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RVF 327, 327 S, 330, 330 S

ex no. 1200

Transport, set up, installation

Version 1.5

page 27 of 144

3.

TRANSPORT, SET UP, INSTALLATION

3.1

TRANSPORT

The Vacuum filling machine is delivered on a pallet all assembled, including built in feeding
system. After unloading, the next step is the further transport by means of a hand fork lift.

Attention: the Vacuum filling machine must be lifted with the hand fork lift

in such a way, as to prevent tipping over during transport.

Set up adjust the Vacuum filling machine at the work area. The machine leveling feet are
adjusted by screwing the feet in or out.

Attention: Vacuum filling machine may not be transported in a slanted or

lying position. (damage to the vacuum pump)

3.2

INTERIM STORAGE

In case an interim storage is necessary, this must be stored in a dry, ventilated and dust free
room. Aggressive chemicals cannot be stored near the Vacuum filling machine, in order to
avoid corrosion to the stainless steel and other built in, or on parts. All machine parts need to
be thoroughly cleaned and disinfected prior to a temporary interim storage and dry lubricat-
ed. The conveyor system parts must be separately stored outside the Vacuum filling machine
in a thoroughly oiled condition.

3.3

SETTING UP THE MACHINE

The setting up, an instruction about the most important functions and the first
start up of the machine should be conducted by one of our customer service rep-
resentatives or through personnel who were authorized exclusively by the manu-
facturer to do so.
The Vacuum filling machine should be placed on a solid, level, and easily
cleaned floor. The grade of the floor cannot exceed 3% and the allowed floor
stress must equal at least 12 kN/m²

The set up location must correspond with the local hygiene- and workplace regu-
lations. The lighting intensity must amount to at least 300 LUX.
The Vacuum filling machine is delivered completely assembled and ready for
operation. In setting up the machine, set a level on the machine housing. The
Vacuum filling machine should be installed by means of the height adjustable feet
in such a way that it tends to lean slightly forward just enough so that the water
runs out during the cleaning phase.

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Summary of Contents for RVF 327

Page 1: ... the continuous vacuum filling machine 23 2 5 Protective devices and their safety functions 25 2 6 Safety related user information 26 3 Transport set up installation 27 3 1 Transport 27 3 2 Interim storage 27 3 3 Setting up the machine 27 3 4 Securing fuse protection 28 3 5 Machine aligning 28 3 6 Necessary space for operation and upkeep 28 3 7 Size weight and technical data 29 3 8 Beginning opera...

Page 2: ...s 78 4 15 Recipe administration 81 4 16 User registration 84 4 17 Info log 84 4 18 Service plan 85 4 19 Status report 88 4 20 Metal detector 89 4 21 Weighing system 90 4 22 Alarms malfunction reports 91 4 23 Defect repair 94 4 24 Conveyor housing sliding drum and pressure plate 97 4 25 Inserting conveyor parts 98 4 26 Hopper feeder and stopper 99 4 27 Overview of feeding system 100 4 28 Insertion ...

Page 3: ...aning plan 117 5 2 Cleaning the vacuum filling machine 118 5 3 Maintenance and care 126 5 4 Maintenance and upkeep 126 5 5 Greasing 128 6 Error search and repair 132 6 1 Check list 132 7 Putting out of service 140 7 1 Shutting down the vacuum filling machine 140 8 Explanations 141 8 1 Giving over declaration 141 8 2 conformity declaration 142 8 3 Notes 144 ...

Page 4: ...1 Figure 9 main switch 41 Figure 10 touch screen 42 Figure 11 operation elements 49 Figure 12 filling program selection 51 Figure 13 keyboard program name 52 Figure 14 altering setting point with keys and 53 Figure 15 directly changing the setting point 54 Figure 16 mask filling 60 Figure 17 filling correcting mask 61 Figure 18 mask portioning 62 Figure 19 mask portioning corrections 63 Figure 20 ...

Page 5: ... Figure 35 editing the recipe data 82 Figure 36 recipe dates 82 Figure 37 mask service information 85 Figure 38 mask service information 2 86 Figure 39 mask service plan 87 Figure 40 status report 88 Figure 41 metal detector 89 Figure 42 weighing system 90 Figure 43 alarm mask 1 92 Figure 44 alarm mask 2 93 Figure 45 alarm mask 3 94 Figure 46 alarm mask 4 96 Figure 47 installation sequence for del...

Page 6: ...Version 1 5 Figure 52 skin holding device 105 Figure 53 operational elements vacuum filling machine 112 Figure 54 cleaning the vacuum filling machine 124 Figure 55 grease points of the vacuum filling machine 129 Figure 56 grease point for skin holding device 129 ...

Page 7: ...n neither be duplicated improperly used nor passed on to a third party without prior authorization from us Note The entire documentation for the Vacuum filling machine RVF 327 327 S 330 330 S are found in the handbook 1 Operating instructions incl Replacement parts documentation and detailed schematic dia grams as well as 2 The CE Conformity explanation and the reverse answer sheet machine handing...

Page 8: ...44 Version 1 5 1 IN GENERAL MANUFACTURER REX Technologie GmbH Co KG Irlachstrasse 31 5303 Thalgau Austria www rex austria com OPERATING COMPANY Name Address Zip code town MACHINE DESIGN Type Machine number Construction year ADMITTANCE PERSONNEL Name Name Name ...

Page 9: ...rculated among and read by all those in volved in operating the machine Official acceptance risk of the Vacuum filling machines must be charged bought paid for prior to beginning operation The customer is responsible for establish ment of the availability of a national or regional acceptance risk Non compliance excludes liability claims against the manufacturer We recommend this instruction manual...

Page 10: ...f these documents for the purpose of assistance in proper operation or mainte nance of the Vacuum filling machine Any further usage in particular the pass ing on withdrawal covering up transfer duplication or changes cannot take place without our written consent In the usage of any altered or different switch or control programs including possible hard and software used here as well as with any bu...

Page 11: ...COMMENTS 1 symbol for dangerous for humans 2 symbol for danger for machinery 3 symbol for electrical specialist electrician required 4 symbol for mechanical specialist required 5 symbol for lubrication 6 symbol for special tools required 7 symbol for special tip for operating personnel ...

Page 12: ...unctions which could interfere with safety need to be remedied immediately and reported to the responsible specialists The Vacuum filling machine is intended exclusively for filling portioning and twisting of the filling material and also in frozen condition however nothing colder than 4 C Another one or a usage from this point onward like for example a filling material colder than 4 C or for prod...

Page 13: ...ning properly particularly concerning safety then the machine must be turned off and the malfunction be reported to the proper personnel Without permission from the manufacturer no changes are allowed to be made which could to the Vacuum filling machine effect functions and safety whether adding on or build around the Vacuum filling machine Replacement parts must correspond with the technical stan...

Page 14: ... repaired by qualified personnel Operator responsibilities The personnel must be provided with all necessary protection equipment Out of duty and a safety conscious environment there needs to be regular inspection of the work done by the operating personnel of the Vacuum filling machine All safety and danger warnings on the Vacuum filling machine must be complete and kept in legible condition As a...

Page 15: ...sponsible person position In a doubtful situation shut down immediately and guard against an other attempted operation Most important is to shut down and secure with lock Prior to turning on the Vacuum filling machine make certain that no person can be endangered through the operation of the machine Special work and operation with maintenance repair taking care of mal functions etc Stick with the ...

Page 16: ...s finished the reassembly and functions inspection of the safety features needs to be carried out The person responsible must see that this is performed For safer and environmental consideration take care with disposal of operation and consumables as well as changed parts Precautions over particular types of danger Electrical energy Only use original fuses with indicated voltage and the right melt...

Page 17: ...xperience in pneumatics are allowed to work on the pneumatic equipment All pipes tubes and tube fittings must be inspected regularly for leakage and rec ognizable external damage Any damage noticed is to be immediately remedied Oil fat and other chemical substances Follow all product specific safety regulations regarding contact with oils fats and other chemical substances cleaning agents Be caref...

Page 18: ... DANGER ZONE FOR THE OPERATION PERSONNEL Following danger zones apply for the RVF 327 327 S 330 330 S see Figure 1 Work area Danger zone Figure 1 danger area RVF 327 327 S 330 330 S Type Hopper contents A B C D RVF 327 327 S 330 330 S 100 Liter 1775 1461 963 844 160 Liter 1858 1461 1042 887 ...

Page 19: ...l It stands on vertically adjustable plastic feet and in this way works with relatively little noise and vibration The vertically adjustable feet allow for adaptation to an uneven floor and comfortable cleaning area of the machine through the ground clearance The completely even stainless steel surface makes it easier for both cleaning and also preserving the optical ly attractive and hygienically...

Page 20: ...filling machine can also be filled with products not meant for hu man consumption The machine is nevertheless not equipped with compo nents for preventing the danger of infection which might emerge from the pro cessed material The subsequent usage of the Vacuum filling machine ac cording to figure 1 is strictly forbidden without the previous cleaning and disin fection measures 3 With alternative u...

Page 21: ...ng machine Accident potential through unusual machine functioning and thereby an increased hazard potential Using this Vacuum filling machine for the following purposes is not permitted without a prior cleansing and disinfection Use for products which are intended for human consumption and cor respond with the local hygiene standards if there were previous products processed which were not meant f...

Page 22: ...f the supplier in doing this Using the Vacuum filling machine for human consumption Using the Vacuum filling machine for human consumption Cleaning and disin fection Exactly follow the directions of the suppliers in doing this Using the Vacuum filling machine for human consumption after a 1 2 work stoppage The cleaning and disinfection must be carried out as shown in the cleaning plan in chapter 5...

Page 23: ...rational structural and dynamic claims All requirements in environmental protection are also observed in a special degree in the manufacturing The Vacuum filling machine distinguishes itself through the limited noise and vibration while being operated The external machine parts are made of stainless steel and corrosive resistant material The entire machine surface is specially treat ed for easier ...

Page 24: ... 327 327 S 330 330 S ex no 1200 Machine description page 24 of 144 Version 1 5 Machine presentation 1 2 3 12 11 4 5 6 8 7 10 9 Figure 3 function elements and their arrangement on the vacuum filling machine ...

Page 25: ... Twisting gear Stainless steel plastic 12 Skin holding device Stainless steel plastic 2 5 PROTECTIVE DEVICES AND THEIR SAFETY FUNCTIONS All protective devices must be inspected prior to beginning work The respective accident prevention regulations In the land of operation must be upheld Main switch Figure 9 page 41 Main switch in position 0 completely separated the Vacuum filling machine from the ...

Page 26: ...ith the following requirements Only original components may be used for replacement of the safety components listed At a minimum they must meet the conditions specified For all safety relevant switches magnet switch funnel hopper flap a safety evalua tion unit of SIL category 3 PL e is built in This has direct effect on the excitation winding on the clough of the main drive Main drive 1 Magnet swi...

Page 27: ...parts need to be thoroughly cleaned and disinfected prior to a temporary interim storage and dry lubricat ed The conveyor system parts must be separately stored outside the Vacuum filling machine in a thoroughly oiled condition 3 3 SETTING UP THE MACHINE The setting up an instruction about the most important functions and the first start up of the machine should be conducted by one of our customer...

Page 28: ...ne 3 5 MACHINE ALIGNING The Vacuum filling machine must be horizontally aligned at the determined location This is made possible simply by screwing out the plastic leveling feet The machine leveling feet may only be screwed out at a maximal 40 mm from their threaded sockets After alignment all four plastic leveling feet must be in contact with the floor 3 6 NECESSARY SPACE FOR OPERATION AND UPKEEP...

Page 29: ...ty 2 700 kg h 2 700 kg h 3 000 kg h 3 000 kg h Max filling pressure 40 bar 40 bar 40 bar 40 bar Hopper variations 100 160 litre 100 160 litre 100 160 litre 100 160 litre Weight 450 kg 450 kg 450 kg 450 kg Connected power 5 KW 5 KW 5 KW 5 KW Clipper connection as standard as standard as standard as standard Servo motor no yes no yes Noise level of Type RKF 327_330 in neutral position Sound power le...

Page 30: ...60204 The discharge current can be higher than 3 5 mA AC and higher than 10 mA DC Nominal voltage of the Vacuum filling machine _____ V Pre fusing __________________ A FI protective switch There can be in principle dependent upon circumstances the possibility of a problem arising in connecting the FL protective switch to our Vacuum filling machine If no avoidance of the FI protective switch is pos...

Page 31: ... rotation direction of the vacuum pump is correct If the ball is not immediately sucked in then the rotation direction is in the false direction In this case the vacuum pump must be immediately shut down and then reverse the connection wire Attention In order not to damage the vacuum pump this can only run very briefly in the wrong direction and only be operated briefly against atmospheric pressur...

Page 32: ...also a com mercial cleansing agent with preserving agents Dry the conveyor and conveyor parts after cleaning Operating conveyor parts Spray and rub into the conveyor system food compatible edible fat or oil Put in sliding drum set in with a leverage tool with sliding drum with Sliding drum must never be installed in a warm condition Turn on valve Follow the right in stallation otherwise the convey...

Page 33: ...top plate is bolted in and with the hopper being closed see chapter 4 Operation of the vacu um filling machine Attach twisting mechanism If the Vacuum filling machine is fitted with a twisting device then it must be cleaned in advance und then mounted on the machine Attach skin holding device If the Vacuum filling machine is equipped with a skin holding device then this needs to be cleaned in adva...

Page 34: ...ding the danger of losing fingers and limbs Dangers resulting from filling material can affect The operator user The surrounding area around the position of the Vacuum filling ma chine The vacuum filling machine itself Therefore one must keep the following away from the Vacuum filling machine Children or trainees without supervision All those not instructed in operation of the machine All persons ...

Page 35: ...e intact and functional The product to be processed corresponds with the agreed upon usage see chapter 2 2 1 Operation area and agreed upon usage Defects or worn parts interfere with safety and must be replaced immedi ately According to UVV meat cutting machines VBG 19 policy holders must inspect the functioning ability of protective equipment on every work day before the start up of meat grinding...

Page 36: ... 2 5 Customize client specific working programs Explain programming on the basis of chapter 4 4 Description of the Touch CPU control Save customized electronic pro grams Explaining accessories usage Explaining every step from chapter 5 1 and 5 2 about cleaning the Vacuum filling machine Explaining maintenance work based on chapters 5 3 und 5 4 Explaining every step in production starting 4 34 Prod...

Page 37: ...ools etc find themselves in the filling hopper or the conveyor housing of the Vacuum filling machine Operation personnel is fit and informed about contact with the Vacuum Filling Machine Safety regulations must be taught to operation personnel Ensure the proper machine condition such as Protective equipment of the Vacuum filling machine are complete and intact Safety inspection and steering equipm...

Page 38: ... screen may only be pressed with the fingers with or without gloves The touch screen cannot be activated with pointed sharp metal objects or with a pencil On key I By pressing the key I the Vacuum filling machine is started Off key 0 After pressing the off key a dialog field opens up in which the shutting down process must be once again confirmed ...

Page 39: ...d not only apply for the knee lev er switch but that a switch which is connected to sockets C and D of the clip machine socket i e a clip machine with starting switch provokes the same reaction Knee lever switch Figure 7 knee lever switch Depending upon the pre selection of the controls the knee lever switch has the following functions when the knee lever switch is closed then the Vacuum system is...

Page 40: ...ain an additional lever depression is required The advantage of this knee lever function is shown that with larger straight filling amounts and greater number of portioned pieces the knee lever switch doesn t need to re main constantly depressed In the pressure sensor operation a one time depression of the knee lever switch is sufficient in order to begin the function Piece guidelines In portionin...

Page 41: ...1 5 page 41 of 144 Clipper outlet The outlet is to use for the connection of different clip machines and REX attachments Figure 8 clipper outlet main switch The main switch opens and closes the electrical provision of the Vacuum filling machine to the power supply Figure 9 main switch ...

Page 42: ...10 11 12 13 14 15 16 26 25 24 23 22 21 20 19 18 17 Figure 10 touch screen On pages 42 91 the numbers are indicated on the Figure 10 touch screen 1 In this field the respective operation type symbol is shown 2 Indications of the respectively chosen type of operation and information mask 3 Display of the theoretical filling capacity in kilograms per hour kg hr 4 Time display ...

Page 43: ...be reduced 15 Changing key Vacuum pump I on 0 off The vacuum pump can be separately shut on and off here By shutting off the vacu um pump which is absolutely necessary for cleaning the Vacuum filling machine so that no water can seep into the vacuum system the vacuum system is automatically ventilated 16 Selection key for the alarm mask If at least one un received unconfirmed alarm is available in...

Page 44: ...e Vacuum filling machine passes on to the standby modus 27 Key for the number of filled portions in the Modus individual continuous and setting field for the piece ordering modus for portions to be filled 28 Key for reduction of the respectively chosen amount 29 Key for the increase of the respectively chosen amount 30 Key for the desired speed 31 Display of the current program number If you press...

Page 45: ...s tool accessories for the use of this screen lead to expensive repairs being made necessary which are not cov ered by the warranty see chapter 1 4 and 4 1 Attention Please allow at least one minute to pass between shutting off and turning back on the Vacuum filling machine Non compliance could lead to damage to the electrical parts of the servo drive or cause other malfunctions to sur face Genera...

Page 46: ...ong as the knee lever is depressed this process will be repeated pay attention to single and continued portioning If a certain amount of pieces has been selected the machine fills the selected amount of sausages and then stops automatically Interruption of the filling process is possible by operating the knee lever Constant pressure opera tion Using a pressure sensor which will be inserted into th...

Page 47: ...econds the screen is mostly black and after 30 seconds or so the following start up mask appears which moves on to ready for operation after starting up the controls are completed Start up mask Ready for operation Attention The Vacuum filling machine will not turn on if the upper section is open If the Vacuum filling machine is turned on and the upper section is opened then the controls auto matic...

Page 48: ...ine Lifting device down 12 Lifting device automatically moves down about 0 5 meter above the floor in the lower area the key must remained pressed Vacuum off 15 Vacuum pump will be shut down and remain in standstill until key 15 is pressed again Vacuum on 15 Through pressing key 15 the Vacuum pump will automatically turn on Vacuum plus 13 The Vacuum rules put in a high vacuum Bar chart 6 7 shows t...

Page 49: ...y 16 Pending machine alarms can be read and con firmed there Off key 26 Through pressing the off key a dialog field open up in which the shutting down of the Vac uum filling machine once again needs to be confirmed The machine goes over into the so called standby mode Reverse key 17 Through pressing the reverse key you return to the previous screen in the main mask 10 11 14 13 12 15 16 26 20 19 18...

Page 50: ...irmation key the correspond ing amount or name taken over and pro cess confirmed Help key Through pressing the help key the use of a dialog field will open up where it con tains information for the respectively cho sen process Discontinue key Through pressing the discontinue key the respective process will be deleted and not taken over Erase key With the eraser key the respective amount can be rem...

Page 51: ... programs 1 By pressing the keys 28 and 29 the program numbers from 1 200 can be changed into individual steps 2 By pressing field 31 a selection window opens up The desired program and free pro gram area can be directly chosen here 31 Figure 12 filling program selection With the scroll bar right the selection window can be raised upwards ...

Page 52: ... 1200 Operation of the vacuum filling machine page 52 of 144 Version 1 5 3 Entering the program name Through pressing the field 32 a keyboard opens up in which the desired program name can be entered Figure 13 keyboard program name ...

Page 53: ...acuum filling machine Version 1 5 page 53 of 144 4 4 5 Altering the setting point 1 Changing the setting point into individual steps can be accomplished through pressing the respective keys 28 and 29 30 28 29 Figure 14 altering setting point with keys and ...

Page 54: ... 1200 Operation of the vacuum filling machine page 54 of 144 Version 1 5 2 Through directly pressing of the setting point 30 a number field opens up which can change the point directly Figure 15 directly changing the setting point ...

Page 55: ...ation of the vacuum filling machine Version 1 5 page 55 of 144 Keyboard input field 3 The specific input area will always be shown above with the selected value in the chosen number field Minimal setting point Set value Maximal setting point ...

Page 56: ...f the portion continuation is not interrupted by de pressing the knee lever note knee lever positions 1 2 3 If every portion is initiated through pressing the knee lever then this value is meaning less 4 5 4 Clip impulse This value adjustment range of 50 3000 ms determines the time of the Clip signal 4 5 5 Extra volume 1 Portion This value to the volume is always then to be deducted and added with...

Page 57: ...llation of both the before and after curing advance and lagging influences the stroke rate of the Clip ma chine and in this way also the number of portions 4 5 10 Portion interruption off on Portion interruption deactivated If the knee lever is released during the filling of a portion with single portioning and contacted a second time with continual portioning piece orders the conveyor usually doe...

Page 58: ...es the ramp of the twisting off motor and this way the twisting conduct Too hard of a twisting conduct leads to splitting of natural lining the lining twists itself on the filling tube and becomes hard Too light of a twisting conduct leads to reduced twisted off production 4 5 16 Rate of 1st portion This allows the machine operator to adjust the speed of the first portion as a percentage in relati...

Page 59: ...re after end of filling It s possible to determine here when the second machine before should be stopped before the end of the filling ad justment range of 9999 9 to 9999 9 cm i e adjustment of 5 cm the second machine would now stop 5 cm before the end of filling 4 5 21 Beginning the second portion It s possible to determine here whether the start of the second machine is active already before the...

Page 60: ...ress the filling key 25 in the operational performance type 2 select program area 31 3 type in the sausage name 32 4 adjust the desired vacuum pressure 13 14 5 The following amounts are available with the help of the respective key speed 30 withdrawal 33 Knee lever position single 34 or continual portioning 35 31 32 30 33 34 35 25 Figure 16 mask filling ...

Page 61: ...can be altered for optimizing 7 The following amount is selectable with the help of the respective key Acceleration ramp of the filling meat pump 36 Metal detector 8 Through a repeated pressing of the filling key 25 or the back button 17 the main mask returns to the screen 36 Figure 17 filling correcting mask 9 Through pressing the saving key 20 a dialog field opens The saving process must be conf...

Page 62: ...rmance type 2 select program area 31 3 type in sausage name 32 4 adjust the desired vacuum pressure 13 14 5 The following amounts can be selected with help of the respective key speed filling weight filling pause Clip impulse 1 additional portioning withdrawal Knee lever position single portion 34 continual portioning 35 or piece ordering 31 32 14 13 24 Figure 18 mask portioning ...

Page 63: ...ter can be altered there for optimizing 7 The following values can be selected with the help of the respective key Acceleration of the filling meat pump Weight correction Advance and lagging of the Clip signal Last clip impulse Portioning interruption 8 Press the portioning button 24 again to open an additional correction mask Press the back button 17 to return to the main mask 24 17 Figure 19 mas...

Page 64: ...nding buttons Rate of 1st portion Correction to last portion Preset weight Delay for 2nd clipper pulse Variable weights Moving at a certain speed Weighing system 10 Repeated touching of the portioning button 24 will take you to another correction input mask The Back button 17 will take you back to the main screen 24 17 Figure 20 mask portioning corrections 2 ...

Page 65: ... be selected via their respective buttons Metal detector 12 Repeatedly touching the portioning button 24 or the Back button 17 will take you back to the main screen 24 17 Figure 21 mask portioning corrections 3 11 through pressing the save key 20 a dialog field opens The saving process must be once again confirmed 20 Dialog field ...

Page 66: ...mance type 2 Select program area 31 3 type in name of sausage 32 4 adjust desired vacuum pressure 13 14 5 The following amounts can be selected with the help of the respective key speed filling weight twisting off number 1 additional portions withdrawal Knee lever positioning for single portions 34 continuous portioning 35 or piece ordering 31 32 14 13 23 Figure 22 mask twisting off ...

Page 67: ...arameter can be changed there for optimizing 7 The following amounts can be selected with the help of the respective key Acceleration of the filling meat pump Weight corrections Twist position Filling position Additional turn 1 Portion Portion interruption 8 Press the twist off button 23 again to open an additional correction mask Press the back button 17 to return to the main mask 23 17 Figure 23...

Page 68: ... 1 5 9 The following values can be selected with the corresponding buttons Rate of 1st portion Correction last portion Preset weight Metal detector Weighing system 10 Press the twist off button 24 or the back button 17 again to return to the main mask 23 17 Figure 24 mask twisting off correction 2 ...

Page 69: ...S 330 330 S ex no 1200 Operation of the vacuum filling machine Version 1 5 page 69 of 144 11 Through pressing the saver key 20 a dialog field opens up The saving process must be repeated once again 20 Dialog field ...

Page 70: ...e setting green indicator This can be altered at any time even during the operation 4 adjust the desired vacuum pressure 13 14 5 The function is started upon depressing the knee lever The current actual pressure is shown through the red indicator 6 The function is stopped through an additional depression of the knee lever Attention If no pressure can be built up after ca 15 seconds because i e the...

Page 71: ...key 23 or 24 depending upon the usage of portioning or twisting off 2 select program area 3 type in sausage name 4 set the respective amount 5 Press key 21 in the operational mode performance 6 Second machine controls is activated through the on key 7 The following amounts can be selected with help of the respective key Start advance and lagging Stop Advance lagging Beginning with 2 Portions ...

Page 72: ...4 Version 1 5 21 17 Figure 26 mask portioning of secondary machine 8 By pressing the operational mode key 21 a second time the window opens up in which the second machine controls can be deactivated by pressing 0 However this can also be ac complished through pressing the withdrawal key 17 ...

Page 73: ...ation mask Under the column service information the current machine operational hours are indicat ed You can also determine how many operational hours and days remain before the next servicing date for the vacuum filling machine is due In the column machine type the type of machine employed will be indicated Under accessibility the machine manufacturer is shown in the left column On the right the ...

Page 74: ...GNMENT After pressing the Info mask key tube alignment a dialog field opens up Info mask Figure 28 tube alignment The tube begins rotating once the knee lever is depressed which allows for an alignment The twisting pipe stops upon releasing the knee lever The function can be abandoned with the confirmation key and withdrawal key 17 ...

Page 75: ...TIME AND DATE Setup Mask The machine operator can carry out adjustments in the local time date etc with the setup mask The desired language can also be selected with the language choice Additional im portant information is left there such as machine number appliance number software ver sions and free circuit code Setup mask Figure 29 setup mask ...

Page 76: ...eration of the vacuum filling machine page 76 of 144 Version 1 5 Language switch over Through pressing the display field of the selected language a window opens up in which the desired language can be selected Figure 30 switching languages ...

Page 77: ...pressing the date and time display field a window opens up in which the desired date and local time can be set Figure 31 setting the date Figure 32 setting the time The further adjustments and alterations such as versions free circuit code and screen background lighting can only be carried out through an authorized REX appointed dealer ...

Page 78: ...0 S ex no 1200 Operation of the vacuum filling machine page 78 of 144 Version 1 5 4 14 SCREEN ADJUSTMENTS Pressing the screen adjustment button opens up the adjustment mask Adjustment mask Figure 33 mask screen adjustments ...

Page 79: ...e Mincer Under the adjustments mode in the main mask it s possible to decide whether to super impose the date 5 the time 4 and the portions minute and kilo hour 3 There is also the possibility of putting in the following start masks Start the machine with the last program Start the machine with the filling operation mode Start the machine with the portioning mode Start the machine with the twistin...

Page 80: ...RVF 327 327 S 330 330 S ex no 1200 Operation of the vacuum filling machine page 80 of 144 Version 1 5 Setting the Logo column remains reserved for the authorized REX appointed dealers and technicians ...

Page 81: ...age 81 of 144 4 15 RECIPE ADMINISTRATION By pressing Recipe administration a mask opens up in which all the set filling programs are displayed sorted deleted renamed as well as program specific production dates can be selected Recipe administration mask Figure 34 mask recipe administration ...

Page 82: ... S ex no 1200 Operation of the vacuum filling machine page 82 of 144 Version 1 5 Figure 35 editing the recipe data Pressing the Edit and Statistics buttons enables you to call up daily production data Figure 36 recipe dates ...

Page 83: ...cuum fill machines or saving existing program data to a storage medium You must connect a USB device to the provided interface of the CPU controls located in the control cabinet or at the X7 socket for the external equipment sockets to do this Touching the More button allows you to set up program favourites on the respective main screen If you sign in as Administrator supervisor in the User login ...

Page 84: ...ersion 1 5 4 16 USER REGISTRATION The administrator supervisor can sign in with the password 4444 The other users are reserved for authorized REX dealers or service engineers 4 17 INFO LOG The installation of this mask remains reserved for the authorized REX appointed deal ers and technicians ...

Page 85: ...7 327 S 330 330 S ex no 1200 Operation of the vacuum filling machine Version 1 5 page 85 of 144 4 18 SERVICE PLAN You may view the relevant service information on this mask Figure 37 mask service information ...

Page 86: ...ation of the vacuum filling machine page 86 of 144 Version 1 5 Figure 38 mask service information 2 You can get more detailed status indicators by touching the Zoom button A suggested maintenance schedule appears by touching the Info button ...

Page 87: ...k already carried completed on the modules is displayed here Figure 39 mask service plan The person who did the service work has to confirm all completed maintenance work at the specified intervals see chapter 5 4 Maintenance and upkeep Attention After a procedure has been carried out and saved the service and mainte nance tasks interval indicator 8 will be reset on the main screen ...

Page 88: ...uum filling machine page 88 of 144 Version 1 5 4 19 STATUS REPORT Figure 40 status report In the event of a program error a description of the error can be entered in the input field The report is automatically saved Your dealer can view and edit this data ...

Page 89: ...ling machine Version 1 5 page 89 of 144 4 20 METAL DETECTOR Figure 41 metal detector Open the Metal detector input mask by selecting the parameter Metal detector on the cor rection input mask This dialogue facilitates making changes in the metal detector settings ...

Page 90: ... filler to a weighing terminal You are able to take sample weights for the portions here If the portion weights are outside the pre set tolerances the controls will automatically correct the weight parameters 4 5 2 Weight volume Target data and correction as well as tolerance ranges can be pre set specifically to the recipes and then saved here Figure 42 weighing system ...

Page 91: ...UNCTION REPORTS Error message hopper steps After opening the hopper cover and the steps the controls interrupt the operation and the following error dialog opens up Hopper Steps are folded down close again after use This window closes independently once the hopper cover is closed again and the steps are folded back up ...

Page 92: ... filling machine page 92 of 144 Version 1 5 Other error messages With every other standing mistake report the operation of the Vacuum filling machine is in terrupted and an alarm mask opens up independently and by pressing the alarm key Figure 43 alarm mask 1 ...

Page 93: ...sion 1 5 page 93 of 144 All malfunction reports that occur will be indicated in this alarm mask including the alarm status the time it took place the alarm class as well as a description of the incident and standing alarm Alarm number including description Figure 44 alarm mask 2 ...

Page 94: ... machine page 94 of 144 Version 1 5 4 23 DEFECT REPAIR By pressing the current disturbance report it will be marked in blue For every alarm a help key is available including the possible specific cause and also op tions for repairing the defect Figure 45 alarm mask 3 ...

Page 95: ...ation of the vacuum filling machine Version 1 5 page 95 of 144 Help key After pressing the key a window opens up with suggestions for possible causes of the defects including their repair Window with suggestions for possible cause of defect ...

Page 96: ...RVF 327 327 S 330 330 S ex no 1200 Operation of the vacuum filling machine page 96 of 144 Version 1 5 After resolving the defect the solution must be given Figure 46 alarm mask 4 ...

Page 97: ... 1 5 page 97 of 144 4 24 CONVEYOR HOUSING SLIDING DRUM AND PRESSURE PLATE The correct function of the filler determines the installation of the right piece in the proper sequence 7 6 5 4 3 2 1 Figure 47 installation sequence for delivery system The correct sequence is depicted above ...

Page 98: ... for cleaning 7 5 vane outside Develop for cleaning 4 25 INSERTING CONVEYOR PARTS Rub into or spray the conveyor parts with food based edible fats or oils Insert sliding drum with the help of both leverage keys The sliding drum must engage with it in the shank of the input shaft Put in the vanes close and lock upper part incl sliding plate Attention Due to the cushioned feeder coupling the upper s...

Page 99: ...HOPPER FEEDER AND STOPPER 3 2 1 Figure 48 hopper cover with feeder Pos Installation sequence naming remarks 1 1 Filling hopper Solidly mounted on the upper plate 2 2 Scraper Develop for cleaning 4 4 Stopper retainer curve Develop for cleaning The stopper isn t necessary when processing a thin fluid like mass ...

Page 100: ...ng sys tems Feeding system qualities Filling hopper with curved feeder and stopper increase Better delivery of solid filling meats e g raw sausage Filling hopper with curved feeder without stopper Tighter and clearer cross section Weight precision with solid filling meat Filling hopper without feeder or stopper Settlement danger with sensitive filling meats i e cooking sausage or heavily cut up sa...

Page 101: ...all feeder with the flange facing under into the hopper and turn until the step pin engages installation of scraper put the scraper on the top end of the feeder screw until it clicks into place Attention Under no circumstances should the long scraper 2 be used for cold raw sausage filling meat and rigid filling mass because this can lead at any time to a breakage of the scraper in the hopper and t...

Page 102: ...mpact i e raw sausage type filling meats Insert stopper in the filling hopper when the Vacuum filling machine is shut down Clamp on with fixing screws on the positions intended for this 4 29 FASTEN STRAIGHT FILLING TUBE Filling tubes 2 can easily be connected with the hand locking device 1 in the drain 3 in the Vacuum filling machine 1 2 3 Figure 49 fastening straight filling tube ...

Page 103: ...NG VACUUM GLASS GAUGE PARTS 1 Secure vacuum tube stub 1 by pressing and twisting into the tube only use with thin liquid like fillings such as liverwurst The vacuum pump must be shut off while using the vacuum tube stub 2 Press the vacuum lock housing 2 firmly upwards 2 1 Figure 50 inserting vacuum glass gauge parts ...

Page 104: ... S ex no 1200 Operation of the vacuum filling machine page 104 of 144 Version 1 5 4 31 INSERTING THE WATER DRAIN Press the water drain stub 1 into the runoff tube 2 and secure this through turning 2 1 Figure 51 water drain ...

Page 105: ... the skill of the operator it s possible to hold the linings by hand or through an intestine holding device By using a skin holding device the productivity rate can be raised 5 3 6 4 1 2 Figure 52 skin holding device Pos Attachment sequence naming comments 1 1 Twisting gear Put on its hinges 2 2 Grip locking device Lock firmly in outlet 3 3 Twisting off tuber Fasten at the outlet of twisting gear ...

Page 106: ... 5 The following steps must be followed 1 Shut down Vacuum filling machine with the off key 2 Twisting gear carefully put on hinges of swinging mechanism 3 Firmly secure twisting gear with the quick release in the outlet 4 5 Press outlet seal plate firmly between twisting gear and grip locking device ...

Page 107: ...of the twisting gear By pressing the lock up but ton on the twisting gear you can secure the twisting gear against distortion With the accessory key you can secure the twist filling tube 7 Hang the skin holding device carefully on a hinge in the swinging mechanism of the twisting gear 8 Firmly secure the skin holding device on the twisting gear ...

Page 108: ...27 S 330 330 S ex no 1200 Operation of the vacuum filling machine page 108 of 144 Version 1 5 9 Insert the skin braking set on the skin holder 10 Secure jamming valve through twisting on the skin holding device ...

Page 109: ...icial or natural linings the artificial skin roll can be mounted and disassembled on the skin holding device Depending upon the skin caliber used the artificial skin rolls must be installed in dividually vertically 13 Through usage of the tool keys accesso ries the skin brake system can be ad justed This influences the solidity of the filled linings ...

Page 110: ... Set Jamming valve 13 13 9 9 9 9 9 15 17 15 16 17 14 16 16 18 19 18 20 16 18 10 10 10 10 10 19 21 17 23 18 20 20 22 11 11 11 11 11 12 23 23 26 18 20 20 22 12 12 12 12 26 26 32 18 20 20 22 14 14 14 14 14 26 28 28 32 22 24 24 26 16 16 16 16 16 30 32 26 28 28 30 18 18 18 18 18 34 28 30 20 20 20 20 20 36 40 43 38 40 36 30 32 32 34 34 36 32 35 22 22 22 22 43 47 52 38 42 36 38 35 37 37 40 40 24 24 24 24...

Page 111: ... to be not ed Wet salting Dry salting Wet salting Dry salting Pre processing On day before rinse skins well with cold squeeze out somewhat and store overnight cold On processing day soak skins in warm water 37 C for 60 min Soak skins in warm water 37 C 30 60 minutes Increase lubrication Through additional substances e g Sodium bicarbonate baking soda amount given 2 3 table spoons to 5 Liter water ...

Page 112: ... machine The numbers in the parentheses refer to the Figure 3 page 24 Establishing the professional operation of the Vacuum filling machine take place as follows Following the general safety warnings e g according to chapters 1 4 und 4 1 fill product in the filling hoper 1 Attention Only use products that correspond according to chapter 2 2 1 Operational area and a directed usage ...

Page 113: ...ion during the production The almost malfunction free production assumes the early recognition of possible disruption causes The person working on the Vacuum filling machine during its operation should therefore ob serve both the machine itself and also the peripheral area Possible determined abnormali ties such as Strange sounds Unusual vibrations Unsteady running of the Vacuum filling machine Cl...

Page 114: ...al danger exists of injury or damage to the Vacuum filling machine 2 shut down through safety switch Vacuum filling machine shuts down independently or impedes operation if the upper portion is not completely sealed off If the divided hopper or sealed off lad der is opened or loosened during operation then the main motor comes to a complete stop There appears an error display step hopper is open s...

Page 115: ...ing machine Close upper portion or cause of activating the end stroke switch and only al low trained personnel to inspect and resolve the situation Activate Vacuum filling machine by means of the on key chapter 4 2 Control elements functions 3 By shutting down through a non given malfunction display Call at once an authorized REX appointed dealer and REX technician Establish the cause of the malfu...

Page 116: ...om a complicated problem or for other reasons At the end of production the Vacuum filling machine must be immediately shut down This takes place effectively in this sequence Shut down Vacuum filling machine by means of the off key 4 2 Control ele ments function Shut down main switch position 0 Figure 9 page 41 Shutting down the main switch is absolutely required for cleaning The Vacuum filling mac...

Page 117: ...ging electrical and mechanical components Never point cleaning spray on the following components Operation table Touch controls Area of mechanical storage Other electrical devices such as clamps or cable inlet unknown device outlets Ventilator slot on the floor of the Vacuum filling machine All visible seals Never use abrasive agents on flat metal surfaces due to threat of adversely effecting the ...

Page 118: ... out the effects of the products These measures are essential for the problem free quality of the product avoidance of biological un cleanliness of the product filling appropriate hygiene requirements Value upkeep of Vacuum filling machine The cleaning can alternatively be carried out with alkaloid and acidic solvents The appropriate agent alternatively usable or must be selected in correspond enc...

Page 119: ...ic plastic No chemicals No chemicals 3 Vacuum inspection glass Plastic No chemicals 8 Covers Stainless steel Alkaloid acid 5 Machine housing Stainless steel Alkaloid acid 6 Knee lever Plastic Alkaloid acid 5 2 3 Cleaning agents The use of high pressure cleaners is recommended with the following accessories Lanze with full stream nozzle Conveyor system parts Lanze with wide spray nozzle For machine...

Page 120: ...pres sure cleaner low pressure foaming ma chine or a brush and bucket rinse Water of drinking quality 60 C Low pressure 30 bar manual Low pres sure clean ing machine water hose Check for cleanliness Visual After cleaning as needed Disinfection 0 5 2 solution of e g Henkel P3 topax 99 Henkel P3 topax 91 Goldschmidt TEGO 2000 TEGO IMC Spray foam effective time according to product data sheet High pr...

Page 121: ...PLEX acid foam First a basic pre rinsing with water max 60 C then allow to foam or apply manually effective time 15min High pressure cleaning low pressure foaming machine spray gun or brush for removal of calci um deposits Attention For parts not made of stainless metal follow instructions of the manufac turer exactly Final rinse Water of drinking quality 60 C Low pressure 30bar manual Low pressur...

Page 122: ...r responding instructions After removal of the connection cable from the clipper outlet Figure 8 page 41 the protective cover must be put on If a filling tube was worked with loosen hand lock and remove filling tube Open Inspection glass Figure 3 page 24 Nr 3 Remove water drain see Figure 51 page 103 Nr 1 in the inspection glass Upper portion see Figure 3 page 24 Nr 11 unlock and swing off hopper ...

Page 123: ...he Vacuum case Dry out conveyor housing and rub in food like and edible fats or oils Leave hopper tipped back overnight Wipe down Vacuum filling machine with absorbent cloth and free of cleaning water do not use cleaning cloths which leave behind scratches or stains Rub conveyor parts dry and rub in food like and edible fats or oils Store conveyor parts separately outside the Vacuum filling machin...

Page 124: ...off main switch Pre clean outer machine housing filling hopper upper part housing conveyor housing pressure plate valve and sliding drum as well as storage and keyway of the main input shaft with warm water and enough tools high pressure cleaner brushes scraper spatula water hose Give basic cleaning to machine parts in particular areas in contact with products individually with cleaning solvent ac...

Page 125: ...a disinfectant solvent according to cleaning plans and with the necessary tools high pressure cleaner low pressure foaming machine spray gun brushes etc The effectiveness time on the product data sheet of the manufacturers of cleaning and disinfectants and other usage instructions must be followed exactly Clear rinse all disinfected parts with drinking water Dry all handled parts possibly with ste...

Page 126: ...f the machine controls is strictly forbidden Under no condition can changes be made to machine controls or their components This prohibition also includes the controls hard and software side the die wiring and the set up of devices With non compliance the guarantees become void from the manufacturer or their corporation If the cover of the switch box is opened it is absolutely necessary to check t...

Page 127: ... H1 such as e g Paraliq GA343 other than fats are not allowed acc to USDA H1 because These are not permitted for use in food processing in the Vacuum fill ing machine By mixing with other types of fat the danger of soaping exists and therefore is a potential breakdown in the smearing process With damages through non compliance with this instruction there is no responsi bility through the machine m...

Page 128: ...ing machine have to be greased regularly with the suggested grease by the manufacturer This is a basic requirement for operational free working of the vacuum filling machine and a greater longevity By possible guarantee claims written proof of regular greasing must be shown Do not use different fats and oils for the same greasing position Danger of emulsion Even within a greasing group the grease ...

Page 129: ... S 330 330 S ex no 1200 Maintenance Version 1 5 page 129 of 144 2 upper part 1 main motor Figure 55 grease points of the vacuum filling machine 3 Skin holding device Figure 56 grease point for skin holding device ...

Page 130: ...rease according to DIN 51502 synthetic based oil Hydraulic oil DIN 51524 2 synthetic based oil operational oil DIN 51517 3 mineral based oil operating oil DIN 51517 3 Grease on wheat oil or synthetic based oil Consistency sign numbers NLGI 1 or 2 according to DIN 51818 Required types of fat for greasing machines in contact with food ...

Page 131: ...ter 0 8 3 0 Basis Synthetic based oil Mineral based oil Mineral based oil Synthetic based oil Wheat oil basis Syn thetic oil basis Signs DIN 51502 Man ufacturer Allowed USDA H1 USDA H2 USDA H1 USDA H1 USDA H1 ARAL Aral Motanol GM68 Degol BG 220 BP BP Energol CS68 Energol PM 220 CASTROL Alpha SP 220 TRIBOL 1810 220 ESSO Esso Teresso 46 Spartan EP220 Run off oil S220 Carum 330 FUCHS Geralyn P2 KLÜBE...

Page 132: ...tions With all maintenance and inspection work the guidelines in chapter 1 4 and 4 1 must be observed In particular the main switch must be turned off po sition 0 and secured with a lock It is also recommended to pull the plug out of the socket of the electrical cable and to turn off the net safety and make it inaccessible for a third person ...

Page 133: ...ng capacity is not reached Not enough filling meats available for the conveyor Vacuum canal stopped with filling meats Vacuum pump filter is clogged With solid materials no stopper used No scraper used Filling material too cold or solid Vacuum ventilator on the vacuum holder is open Fill hopper Clean vacuum canal Clean filter and ex change see chapter 5 maintenance Put in stopper Put in scraper Do...

Page 134: ... the clutch shaft back and forth with the appropriate tools after the opening of the swinging housing Inconsistent portioning in portioning program and portioning with twisting Room temperature too low not less than 15 C Too cold and too solid mass No stopper with solid hard material Too high filling speed Filling pipe too long or too narrow Ø Changing twisting posi tion through falling out of fil...

Page 135: ...anti holding curve Too low anti holding pressure at the filling tube Filling material falls apart in the feeding wagon and the filling hopper resulting from additives e g fast ag ing material Adjust a higher vacu um with the key Clean water separator and vacuum pipe Exchange container and cover Clean filter and ex change see chapter 5 Maintenance Put in stopper Do not process filling material unde...

Page 136: ...pr fill pipe too narrow Ø Filling meats too warm put aside with Brühwurst Filling material too cold Stopper not used Filling speed too high greasing with raw sausage Vacuum too low Filling level sinks be low the anti holding curve Conveyor too warm Use possible short filling tube with larger diameter Let filling goods cool down Supervise cut ting operation Filling temperature not under 4 C Use Sto...

Page 137: ...low 1 Increase Vacuum Filling speed too high 1 2 Reduce filling speed Filling tube too long 1 2 Shorter filling tube Filling tube too narrow 1 2 Wider filling tube Filling level in the hopper too low Refill earlier Use of feeding curve dismantle Too much air in filling material Use restrictor Vacuum filling with thin fluid material When filling without vacuum put stopper in the vacuum tube of insp...

Page 138: ...l filling material Filing material in the minus area too cold 1 Warm up processed filling material Specific weight too inconsistent 3 Fill hopper full change weight in weight correction mask Standing time be tween cutting time and filling of the raw sausage is too long 4 Shorten standing time Too hard cut up filling material Cut filling material according to instructions Cut up filling mate rial t...

Page 139: ...pressure leads to excessive leaking mass clogging of the vacuum system poor ventilation weight in consistencies and grease effect 3 Different composition of filling material and processing on numerous cutters with dif ferent technical conceptions can lead to extreme specific weight inconsistencies 4 With a longer standing time there is the danger of the filling material unbinding espe cially by us...

Page 140: ...ING MACHINE Release and dispose of all used oils from diverse components of the vacuum filling ma chine hydraulic aggregates vacuum pumps and motors With the disposal of used oils all environmental regulations must be observed The vacuum filling machine must be disposed in compliance with all specific legal disposal laws of the specific country ...

Page 141: ..._______________ _____________________________ __________________________ The machine operation servicing and upkeep were declared and commented on through the opera tion manual The following persons were shown _________________________________ ____________________________ ______________________________ __________________________ In presenting the Vacuum filling machine with products the following ...

Page 142: ... EC EU Low Voltage Directive 2006 95 EC Framework Directives 89 391 EEC together with 89 655 EC EMV Directive 2014 30 EU Pressure Equipment Directive 1997 23 EC Plastics are in accordance with Directive 2002 72 EC in conjunction with Directive 90 128 EEC in the form of 96 11 EC The risk analysis was conducted in accordance with DIN EN ISO 12100 2013 together with EN ISO 14121 1 Risk analysis Risk ...

Page 143: ...hines for foodstuffs EN 1672 2 2009 general design of foodstuff machines EN ISO 13857 2008 dangers and safety margins in case of machines EN 842 2009 optical danger signals EN ISO 14159 2008 hygiene requirements and machine safety EN 55011 2011 wireless disruptions in the case of machines EN 61000 3 2 AC 2011 electromagnetic capacity harmonics EN 61000 3 3 AC 2014 electromagnetic capacity upper va...

Page 144: ...RVF 327 327 S 330 330 S ex no 1200 Explanations page 144 of 144 Version 1 5 8 3 NOTES ...

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