 FUNCTION COMMENTS No Original Width of TX Attachment File This setting sets the maximum size of the original that the destination can receive Bits 3 7 are reserved...

Page 916: ...is set to 1 the higher resolution has priority For example if both Bit 0 and Bit 2 are set to 1 then the resolution is set for Bit 2 200 x 400 mm inch 7 This setting selects mm inch conversion for ma...

Page 917: ...with only binary data is received a TIFF F file for example this setting is ignored and no header is printed Output from Attached Document at E mail TX Error 1 This setting determines whether only th...

Page 918: ...sending of the Return Receipt Media accept feature 4 This setting adds or does not add the media accept feature to the answer mail to confirm a reception 0 Does not add the media accept feature to th...

Page 919: ...ation folder for each e mail 1 Subject corresponding to mail post database 0 Standard subject 1 Mail post database subject The standard subject is replaced by the mail post database subject in the fol...

Page 920: ...102 008 I fax Switch 08 SP No 1 102 009 No FUNCTION COMMENTS Memory Threshold for POP Mail Reception 0 7 This setting determines the amount of SAF Store and Forward memory SAF stores fax messages to...

Page 921: ...e the settings SP No 1 102 014 I fax Switch 0E Not used do not change the settings SP No 1 102 015 I fax Switch 0F SP No 1 102 016 No FUNCTION COMMENTS Delivery Method for SMTP RX Files 0 This setting...

Page 922: ...lit because the size of the paper is smaller than the size of the document received When A5 is used to print an A4 size document for example 1 Repetition of data when the received page is longer than...

Page 923: ...g on the paper size available from the paper feed stations Refer to the table on the next page for how the machine chooses the paper width used in the setup protocol NSF DIS 1 The machine informs the...

Page 924: ...nted without length reduction Page separation threshold Printer Switch 03 bits 4 to 7 1 Incoming page length is reduced when printing Maximum reducible length Printer Switches 04 bits 0 to 4 1 3 Not u...

Page 925: ...to 4 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Setting 0 0 0 0 0 0 mm 0 0 0 0 1 5 mm 0 0 1 0 0 20 mm 1 1 1 1 1 155 mm 0 4 For A5 sideways and B5 sideways paper Maximum reducible length Paper length 0 75 x N x 5m...

Page 926: ...COMMENTS 0 3 Not used Do not change the settings 4 List of destinations in the Communication Failure Report for broadcasting 0 All destinations 1 Only destinations where communication failure occurred...

Page 927: ...Page separation 0 Enabled 1 Disabled 1 If all paper sizes in the machine require page separation to print a received fax message the machine does not print the message Substitute Reception is used Aft...

Page 928: ...images from other manufacturers fax machines frequently 2 Duplex printing 0 OFF 1 ON 1 The machine always prints received fax messages in duplex printing mode 3 Binding direction for Duplex printing...

Page 929: ...he setting when communication problems occur using JBIG compression 6 JBIG compression method Transmission 0 Basic mode priority 1 Optional mode priority Change the setting when communication problems...

Page 930: ...is checked transmission will always go ahead This function does not work when dialing is done from the external telephone 4 5 Not used Do not change the setting 6 7 Maximum printable page length avail...

Page 931: ...ang up 0 The next page will be sent even if RTN or PIN is received 1 The machine will send DCN and hang up if it receives RTN or PIN This bit is ignored for memory transmissions or if ECM is being use...

Page 932: ...transmission begins from the page where transmission failed the previous time 1 Transmission begins from the first page using normal memory transmission 1 7 Not used Do not change the settings Communi...

Page 933: ...FF Hex unit 2 s e g 06 H 12 s This value is the minimum time that the machine waits before it dials the next destination Communication Switch 0F Not used do not change the settings Communication Swit...

Page 934: ...nverts the scanned data or stored data in the SAF memory to the format which was specified in the set up protocol DIS NSF before transmission 1 5 Not used Do not change the factory settings 6 7 Availa...

Page 935: ...bled 1 Enabled 0 Polling transmission to another maker s machine using the SEP Selective Polling signal is disabled 1 SUB reception 0 Disabled 1 Enabled 0 Confidential reception to another maker s mac...

Page 936: ...protocol On Off 0 On 1 Off If the PABX does not support V 8 V 34 protocol procedure set this bit to 1 to disable V 8 Example If 0 is the PSTN access code set bit 0 to 1 When the machine detects 0 as t...

Page 937: ...t 1 1 Bit 0 1 Not used 0 0 The monitor speaker is disabled all through the communication 0 1 The monitor speaker is on up to phase B in the T 30 protocol 1 0 Used for testing The monitor speaker is on...

Page 938: ...n 7 Not used Do not change the setting G3 Switch 02 SP No 1 105 003 No FUNCTION COMMENTS 0 G3 protocol mode used 0 Standard and non standard 1 Standard only Change this bit to 1 only when the other en...

Page 939: ...modem rate after receiving a PPR if the following condition is met in communications at 14 4 12 0 9 6 and 7 2 kbps NTransmit Number of transmitted frames NResend Number of frames to be retransmitted 1...

Page 940: ...4 7 Not used Do not change the settings G3 Switch 05 SP No 1 105 006 No FUNCTION COMMENTS Initial Tx modem rate Bit 3 Bit 2 Bit 1 Bit 0 bps 0 0 0 1 2 4k 0 0 1 0 4 8k 0 0 1 1 7 2k 0 1 0 0 9 6k 0 1 0 1...

Page 941: ...tial modem rate is set at these speeds 6 7 Not used Do not change the settings G3 Switch 06 SP No 1 105 007 No FUNCTION COMMENTS Initial Rx modem rate Bit 3 Bit 2 Bit 1 Bit 0 bps 0 0 0 1 2 4k 0 0 1 0...

Page 942: ...33 0 1 0 0 V 27ter V 29 V 17 V 33 0 1 0 1 V 27ter V 29 V 17 V33 V 34 4 7 Other settings Not used The setting of these bits is used to inform the transmitting terminal of the available modem type for t...

Page 943: ...1 High Use a higher setting if there is signal loss at higher frequencies because of the length of wire between the modem and the telephone exchange Also try using the cable equalizer if one or more...

Page 944: ...cellation of high speed RX if carrier signal lost while receiving 0 Off 1 On This switch setting determines if high speed receiving ends if the carrier signal is lost when receiving during non ECM mod...

Page 945: ...tings G3 Switch 0C Not used do not change the settings G3 Switch 0D Not used do not change the settings G3 Switch 0E SP No 1 105 015 Set CNG send time interval Some machines on the receiving side may...

Page 946: ...n optional G3 interface unit G3 3 switches are the same as for G3 2 switches G3 2 Switch 00 SP No 1 106 001 No FUNCTION COMMENTS 0 1 Monitor speaker during communication tx and rx Bit 1 0 Bit 0 0 Disa...

Page 947: ...G3 2 Switch 02 SP No 1 106 003 No FUNCTION COMMENTS 0 G3 protocol mode used 0 Standard and non standard 1 Standard only Change this bit to 1 only when the other end can only communicate with machines...

Page 948: ...o not set to 0 unless the line condition is always bad enough to slow down the data rate to 14 4 kbps or lower 3 ECM frame size 0 256 bytes 1 64 bytes Keep this bit at 0 in most cases 4 CTC transmissi...

Page 949: ...OMMENTS 0 3 Training error detection threshold 0 F Hex 0 15 bits If the number of error bits in the received TCF is below this threshold the machine informs the sender that training has succeeded 4 7...

Page 950: ...These bits set the initial modem type for 9 6 and 7 2 kbps if the initial modem rate is set at these speeds 6 7 Not used Do not change the settings G3 2 Switch 06 SP No 1 106 007 No FUNCTION COMMENTS...

Page 951: ...3 switch 03 bit2 Modem types available for reception Bit 7 Bit 6 Bit 5 Bit 4 Setting 0 0 0 1 V 27ter 0 0 1 0 V 27ter V 29 0 0 1 1 V 27ter V 29 V 33 0 1 0 0 V 27ter V 29 V 17 V 33 4 7 0 1 0 1 V 27ter V...

Page 952: ...on error Modem rate fallback occurs frequently This setting is not effective in V 34 communications 2 3 PSTN cable equalizer rx mode Internal Bit 3 0 Bit 2 0 None Bit 3 0 Bit 2 1 Low Bit 3 1 Bit 2 0 M...

Page 953: ...able carrier drop during image data reception Bit 1 0 Bit 0 0 200 ms Bit 1 0 Bit 0 1 400 ms Bit 1 1 Bit 0 0 800 ms Bit 1 1 Bit 0 1 Not used These bits set the acceptable modem carrier drop time Try us...

Page 954: ...20 ITU T T 30 recommendation The first line should come within 5 s of CFR 7 Not used Do not change the settings G3 2 Switch 0B Not used do not change the settings G3 2 Switch 0C Not used do not chang...

Page 955: ...at the telephone number from the sender matches the registered telephone number in this machine If this confirmation fails the line is disconnected IP Fax Switch 01 No FUNCTION COMMENTS Select IP FAX...

Page 956: ...ed for IP Fax communication 2 SIP transport setting 0 TCP 1 UDP This bit switch sets the transport that has priority for receiving IP Fax data This function is activated only when the sender has both...

Page 957: ...switching 1 G3 standard only Enables disables switching between G3 standard and G3 non standard 2 Not used Do not change this setting 3 ECM frame size selection at transmitting 0 256byte 1 64byte Sele...

Page 958: ...t change these settings IP Fax Switch 05 SP No 1 111 006 No FUNCTION COMMENTS Modem bit rate setting for transmission Sets the modem bit rate for transmission The default is 0110 14 4K bps Bit 3 Bit 2...

Page 959: ...V17 Bit 5 1 Bit 4 0 V34 Bit 5 1 Bit 4 1 Not used V34 is not supported for IP Fax communication 6 7 Not used Do not change these settings IP Fax Switch 06 SP No 1 111 007 No FUNCTION COMMENTS Modem bi...

Page 960: ...is 0100 V27ter V29 V17 Bit 7 Bit 6 Bit 5 Bit 4 0 0 0 1 V27ter 0 0 1 0 V27ter V29 0 0 1 1 V27ter V29 V33 invalid 0 1 0 0 V27ter V29 V17 0 1 0 1 V27ter V29 V17 V34 4 7 V34 is not supported for IP Fax c...

Page 961: ...pace CSI transmission setting at no CSI registration 0 Not transmitted 1 Transmitted When 0 is selected frame data is enabled When 1 is selected the transmitted data is all spaces 6 7 Not used Do not...

Page 962: ...Switch 09 SP No 1 111 010 No FUNCTION COMMENTS 0 Network I F setting for SIP connection 0 IPv4 1 IPv6 Selects the connection type IPV4 or IPV6 to connect the SIP server 1 Network I F setting for Fax...

Page 963: ...ing addresses describe settings for the standard NCU Change the fourth digit from 5 to 6 e g 680500 to 680600 for the settings for the first optional G3 interface unit and from 5 to 7 e g 680700 for t...

Page 964: ...contains FF 680504 PSTN dial tone frequency upper limit high byte 680505 PSTN dial tone frequency upper limit low byte Hz BCD If both addresses contain FF H tone detection is disabled 680506 PSTN dial...

Page 965: ...e for silent period after ring back tone detected HIGH 20 ms 680513 PSTN busy tone frequency upper limit high byte 680514 PSTN busy tone frequency upper limit low byte Hz BCD If both addresses contain...

Page 966: ...al LOW 680521 PABX wait interval HIGH 20 ms 680522 PABX ringback tone detection time 20 ms 680523 PABX ringback tone off detection time 20 ms If both addresses contain FF H tone detection is disabled...

Page 967: ...s tone detection time 20 ms 680533 Busy tone signal state time tolerance for all ranges and number of cycles required for detection a setting of 4 cycles means that ON OFF ON or OFF ON OFF must be det...

Page 968: ...ontains FF the machine pauses for the pause time 68053D 68053E Belgium See Note 2 68053D International dial wait interval LOW 68053E International dial wait interval HIGH 20 ms 68053F Country dial ton...

Page 969: ...the OHDI relay 1 ms See Notes 3 6 and 8 SP2 103 012 parameter 11 68054B Break time for pulse dialing 1 ms See Note 3 SP2 103 013 parameter 12 68054C Make time for pulse dialing 1 ms See Note 3 SP2 103...

Page 970: ...ess than 5dBm and should not exceed the setting at 680552h above See Note 5 680554 PSTN DTMF tone attenuation level after dialling N x 0 5 3 5 dBm SP2 103 022 parameter 21 See Note 5 680555 ISDN DTMF...

Page 971: ...set a number more than 7 in the UK 68055E Progress tone detection level and cadence detection enable flags Bit 7 0 Bit 6 0 Bit 5 0 25 0 dBm Bit 7 0 Bit 6 0 Bit 5 1 35 0 dBm Bit 7 0 Bit 6 1 Bit 5 0 30...

Page 972: ...required length of the first ring 20 ms See Note 4 SP2 103 008 parameter 07 680578 Minimum required length of the second and subsequent rings 20 ms SP2 103 009 parameter 08 680579 Ringing signal detec...

Page 973: ...tone detection is disabled 6805A3 Acceptable CED detection frequency lower limit high byte 6805A4 Acceptable CED detection frequency lower limit low byte BCD Hz If both addresses contain FF H tone de...

Page 974: ...ocol tone 800Hz detection frequency upper limit low byte Hz BCD If both addresses contain FF H tone detection is disabled 6805B1 Acceptable AI short protocol tone 800Hz detection frequency lower limit...

Page 975: ...Do not change the settings 6805C7 Bits 0 to 3 Not used Bit 4 V 34 protocol dump 0 Simple 1 Detailed default Bits 5 to 7 Not used 6805C8 to 6805D9 Not used Do not change the settings 6805DA T 30 T1 ti...

Page 976: ...h 6805E4 Bit 1 sets the level of the call signal Bit 3 sets the call signal impedance Bit 3 1 RZ 1 Composite 0 Auto Bit 0 1 Fixed 0 Use RDTP Bit 0 sets the ring detection method Bit 1 sets the ring de...

Page 977: ...f bit 0 1 or 68053B if bit 2 1 on time hex code unit 20 ms 68050C if bit 0 1 or 68053C if bit 2 1 off time hex code unit 20 ms 3 Pulse dial parameters addresses 68054A to 68054F are the values for 10...

Page 978: ...e g 800Hz tone for AI short protocol refer to the setting at 6805B5h Tones which frequency is higher than 1500Hz refer to the setting at 6805B6h 8 68054A 68054D 68054E The actual inter digit pause pul...

Page 979: ...s book that you want to program 4 For the fax parameter select Fax Dest for the E mail parameter select E mail then press Start Make sure that the LED of the Start button lights green 5 The settings f...

Page 980: ...cations with that terminal until the results are better If the setting is Disabled the NCU parameter 01 setting is used Do not use settings other than listed on the left 5 7 Cable equalizer Bit 7 0 Bi...

Page 981: ...0 1 2400 0 0 1 0 4800 0 0 1 1 7200 0 1 0 0 9600 0 1 0 1 12000 0 1 1 0 14400 0 1 1 1 16800 1 0 0 0 19200 1 0 0 1 21600 1 0 1 0 24000 1 0 1 1 26400 1 1 0 0 28800 0 3 1 1 0 1 31200 If training with a par...

Page 982: ...0 Bit 2 1 Second DIS or NSF Bit 3 1 Bit 2 0 Not used Bit 3 1 Bit 2 1 Disabled 0 1 Use this setting if echoes on the line are interfering with the set up protocol at the start of transmission The mach...

Page 983: ...do not change the settings Switch 05 Not used do not change the settings Switch 06 Not used do not change the settings Switch 07 Not used do not change the settings Switch 08 Not used do not change th...

Page 984: ...lections of Bits 00 01 02 Switch 01 No FUNCTION COMMENTS 0 Original width of e mail attachment A4 0 Off 1 On Sets the original width of the e mail attachment as A4 1 Original width of e mail attachmen...

Page 985: ...ttachment 200 x 400 0 Off 1 On Sets the line resolution of the e mail attachment as 200 x 400 3 Not used Do not change these settings 4 Line resolution of e mail attachment 400 x 400 0 Off 1 On Sets t...

Page 986: ...irmation to a message when transmitting This machine updates the reception capability to the address book when receiving 1 7 Not used Do not change these settings Switch 05 No FUNCTION COMMENTS 0 Dire...

Page 987: ...2 bit switches Not used 6800A0 to 6800AF H G3 3 bit switches Not used 6800D0 H User parameter switch 00 SWUER_00 Not used 6800D1 H User parameter switch 01 SWUSR_01 Not used 6800D2 H User parameter sw...

Page 988: ...image on reports 0 Off 1 On 6800D5 H User parameter switch 05 SWUSR_05 Bit 0 Substitute reception when the base copier is in an SC condition 0 Enabled 1 Disabled Bits 1 and 2 Condition for substitute...

Page 989: ...ed 6800DB H User parameter switch 11 SWUSR_0B Bits 0 and 1 Not used Bit 2 White original detection 0 Off 1 On alarm and alert message on the LCD Bit 3 Receive rejection for 1300 Hz transmission 0 Off...

Page 990: ...2 Paper size selection priority for an A4 size fax message when A4 LT size paper is not available 0 A3 has priority 1 B4 has priority Bits 3 to 7 Not used 6800E1 H User parameter switch 17 SWUSR_11 B...

Page 991: ...ch is not printed on the user parameter list 0 Off 1 On Bits 6 and 7 Not used 6800E4 H User parameter switch 20 SWUSR_14 Bit 0 Automatic printing of the LAN fax result report 0 Off 1 On Bit 1 Not used...

Page 992: ...ceptable for the limit specified by system switch 03 This bit is only effective when RDS operation can be selected by the user see system switch 02 Bits 5 to 7 Not used 6800EA H and 6800EB H User para...

Page 993: ...mber ISDN G4 Not used 680208 to 68021B H PSTN 1 RTI Max 20 characters ASCII See the following note 68021C to 68022F H PSTN 2 RTI Max 20 characters ASCII Not used 680230 to 680246 H PSTN 3 RTI Max 20 c...

Page 994: ...d only 680406 H Suffix BCD 680407 H Version BCD 680408 H Year BCD 680409 H Month BCD 68040A H Day BCD 68040B to 68040F Option G3 board G3 3 ROM information Read only 68040B H Suffix BCD 68040C H Versi...

Page 995: ...H SIP digest authentication password Max 128 characters ASCII 68940E H Gateway address information Max 7100 characters ASCII 68AFCA H Stand by port number for H 232 connection 68AFCCH Stand by port n...

Page 996: ...t interval low 69ECC8 H Wait interval high x 20 ms Default values NA EU Asia Finland Dial tone frequency upper limit 650 Hz 650 Hz 650 Hz Dial tone frequency lower limit 360 Hz 360 Hz 360 Hz Dial tone...

Page 997: ...ontains the ROM and SRAM Also the FCU has an NCU circuit Fax Options 1 Extra G3 Interface option This provides one more analog line interface This allows full dual access Two extra G3 interface option...

Page 998: ...d all the fax options FACE3 Fax Application Control Engine CPU Data compression and reconstruction DCR DMA control Clock generation DRAM backup control Modem FAME V 34 V33 V17 V 29 V 27ter V 21 and V...

Page 999: ...s changed the system data and user parameters are kept on the MBU board ROM 3MB flash ROMs for system software storage 2MB 16bit x 1MB 1MB 16bit x 512K SRAM The 256KB SRAM for system and user paramete...

Page 1000: ...fications of the SG3 board do not change NCCP New Communication Control Processor Controls the SG3 board CPU RU30 DPRAM Dual Port RAM Handshaking with the FCU is done through this block DMA controller...

Page 1001: ...Boards SM 155 D346 Fax Option Type 5000 D346 AFE Analog Front End Analog processing CODEC COder DECoder A D D A conversions for modem REG Generates 3 3 V from the 5V from the FCU...

Page 1002: ...independent dot erase and thresholding parameter settings programmed in the fax unit s scanner bit switches not the copier s SP modes Then the FCU converts the data to mm format and compresses the da...

Page 1003: ...its the data to the line JBIG Transmission Memory transmission If the receiver has JBIG compression the data goes from the DCR to the QM Coder Then the NCU transmits the data to the line When an optio...

Page 1004: ...the IPU If the optional G3 unit is installed the line that the message comes in on depends on the telephone number dialled by the other party the optional G3 unit has a different telephone number from...

Page 1005: ...s at once Option Available Line Type Available protocol Combinations Standard only PSTN G3 Extra G3 Interface Unit single PSTN PSTN G3 G3 Extra G3 Interface Unit double PSTN PSTN PSTN G3 G3 G3 5 4 2 D...

Page 1006: ...ed The document is compressed with MMR and stored Up to 9 000 pages can be stored 1 file Up to 1 000 pages from the fax application Only stored documents from the fax application can be transmitted Sc...

Page 1007: ...the sender Reply To Destination requested for reply To Mail address of the destination Bcc Backup mail address Subject From CSI or RTI Fax Message No xxxx Content Type Multipart mixed Attached files...

Page 1008: ...attempts to the same destination Secure Internet Transmission SMTP Authentication User Tools System Settings File Transfer SMTP Authentication POP Before SMTP User Tools System Settings File Transfer...

Page 1009: ...for delivery then the machine responds with an error User Tools Facsimile Features E mail Settings SMTP RX File Delivery Settings 4 If the quick dial speed dial or group dial entry is incorrect the m...

Page 1010: ...harset US ASCII ISO 8859 X Other types cannot be handled and some garbage may appear in the data Content Transfer Encoding Base 64 7 bit 8 bit Quoted Printable 2 MIME decoding errors 3 File format not...

Page 1011: ...f for attached files Content Transfer Encoding Base 64 7 Bit 8 bit Quoted Printable Mail body text part RELAY ID xxxx xxxx 4 digits for an ID code RELAY 01 X 01 Message body MIME converted TIFF F E Ma...

Page 1012: ...nfirmation of Reception From 4 None CSI RTI not registered Error Return Receipt processed error RTI or CSI of the station designated for delivery Mail delivery RTI or CSI of sender Mail sending from G...

Page 1013: ...Facsimile Processes Faxing from a PC Internet LAN Fax Boards E mail Options The network system administrator can confirm whether a sent mail has been received correctly or not This function is enabled...

Page 1014: ...Mail Receipt Request for Receipt Confirmation and Sending Mail Receipt Response After the mail receiver sends a response to the request for a return receipt the mail receiver s journal is annotated wi...

Page 1015: ...ions to the first 4 destinations are not shown Exceptions If one of the communications had an error the Result column will indicate E even if subsequent communications were OK If two of the communicat...

Page 1016: ...0 0 0 Level 0 0 0 0 1 Level 1 0 0 1 0 Level 2 0 0 1 1 Level 3 0 3 Raise the level by selecting a higher setting if too many transmission errors are occurring on the network If TCP UDP is enabled on t...

Page 1017: ...11 7 ins ARDF Face up Single sided document Length 128 1200 mm 5 0 47 2 ins Width 105 297 mm 4 1 11 7 inch Double sided document Length 128 432 mm 5 0 17 inch Width 105 297 mm 4 1 11 7 inch Scanning M...

Page 1018: ...12000 9600 7200 4800 2400 bps Automatic fallback I O Rate With ECM 0 ms line Without ECM 2 5 5 10 20 or 40 ms line Memory Capacity ECM 128 KB SAF Standard 4 MB With optional Expansion Memory 28 MB 4...

Page 1019: ...ities of the document memory will change after the Expansion Memory are installed Without the Expansion Memory With the Expansion Memory Memory Transmission file 400 400 Maximum number of page for mem...

Page 1020: ...the server Condition ITU T 1 test document Selerexe Letter MTF correction OFF TTI None Resolution 200 x 100 dpi Communication speed 10 Mbps Correspondent device E mail server Line conditions No termi...

Page 1021: ...Authentication Method SMTP AUTH POP before SMTP A POP Remark The machine must be set up as an e mail client before installation Any client PCs connected to the machine through a LAN must also be e ma...

Page 1022: ...l size Maximum A3 or 11 x 17 DLT Maximum scanning size Standard A3 297mm x 432mm Irregular 297mm x 1200mm Transmission protocol Recommended T 38 Annex protocol TCP UDP IP communication Compatible mach...

Page 1023: ...46 6 4 FAX UNIT CONFIGURATION Component Code No Remarks MBU 7 FCU 6 Speaker D346 1 Included with fax unit Expansion Memory G578 2 Optional CCU I F Board 3 SG3 Board D346 4 Optional SG3 Board D346 5 Op...

Page 1024: ......

Page 1025: ...PAPER FEED UNIT PB3040 D351...

Page 1026: ......

Page 1027: ...1 4 LIFT PAPER END AND RELAY SENSORS 5 1 5 PAPER FEED UNIT 6 1 6 PICK UP PAPER FEED AND SEPARATION ROLLERS 7 2 DETAILS 8 2 1 COMPONENT LAYOUT 8 2 1 1 MECHANICAL COMPONENT LAYOUT 8 2 1 2 ELECTRICAL CO...

Page 1028: ......

Page 1029: ...cedure Safety Turn off the main power switch and unplug the machine before beginning any of the replacement procedures in this manual Symbols Used in this Manual This manual uses the following symbols...

Page 1030: ......

Page 1031: ...Rear Cover SM 1 D351 Paper Feed Unit PB3040 D351 1 REPLACEMENT AND ADJUSTMENT 1 1 REAR COVER 1 Securing brackets A x 1 each 2 Rear cover B x 2...

Page 1032: ...1 LIFT MOTORS 1 Rear cover Rear Cover 2 Lift motors A B x 2 x 1 each 1 2 2 UPPER AND LOWER PAPER FEED CLUTCHES 1 Rear cover Rear Cover 2 Upper paper feed gear unit A x 3 x 1 3 Upper paper feed clutch...

Page 1033: ...paper feed clutch bracket D x 1 bushing x 1 x 2 6 Lower paper feed clutch E x 1 1 2 3 PAPER FEED MOTOR 1 Rear cover Rear Cover 2 Paper feed motor A x 1 x 2 When installing the paper feed motor make s...

Page 1034: ...Main Board D351 4 SM 1 3 MAIN BOARD 1 Rear cover Rear Cover 2 Main board A All s x 2 snap pin x 2...

Page 1035: ...LIFT PAPER END AND RELAY SENSORS 1 Paper feed unit Paper Feed Unit 2 Vertical transport sensor bracket A x 1 3 Vertical transport sensor B x 1 4 Paper feed sensor bracket C x 1 5 Paper feed sensor D x...

Page 1036: ...SM 1 5 PAPER FEED UNIT 1 Right cover A x 2 2 Vertical transport guide B of the paper feed unit 1 Pull the tray 3 or 4 2 Paper guide C 3 Paper feed unit D x 2 x 1 x 2 When replacing the paper feed unit...

Page 1037: ...eparation Rollers SM 7 D351 Paper Feed Unit PB3040 D351 1 6 PICK UP PAPER FEED AND SEPARATION ROLLERS 1 Paper feed unit Paper Feed Unit 2 Roller holder A x 1 3 Pick up roller B 4 Paper feed roller C 5...

Page 1038: ...tray 2 Paper size switch Upper tray 3 Pick up roller Upper tray 4 Paper feed roller 5 Vertical transport roller 6 Separation roller 7 Tray lift arm 8 Lift arm shaft 9 Bottom plate 10 End plate Listed...

Page 1039: ...enoid 8 Lower paper feed clutch 9 Vertical transport guide switch 10 Paper end sensor 11 Vertical transport sensor 1 12 Paper feed sensor 13 Paper size switch Lower tray 14 Paper size switch Upper tra...

Page 1040: ...anism is used Paper Feed Methods in the Core Technology Manual Drive Path Tray 3 upper tray and tray 4 lower tray have identical paper feed systems The feed motor A drives all the rollers in the unit...

Page 1041: ...he actuator B is moved by the end plate C 0 Not pushed 1 Pushed Models Switch Location North America Europe Asia SW4 SW3 SW2 DLT A3 SEF 1 A3 DLT SEF 1 1 1 0 LG B4 SEF 2 B4 LG SEF 2 1 1 1 A4 SEF A4 SEF...

Page 1042: ...ng of SP5 181 9 or 13 The machine disables paper feed from a tray if the paper size cannot be detected if the paper size actuator is broken or no tray is installed For non standard paper sizes if they...

Page 1043: ...remove jammed paper easily When the paper tray A is not in the machine the separation roller B is away from the paper feed roller C and the pick up roller stays in its upper position When the paper tr...

Page 1044: ...semicircles and it is engaged with the lift arm shaft via gears The paper height sensors detect the paper size depending on the position of the two semicircles The list shown below shows the detection...

Page 1045: ...ND AND BOTTOM PLATE The paper stack raises the paper end feeler A and the paper end sensor B deactivates if there is some paper in the paper tray When the paper tray runs out of paper the paper end fe...

Page 1046: ...tray lift motor engages the pin C on the lift arm shaft D Then the tray lift arm lifts the tray bottom plate E until the paper lift sensor for the tray detects that the top of the stack is at the pap...

Page 1047: ...LCIT PB3050 D352...

Page 1048: ......

Page 1049: ...D CLUTCH 5 1 6 PAPER FEED UNIT 6 1 7 MOTORS 7 1 7 1 TRAY LIFT MOTOR 7 1 7 2 TRAY MOTOR 8 1 8 PICK UP FEED AND SEPARATION ROLLERS 9 1 9 PAPER FEED PAPER END LIFT AND RELAY SENSORS 10 1 10 PAPER FEED 11...

Page 1050: ......

Page 1051: ...cedure Safety Turn off the main power switch and unplug the machine before beginning any of the replacement procedures in this manual Symbols Used in this Manual This manual uses the following symbols...

Page 1052: ......

Page 1053: ...Pull the LCT drawer If the right tray comes up with the left tray push the right tray into the LCT 2 Left tray A x 2 3 Remove the right tray B while pressing down the stopper C When reinstalling the t...

Page 1054: ...APER STORAGE SIDE 1 Tray Left and Right Tray 2 Rear fence A x 1 3 Rear fence bracket B x 2 4 Paper height sensors C x 1 each 1 2 2 END FENCE HP SENSOR PAPER END SENSOR 2 1 Bottom cover D x 1 2 End fen...

Page 1055: ...Changing the Tray Size SM 3 D352 LCT PB3050 D352 1 3 CHANGING THE TRAY SIZE 1 Remove the fence screws x 5 2 Change the position of the fences Before fastening the screws set paper in the tray...

Page 1056: ...Main Board D352 4 SM 1 4 MAIN BOARD 1 Rear cover Tray Lift Motor 2 Main board A All s x 2 snap x 2...

Page 1057: ...5 1 STACK TRANSPORT CLUTCH 1 Rear cover Tray Lift Motor 2 Stack transport clutch A x 1 x 1 1 5 2 PAPER FEED CLUTCH 1 Rear cover Tray Lift Motor 2 Paper feed gear unit A x 3 x 1 3 Paper feed clutch br...

Page 1058: ...Paper Feed Unit D352 6 SM 1 6 PAPER FEED UNIT 1 Right cover A 2 Open the vertical guide plate B 3 Guide plate C 4 Pull the LCT drawer D 5 Paper feed unit E x 2 x 1...

Page 1059: ...Motors SM 7 D352 LCT PB3050 D352 1 7 MOTORS 1 7 1 TRAY LIFT MOTOR 1 Securing brackets A x 1 each 2 Rear cover B x 2 3 Tray lift motor C x 1 x 3...

Page 1060: ...Motors D352 8 SM 1 7 2 TRAY MOTOR 1 Rear cover Tray Lift Motor 2 Tray motor A x 1 x 2 When installing the tray motor make sure that the gear of the tray motor holds the timing belt B...

Page 1061: ...ed and Separation Rollers SM 9 D352 LCT PB3050 D352 1 8 PICK UP FEED AND SEPARATION ROLLERS 1 Paper feed unit Paper Feed Unit 2 Separation roller A x 1 3 Roller holder B x 1 4 Feed roller C and pick u...

Page 1062: ...ND RELAY SENSORS 1 Paper feed unit Paper Feed Unit 2 Vertical transport sensor bracket A x 1 x 1 3 Relay sensor B 4 Paper feed sensor bracket C 5 Paper feed sensor D 6 Paper end feeler E 7 Paper end s...

Page 1063: ...EED This products uses an FRR type paper feed mechanism The paper feed unit consists of the pick up roller A paper feed roller B separation roller C and relay rollers There is a torque limiter in the...

Page 1064: ...COMPONENT LAYOUT 2 1 1 MECHANICAL COMPONENT LAYOUT 1 Pick up Roller 2 Paper Feed Roller 3 Relay Sensor 4 Separation Roller 5 Paper Height Sensors 1 2 3 6 Lower Limit Sensor 7 Paper End Sensor 2 8 End...

Page 1065: ...5 Pick up solenoid 6 Right tray lock solenoid 7 Vertical guide switch 8 Lift sensor 9 Relay sensor 10 Paper end sensor 1 11 Paper feed sensors 12 Side fence sensor 13 Tray lift motor 14 Paper height s...

Page 1066: ...de paper feed side of the tray has been used up If there is a paper stack in the left side paper storage side this is moved into the paper feed side If there is no paper stack in the left side paper e...

Page 1067: ...of the tray 20 Switches SW1 Vertical Guide Detects whether the right cover is open 7 SW2 Tray Set Switch Detects whether the tray is correctly set 15 SW3 Left Tray Set Switch Detects whether the left...

Page 1068: ...elease automatically When the paper tray A is not inside the machine the separation roller B is away from the paper feed roller C and the pick up roller D stays in the upper position When the paper tr...

Page 1069: ...tor stops lifting the plate when the upper limit sensor actuator enters the sensor Electrical Component Layout When paper in the tray is used up the pick up roller is gradually lowered and the actuato...

Page 1070: ...1 to 3 Left Tray Paper storage side Paper height sensor 4 and 5 Paper end sensor 2 Right Tray Paper Height Sensor Amount of paper 1 2 3 Paper End Sensor Display No of Line 100 OFF OFF OFF ON 4 70 OFF...

Page 1071: ...d sensor 1 A detects when copy paper in the paper feed side runs out When there is paper in the tray the paper pushes up the feeler B and the actuator enters the sensor When paper runs out the feeler...

Page 1072: ...ectrical Component Layout does not switch on so drive from the tray motor only transfers to the relay roller and not to the fence mechanism While the stack is in motion it pushes the side fence D asid...

Page 1073: ...1200 SHEET LCIT RT3000 D353...

Page 1074: ......

Page 1075: ...TRAY LIFT MOTOR 5 1 4 ELECTRICAL COMPONENTS 6 1 4 1 MAIN BOARD 6 1 4 2 LCT SET SWITCHES 6 1 4 3 DOWN SWITCH 7 1 4 4 PAPER FEED PAPER END TRAY LIFT AND RELAY SENSORS 7 1 4 5 STACK SENSOR 9 1 5 SIDE FEN...

Page 1076: ......

Page 1077: ...ure Safety Turn off the main power switch and unplug the machine before beginning any of the replacement procedures in this manual Symbols Used in this Manual This manual uses the following symbols Se...

Page 1078: ......

Page 1079: ...Covers SM 1 D353 1200 Sheet LCT RT3000 D353 1 REPLACEMENT AND ADJUSTMENT 1 1 COVERS 1 1 1 REAR COVER 1 Cover A x 1 2 Rear cover B x 3 1 1 2 RIGHT DOOR 1 Right lower cover A x 2 2 Right door B x 1...

Page 1080: ...Covers D353 2 SM 1 1 3 FRONT AND TOP COVERS 1 Right door p 1 Rear Cover 2 Switch cover A x 2 3 Front cover B x 4 4 Top cover C x 2...

Page 1081: ...3 1200 Sheet LCT RT3000 D353 1 2 PAPER FEED 1 2 1 PICK UP PAPER FEED AND SEPARATION ROLLERS 1 Open the right door 2 Sensor bracket A x 2 3 Rollers B C D x 1 each B Paper feed roller C Pick up roller D...

Page 1082: ...53 4 SM 1 3 DRIVE 1 3 1 PAPER FEED CLUTCH 1 Rear cover p 1 Rear Cover 2 Bracket A x 1 x 2 bushing x 1 3 Paper feed clutch B x 1 x 1 1 3 2 PAPER FEED MOTOR 1 Rear cover p 1 Rear Cover 1 Paper feed moto...

Page 1083: ...Drive SM 5 D353 1200 Sheet LCT RT3000 D353 1 3 3 TRAY LIFT MOTOR 1 Rear cover p 1 Rear Cover 2 Tray lift motor unit A x 4 x 1...

Page 1084: ...LECTRICAL COMPONENTS 1 4 1 MAIN BOARD 1 Rear cover p 1 Rear Cover 2 Main board x 2 all s 1 4 2 LCT SET SWITCHES Rear 1 Rear cover p 1 Rear Cover 2 Switch bracket A x 3 3 Rear LCT set switch B Front 1...

Page 1085: ...et switch A x 1 1 4 3 DOWN SWITCH 1 Front cover p 2 Front and Top Covers 2 Switch base A x 2 x 1 3 Down button B spring x 1 4 Down switch C hook 1 4 4 PAPER FEED PAPER END TRAY LIFT AND RELAY SENSORS...

Page 1086: ...nt ground plate B x 1 5 Paper feed unit C x 2 x 1 x 1 6 Paper feed unit cover D x 5 x 1 Before you re install the paper feed unit cover make sure that the pick up solenoid holds the pick up roller lev...

Page 1087: ...Sensors E F G H x 1 hooks each E Tray lift sensor F Relay sensor G Paper feed sensor H Paper end sensor 1 4 5 STACK SENSOR 1 Open the right door 2 Paper feed unit p 7 Paper Feed Paper End Tray Lift a...

Page 1088: ...ion 3 Remove the front and rear side fences A B x 1 each 4 Install the side fences in the correct position A4 LEF LT LEF B5 LEF 5 Pull the end fence C for B5 size paper as shown x 1 if the the side fe...

Page 1089: ...sor 4 Paper Feed Roller 5 Paper Feed Sensor 6 Paper End Sensor 7 Pick up Roller 8 Tray Lift Motor 9 Paper Height Sensor 1 10 Interlock Switches 11 Paper Height Sensor 2 12 Sub Paper Height Sensor 13 T...

Page 1090: ...Main Board 8 Tray Down Switch 9 Relay Sensor 10 Tray Lift Sensor 11 Pick up Roller Solenoid 12 Paper Feed Sensor 13 Paper End Sensor 14 Paper Height Sensor 1 15 Paper Height Sensor 2 16 Sub Paper Hei...

Page 1091: ...per end 13 S4 Tray Lift Detects when the paper is at the correct paper feed height 10 S5 Paper Height 1 14 S6 Paper Height 2 15 S7 Sub Paper Height 16 S8 Paper Height 3 Detects the amount of paper rem...

Page 1092: ...T Set Detects whether the LCT is correctly set 1 SW3 Rear LCT Set Detects whether the LCT is correctly set 2 SW4 Down Lowers the tray to the paper supply position if pressed 8 Magnetic Clutches MC1 Pa...

Page 1093: ...Component Layout SM 15 D353 1200 Sheet LCT RT3000 D353 2 1 4 DRIVE LAYOUT 1 Tray Lift Motor 2 Paper Feed Motor 3 Pick up Roller 4 Paper Feed Clutch 5 Relay Roller 6 Separation Roller 7 Tray Drive Belt...

Page 1094: ...r The paper feed clutch transfers drive to the paper feed roller E pick up roller G and separation roller H The rotating pick up roller lowers and feeds the first sheet when it contacts the top of the...

Page 1095: ...mode Tray lowering conditions Paper supply position In the following conditions the tray lift motor lowers the tray until the stack sensor D turns on this is the correct tray position for supplying pa...

Page 1096: ...ow 0 outputs from three sensors paper height sensor 1 A 2 B 3 D and sub paper height sensor C Amount of paper PH S 1 PH S 2 PH S 3 Sub PH S Indicator on the operation panel 100 0 0 0 0 Four lines 0 0...

Page 1097: ...he paper end sensor E monitors the light reflected by each sheet on top of the stack When the last sheet feeds the cutout F is exposed and the paper end sensor receives no reflected light from below b...

Page 1098: ......

Page 1099: ...PRINTER SCANNER OPTION TYPE 5000 D381...

Page 1100: ......

Page 1101: ...TER ENHANCE SCANNER ENHANCE OPTIONS 10 1 2 5 APPLICATION MERGE 12 1 3 OTHER OPTIONS 14 1 3 1 OVERVIEW 14 1 3 2 POSTSCRIPT 3 15 1 3 3 FILE FORMAT CONVERTER 16 1 3 4 IEEE1284 16 1 3 5 IEEE 802 11A G G W...

Page 1102: ...SPECIFICATIONS 29 4 1 1 PRINTER CONTROLLER 29 4 1 2 USB SPECIFICATIONS 30 4 1 3 IEEE 802 11A G G 30 4 1 4 BLUETOOTH SPECIFICATIONS 30 4 1 5 SCANNER SPECIFICATIONS 31 4 2 SOFTWARE ACCESSORIES 32 4 2 1...

Page 1103: ...s provide special information Failure to obey warning information could result in serious injury or death Obey these guidelines to ensure safe operation and prevent minor injuries Obey these guideline...

Page 1104: ......

Page 1105: ...Type 5000 1 DOS D381 Printer Unit Type 5000 1 DOS Scanner Enhance D381 RPCS Printer Unit Type 5000 1 DOS Scanner Enhance Printer Enhance D381 Printer Enhance Option Type 5000 Merge 2 1 D381 Scanner En...

Page 1106: ...A SD card slot 2 Install then remove D377 Browser Unit Type D SD card slot 2 Install then remove D377 VM Card Type F SD card slot 2 D362 Memory Unit Type G 256 MB Controller Board For more details ab...

Page 1107: ...controller plate SD Slot 1 Slot 2 Slot SD Card 1 RPCS Printer Unit Printer Unit Printer Scanner Unit Data Overwrite Security PostScript3 2 Service slot for firmware version updates Installing the opti...

Page 1108: ...SM Board Slot Slot Board 3 File Format Converter MLB D377 Bluetooth Interface Unit B826 IEEE 802 11a g g D377 IEEE 1284 Interface Board B679 Gigabit Ethernet G381 Only one of these boards can be insta...

Page 1109: ...Optional memory is required for each unit Printer Enhance Option Scanner Enhance Option Three Main Units RPCS Printer Unit Type 5000 For customers who require only basic copying and printing and the R...

Page 1110: ...tion can be used with the RPCS Unit the Printer Unit or the Printer Scanner Unit Enhance Options There are two enhance options Printer Enhance Option Type 5000 Updates the RPCS unit by adding PCL Scan...

Page 1111: ...Yes Yes No 3 SD Card 1 Yes Yes Yes Yes Yes Keytop Set NA 2 1 Yes Yes Yes Yes Yes 4 Keytop Set EU 2 1 Yes Yes Yes Yes Yes 1 The 256 Memory is a separate option and it is not provided in the kits Howev...

Page 1112: ...py Document Server Printer Scanner Printer Scanner Unit 1 1 1 1 Printer Enhance Unit 1 Scanner Enhance Unit 1 1 2 3 PRINTER SCANNER INSTALLATION Turn off the main power switch and disconnect the power...

Page 1113: ...xcept RPCS Printer Kit HDD Installation in the Service Manual of the Model AL C1 4 Reinstall the controller board 5 Remove the SD card slot cover 3 x1 6 Insert the Printer Scanner SD card 4 in SD card...

Page 1114: ...and or USB function To enable the NIB function enter the SP mode and set SP5985 001 On Board NIC to 1 Enable To enable the USB function enter the SP mode and set SP5985 002 On Board USB to 1 Enable 1...

Page 1115: ...inistrator Tools Firmware Version Next 15 Turn the copier off again then reattach the cover 16 Return the copied SD card to the customer for safekeeping or tape it to the faceplate of the controller T...

Page 1116: ...you can identify it easily if you need to do the undo procedure later 1 2 5 APPLICATION MERGE This machine has two SD card slots only However more than two optional applications are supplied for this...

Page 1117: ...o use into one SD card Destination Card The destination card should have the largest memory size of all the application SD cards The VM Card Type F cannot be merged nor moved to another SD card This c...

Page 1118: ...ze it Check All Connections at the end of this section Board Slot This slot 3 is used for one of the optional board connections only one can be installed IEEE1284 IEEE802 11a g g Wireless LAN Bluetoot...

Page 1119: ...dure 1 Remove the slot cover 1 x 1 2 Turn the SD card label face 2 to the rear of the machine Then push it slowly into slot 1 until you hear a click 3 Attach the slot cover 1 x 1 4 Attach the Adobe Po...

Page 1120: ...heck or set the following SP codes with the values shown below SP No Title Setting SP5 836 001 Capture Function 0 Off 1 On 1 SP5 836 002 Panel Setting 0 5 Check the operation 6 Make sure that the mach...

Page 1121: ...s section 1 3 5 IEEE 802 11A G G WIRELESS LAN Installation Procedure Unplug the main machine power cord before you do the following procedure You can only install one of the following network interfac...

Page 1122: ...the cables and clamp them x 8 Make sure that the cables are not slack Keep them wired tightly along the covers You may have to move the machine if the reception is not clear Make sure that the machin...

Page 1123: ...o unlock encoded data There are 64 bit and 128 bit WEP keys WEP Selects Active or Inactive Inactive is default Range of Allowed Settings 64 bit 10 characters 128 bit 26 characters 9 Transmission Speed...

Page 1124: ...ettings allowed for your country 5840 011 WEP Key Select Used to select the WEP key Default 00 UP mode Name Function SSID Used to confirm the current SSID setting WEP Key Used to confirm the current W...

Page 1125: ...oth card 5 Install the Bluetooth card adaptor into the Bluetooth board 6 Make sure that the machine can recognize the option see Check All Connections at the end of this section 1 3 7 GIGABIT ETHERNET...

Page 1126: ...recognizes the installed board for USB2 0 User Tools Printer Features List Test Print Configuration Page 1 3 8 CHECK ALL CONNECTIONS Plug in the power cord Then turn on the main switch Enter the print...

Page 1127: ...6 00H 007 Bit SW 7 00H 1001 008 Bit SW 8 00H Adjusts the bit switch settings Note These bit switches are currently not used Clear setting 001 Initialize Printer System Initializes the settings in the...

Page 1128: ...of the scanned image If the machine has scanned the edge of the original create a margin 0 to 5 0 1 mm step 1009 Remote scan disable Enables or disables the TWAIN function 0 or 1 0 0 Enable 1 Disable...

Page 1129: ...panel Range 5 lowest ratio 95 highest ratio 1 Comp 1 5 95 5 to 95 20 1 step 2 Comp 2 5 95 5 to 95 40 1 step 3 Comp 3 5 95 5 to 95 65 1 step 4 Comp 4 5 95 5 to 95 80 1 step 5 Comp 5 5 95 5 to 95 95 1 s...

Page 1130: ...Yes Yes Stored Print Yes Yes Store and Print Yes Yes PDF Direct Print Yes Yes Bonjour Rendez vous Yes Yes Windows Active Directory Yes Yes PictBridge No No DDNS Support Yes Yes Mail to Print No Yes P...

Page 1131: ...SCANNER FEATURES Function A C4 5 AL C1 Scan to E mail Yes Yes E mail message attached Yes Yes Subject attached Yes Yes SMTP Auth Yes Yes POP before SMTP Yes Yes Scan to SMB Yes Yes Scan to FTP Yes Ye...

Page 1132: ...ession PDF Yes Yes Multi page TIFF PDF Yes Yes Multi page High Compression PDF Yes Yes LDAP Support Yes Yes Email Address search Yes Yes FAX address search Yes Yes Preview before transmission TX Previ...

Page 1133: ...300 600 dpi PCL5e 300 600 dpi Resolution Driver PCLXL 300 600 dpi PCL TrueType 10 Intellifont 35 International 13 Resident Fonts PS3 Option fonts PS3 Std Ethernet RJ 45 network port 10Base T 100Base...

Page 1134: ...802 11a 5 GHz 802 11b 2 4 GHz 802 11g 2 4 GHz Data Transfer Speed 802 11a 54 Mbps 802 11b 11 Mbps 802 11g 54 Mbps Security Standards IEEE 802 11 WEP WPA WPA2 IEEE 802 11i Enterprise Mode 4 1 4 BLUETO...

Page 1135: ...IN scanner Available scanning Resolution Range 100 200 300 400 600 dpi When used as a network delivery scanner Scan to Folder Scan to Email or Document Server storage Grayscales 8 bits pixel Interface...

Page 1136: ...ers for Windows NT 4 0 are only for the Intel x86 platform There is no Windows NT 4 0 printer driver for the PowerPC Alpha or MIPS platforms The PS3 drivers are all genuine AdobePS drivers except for...

Page 1137: ...0 XP This driver allows use of the LAN Fax functions by installing the LAN Fax driver Address Book and LAN Fax Cover Sheet Editor PS Utility for Mac This software provides several convenient functions...

Page 1138: ......

Page 1139: ...BRIDGE UNIT BU3030 D386...

Page 1140: ......

Page 1141: ...ENT 1 1 1 BRIDGE UNIT CONTROL BOARD 1 1 2 BRIDGE UNIT DRIVE MOTOR 2 1 3 TRAY EXIT SENSOR 3 1 4 RELAY SENSOR 4 2 DETAILS 5 2 1 MECHANICAL COMPONENT LAYOUT 5 2 2 DRIVE LAYOUT 6 2 3 ELECTRICAL COMPONENT...

Page 1142: ......

Page 1143: ...r switch and unplug the machine before beginning any of the replacement procedures in this manual When taking apart the bridge unit first take the unit out of the copier Symbols Used in this Manual Th...

Page 1144: ......

Page 1145: ...Board SM 1 D386 Bridge Unit BU3030 D386 1 REPLACEMENT AND ADJUSTMENT 1 1 BRIDGE UNIT CONTROL BOARD 1 Bridge unit Installation Procedure in the base copier manual 2 Rear cover A x 2 3 Bridge unit cont...

Page 1146: ...t Drive Motor D386 2 SM 1 2 BRIDGE UNIT DRIVE MOTOR 1 Bridge unit Installation Procedure in the base copier manual 2 Rear cover Bridge Unit Control Board 3 Bracket A x 3 x 2 4 Bridge unit drive motor...

Page 1147: ...SM 3 D386 Bridge Unit BU3030 D386 1 3 TRAY EXIT SENSOR 1 Bridge unit Installation Procedure in the base copier manual 2 Rear cover Bridge Unit Control Board 3 Paper tray A 4 Exit guide B x 1 5 Tray e...

Page 1148: ...Relay Sensor D386 4 SM 1 4 RELAY SENSOR 1 Bridge unit Installation Procedure in the base copier manual 2 Paper tray A 3 Relay sensor B x 1...

Page 1149: ...t SM 5 D386 Bridge Unit BU3030 D386 2 DETAILS 2 1 MECHANICAL COMPONENT LAYOUT 1 Upper Exit Roller 2 Tray Exit Sensor 3 Junction Gate 4 1st Transport Roller 5 Relay Sensor 6 2nd Transport Roller 7 Left...

Page 1150: ...Drive Layout D386 6 SM 2 2 DRIVE LAYOUT 1 Left Exit Roller 2 2nd Transport Roller 3 1st Transport Roller 4 Upper Exit Roller 5 Bridge Unit Drive Motor...

Page 1151: ...out SM 7 D386 Bridge Unit BU3030 D386 2 3 ELECTRICAL COMPONENT LAYOUT 1 Left Guide Switch 2 Right Guide Switch 3 Junction Gate Solenoid 4 Tray Exit Sensor 5 Bridge Unit Control Board 6 Bridge Unit Dri...

Page 1152: ...t Checks for misfeeds 4 S2 Relay Checks for misfeeds 7 Switches SW2 Right Guide Detects when the right guide is opened 2 SW3 Left Guide Detects when the left guide is opened 1 Solenoids SOL1 Junction...

Page 1153: ...the bridge unit or to the finisher depending on which has been selected If the junction gate solenoid has been activated the junction gate A points downward and directs the paper to the upper tray B...

Page 1154: ......

Page 1155: ...1 BIN TRAY BN3040 D389...

Page 1156: ......

Page 1157: ...AND ADJUSTMENT 1 1 1 ELECTRICAL COMPONENTS 1 1 1 1 PAPER SENSOR 1 1 1 2 1 BIN CONTROL BOARD 2 2 DETAILS 3 2 1 COMPONENT LAYOUT 3 2 1 1 MECHANICAL COMPONENT LAYOUT 3 2 1 2 ELECTRICAL COMPONENT LAYOUT 3...

Page 1158: ......

Page 1159: ...cedure Safety Turn off the main power switch and unplug the machine before beginning any of the replacement procedures in this manual Symbols Used in this Manual This manual uses the following symbols...

Page 1160: ......

Page 1161: ...ponents SM 1 D389 1 Bin Tray BN3040 D389 1 REPLACEMENT AND ADJUSTMENT 1 1 ELECTRICAL COMPONENTS 1 1 1 PAPER SENSOR 1 1 bin tray x 2 M3 x 16 2 1 bin sorter unit A 3 Paper sensor cover B x 2 4 Paper sen...

Page 1162: ...Electrical Components D389 2 SM 1 1 2 1 BIN CONTROL BOARD 1 1 bin tray 2 1 bin sorter unit Paper Sensor 3 1 bin control board A x 1 x 3...

Page 1163: ...COMPONENT LAYOUT 2 1 1 MECHANICAL COMPONENT LAYOUT 1 Exit Roller 2 Junction Gate 2 Solenoid 3 Paper Sensor 4 Paper Tray Junction Gate 2 is located in the main frame 2 1 2 ELECTRICAL COMPONENT LAYOUT...

Page 1164: ...on Index No Sensor S1 Paper Detects whether there is paper on the tray 3 Solenoid SOL1 Junction Gate 2 Solenoid Controls junction gate 2 in the main frame 2 PCB PCB1 1 bin Control Board Controls the j...

Page 1165: ...on gate 2 solenoid turns on to switch junction gate 2 in the main frame to direct the paper to the 1 bin paper tray The junction gate 2 solenoid turns off at the appropriate time after the paper is di...

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