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Raven AutoBoom 9600 Installation Manual Download Page 3

Manual No. 016-0230-096

i

Chapter 1 

Important Safety Information

.....................................  1

Hydraulic Safety

........................................................................................................................

2

Instructions for Wire Routing

.....................................................................................................

2

Instructions for Hose Routing

....................................................................................................

3

Chapter 2 

Introduction

........................................................................  5

Introduction

...............................................................................................................................

5

Preparing for Installation

...........................................................................................................

5

Recommendations

..............................................................................................................

6

Point of Reference

...............................................................................................................

6

Hydraulic Fittings

.......................................................................................................................

6

Chapter 3 

PowerGlide

..........................................................................  9

PowerGlide Kit Contents

...........................................................................................................

9

Install the PowerGlide Hydraulic System 

...............................................................................

12

Convert the Sprayer’s Hydraulic Valve to Open Center (If Applicable)

.............................

12

Install Fittings on the AutoBoom Valve

..............................................................................

13

Mount the AutoBoom Valve

...............................................................................................

14

Install the Pressure and Tank Hoses

.................................................................................

14

Install the Left and Right Cylinder Hoses

..........................................................................

16

PowerGlide Hydraulic Schematic

......................................................................................

18

Install the Gauge Wheels

........................................................................................................

19

Gauge Wheel Mounting Locations

....................................................................................

19

Mount the Gauge Wheels

..................................................................................................

19

Install the PowerGlide Wiring

..................................................................................................

20

Connect the Harness to the Boom Function Controls

.......................................................

20

Connect the Harness Cable to the Controller Cable

.........................................................

20

Connect the Controller

......................................................................................................

21

Connect the Power Leads

.................................................................................................

21

PowerGlide Wiring Schematic

.................................................................................................

22

AutoBoom Controller

.........................................................................................................

22

Chapter 4 

PowerGlide Plus

..............................................................  23

PowerGlide Plus Kit Contents

.................................................................................................

23

Install the PowerGlide Plus Hydraulic System 

.......................................................................

27

Convert the Sprayer’s Hydraulic Valve to Open Center (If Applicable)

.............................

27

Remove the Orifice Fittings

...............................................................................................

28

Install Fittings on the AutoBoom Valve

..............................................................................

30

Mount the AutoBoom Valve

...............................................................................................

31

Install the Left and Right Cylinder Hoses

..........................................................................

34

PowerGlide Plus Hydraulic Schematic

..............................................................................

35

Install the Gauge Wheels

........................................................................................................

36

Summary of Contents for AutoBoom 9600

Page 1: ...Fast 9600 80 120 Booms AutoBoom Installation Manual Manual No 016 0230 096 02 17 E289115 Copyright 2017 ...

Page 2: ...nsible for any modifications or repairs made outside our facilities nor damages resulting from inadequate maintenance of this system As with all wireless and satellite signals several factors may affect the availability and accuracy of wireless and satellite navigation and correction services e g GPS GNSS SBAS etc Therefore Raven Industries cannot guarantee the accuracy integrity continuity or ava...

Page 3: ...Cylinder Hoses 16 PowerGlide Hydraulic Schematic 18 Install the Gauge Wheels 19 Gauge Wheel Mounting Locations 19 Mount the Gauge Wheels 19 Install the PowerGlide Wiring 20 Connect the Harness to the Boom Function Controls 20 Connect the Harness Cable to the Controller Cable 20 Connect the Controller 21 Connect the Power Leads 21 PowerGlide Wiring Schematic 22 AutoBoom Controller 22 Chapter 4 Powe...

Page 4: ...Center If Applicable 49 Install Fittings on the AutoBoom Valve 49 Mount the AutoBoom Valve 50 Install the Left and Right Cylinder Hoses 52 UltraGlide Hydraulic Schematic 54 Install the UltraGlide Sensors 55 Boom Sensor Mounting Locations 55 Mount the Center Rack Sensor 56 Connect the Sensor Cables 56 Install the Gauge Wheels Optional 56 Gauge Wheel Mounting Locations 56 Mount the Gauge Wheels 57 I...

Page 5: ...Manual No 016 0230 096 iii Chapter 6 Replacement Parts 65 Valve Blocks 66 PowerGlide Valve Replacement Parts 66 PowerGlide Plus and UltraGlide Valve Replacement Parts 67 Wheels 67 Sensors 68 ...

Page 6: ...Chapter 1 iv Fast 9600 80 120 Booms AutoBoom Installation Manual ...

Page 7: ...ng safety measures Be alert and aware of surroundings Do not operate AutoBoom or any agricultural equipment while under the influence of alcohol or an illegal substance Remain in the operator s position in the machine at all times when AutoBoom is engaged Disable AutoBoom when exiting from the operator s seat and machine Do not drive the machine with AutoBoom enabled on any public road Determine a...

Page 8: ... to mean all electrical leads and cables bundled and unbundled When installing harness secure it at least every 30 cm 12in to the frame Follow existing harness as much as possible and use these guidelines Harness should not contact or be attached to Lines and hoses with high vibration forces or pressure spikes Lines and hoses carrying hot fluids beyond harness component specifications Avoid contac...

Page 9: ...ctrical components and connections with high pressure water High pressure water sprays can penetrate seals and cause electrical components to corrode or otherwise become damaged When performing maintenance Inspect all electrical components and connections for damage or corrosion Repair or replace components connections or cable as necessary Ensure connections are clean dry and not damaged Repair o...

Page 10: ...ars sprockets Deflection and backlash of belts and chains Adjustment zones of adjustable brackets Changes of position in steering and suspension systems Moving linkages cylinders articulation joints attachments Ground engaging components For hose sections that move during machine operation Allow sufficient length for free movement without interference to prevent pulling pinching catching or rubbin...

Page 11: ...RIAL NUMBER FIGURE 1 Fast 9600 NOTE This manual contains the installation instructions for the PowerGlide PowerGlide Plus and UltraGlide systems Be sure to identify which system you have and follow only the instructions for that system PREPARING FOR INSTALLATION Before installing AutoBoom park the machine where the ground is level clean and dry Leave the machine turned off for the duration of the ...

Page 12: ...rate the boom and center rack raise lower functions through the machine s manual control functions first before operating them via the AutoBoom controller field computer to ensure the hydraulic system has been installed correctly and air is released from the system Raven Industries recommends the following best practices when installing the AutoBoom system Use part numbers to identify the parts Do...

Page 13: ...2 Manual No 016 0230 096 7 INTRODUCTION ...

Page 14: ...CHAPTER 2 8 Fast 9600 80 120 Booms AutoBoom Installation Manual ...

Page 15: ...TE In addition to the following kit components an axle kit is required for the operation of the PowerGlide AutoBoom system For available kits and ordering information contact your local Raven dealer TABLE 1 PowerGlide Installation Kit P N 117 0230 096 Picture Item Description Part Number Qty Not Pictured Manual Fast 9600 80 100 Booms AutoBoom Installation 016 0230 096 1 Valve PowerGlide AutoBoom 0...

Page 16: ...001 165 8 Washer 5 16 Zinc Plated Lock 313 1000 019 2 TABLE 2 Hydraulic Kit P N 117 0134 096 Picture Item Description Part Number Qty Fitting 3 4 JIC M M F Swivel Run Tee Adapter 333 0012 039 1 Fitting 3 4 JIC M F 45 Swivel Elbow 333 0012 040 1 Fitting 9 16 JIC M M F Swivel Run Tee Adapter 333 0012 043 2 Fitting 9 16 JIC M to 9 16 SAE O Ring M Straight Adapter 333 0012 045 2 TABLE 1 PowerGlide Ins...

Page 17: ...aulic Hose 9 16 JIC F to 9 16 JIC F 90 36 214 1000 610 2 TABLE 3 PowerGlide Wiring Kit P N 117 0137 022 Picture Item Description Part Number Qty Not Pictured AutoBoom PowerGlide Calibration Operator s Manual 016 0130 061 1 AutoBoom PowerGlide Controller 063 0130 011 1 Cable AutoBoom Controller 115 0230 002 1 Cable Harness 115 0230 003 1 TABLE 2 Hydraulic Kit P N 117 0134 096 Picture Item Descripti...

Page 18: ...onversion kit WARNING The machine must remain stationary and switched off with the booms unfolded and supported during installation or maintenance CAUTION When installing AutoBoom hydraulics or performing diagnostics maintenance or routine service ensure precautions are taken to prevent any foreign material from being introduced into the machine s hydraulic system Objects or materials that are abl...

Page 19: ...he hose connection process later in the procedure Refer to the following table to install the fittings in the appropriate ports of the AutoBoom valve FIGURE 2 Fittings Installed on the AutoBoom Valve Fitting Part Number Port Fitting 9 16 JIC M to 9 16 SAE O Ring M Straight Adapter 333 0012 045 LC RC Fitting 3 4 JIC M to 3 4 SAE O Ring M Straight Adapter 333 0012 093 Left T P EF Fitting 3 4 JIC M F...

Page 20: ...0052 106 and two 5 16 zinc lock washers P N 313 1000 019 INSTALL THE PRESSURE AND TANK HOSES WARNING Hydraulics are under pressure Care should always be taken with a system that has been pressurized When disconnecting or purging hydraulic hoses be aware that the hydraulic fluid within the machine s system may be extremely hot and under high pressure CAUTION When installing AutoBoom hydraulics or p...

Page 21: ...e s pressure hose to the installed fittings in Port P of the AutoBoom valve 4 Install a 3 4 SAE O ring M to 3 4 JIC M straight adapter fitting P N 333 0012 093 in the pressure port of the machine s hydraulic valve 5 Install the straight end of the supplied hydraulic hose P N 214 1000 609 on the installed fitting in the machine s pressure port 6 Connect the 90 end of the installed hydraulic hose to...

Page 22: ...e fittings installed in the Left T Port of the AutoBoom valve INSTALL THE LEFT AND RIGHT CYLINDER HOSES FIGURE 7 Cylinder Hoses Installed 1 Disconnect the machine s cylinder up hoses from the left and right cylinder up ports of the machine s hydraulic valve 2 Install 9 16 JIC M M F swivel run tee adapter fittings P N 333 0012 043 in the open ports on the machine s hydraulic valve 3 Connect the mac...

Page 23: ...nstalled tee fitting in the right cylinder up port of the machine s hydraulic valve 7 Install the straight end of the supplied hydraulic hose P N 214 1000 610 on the 90 end of the installed tee fitting 8 Connect the 90 end of the installed hydraulic hose to the fittings installed in Port RC of the AutoBoom valve ...

Page 24: ...CHAPTER 3 18 Fast 9600 80 120 Booms AutoBoom Installation Manual POWERGLIDE HYDRAULIC SCHEMATIC ...

Page 25: ...31 008 on the wheel axle 3 Reinstall the lug nuts on the wheel axle to secure the wheel 4 Mount the receiver bracket P N 116 0159 537 to the front of the left boom over the fold cylinder guide tube using two 5 1 16 W x 6 L x 7 16 thread U bolts P N 107 0171 603 and four 7 16 16 zinc flanged lock nuts P N 312 1001 165 5 Insert the wheel axle into the receiver bracket positioning it so that the bott...

Page 26: ... the machine s left cylinder up coil and the connector 4 Connect the boom sense adapter cable Up connector to the Left Up connector on the AutoBoom harness cable P N 115 0230 003 5 Install a boom sense adapter cable P N 115 0171 546 between the machine s right cylinder up coil and the connector 6 Connect the boom sense adapter cable Up connector to the Right Up connector on the AutoBoom harness ca...

Page 27: ... controller cable P N 115 0230 002 into the right side of the machine s cab 2 Locate the two controller connectors and connect them to the AutoBoom controller P N 063 0130 011 NOTE The AutoBoom controller should be mounted in the machine s cab so that the machine operator has easy access to it CONNECT THE POWER LEADS 1 Locate the power cable that has the power and ground leads at one end 2 Disconn...

Page 28: ...CHAPTER 3 22 Fast 9600 80 120 Booms AutoBoom Installation Manual POWERGLIDE WIRING SCHEMATIC AUTOBOOM CONTROLLER ...

Page 29: ...If you have questions about the kit contact your Raven dealer TABLE 1 PowerGlide Plus Installation Kit P N 117 0231 096 Picture Item Description Part Number Qty Not Pictured Manual Fast 9600 80 100 Booms AutoBoom Installation 016 0230 096 1 Valve PowerGlide Plus AutoBoom 063 0131 126 1 Plate Hydraulic Block Mounting 107 0171 619 1 Cable Boom Sense Adapter 115 0171 546 3 Cable Single Weatherpack Bo...

Page 30: ...Number Qty Fitting 3 4 JIC M M F Swivel Run Tee Adapter 333 0012 039 1 Fitting 3 4 JIC M F 45 Swivel Elbow 333 0012 040 1 Fitting 9 16 JIC M M F Swivel Run Tee Adapter 333 0012 043 2 Fitting 9 16 JIC M to 9 16 SAE O Ring M Straight Adapter 333 0012 045 2 Fitting 3 4 SAE O Ring M to 3 4 JIC M Straight Adapter 333 0012 093 4 9 16 SAE O Ring Internal Hex 333 0012 104 2 TABLE 1 PowerGlide Plus Install...

Page 31: ...ture Item Description Part Number Qty Axle Assembly Right Cushioned AutoBoom 063 0131 585 1 Axle Assembly Left Cushioned AutoBoom 063 0131 590 1 Bracket Fast Weldment Receiver 116 0159 537 2 Bracket Hub Retainer 107 0171 617 2 Wheel 322 0131 008 2 U Bolt 5 1 16 W x 6 L x 7 16 Thread 107 0171 603 4 Bolt 1 2 13 x 1 1 2 SS Hex 311 0058 186 4 TABLE 2 Hydraulic Kit P N 117 0134 096 Picture Item Descrip...

Page 32: ...16 0130 062 1 Node PowerGlide Plus AutoBoom 063 0130 010 1 Cable Harness 115 0230 045 1 Cable Power CAN 115 0230 007 1 TABLE 5 Gen II PowerGlide Plus Wiring Kit P N 117 5130 001 Picture Item Description Part Number Qty Not Pictured Manual AutoBoom Calibration Operation 016 0130 062 1 Node PowerGlide Plus AutoBoom 063 0130 010 1 Cable PowerGlide Plus UltraGlide with CAN Power Tee AutoBoom 115 0230 ...

Page 33: ...n kit WARNING The machine must remain stationary and switched off with the booms unfolded and supported during installation or maintenance CAUTION When installing AutoBoom hydraulics or performing diagnostics maintenance or routine service ensure precautions are taken to prevent any foreign material from being introduced into the machine s hydraulic system Objects or materials that are able to byp...

Page 34: ...lating the hydraulic fittings on the AutoBoom valve it is necessary to remove orifice fittings from the valve in the PowerGlide Plus system Failure to remove these fittings from the valve will restrict the down speed of the booms when the system is enabled FIGURE 2 Port 3A and 3B Location 1 Locate Ports 3A and 3B on the AutoBoom valve P N 063 0131 126 Port 3B Port 3A ...

Page 35: ...ids near Ports 3A and 3B to gain easy access to those ports FIGURE 4 Port Plugs Removed from the AutoBoom Valve 3 Use an Allen wrench to remove the plugs from Ports 3A and 3B FIGURE 5 Orifice Fitting Removed from the AutoBoom Valve 4 Remove the orifice fittings from Ports 3A and 3B Orifice Fitting Removed Keep for Future Use ...

Page 36: ...einstall the port plugs on Ports 3A and 3B of the AutoBoom valve FIGURE 7 Coil Reinstalled on the AutoBoom Valve 6 Reinstall the coils on the solenoids of the AutoBoom valve INSTALL FITTINGS ON THE AUTOBOOM VALVE Before mounting the AutoBoom valve on the machine install the proper fittings on the valve This prepares the valve for installation and simplifies the hose connection process later in the...

Page 37: ...es in the mounting location the same distance apart as the holes in the AutoBoom valve 2 Secure the AutoBoom valve P N 063 0131 126 to the machine s center rack using two 5 16 18 x 1 1 4 hex bolts P N 311 0052 106 and two 5 16 zinc lock washers P N 313 1000 019 Fitting Part Number Port Fitting 9 16 JIC M to 9 16 SAE O Ring M Straight Adapter 333 0012 045 LC RC Fitting 3 4 JIC M to 3 4 SAE O Ring M...

Page 38: ...ld always be taken with a system that has been pressurized When disconnecting or purging hydraulic hoses be aware that the hydraulic fluid within the machine s system may be extremely hot and under high pressure CAUTION When installing AutoBoom hydraulics or performing diagnostics maintenance or routine service ensure precautions are taken to prevent any foreign material from being introduced into...

Page 39: ...o the installed fitting in Port EF of the AutoBoom valve FIGURE 12 Tank Return Hose Installed 7 Disconnect the machine s return hose from the return port of the machine s hydraulic valve 8 Install a 3 4 JIC M M F swivel run tee adapter fitting P N 333 0012 039 in the machine s return port 9 Connect the machine s tank return hose to the opposite end of the installed tee fitting 10 Install the strai...

Page 40: ...g in the left cylinder up port of the machine s hydraulic valve 4 Install the straight end of the supplied hydraulic hose P N 214 1000 610 on the 90 end of the installed tee fitting 5 Connect the 90 end of the installed hydraulic hose to the fittings installed in Port LC of the AutoBoom valve 6 Connect the machine s right cylinder hose to the opposite end of the installed tee fitting in the right ...

Page 41: ...4 Manual No 016 0230 096 35 POWERGLIDE PLUS POWERGLIDE PLUS HYDRAULIC SCHEMATIC ...

Page 42: ...ner bracket P N 107 0171 617 over the wheel 4 Reinstall the lug nuts on the wheel axle to secure the wheel and hub retainer bracket 5 Mount the receiver bracket P N 116 0159 537 to the front of the left boom over the fold cylinder guide tube using two 5 1 16 W x 6 L x 7 16 thread U bolts P N 107 0171 603 and four 7 16 16 zinc flanged lock nuts P N 312 1001 165 6 Insert the wheel axle into the rece...

Page 43: ...plate using three 3 8 16 zinc hex bolts P N 311 0054 106 and three 3 8 16 zinc flanged lock nuts P N 312 1001 164 4 Using the drilled holes secure the mounting plate to the machine s center rack using two 3 8 16 zinc hex bolts P N 311 0054 106 and two 3 8 16 zinc flanged lock nuts P N 312 1001 164 5 Insert the large rectangular node connectors on the harness cable P N 115 0230 045 or 115 0230 085 ...

Page 44: ...t Prop connector to Port 13A on the AutoBoom valve FIGURE 16 Machine s Directional Valve 11 Locate the machine s directional valve 12 Disconnect the machine s directional valve connector from the directional valve 13 Install a boom sense adapter cable P N 115 0171 546 on the machine s directional valve connector 14 Install the single weatherpack boom sense adapter cable P N 115 0171 790 on the ins...

Page 45: ... cable P N 115 0230 045 toward the machine s cab 2 Connect the harness cable to the controller cable P N 115 0230 007 3 Tighten the connector screw cap to secure the connection CONNECT THE CONTROLLER IF APPLICABLE GEN I CABLE ONLY 1 Route the controller cable P N 115 0230 007 into the right side of the machine s cab 2 Locate the two controller connectors and connect them to the AutoBoom controller...

Page 46: ...CHAPTER 4 40 Fast 9600 80 120 Booms AutoBoom Installation Manual POWERGLIDE PLUS WIRING SCHEMATIC GEN I CABLING ...

Page 47: ...4 Manual No 016 0230 096 41 POWERGLIDE PLUS GEN II CABLING ...

Page 48: ...CHAPTER 4 42 Fast 9600 80 120 Booms AutoBoom Installation Manual ...

Page 49: ...st If you have questions about the kit contact your Raven dealer TABLE 1 UltraGlide Installation Kit P N 117 0232 096 Picture Item Description Part Number Qty Not Pictured Manual Fast 9600 80 100 Booms AutoBoom Installation 016 0230 096 1 Valve PowerGlide Plus AutoBoom 063 0131 126 1 Plate Hydraulic Block Mounting 107 0171 619 1 Sensor Right Ultrasonic 063 0130 012 1 Sensor Left Ultrasonic 063 013...

Page 50: ...e Adapter 115 0230 081 1 U Bolt 1 9 16 W x 2 1 2 L x 3 8 Thread 107 0171 611 4 U Bolt 2 W x 7 L x 3 8 Thread 107 0171 855 2 Bolt 5 16 18 x 1 1 4 Hex 311 0052 106 2 Bolt 3 8 16 x 1 1 4 Zinc Hex 311 0054 106 5 Nut 3 8 16 Zinc Flanged Lock 312 1001 164 17 Washer 5 16 Zinc Plated Lock 313 1000 019 2 TABLE 1 UltraGlide Installation Kit P N 117 0232 096 Picture Item Description Part Number Qty ...

Page 51: ...C M to 9 16 SAE O Ring M Straight Adapter 333 0012 045 2 Fitting 3 4 SAE O Ring M to 3 4 JIC M Straight Adapter 333 0012 093 4 9 16 SAE O Ring Internal Hex 333 0012 104 2 Hydraulic Hose 3 4 JIC F to 3 4 JIC F 90 24 214 1000 609 2 Hydraulic Hose 9 16 JIC F to 9 16 JIC F 90 36 214 1000 610 2 TABLE 3 Ultrasonic Sensor Bracket Installation Kit P N 117 0131 082 Picture Item Description Part Number Qty ...

Page 52: ...em Description Part Number Qty Axle Assembly Right Cushioned AutoBoom 063 0131 585 1 Axle Assembly Left Cushioned AutoBoom 063 0131 590 1 Bracket Fast Weldment Receiver 116 0159 537 2 Bracket Hub Retainer 107 0171 617 2 Wheel 322 0131 008 2 U Bolt 5 1 16 W x 6 L x 7 16 Thread 107 0171 603 4 Bolt 1 2 13 x 1 1 2 SS Hex 311 0058 186 4 TABLE 3 Ultrasonic Sensor Bracket Installation Kit P N 117 0131 08...

Page 53: ...on Operation 016 0130 062 1 Node UltraGlide AutoBoom 063 0130 013 1 Cable Sensor 115 0171 527 2 Cable Harness 115 0230 045 1 Cable Power CAN Controller 115 0230 007 1 TABLE 6 Gen II UltraGlide Wiring Kit P N 117 5130 003 Picture Item Description Part Number Qty Not Pictured Manual AutoBoom Calibration Operation 016 0130 062 1 Node UltraGlide AutoBoom 063 0130 013 1 TABLE 4 Optional Wheel Kit P N 1...

Page 54: ...agnostics maintenance or routine service ensure precautions are taken to prevent any foreign material from being introduced into the machine s hydraulic system Objects or materials that are able to bypass the machine s hydraulic filtration system will reduce performance and possibly damage the AutoBoom hydraulic valve NOTICE The appearance of the AutoBoom hydraulic valve may vary slightly from the...

Page 55: ... conversion kit FIGURE 1 Converted Hydraulic Valve Closed Center to Open Center INSTALL FITTINGS ON THE AUTOBOOM VALVE Before mounting the AutoBoom valve on the machine install the proper fittings on the valve This prepares the valve for installation and simplifies the hose connection process later in the procedure Refer to the following table to install the fittings in the appropriate ports of th...

Page 56: ...ve 2 Secure the AutoBoom valve P N 063 0131 126 to the machine s center rack using two 5 16 18 x 1 1 4 hex bolts P N 311 0052 106 and two 5 16 zinc lock washers P N 313 1000 019 Install the Pressure and Tank Hoses Fitting 3 4 JIC M F 45 Swivel Elbow 333 0012 040 P Fitting 9 16 SAE O Ring Internal Hex Plug 333 0012 104 LV RV WARNING Hydraulics are under pressure Care should always be taken with a s...

Page 57: ... valve 4 Install a 3 4 SAE O ring M to 3 4 JIC M straight adapter fitting P N 333 0012 093 in the pressure port of the machine s hydraulic valve CAUTION When installing AutoBoom hydraulics or performing diagnostics maintenance or routine service ensure precautions are taken to prevent any foreign material from being introduced into the machine s hydraulic system Objects or materials that are able ...

Page 58: ... N 333 0012 039 in the machine s return port 9 Connect the machine s tank return hose to the opposite end of the installed tee fitting 10 Install the straight end of the supplied hydraulic hose P N 214 1000 609 on the 90 end of the installed tee fitting 11 Connect the 90 end of the installed hydraulic hose to the fittings installed in the Left T Port of the AutoBoom valve INSTALL THE LEFT AND RIGH...

Page 59: ...fitting 5 Connect the 90 end of the installed hydraulic hose to the fittings installed in Port LC of the AutoBoom valve 6 Connect the machine s right cylinder hose to the opposite end of the installed tee fitting in the right cylinder up port of the machine s hydraulic valve 7 Install the straight end of the supplied hydraulic hose P N 214 1000 610 on the 90 end of the installed tee fitting 8 Conn...

Page 60: ...CHAPTER 5 54 Fast 9600 80 120 Booms AutoBoom Installation Manual ULTRAGLIDE HYDRAULIC SCHEMATIC ...

Page 61: ...ing the boom to drop and the sensor or boom to be damaged To ensure optimal operation of the UltraGlide system and to protect the sprayer boom the sensors should be mounted on the front side of the boom 8 10 above the lowest hanging part of the boom FIGURE 8 Illustration of Sensor s Blind Range Mount the Boom Sensors FIGURE 9 Mounted Boom Sensor WARNING The machine must remain stationary and switc...

Page 62: ...ENSOR FIGURE 10 Center Rack Sensor 1 Mount the center sensor P N 063 0130 018 to the machine s center rack using two 2 W x 7 L x 3 8 thread U bolts P N 107 0171 855 and four 3 8 16 zinc flanged lock nuts P N 312 1001 164 2 Tighten the nuts to ensure the sensor is mounted securely CONNECT THE SENSOR CABLES 1 Connect the left sensor cable P N 115 0171 527 to the connector on the outer left sensor 2 ...

Page 63: ...ver bracket P N 116 0159 537 to the front of the left boom over the fold cylinder guide tube using two 5 1 16 W x 6 L x 7 16 thread U bolts P N 107 0171 603 and four 7 16 16 zinc flanged lock nuts P N 312 1001 165 6 Insert the wheel axle into the receiver bracket positioning it so that the bottom of the wheel touches the ground or nearly so and the wheel faces away from the machine 7 Secure the ga...

Page 64: ...ounting plate using three 3 8 16 zinc hex bolts P N 311 0054 106 and three 3 8 16 zinc flanged lock nuts P N 312 1001 164 5 Using the drilled holes secure the mounting plate to the machine s center rack using two 3 8 16 zinc hex bolts P N 311 0054 106 and two 3 8 16 zinc flanged lock nuts P N 312 1001 164 6 Insert the large rectangular node connectors on the harness cable P N 115 0230 045 or 115 0...

Page 65: ...achine s harness cable connection from the left up coil on the machine s hydraulic valve 12 Install a boom sense adapter cable P N 115 0171 546 on the coil 13 Connect the machine s harness cable to the installed boom sense adapter cable 14 Disconnect the machine s harness cable connection from the right up coil on the machine s hydraulic valve 15 Install a boom sense adapter cable P N 115 0171 546...

Page 66: ...THE CENTER RACK CONTROL FIGURE 15 Machine s Directional Coil 1 Locate the machine s directional coil 2 Disconnect the machine s directional coil connector from the directional coil 3 Install the center rack control boom sense adapter cable on the machine s directional coil connector Black directional coil with permanent lead wire attached to the coil install cable P N 115 0230 081 Silver direction...

Page 67: ...tee cable 2 Connect the harness cable to the To Node connector 3 Remove the terminator from the machine s chassis harness or the standalone console harness 4 Install the terminator on the remaining open end of the implement extension tee cable 5 Refer to the wiring schematic beginning on page 63 appropriate for the machine s configuration to route the implement extension tee cable 6 Connect the im...

Page 68: ...AutoBoom Installation Manual 3 Install the power lead on the positive battery terminal and reinstall the machine s battery connector 4 Install the ground lead on the negative battery terminal and reinstall the machine s battery connector ...

Page 69: ...5 Manual No 016 0230 096 63 ULTRAGLIDE ULTRAGLIDE WIRING SCHEMATIC GEN I CABLING ...

Page 70: ...CHAPTER 5 64 Fast 9600 80 120 Booms AutoBoom Installation Manual GEN II CABLING ...

Page 71: ...al No 016 0230 096 65 CHAPTER6REPLACEMENT PARTS This section contains replacement part diagrams for PowerGlide PowerGlide Plus and UltraGlide systems Refer to these diagrams when calling to request replacement parts ...

Page 72: ...CHAPTER 6 66 Fast 9600 80 120 Booms AutoBoom Installation Manual VALVE BLOCKS POWERGLIDE VALVE REPLACEMENT PARTS ...

Page 73: ...6 Manual No 016 0230 096 67 REPLACEMENT PARTS POWERGLIDE PLUS AND ULTRAGLIDE VALVE REPLACEMENT PARTS WHEELS ...

Page 74: ...CHAPTER 6 68 Fast 9600 80 120 Booms AutoBoom Installation Manual SENSORS ...

Page 75: ...talling Fittings on the AutoBoom Valve 13 30 Installing the Left and Right Cylinder Hoses 16 Installing the Pressure and Tank Hoses 14 Mounting the AutoBoom Valve 14 Wiring 20 Connecting the Controller 21 Connecting the Harness to the Boom Function Controls 20 Connecting the Harness to the Controller Cable 20 Connecting the Power Leads 21 Wiring Connections 20 Wiring Schematic 22 Kit Contents 9 Po...

Page 76: ... 6 Replacement Parts Sensors 68 Valve Blocks 66 PowerGlide 66 PowerGlide Plus and UltraGlide 67 Wheels 67 T Tools Needed 6 U UltraGlide 43 Install Gauge Wheels 56 Gauge Wheel Mounting Locations 56 Mounting the Gauge Wheels 57 Hydraulic System 48 Converting the Sprayer s Hydraulic Valve to Open Center 49 Hydraulic Schematic 54 Installing Fittings on the AutoBoom Valve 49 Installing the Left and Rig...

Page 77: ...he Sensors 61 Connecting the Harness to the Boom Function Controls 58 Connecting the Power Leads 61 Installing the AutoBoom Node 58 Installing the Center Rack Control 60 Wiring Connections 58 Wiring Schematics Gen I Cabling 63 Gen II Cabling 64 Kit Contents 43 ...

Page 78: ...ndustries Do Bring the defective part and proof of purchase to your Raven dealer If the dealer approves the warranty claim the dealer will process the claim and send it to Raven Industries for final approval The freight cost to Raven Industries will be the customer s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchas...

Page 79: ...aven Industries will be the customer s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchase must be included inside the box to be sent to Raven Industries In addition the words Extended Warranty must appear on the box and all documentation if the failure is between 12 and 24 months from the retail sale How Can I Get S...

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