Reliance electric PSC7000 Operating Instructions Manual Download Page 84

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Reliance Electric Limited

3-2, Fukuura 2-chome, Kanazawa-ku, Yokohama 236-8641 Phone 045(701)1770 FAX 045(783)7486

Yokohama Sales Office

3-2, Fukuura 2-chome, Kanazawa-ku, Yokohama 236-8641

Phone 045(791)3115 FAX 045(785)0276

Osaka Sales Office

4-17, Nishi-Nakajima, 7-chome, Yodogawa-ku, Osaka 532-0111

Phone 06 (6889)5715 FAX 06 (6889)5788

Printed in Japan IM23030-10E August 2015

Summary of Contents for PSC7000

Page 1: ...Operating Instructions for PSC7000 Control Card Programmable Servo Controller PSC7000 Instructions Manual 23030 10E Reliance Electric Limited...

Page 3: ...nformation on how to check the version of the PSC Terminal see Section 10 5 of the PSC Terminal for PSC7000 Series Controllers Operating Instructions Manual Document Purpose The manual provides detail...

Page 4: ...document The illustrations charts sample programs and circuit diagram used in this document are intended only as reference views and may not match the actual configuration at your worksite Some adapt...

Page 5: ...ATTENTION indicates installation operation maintenance or valuable information that is not hazard related It provides a tip guidance or advice emphasizes important information or provides a reference...

Page 6: ...cal shock can cause serious or fatal injury If damage incomplete or missing components is found do not use unit otherwise serious personal injuries may occur Have unit repaired by an authorized servic...

Page 7: ...lent resistance to abrasion Failure to heed this caution may lead to electric shock or fire The protective earth terminal and conductor should be physically durable to ensure reliable operation and sh...

Page 8: ...he technical specifications Do not operate or store unit in a place subject to direct sunlight high temperature heat and humidity Install the unit in a location that is well ventilated so that the hea...

Page 9: ...installing or uninstalling the unit starting any configuration wiring or maintenance tasks Failure to observe this caution could result in bodily injury or damage to the unit and related equipment Th...

Page 10: ......

Page 11: ...3 6 Battery Change 6 1 6 1 DSPM 1A 6 1 6 2 DSPM 2A 6 3 7 CompactFlash CF Memory Card 7 1 7 1 Out line of CF Memory Card 7 1 7 2 Appearance 7 2 7 3 Inserting CF Memory Card 7 2 7 4 Removing CF Memory C...

Page 12: ...utorun Permission Variable AutorunPermission 10 12 10 2 How to Use System Variables 10 12 10 3 List of System Variables 10 13 10 4 Wire Breaking Detection of PG Module MCIM 2 Only 10 17 11 Error Code...

Page 13: ...attached or removed DSP Module The DSP module contains a DSP processor to run servo control program and is indispensable to operate the PSC7000 Control Card PG Module The PG Module provides 5 channel...

Page 14: ...PSC terminal The PSC7000 Control Card is the enhanced version of the PSC5000 Control Card It is compatible with each control card of PSC series PSC3000 PSC4000 and PSC5000 with the same dimensions and...

Page 15: ...PSC7000 Control Card Name Type Drawing No Part No Descriptions Motherboard Mother Chassis WR D4008 B40843301XXX Modules depending on the intended use are mounted in the slots DSP Module DSPM 1A S D403...

Page 16: ...erminal Block for PG Module Cable for PG Module PSC 256 PSC 512 CompactFlash Memory Card 256MB 512MB PSC Terminal CD ROM USB Cable Battery for DSPM 1A Module for replacement Battery for DSPM 2A Module...

Page 17: ...n program CompactFlash Memory Card 512MB MB D4015 B40882302XXX Stores data including user application program PSC terminal CD ROM MH D5009 CD ROM B40881030KXX Software tool to perform programming and...

Page 18: ...2 4...

Page 19: ...ules can be applied to slot 1 slot 2 and slot 3 respectively The DSP module must be inserted into slot 3 rightmost The following figure shows the location and name of the components of the motherboard...

Page 20: ...ad and execute the user task from CF Memory Card release the switch while the CF Memory Card remains inserted For details about the CF Card see Chapter 7 CompactFlash CF Memory Card Terminal connector...

Page 21: ...3 3 CF Card insertion It is a slot in which the CF Card is inserted Insert the card with its face towards the Access LED...

Page 22: ...3 4...

Page 23: ...BAT OK Green The light turns on when the battery voltage is 2 7V or more CF access Red The light turns on when the CompactFlash Memory Card is being accessed System switch Switch between AutoRun Enab...

Page 24: ...ts 0 013 0 08 microseconds Consumed Current 700mA 3 3V Temperature for operation storage Operation 0to55degreeC Storage 20 to 85 degree C Boundary dimensions W20XH130XD213mm Weight 193gramsforDSPM 2A...

Page 25: ...plers Threshold 5V differential input terminal 2 3V or above 12V input terminal 5V or above Line current MCIM 1 5V 2 5V 16mA standard Impedance 150 3 0V 32mA standard Impedance 100 12V 10V 9mA standar...

Page 26: ...Class 1 LED lights that emit invisible infrared light Class 1 LED lights are considered as harmless under all operating conditions For the safety of your eyes do not look into the cross section of th...

Page 27: ...or larger ground to ground at DC500V insulation tester Regular voltage resistance AC1000V minute ground to ground Thunder impulse 1 2 50uSec at 1500V ground to ground transient overvoltage protection...

Page 28: ...4 6 4 6 2 Terminal Block of PG Module and Cable Fig 4 2 Dimensions of Terminal Block...

Page 29: ...lation Dimensions Common to PSC7001 and PSC7000 Fig 4 3 Installation Dimensions The above figure shows the PSC7000 with 4 slots FSBP 1 indicates dimensions for 5 lots FSBP 2 indicates dimensions for 6...

Page 30: ...erature controlled environment that meets the requirements given in the technical specifications If there are effects of electrical noise exposure it is necessary to implement noise control measures T...

Page 31: ...ity resistor and other devices that generate heat When installing controllers drives and converters in the same control cabinet Provide adequate ventilation around the unit to prevent heat from stagna...

Page 32: ...airflow for ventilation and enough capacity for cooling fans in the cabinet The maximum power dissipation of PSC7000 series is 75W per controller unit 4 PSC7000 must be placed at least 200 mm away fro...

Page 33: ...ignal cables separately Do not bundle them together 3 Run coaxial cables connected to Network Cards and or T Boxes and other cables separately Do not bundle them together 4 Use twisted pair of wires o...

Page 34: ...4 12...

Page 35: ...ed from the slot 5 1 Mounting 1 Press the red button and hold the lever down as shown in the figure below 2 Fit the top and bottom edges in the slot then slide the board into place When you insert the...

Page 36: ...e is snuggled securely in to the slot the lever gets locked Make sure that the module is firmly attached Slowly insert the module without pushing the faceplate or otherwise cause damage to the board o...

Page 37: ...on the lever by pressing the red button then push down the lever The module will be removed from the slot connector of the motherboard Be careful not to hurt your fingers with a hook 2 Hold the lever...

Page 38: ...5 4...

Page 39: ...ulting in the loss of the nonvolatile variables Be sure to change the battery while PSC7000 is powered on so user tasks will be protected 6 1 DSPM 1A Be sure to use and replace with the Panasonic batt...

Page 40: ...nnected to the two pole connector 3 Attach a new battery to the two pole connector Insert the two pole connector into the square hole until it clicks into place The connector is designed to protect th...

Page 41: ...asts five years After 5 years of use it is recommended to change the battery regardless of the remaining voltage level 1 Remove the screws on the top of the battery compartment 2 Pull out the battery...

Page 42: ...6 4...

Page 43: ...tery so the user data on the DSP module remains intact when the PSC7000 is turned off If data loss accidentally occurs on the DSP module the lost data can be recovered through the use of the CF Memory...

Page 44: ...7 3 Inserting CF Memory Card Insert the CF Memory Card into the slot of the PSC7000 Control Card until it clicks Make sure that the CF Memory Card is facing to the left as shown in Fig 7 2 Once the C...

Page 45: ...taining user data and or OS of the PSC7000 controller then hold down the system switch of the PSC7000 Control Card at least three seconds as shown in Fig 7 3 In three seconds the CPU OK LED indicator...

Page 46: ...7 4 Fig 7 3 Download from CF Memory Card to PSC7000 Controller Downloading OS from the CF Memory Card will erase libraries and all the application tasks in the PSC7000 controller ATTENTION...

Page 47: ...puter The USB cable is suitable for high speed communication 8 1 USB Cable The B type USB cable approved by the USB IF is used to connect the PSC7000 controller and your computer First connect the B t...

Page 48: ...nector of the DCS programming cable to the Port B of the power supply card mounted on the rack of the PSC7000 controller You can connect or remove the DCS programming cable while the PSC7000 controlle...

Page 49: ...of interface of some signals necessary for controlling the servomotors For connection use the terminal block PS7XW 10080 and cable MB D5021 for the PG module respectively Fig 9 1 Connecting Cable for...

Page 50: ...input Phase B CHX B 12 12V input CHX B 5 5V differential plus side input CHX B 0V of the 12V input or 5V differential minus side input PhaseZ CHX Z 12 12V input CHX Z 5 5V differential plus side input...

Page 51: ...e 5V differential signal 12V emitter follower signal 12V totem pole signal 12V open collector signal 5V differential signal and 12V signal have separate input terminals respectively You cannot directl...

Page 52: ...Signal Inputs The mark signals and origin point signals are transmitted from sensors encoders The signals with 12 to 24V can be connected to the PG module terminal block The interface circuit includi...

Page 53: ...ther than the PG signal input mark signal input origin point signal input and the analog signal output Table 9 2 List of Other Terminals of PG Module Signals Terminals Descriptions Control signal term...

Page 54: ...9 3 Wiring Conditions for Terminals of PG Module Terminal Size TB1 0 49 TB2 0 49 Wire mm2 1 25 Wire AWG 16 Terminal screw M3 Fastening torque N m 0 5 0 75 Applicable pressure terminal FN 1 25 3 JST Mf...

Page 55: ...MCIM 2 There are some restrictions in setting the CHn_MULT and CHn_REF_SEL of MCIM 1 10 1 1 Counter Variable CHn_COUNTER The signals transmitted from the pulse input circuit are entered into the count...

Page 56: ...y the latches will be enabled by means of the control output The difference between the count with a latch and the count during scanning can be obtained through the LATCH_READ block of the control blo...

Page 57: ...TCH This variable is used to detect the origin point in position control The counter variable cannot be reset so the origin point can be detected by capturing the count when the counter reaches the or...

Page 58: ...ed by the edges of the signals so the logic can be reversed This concept is the same as the logic reverse of the mark signal When the input logic variable is False use the input logic as it is and whe...

Page 59: ...in which the signal is entered The two types of PG modules are MCIM 1 and MCIM 2 There are some restrictions in setting the CHn_REF_SEL of the MCIM 1 module Table 10 1 Reference Latch Input Selection...

Page 60: ...Not available 12 Channel 1 CH1 on rising edge MCIM 2 only 13 Channel 2 CH2 on rising edge MCIM 2 only 14 Channel 3 CH3 on rising edge MCIM 2 only 15 Channel 1 CH1 origin point on rising edge MCIM 2 o...

Page 61: ...Channel 6 CH6 origin point on falling edge 10 Channel 7 CH7 origin point on falling edge 11 Channel 8 CH8 origin point on falling edge 12 Channel 9 CH9 on rising edge MCIM 2 only 13 Channel 10 CH10 on...

Page 62: ...only 16 Channel 7 CH7 origin point on rising edge MCIM 2 only 17 Channel 8 CH8 origin point on rising edge MCIM 2 only 18 Channel 6 CH6 mark signal on falling edge MCIM 2 only 19 Channel 7 CH7 mark s...

Page 63: ...l is on rising edge 4 Forward rotation Z pulse is true The origin point signal is on rising edge 5 Forward reverse rotation Z pulse is True The origin point signal is on rising edge 6 Reverse rotation...

Page 64: ...se Origin Capture Fig 10 10 Variable 3 Phase A Phase B Z Pulse Origin Capture Fig 10 11 Variable 4 Phase A Phase B Z Pulse Origin Capture Capture Fig 10 12 Variable 5 Phase A Phase B Z Pulse Origin Ca...

Page 65: ...to the closest maximum or minimum value In case of MCIM 1 a value given by the analog output variable multiplied by 976 5625uV is output to the 8V output terminal Likewise a value given by the analog...

Page 66: ...down below 2 9V the variable should be False If the level is at least 2 9V it should be True 10 1 11 SynchroCard Synchronizing Status Variable SYNC1_LOCKED This variable indicates the synchronization...

Page 67: ...in point latch input selection R W CH1_ANALOG_OUT Analog output R W 2 CH1ZZZ Z pulse status R 1 CH1MRK Mark signal status R 1 CH1ORG Origin point status R 1 Channel 2 CH2_COUNTER Counter R CH2_Z_LATCH...

Page 68: ...LT 3 Pulse rate multiplication R W CH4_Z_POL Z pulse input logic R W CH4_ORG_POL Origin point input logic R W CH4_MARK_POL Mark signal input logic R W CH4_REF_SEL 3 Reference latch input selection R W...

Page 69: ...LT 3 Pulse rate multiplication R W CH7_Z_POL Z pulse input logic R W CH7_ORG_POL Origin point input logic R W CH7_MARK_POL Mark signal input logic R W CH7_REF_SEL 3 Reference latch input selection R W...

Page 70: ...erence latch R CH10_ORG_LATCH Origin point latch R CH10_MULT 3 Pulse rate multiplication R W CH10_Z_POL Z pulse input logic R W CH10_ORG_POL Origin point input logic R W CH10_MARK_POL Mark signal inpu...

Page 71: ...task The default is 0 OFF PCIDEF CH1_DIF_MODE BUS 1 SLOT s REGISTER 45 BIT 03 PCIDEF CH2_DIF_MODE BUS 1 SLOT s REGISTER 45 BIT 09 PCIDEF CH3_DIF_MODE BUS 1 SLOT s REGISTER 45 BIT 15 PCIDEF CH4_DIF_MOD...

Page 72: ...10 18...

Page 73: ...F002 Watchdog Firmware of the PSC7000 controller was not running properly A watchdog timeout error has occurred and finally stopped 1 Make sure that a proper card is inserted in the correct slot loca...

Page 74: ...card is inserted in the correct slot location 2 Make sure that the configuration task card and slot are correctly connected 3 Make sure that I O of the application task is properly used 4 Replace the...

Page 75: ...rd Restart the PSC7000 controller then read or write again F940 Communication error A communication error occurred between the CF Memory Card and PSC7000 controller The current session has been stoppe...

Page 76: ...11 4...

Page 77: ...ery Replacement A hardware failure has occurred If PSC Control Card reset does not work replace the PSC7000 Control Card BAT OK lamp is blinking The battery is falling to the regular voltage below 2 9...

Page 78: ...12 2...

Page 79: ...13 1 13 Appendix 13 1 PSC Series This section introduces PSC series option cards to be used in combination with the PSC7000 Control Card Fig 13 1 PSC Series Serial...

Page 80: ...X Backplane 6 slots SSBP 2 S D4022 B40842617XXX Remote IO card PRIO 1 S D4020 B40842615XXX Remote IO backplane SSBP 1 S D4017 B40842614XXX 13 2 Restrictions on PSC Option Cards There are some restrict...

Page 81: ...SELV SELV Safety Extra Low Voltage Secondary circuit that is designed to be safely separated from other circuits that carry higher voltages isolated from earth and isolated from the protective earth c...

Page 82: ...13 4...

Page 83: ......

Page 84: ...701 1770 FAX 045 783 7486 Yokohama Sales Office 3 2 Fukuura 2 chome Kanazawa ku Yokohama 236 8641 Phone 045 791 3115 FAX 045 785 0276 Osaka Sales Office 4 17 Nishi Nakajima 7 chome Yodogawa ku Osaka...

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