RED LOGIKA 25-35 REFILL Installation Manual Download

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7 - INSTALLATION AND ASSEMBLY OF TANK

d) hydraulic connection of the tank to the boiler

The hydraulic kit is already installed on the tank. Simply remove the two flexible pipes in the pellet tank and connect them to the two

pipes in the boiler.

•

Remove the flexible pipes.

•

Find the gasket "

" (provided).

•

Identify the flexible pipe with red marking "

" and connect it to the relative one of the boiler using gasket "

Summary of Contents for LOGIKA 25-35 REFILL

Page 1: ...INSTALLATION GUIDE GB Translation of the original instructions PELLET BOILER LOGIKA 25 35 LOGIKA 25 35 REFILL PART 1 ASSEMBLY ...

Page 2: ...S 6 3 DRAWINGS AND TECHNICAL CHARACTERISTICS 14 4 UNPACKING 18 5 POSITIONING 22 6 INSTALLATION AND ASSEMBLY OF BOILER 24 7 INSTALLATION AND ASSEMBLY OF TANK 46 8 ASSEMBLY OF BOILER AESTHETICS UNIT 58 9 ASSEMBLY OF TROLLEY 63 10 ASSEMBLY OF AESTHETICS UNIT OF REFILL TANK 65 11 ASSEMBLY OF AESTHETICS UNIT OF MANUAL TANK 71 ...

Page 3: ...serves its rights according to the law CARE OFTHE MANUAL AND HOWTO CONSULT IT Take care of this manual and keep it in an easily accessible place Should the manual be misplaced or ruined request a copy from your retailer or directly from the authorised Technical Assistance Department The text in bold must be read with particular care The textinitalics draws attention to other sections in this manua...

Page 4: ...liability Any type of tampering or unauthorised replacement with non original spare parts could be hazardous for the operator s safety and relieves the company from any civil and criminal liability Most of the surfaces of the product can become extremely hot the door handle flue pipes etc Avoid touching these parts without appropriate protective clothing or devices like heat insulated gloves It is...

Page 5: ...panies the product Theguaranteecoversthereplacementorfreerepairofpartsrecognisedasbeingfaultyatsourceduetomanufacturingdefects RESTRICTIONS The guarantee does not cover parts subject to normal wear such as gaskets glass and any parts with can be removed from the firebox Replaced parts will be covered by the warranty for the remaining period of the warranty in force as from the date of purchase of ...

Page 6: ...o perform regular maintenance PRECAUTIONS FOR CORRECT DISPOSAL OF THE PRODUCT IN ACCORDANCE WITH THE EUROPEAN DIRECTIVE 2002 96 EC AND ITS SUBSEQUENT AMENDMENT 2003 108 EC At the end of its working life the product must not be disposed of as urban waste It must be taken to a special differentiated waste collection centre set up by the local authorities or to a retailer that provides this service D...

Page 7: ...2 on the design installation use and maintenance of technical systems of buildings for containing energy consumption FIELD OF APPLICATION with unlimited heat capacity LAW 186 of 01 03 1968 Installation standard IEC 6408 II ed Electrical systems with rated voltage not exceeding 1000V AC and 1500V DC Installation standard IEC 64 8 I ed Electrical systems for residential buildings and similar Standar...

Page 8: ...value of 4 4 kW kg 15 moisture after about 18 months of seasoning whereas that of pellets is 4 9 kW kg To ensure good combustion the pellets must be stored in a dry place and protected from dirt Pellets are usually supplied in 15 kg bags therefore storing them is very convenient Good quality pellets guarantee good combustion thereby decreasing harmful emissions into the atmosphere The poorer the q...

Page 9: ...ilding The fumes are however derived from the combustion of wood products and if they come into contact with or close towalls theycanmakedirtymarks Moreover utmostattentionisrequiredastheyarealmostinvisiblebutveryhot andcancauseburns Theholesoftheexternalairinletandthesmokeoutletpipemustbedrilledbeforepositioning theproduct THE OPERATING ENVIRONMENT For correct operation and even distribution of h...

Page 10: ...ncrease it by 15 Remember that the ventilation grilles always feature an indication of the useful cross section in cm2 on one side When choosing the grille and size of the hole check that the useful section of the grille is larger or equal to the sectionrequiredbythecompanyforproductoperation IMPORTANT The air flow can also be drawn from an adjacent room to that of the room where the product is in...

Page 11: ...HEINSTALLERMUSTfirstsetuptherelativewall fitting diameter 13 cm minimum and insulate the pipe of the product passes with appropriate insulating material 1 3 5 cm thick with minimum heat conductivity of 0 07W m K The same minimum distance must be applied if the pipe of the product must pass through vertical or horizontal sections near the thermolabile wall It is recommended to use an insulated doub...

Page 12: ...imneymustmeettheseconditions thesmokeductmustbeatleastcategoryT200 orhigherifrequiredbythesmoketemperatureoftheappliance andP1 type airtight Allbendsat90 max 3 ofthefumeoutletductmust ifpossible useT shapedfittingswithinspectionpoints Seepelletproductaccessories It is strictly forbidden to fit a mesh at the end of the exhaust pipe as it could cause the product to malfunction duetoclogging Itisforb...

Page 13: ...n 45 and free of bottlenecks Must be suitable for the specific operating conditions of the product and have the CE marking EN1856 1 EN1443 Must be adequately sized for the draught smoke expulsion requirements that are necessary for the product to operate correctly EN13384 1 The internal section is preferably circular In the case of a pre existing product that has been used it must be cleaned The c...

Page 14: ...tainless steel insulated double wall pipes must be used which are smooth on the inside and fixed to the wall Flexible stainless steel pipes must not be used The connection between the product and the chimney or the smoke duct must not have an inclination that is less than 3 in the horizontal sections which must have a maximum overall length of 2 3 m The vertical section between oneT fitting and an...

Page 15: ...ition of the chimney and the chimneypot with respect to the roof of the building and the surrounding landscape is also important The wind also influences the operation of the chimney indirectly by creating high pressure and low pressure zones not only outside the buildingbutinsideaswell Aninternaloverpressurecanbecreatedinroomsthataredirectlyexposedtothewind 2 whichcanenhance thedraughtintheboiler...

Page 16: ...5 815 1950 MIN 1700 1 0 0 1200 650 100 30 1060 3 DRAWINGS ANDTECHNICAL CHARACTERISTICS DRAWINGS AND CHARACTERISTICS DIMENSIONS OF LOGIKA 25 35 HYDRO dimensions in mm N B The 90 bend is not provided with the boiler ...

Page 17: ...1 0 0 900 650 100 30 1100 3 DRAWINGS ANDTECHNICAL CHARACTERISTICS Technical Dept All rights reserved Reproduction is prohibited DIMENSIONS OF LOGIKA 25 35 REFILL HYDRO dimensions in mm N B The 90 bend is not provided with the boiler ...

Page 18: ...Recommended draught at Min power 0 05 mbar 5 Pa 0 05 mbar 5 Pa Smoke mass 16 4 g sec 21 0 g sec Tank capacity 210 litres manual feed tank 210 litres manual feed tank Type of pellet fuel Pellet diameter 6 8 mm and size 5 30 mm Pellet diameter 6 8 mm and size 5 30 mm Pellet hourly consumption Min 1 5 kg h Max 5 3 kg h Min 1 5 kg h Max 7 kg h Autonomy At min 100 h At max 29 h At min 100 h At max 22 h...

Page 19: ...17 0 100 200 300 400 500 600 0 500 1000 1500 2000 A B 3 DRAWINGS ANDTECHNICAL CHARACTERISTICS Technical Dept All rights reserved Reproduction is prohibited Residual head A ResidualHead mbar B Load l h ...

Page 20: ... nor harmful and therefore no particular disposal measures are required After removing all the packaging check that the boiler is complete and not damaged If in doubt contact the retailer PACKAGING OFTHE LOGIKA 25 35 BOILER The Logika boiler is delivered in three different packages and with additional packages for accessories depending on the model A structure of the boiler 1 pack B tank 1 pack C ...

Page 21: ...e the two front and back brackets removing the two screws between each bracket and the boiler and the two screws that fasten the bracket to the pallet Remove the rear bracket undoing the screws j and taking off panel k to access the area more easily Put the panel k back in place when you have done FIGURE1 STRUCTUREOFLOGIKA25 35BOILER REMOVALSCREWSOFPACKAGE FRONTVIEW REARVIEW ...

Page 22: ...LETE RH PANEL 6 COMPLETE LEFT HAND DOOR 2 COMPLETE LEFT HAND PANEL 5 COMPLETE BOTTOM RIGHT HAND DOOR 3 COMPLETE LEFT HAND DOOR 4 COMPLETETOP DOOR COVER 7 MANUALTANK AESTHETICS UNIT COMPLETE RIGHT HAND PANEL 12 COMPLETE LEFT HAND PANEL 11 COMPLETE LEFT HAND DOOR 9 COMPLETE RIGHT HAND DOOR 8 BOTTOM REAR PROTECTION 14 FRONT PANEL 10 MANUAL LEVER FOR CLEANINGTURBOLATORS FIGURE2 LOGIKA25 35BOILERMANUAL...

Page 23: ...YCLEAN ASH OUTLET KIT ASH DOOR SUPPORT 2 X PIECES see piece a page 34 MICROSWITCH SUPPORT BRACKET 1 X PIECE see piece page 35 CENTRAL DOOR SUPPORT 1 X PIECE see piece b page 34 LOCK CONNECTION 2 X PIECES see piece y page 34 AUGER ASSEMBLY KIT 2 X PIECES see page 27 ASHTRAY ASSEMBLY 2 X PIECES see piece c page 34 TROLLEY DRAWER ASSEMBLY 1 X PIECE see page 63 BOLTS AND SCREWS KIT ...

Page 24: ...ion the minimum clearance in front of the product for the purpose of cleaning maintenance etc must be 1000 mm the minimum permissible distance between the back of the product and a wall must be 400 mm theminimumdistancebetweenthetopoftheproductandtheceilingmustbe600mmtoensureeasyaccesstotheheatexchanger for the purpose of cleaning and maintenance e g for removing ash the minimum clearance between ...

Page 25: ...ted FOOT 1 TURNTHEFEETCLOCKWISETOLOWERTHEPRODUCT 2 TURNTHEFEETANTI CLOCKWISETORAISETHEPRODUCT FOOT ADJUSTMENT Adjustable feet are mounted at the point of the wheels on the base of the boiler and tank It is possible to unscrew the foot with a spanner to stabilise the structure ...

Page 26: ...s automatic ash outlet d Assembly of the right hand side of the boiler e Definitive installation with reference to the diagram showing the minimum requirements f Assemble probe pipe 0 100 at boiler outlet g Assemble the lambda probe and connect it to the boiler connector h Connect the pressure gauge pipe to the pressure outlet a Positioning on the ground lifting or slide After unpacking the struct...

Page 27: ...ws at pos x in the figure aligning it with the wheels of the boiler The slide can be fastened onto the pallet with the screws removed from the brackets that previously held the boiler on the pallet ATTENTION Thesupportsurfaceoftheslidemustbemadeofcementoratleastbeofanequivalentconsistency b Put the boiler in the installation area and position it in accordance with the definitive measurements recom...

Page 28: ...ditional kits automatic turbolators and or automatic ash outlet Certain parts have to be removed in order to install the automatic ash cleaning kit Remove from the boiler structure unit Ash drawer A and B Doors C and D unit F unit E Remove from the boiler casing unit Doors 3 and 4 ...

Page 29: ...hts reserved Reproduction is prohibited Remove both the augers K from the package containing the automatic ash cleaning kit At this point remove screw h spanner 10 and remove carrier g Attention Theaugerisnownolongersecured Tomoveit holditatthefrontwithonehandtoavoiddroppingit ...

Page 30: ...28 k j z 6 INSTALLATION AND ASSEMBLY OF BOILER Undo the screws j to remove panel k at the back of the boiler Remove the two caps z using a 25 mm spanner or adjustable pliers ...

Page 31: ...BOILER Technical Dept All rights reserved Reproduction is prohibited Insert both the auger units K making sure the shaft of the auger does not slide at the front Remove the two gaskets j and put them in again after assembling the doors c see page 34 ...

Page 32: ...l the way into the structure of the boiler see figure 1 in order to prevent the shaft of the auger from coming out of the hole at the back Next secure the shaft by re inserting the carrier g and the screw h which were removed before the auger was inserted in the structure of the boiler ...

Page 33: ...LY OF BOILER Technical Dept All rights reserved Reproduction is prohibited Turn the auger by hand to move the screw h to a 90 degree angle to the vertical Repeat this operation with the other auger FIG 1 APPROX 10MM CORRECTPOSITIONINGOFTHEFEEDSCREW ...

Page 34: ...turningonempty Connect an electrical cable with 6 3x0 8 female faston terminals and faston covers to the geared motor Connect the other end of the cable with Suko plug to the mains socket The flat side of the shaft of the geared motor should be perpendicular with the screw h pos 2 of the carrier Next after disconnecting the cable from the geared motor insert the shaft in the protruding part of the...

Page 35: ...accessories kit there is also a cable for connecting the geared motors m It is necessary to insert the terminal in the remote board t and the fastons in the geared motor m Caution While the terminal for the remote board t has a set position the two cables that lead to the geared motor can be connectedeitherleftorright ...

Page 36: ...oiler with the screws provided in the kit using the top and bottom holes spanner 17 Take the central support b and fitting y and fasten these onto the structure of the boiler After assembling all the brackets take the doors c put them on the protruding bolts of the auger and fasten them back on the brackets applying slight pressure towards the boiler in order to counteract the resistance of the ga...

Page 37: ... from the left side of the boiler through the hole in the box s and connect it to the microswitch Screw the column h onto the right hand hole of the LH door Assemble the micro switch and fasten it on with washer and nut It must be parallel with the structure of the boiler NOTE This operation can be done when the left hand side has already been assembled If the kit is not available leave the cable ...

Page 38: ...6 INSTALLATION AND ASSEMBLY OF BOILER At the back of the boiler connect the cable from the side to the terminal of the board as shown The microswitch is now connected 1 Remove the bridge 2 Insert the cable from side f ...

Page 39: ...duction is prohibited Take the two columns from the trolley package Insert the seat at the base of the column with the screw of the boiler At the top fasten the column onto the structure with the screw provided ATTENTION Thisoperationcanbedonewhenboththesidesoftheboilerareavailable ...

Page 40: ...SSEMBLY OF BOILER When the additional kit for automatic tubulators is also present The operations to be done are Remove the protection z detail G from the left hand side of the boiler undoing the 4 screws x Knock out the pre perforated panel A ...

Page 41: ...ise anti clockwise to the end of the scale 2 Slacken the screw a and turn the piece anti clockwise as shown in the drawing until the limit switch is 25 mm above the actuator and then re close the screw 3 Slacken also the two bolts b to facilitate subsequent insertion of the pin of the boiler Turn the pin protruding from the boiler using a hand or adjustable pliers Insert the actuator as far as pos...

Page 42: ...three red white and black wires and connect them to the terminal with reference to the colours of the other three wires already in place Remove modular support c from the back of the boiler lift and slide out point 1 in the figure Take the feeder and screws out of the turbolator kit Fasten the feeder d on support c without forcing the screws point 2 in the figure In the electrical wiring locate th...

Page 43: ...o connect to V B red wire toV C blue wire to neutral N D brown wire to L Reassemble everything in position putting the support back in its seat inserting it and pushing it downwards Refasten the protection z Remove the handle for manual cleaning of the turbolators slackening the screw with a Phillips screwdriver Put the rubber cap provided in the automatic turbolator kit in the hole in the place o...

Page 44: ...de of the boiler OBLIGATORY before connecting the boiler to the tank Take hold of the right hand side Z and put it up against the boiler The side to be used is easily recognisable because it has a hole in the middle At the bottom fit the holes in the side on the pins p of the boiler ...

Page 45: ...ide x engages in slot f at the back of the boiler Fasten the panel at the top with the two screws provided Assemble the two rubbers k in the pack of bolts and screws on the manual refill tank e definitive installation with reference to the diagram showing the minimum requirements Refer to the minimum clearances for the choice of model in the boiler installation diagrams ...

Page 46: ... slide the plastic hood p off the probe s screw the probe s onto the thread f on the pipe T Checkthatthegasket g isontheintakeofpipe T Ifthisisnotpresent youneedtorequestit Pipe T shouldnotbeassembled without the gasket ATTENTION Fastenonthelambdaprobewithcare Next insert the probe pipe on the smoke outlet pipe of the boiler as shown in the figure T Pipediameter100 f pipethread p plasticcap s prob...

Page 47: ...hibited g assemble the lambda probe and connect it to the boiler connector Connect the piston pin of the probe on the connector at the top of the boiler h connect the pressure gauge pipe to the pressure outlet Connect the transparent pipe from the top part of the boiler to the pressure connector ...

Page 48: ... hydraulic connection between tank and water mains supply return sanitary filling l hydraulic feed of boiler and check for leaks k assembly of aesthetics unit of boiler m assembly of trolley drawer if easyclean kit is present n assembly of aesthetic unit of tank o hydraulic connection between the tank and water mains a Positioning on the ground lifting or slide Openthepackageandremovethetwofrontan...

Page 49: ...ry Puttheslideagainstthepalletandfastenitonwiththetwoscrewsatpos xinthefigure aligningitwiththewheelsofthetank Theslide can be fastened onto the pallet with the screws removed from the brackets that previously held the tank on the pallet REFILLTANK ATTENTION Thesupportsurfaceoftheslidemustbemadeofcementoratleastbeofanequivalentconsistency ...

Page 50: ...ON AND ASSEMBLY OFTANK MANUALTANK Same procedure as for the Refill tank b Put the choice of tank Refill or manual in the installation area and with reference to the definitive measurements recommended above see page 22 ...

Page 51: ...e connecting the tank to the boiler Take the left side S and put it next to the tank The side to be used is easily recognisable because it has two holes in the middle At the base of the panel are two holes x to be put on the references y at the base of the structure of the tank Fasten the panel at the top with the two screws provided position v ASSEMBLYOFSIDEPANEL REFILLTANK ...

Page 52: ...50 y x S v 7 INSTALLATION AND ASSEMBLY OFTANK ASSEMBLYOFSIDEPANEL MANUALTANK ...

Page 53: ... tank to the boiler The hydraulic kit is already installed on the tank Simply remove the two flexible pipes in the pellet tank and connect them to the two pipes in the boiler Remove the flexible pipes Find the gasket k provided Identify the flexible pipe with red marking u and connect it to the relative one of the boiler using gasket k ...

Page 54: ...ALLATION AND ASSEMBLY OFTANK e mechanical connection between tank and boiler Put the tank and boiler in their definitive position Next connect the tank to the boiler with the four screws x already mounted on the boiler ...

Page 55: ...he spark plug loosely fitted in the tank and insert it fully and fasten it in place with the two screws provided as shown in the figure Apply gentle pressure to counteract the resistance of the spring and push the flange all the way down onto the structure DETAILOFFASTENINGOFSPARKPLUG MANUALTANK DETAILOFFASTENINGOFSPARKPLUG REFILLTANK ...

Page 56: ...al and hydraulic installation Connectthecableofthecontrolpanel n totheprintedcircuitboardpos o andthecapillaryofthepressuregauge m tothehydraulic kit Attention It is not possible to assemble the instrument panel P until the sides of the tank have been assembled Put it down on the ground for time being CENTRALPANELWITHCONTROLPANELANDPRESSUREGAUGE manualtank ELECTRICALCONNECTIONOFCONTROLPANEL manual...

Page 57: ...al Dept All rights reserved Reproduction is prohibited Refill tank Connection of control panel POSITIONFORELECTRICALCONNECTIONOFCONTROLPANEL refilltank ELECTRICALCONNECTIONOFCONTROLPANEL refilltank CENTRALPANELWITHCONTROLPANELANDPRESSUREGAUGE refill tank ...

Page 58: ...fitting T on the hydraulic unit c Insert fitting T on the capillary by means of the slot d Screw fitting T onto the hydraulic unit Manual tank Refill tank CONNECTIONOFPRESSUREGAUGETOHYDRAULICKIT manualtank CONNECTIONOFPRESSUREGAUGETOHYDRAULIC KIT refilltank C PRESSUREGAUGECAPILLARY R FITTINGONCAPILLARY T FITTINGMOUNTEDONHYDRAULICUNIT ...

Page 59: ...ton pins of the boiler The connection of the piston pin on the boiler is recognisably different see image below It is necessary to put the piston pin in the socket and to turn the locking ring clockwise until it is stops The connections are not the same and cannot therefore be inverted Do not apply unnecessary force PINCABLESFROMTANKTOBECONNECTEDTO BOILER PISTONPIN PISTONPINCONNECTORATBACKOFBOILER...

Page 60: ...y filling RESPONSIBILITY OF SPECIALISED HYDRAULICTECHNICIAN l hydraulic supply to boiler and checking for leaks RESPONSIBILITY OF SPECIALISED HYDRAULICTECHNICIAN k assembly of aesthetics unit of boiler After completing steps i and l assemble the aesthetics unit of the boiler For convenience the panels are identified with the numbers in the picture ...

Page 61: ...oles o in the side on the pins p of the boiler At the top of the panel instead insert the two flaps h in the gaps detail t and fasten them on with the two screws When installing the side of the boiler make sure the pin on side x engages in slot f at the back of the boiler NOTE If the accessory kit automatic ash outlet is not present leave the cable for connecting the micro switch in the panel ASSE...

Page 62: ... OF BOILER AESTHETICS UNIT After fastening the left panel on the boiler locate the top cover 7 and feed the pins s above the two side panels of the boiler into the fittings v at the base of cover 7 ASSEMBLYOFTOPCOVEROFBOILER ...

Page 63: ... this point locate the two top doors 1 and 2 and fasten them onto the boiler Doors 1 and 2 are already fitted with hinges Fastenthetwohinges z ontothestructureoftheboilerusingtheholes g andscrewsprovidedinthepackageofthemanual refilltank ASSEMBLYOFTOPDOORSOFBOILER Tools Screwerwithcrossinsert a orPhillipsscrewdriver b ...

Page 64: ...syclean kit is not available repeat this procedure for the two bottom doors 3 and 4 In this case too doors 3 and 4 are already fitted with hinges Fasten the two hinges n onto the structure of the boiler at the point of the holes m ASSEMBLYOFBOTTOMDOOROFBOILER ...

Page 65: ...sent assemble the trolley drawer Complete the assembly of the automatic ash outlet kit by inserting the trolley To facilitate the operation at least for the first few times remove the door z FIGURE A of the trolley to permit better visibility Adjust the foot p of the trolley to tilt it very slightly FIGURE B FIGUREB FIGUREA ...

Page 66: ...of the trolley in the two protruding augers FIGURE 2 Use one hand to lift handle i and another to push the trolley towards the boiler Lower handle i to secure the trolley onto the structure CHECK The auger intake should protrude about 13 mm further out than the intake of the trolley FIGURE 3 Re assemble the top door z of the trolley FIGURE1 FIGURE2 FIGURE3 ...

Page 67: ...STHETICS UNIT OF REFILLTANK Technical Dept All rights reserved Reproduction is prohibited n assembly of aesthetic unit of tank Refill tank For convenience the panels are identified with the numbers in the picture REFILLTANKAESTHETICSUNIT ...

Page 68: ...y 10 ASSEMBLY OF AESTHETICS UNIT OF REFILLTANK Locate the right side panel 11 and insert the holes y at the base of the panel on the pins k on the structure of the tank ASSEMBLYOFRIGHT HANDSIDEPANEL REFILLTANK ...

Page 69: ...nstrumentpanel E withcontrolpanelandpressuregaugehasalreadybeenconnectedtothehydraulickitandprintedcircuit board see dedicated pages Once the right panel has been mounted it can be assembled on the structure of the tank by engaging parts g in holes f HOWTO INSERT INSTRUMENT PANEL E ASSEMBLYOFCENTRALPANEL REFILLTANK A INSERT B PUSHDOWN ...

Page 70: ...TICS UNIT OF REFILLTANK The top panel 9 has the same fastening system as central panel E Insert the hooks g in the holes f on the structure of the tank Use screw y provided to secure the top of the panel 9 ASSEMBLYOFTOPPANEL REFILLTANK ...

Page 71: ...eserved Reproduction is prohibited The bottom door A is already fitted with hinges detail t to be fastened onto the structure of the tank using the holes present detail u and the screws provided IMPORTANT Door 8 should be positioned with the lock s to the right ASSEMBLYOFDOOR REFILLTANK ...

Page 72: ...NK Inordertofastencover 12 alreadyfittedwithhinges detail t itisnecessarytofastenitfirsttotheholes u inthestructureofthetank with the screws provided then engage the ring on piston x on pin z Repeat this procedure for the second piston ASSEMBLYOFDOOR REFILLTANK ...

Page 73: ...4 10 11 ASSEMBLY OF AESTHETICS UNIT OF MANUALTANK Technical Dept All rights reserved Reproduction is prohibited MANUALTANK For convenience the panels are identified with the numbers in the picture MANUALTANKAESTHETICSUNIT ...

Page 74: ...y 11 ASSEMBLY OF AESTHETICS UNIT OF MANUALTANK Locate the right side panel 12 and insert the holes y at the base of the panel on the pins k on the structure of the tank ASSEMBLYOFRIGHT HANDSIDEPANEL MANUALTANK ...

Page 75: ...ntral instrument panel p with control panel and pressure gauge has already been connected to the hydraulic kit and printed circuit board see dedicated pages After assembling also the right panel with holes s it is possible to install it on the structure of the tank by engaging the parts t ASSEMBLYOFCENTRALPANEL MANUALTANK ...

Page 76: ...ICS UNIT OF MANUALTANK The top panel 10 has the same fastening system as central panel p Insert the hooks g in the holes f on the structure of the tank Use screw y provided to secure the top of the panel 10 ASSEMBLYOFTOPPANEL MANUALTANK ...

Page 77: ...hibited Atthispoint locatethetwobottomdoors 8 and 9 andfastenthemontothestructureofthetank Doors 8 and 9 arealreadyfitted with hinges Fasten the two hinges t onto the structure of the tank at the point of the holes u Doors 8 and 9 should be assembled with the ground part on the outside ASSEMBLYOFDOOR MANUALTANK ...

Page 78: ...76 14 14 11 ASSEMBLY OF AESTHETICS UNIT OF MANUALTANK Fasten the rear panel 14 onto the structure of the tank with the screws provided ASSEMBLYOFREARPANEL MANUALTANK ...

Page 79: ...nges detail t attach it first to the holes detail u on the structure of the tank with the screws provided and then engage the ring of the piston x on pin z Repeat the procedure for the second piston o hydraulic connection between the tank and water mains RESPONSIBILITY OF A SPECIALISTTECHNICIAN It is advisable to connect the tank and system with flexible pipes ASSEMBLYOFCOVER MANUALTANK ...

Page 80: ...REV 0 8901231800 20 11 2012 Via La Croce n 8 33074Vigonovo di Fontanafredda PN ITALY Telefono 39 0434 599599 r a Fax 39 0434 599598 Internet www mcz it e mail info red mcz it ...

Page 81: ...INSTALLATION GUIDE GB Translation of the original instructions PELLET BOILER LOGIKA 25 35 LOGIKA 25 35 REFILL PART 2 OPERATION AND CLEANING ...

Page 82: ...HE SYSTEM 2 3 GENERAL WARNINGS 4 4 LOADING THE PELLETS 7 2 MENU OPTIONS 9 6 ADJUSTMENTS MENU 17 7 SYSTEM CONFIGURATION 18 8 ELECTRICAL CONNECTION 22 9 START UP SHUT DOWN 23 10 SAFETY DEVICES AND ALARMS 24 11 MAINTENANCE AND CLEANING 28 12 TROUBLESHOOTING 34 13 WIRING DIAGRAM 37 ...

Page 83: ... order to protect the thermal system against harmful corrosion scale or deposits it is essential to clean the system in accordance with standard UNI CTI 8065 before installing the appliance using appropriate products like Sentinel X300 new systems X400 and X800 old systems or Fernox Cleaner F3 Complete instructions are provided with the products but it is possible to contact the manufacturer SENTI...

Page 84: ... boiler Before filling check the filling pressure of the expansion tank This must be done with care by doing the following open the air vent valves of the radiators boiler and system gradually open the filling tap of the system making sure that any automatic air vent valves in the system work correctly close the vent valves of the radiators as soon as water comes out check at the pressure gauge of...

Page 85: ... tap R This operation does not need to be done if the system already has an automatic or manual filling valve During this operation any air in the system is released from the automatic vent valve located at the top of the body of the boiler To allow the valve to purge unscrew the side cap by 1 2 a turn see figure The filling pressure of the system WHEN COLD must be 1 bar Upon completion of this op...

Page 86: ...s like do not touch the appliance with wet and or damp parts of the body and or when barefoot do not pull on the electrical cables do not expose the appliance to the elements rain sun etc do not allow children or inexperienced persons to use the appliance Connection to 230V power supply The installation of additional electrical components of the boiler requires electrical connection to a230V 50Hzp...

Page 87: ...nthetankthatcould have absorbed humidity and are no longer suitable for combustion Thefirststart upmaynotbesuccessfulasthefeedscrewisemptyanddoesnotalwaysmanagetoloadtherequired amountofpelletsinthebraziertoreachthethresholdtemperature despitethepresenceoffire It is good practice to guarantee effective ventilation in the room during the initial start up as the boiler will emit somesmokeandsmellofp...

Page 88: ...ill andonlywhenremovingthe ash Thedoormustbeclosedproperlyfortheboilertoworkcorrectly To open the internal door lift and pull the handle towards yourself SETTINGSTO BE CARRIED OUT BEFORETHE INITIAL START UP After connecting the power cable to the back of the product turn the switch at the back to position I Turn the boiler on or off at button 6 on the control panel ...

Page 89: ...er of the tank and pour in the pellets In the interest of convenience it is possible to put the bag 15 kg on the grate and cut it Automatic loading with remote tank of 100 200 or 400 kg optional see accessories Remove the round plate from the door cut the insulation and insert the pipe of the filler Next load with the optional tank Never remove the protective grate from inside the tank When loadin...

Page 90: ...8 4 LOADINGTHE PELLETS AUTOMATIC PELLET LOADING OF LOGIKA REFILL Refer to section 3 of the manual for automatic pellet loading with the BIG BAG system AUTOMATICLOADINGOFLOGIKAREFILL ...

Page 91: ...art stop boiler exit menu 7 Display MAIN MENU Press key 3 menu to access The options accessed by pressing keys 1 or 2 are Date andTime Timer Settings Info Date and time configuration Configure the time and date as follows Press the menu key Select Date andTime Press menu to confirm Scrollthroughwiththearrowkeysandpressthemenukeytoselectthevariablestobeedited Day Hour Min Num day Month Year Use the...

Page 92: ...gh to the TIMER option Press the Menu key The system proposes P1 Press keys 1 and 2 for timers P2 P3 P4 P5 and P6 Press the Menu key to activate P1 press and select ON press the Menu key to confirm At this point the start time is 00 00 Press the key to set the start time and press the menu key to confirm Next the proposed stop time is 10 minutes later than the configured start time press the key a...

Page 93: ...xt time of the timer EXAMPLES OF PROGRAMMING P1 P2 on off day on off day 08 00 12 00 Monday 11 00 14 00 Monday Boiler on between 08 00 and 14 00 P1 P2 on off day on off day 08 00 11 00 Monday 11 00 14 00 Monday Boiler on between 08 00 and 14 00 P1 P2 on off day on off day 17 00 24 00 Monday 00 00 06 00 Tuesday Boiler on between 17 00 on Monday to 06 00 onTuesday SETTINGS MENU The SETTINGS menu is ...

Page 94: ...d A sound signals the end of the countdown Select Cleaning only with boiler off as follows Press key 3 menu Use the 1 2 arrow keys to scroll through and select Settings Press 3 menu to confirm Use the 1 2 arrow keys to scroll through and select Cleaning Press 3 menu to confirm Use keys 4 and 5 to select On Press 3 menu to confirm and 6 esc to exit Refer to chapter 11 Cleaning and Maintenance c Loa...

Page 95: ... the 1 2 arrow keys to scroll through and select Settings Press 3 menu to confirm Use the 1 2 arrow keys to scroll through and select Auto Eco Press 3 menu to confirm Use keys 4 and 5 to select Off Press 3 menu to confirm and 6 esc to exit e Eco stopT Eco stop time The ECO stopT can be adjusted to ensure correct operation of the system in which the boiler is installed and to avoid constant stoppin...

Page 96: ...ng 20 An increase of 20 on the factory setting 30 An increase of 30 on the factory setting Edit the recipe as follows Press key 3 menu Use the 1 2 arrow keys to scroll through and select Settings Press 3 menu to confirm Use the 1 2 arrow keys to scroll through and select Pellet recipe Press 3 menu to confirm Use keys 4 and 5 to enter the Press 3 menu to confirm and 6 esc to exit h Max power only f...

Page 97: ...t j LambdaTest can only be activated when the stove is off This function only be activated when the boiler is off When activated the fan runs at maximum and the Lambda probe is powered This state lasts for 60 and the countdown is shown on the panel NOTE The technician can stop this phase at any moment by quickly pressing the on off key The percentage of oxygen detected by the lambda probe is shown...

Page 98: ...Use the arrow keys to scroll through and select Settings Press 3 menu to confirm Use the arrow keys to scroll through and select Season Press 3 menu to confirm Use the keys to select Summer or Winter Press menu to confirm and esc to exit n Solar The integrated solar power system can be enabled only in system configurations 4 and 6 The solar system must be configured by a qualified technician 0 Tec...

Page 99: ...mperature settings of the set system configuration Configuration 1 2 3 4 5Water temperature in boiler Configuration 4 Boiler water temperature Configuration 6 Puffer water temperature Edit as follows or key Scroll through with the arrow keys and select the temperature to be edited when applicable Press menu Use the or keys to edit the temperature Press menu to confirm ...

Page 100: ...rnal ambient thermostat instant production of hot sanitary water with plate exchanger in FACTORY CONFIGURATION 3 Ambient temperature management with external ambient thermostat production of hot sanitary water for boiler with thermostat and 3 way diverter valve optional 4 Ambient temperature management with external ambient thermostat production of hot sanitary water with boiler with ntc probe 10 ...

Page 102: ...11 4 4 15 14 7 6 1 1 7 5 5 3 12 4 8 11 6 9 2 7 SYSTEM CONFIGURATION CONFIGURATION 4 CONFIGURATION 5 NOTE TO ENSURE CORRECT OPERATION INTHIS CONFIGURATION THE PUFFERTHERMOSTAT HASTO BE SET AT AVALUE BELOWTHE WATER T SET ...

Page 103: ...LER 2 HEATING DELIVERY 3 HEATING RETURN 4 ZONEVALVE 5 HEATING BODIES 6 HOT SANITARYWATER 7 COLD SANITARYWATER 8 SANITARYWATER BOILER 9 DIVERTERVALVE 10 BOILERTHERMOSTAT 11 THERMOSTATIC MIXERVALVE 12 NTC PROBE 10 kΩ β3434 SANITARYWATER 13 HEATING PUFFER 14 HEATING SYSTEM CIRCULATOR 15 PUFFERTHERMOSTAT 16 NTC PROBE 10 kΩ β3434 PUFFER 17 SAFETYVALVE ...

Page 104: ...llet boiler is turned off or in alarm mode ELECTRICAL CONNECTIONS TERMINAL BLOCK CONTACTS POS 1 2 EXTERNAL THERMOSTAT PUFFER THERMOSTAT CLEAN CONTACT POS 8 NEUTRALTHREE WAYVALVE 230Vac POS 3 4 PUFFER BOILER PROBE POS 9THREE WAYVALVE PHASE sanitary 230Vac POS 5 EARTHING POS 10THREE WAYVALVE PHASE heating 230Vac POS 6 7 ADDITIONAL BOILER CLEAN CONTACT ...

Page 105: ...al extinction phase with involves automatic execution of certain tests before the boiler can be considered extinguished BLACKOUT with boiler ON In the event of a blackout the boiler does the following Blackout of less than 10 continues the work in progress Afterablackoutofmorethan10 whichoccurredwhentheboilerwason orbeingignited theboilerrevertstoitspreviousoperating condition BLACKOUT OF MORETHAN...

Page 106: ...ensor signals to the boiler to turn off and go into standby automatically ELECTRICAL SAFETY The boiler is protected against violent changes in current by two main fuses which are located in the start switch at the back of the boiler Other fuses that protect the electronic boards are found on the latter SMOKE FAN If the fan stops the electronic board shuts off the supply of pellets in good time and...

Page 107: ...rulescontainedinthemanualandinparticular All the necessary measures and or precautions must be adopted when performing maintenance cleaning and repairs Donottamperwiththesafetydevices Donotremovethesafetydevices Connecttheproducttoanefficientsmokeexpulsionsystem First checkthattheenvironmentwhereitistobeinstalledisproperlyventilated Onlyaftereliminatingthecauseoftheinterventionofthesafetysystemisi...

Page 108: ...Ash drawer not installed correctly Check the ash drawer if the problem persists call the assistance centre A08 Smoke aspirator broken alarm Anomalous operation of smoke fan Delete the alarm and switch the boiler on again If the alarm persists contact the service centre A09 Fault with the smoke sensor Delete the alarm and switch the boiler on again If the alarm persists contact the service centre A...

Page 109: ...A24 Lambda sensor alarm Fault with lambda sensor Lambda sensor detached interrupted defective not recognised Call the assistance centre A29 Auger encoder alarm There is incorrect feedback between the encoder geared motor and board Detached auger encoder A30 Internal electronics communication alarm Delete the alarm and switch the boiler on again If the alarm persists contact the service centre Serv...

Page 110: ...boiler check that it is equipped with the Easy Clean kit automatic discharge of ash and or automatic turbolators In the case of a Logika boiler without Easy Clean kit proceed as follows move the lever on the left side of the boiler forcefully 3 4 times to start cleaning of the turbolators and to make any ash deposits fall into the drawers Leverforcleaningturbolators ...

Page 111: ...moval of residual ash Turbolator activation when applicable Smoke Fan Activation intake of ash removed with turbolators Activation of ash drawer motors when applicable The 180 countdown is shown on the display during these steps and it is not possible to do any other operations at the same time the countdown cannot be stopped A sound signals the end of the countdown Select Cleaning only with boile...

Page 112: ...ng the slide remove traces of ash and put these in the ash tray K Empty the tray and put it back in place Fold the handle m of the drawers and put these back in place ATTENTION Small drawer to the right large drawer to the left The ash drawers and turbolators using the lever are to be cleaned once every seven days while the firebox is to be cleanedaboutonceamonth ATTENTIONDANGEROFFIRE Donotdispose...

Page 113: ... ignition of the boiler so every 24 hours it is advisable to clean the firebox once a month open the door on the firebox and use an iron pallet to move any residual ash into the hole of the firebox This ash with the assistance of the auger is deposited in the ash drawer which in this case is the trolley run the cleaning cycle see sequence b page 11 cleaning of the trolley is to be done once per se...

Page 114: ...on Uponre start whenpressingthemainswitch locatedonthebackoftheboiler doesnotmakethecontrolpaneldisplaylightup itcould mean that the service fuse needs replacing Ontherearoftheboilerthereisafuseholdingcompartmentwhichislocatedunderneaththesupplysocket Useascrewdrivertoopenthe fuse holder compartment and if necessary replace them 6 3A delayed CHECKINGTHE INTERNAL COMPONENTS ATTENTION The internal e...

Page 115: ...ng the bottom ash drawers 2 Cleaning the trolley 3 Cleaning the outlet T outside the boiler Cleaning the smoke fitting Checking the circulation pump Checking for hydraulic leaks Checking the spark plug Cleaning the lambda sensor Thefrequencyofcleaningshouldbeincreasedifthepelletsareofpoorquality 1 When the automatic turbolator kit is not present 2 When the Easy Clean kit is not present 3 With the ...

Page 116: ...pellets The pellets are not fed See the previous anomaly The pellet temperature safety probe has been triggered Let the boiler cool down restore the thermostat until the problem is resolved and switch the boiler back on If the problem persists contact Technical Assistance The door is not closed properly or the gaskets are worn Close the door and replace the gaskets with original ones Unsuitable pe...

Page 117: ...f air is not obstructed Damp or unsuitable pellets Change the type of pellets Faulty smoke evacuation motor Check the motor and replace it if neces sary The smoke evacuation motor does not work No electrical supply to the boiler Check the mains voltage and the protection fuse The motor is faulty Check the motor and capacitor and replace them if necessary Defective motherboard Replace the electroni...

Page 118: ...Insufficient fuel consumption Check the recipe and or technical parameters Radiators cold in winter Room thermostat local or remote set too low If remote thermostat check if it is defective Set to higher temperature or replace if remote Circulator does not run because blocked Free up the circulator by removing the plug and turning the shaft with a screwdriver Circulator does not run Check the elec...

Page 119: ...ASSETTO CENERE SONDA FUMI 5V GND SIC TERMICA H2O SIC DEPRESSIMETRO MOTORE GRIGLIA MOTORE CASSETTO CENERE 1 MOTORE CASSETTO CENERE 2 ALIMENTAZIONE LAMBDA PULITORE TURBOLATORE ALIMENTAZIONE 230VAC VENTILATORE FUMI TRASFORMATORE 230 V ac 24 V dc m 13 WIRING DIAGRAM Technical Dept All rights reserved Reproduction is prohibited REMOTE BOARD NR 24 ...

Page 120: ...CA PE ALIMENTAZIONE 230VAC COMANDO CALDAIA GAS BELIMO Tagliafiamma CANDELETTA POMPA LATO SAN LATO RISC ENCODER COCLEA OUT PWM Pompa Ac1 Ac4 N SONDA EXT FLUSSOSTATO TERM EXT SONDA boiler puffer 1 Sonda solare Pt1000 Sonda puffer 2 Pressostato H2O O C DISPLAY O C BUS In7 In8 13 WIRING DIAGRAM MOTHERBOARD NR 25 ...

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Page 124: ...REV 0 8901249300 17 11 2012 Via La Croce n 8 33074Vigonovo di Fontanafredda PN ITALY Telephone 39 0434 599599 r a Fax 39 0434 599598 Internet www mcz it e mail info red mcz it ...

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RED LOGIKA 25-35 REFILL, Installation Manual

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