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Important Cautions

About running-in of a motorcycle

The first 1000 km operation is very important in the entire service life of

a motorcycle. A correct running-in can guarantee both the longest service life

and the best performance of the vehicle. Proper running-in can polish

machined surfaces to form correct seals and mating surfaces.

Careful and patient running-in can make the motorcycle stable in riding

and optimize performance. It is important not to do any operation which may

overheat engine components.

For specific running-in method, please refer to "Running-in of a new

vehicle".

Please carefully read the manual and strictly observe all instructions or

descriptions.

Special attention should be paid to the contents emphasized with the

terms of "

warning

" "

Precaution

" and "

note

", etc.

Warning

……

  C

oncerns personal safety. Ignoring it may result in

accident.

Precaution

……

Refers to operational methods that must be followed

or measures that should be taken, so as to prevent damage.

Note

… …

Refers to special explanations to make maintenance or

important descriptions more explicit.

The operation manual should be deemed as a permanent document of

the motorcycle. When transfer the vehicle to others, the instruction manual

should also be transferred to the new owner.

Summary of Contents for QM110GY

Page 1: ...running in method please refer to Running in of a new vehicle Please carefully read the manual and strictly observe all instructions or descriptions Special attention should be paid to the contents em...

Page 2: ...1 This manual pertains to the following models QM110GY QM125GY QM125GY 2 QM125GY 2B QM125GY 2C QM200GY...

Page 3: ...B QM200GY B A The instruction manual takes QM200GY as example There are some differences among various models For any unconformity between your vehicle and the instruction manual the real vehicle shou...

Page 4: ...an ideal means of transport and can give you infinite riding pleasure Before riding your motorcycle please familiarize yourself with all stipulations and requirements mentioned in this instruction ma...

Page 5: ...ne Oil 15 Chapter 5 Running in of New Motorcycle 16 Chapter 6 Inspection before Riding 18 Chapter 7 Riding Essentials 19 Chapter 8 Inspection and Maintenance 23 Chapter 9 Measures to Reduce Pollution...

Page 6: ...nd the limit of your safe speed Riding speed depends on road surface conditions your skills and the weather Understanding the limit may prevent accident At any time accident may be prevented as long a...

Page 7: ...low the distributor to provide you with better service Chassis number or VIN code is on the head tube of chassis Engine number is on the left side of crankcase Metal nameplate is on the head tube of c...

Page 8: ...peedometer 4 Ignition switch 5 Tachometer 6 Right handlebar switch 7 Accelerator grip 8 Front brake lever 9 Rearview mirror Left side view 1 Fuel tank switch 2 Carburetor 3 Gear lever 4 Side stand Rig...

Page 9: ...is damaged the indicators on the instrument panel and the turning lights may be lit consistently or may flash fast or slow Then timely locate the cause and carry out troubleshooting Tachometer 4 It sh...

Page 10: ...m position the low beam is lit Lighting switch 2 ON position When the switch is turned to this position the head light front position light instrument panel light and rear tail light will be lit parki...

Page 11: ...rt position the switch is turned and the engine can be started It is an emergency switch If the switch is pressed in position the starting circuit is completely cut off and the starter motor cannot be...

Page 12: ...refilling Gear lever The motorcycle is provided with a 5 speed gear transmission The gear lever connects to a ratchet mechanism in the transmission After selecting a gear the gear lever returns to th...

Page 13: ...ake indicator light is lit Stand The vehicle is provided with a side stand on the left side To support the motorcycle with the side stand put your foot on the tip of side stand and press it forcefully...

Page 14: ...engine When temperature is low the warming time be extended properly if no warming is made the speed transition may become poor During riding the enrichment system should be shutoff otherwise the fuel...

Page 15: ...fuel in reserve can be available Close position Turn the fuel switch to this position after the engine is shutdown Precaution If the fuel switch is in Open position for a long time fuel may overflow f...

Page 16: ...e even though it may contain cosolvent and anti corrosion agent Note If ethanol gasoline is exposed to water excessively ethanol may be separated resulting in decrease of gasoline octane number Theref...

Page 17: ...d weather in northeast and northwest China it is advisable for user to use high quality low temperature lubricating oil SE 10W 30 or SF 5W 30 is recommended For temperature below 35 C the following us...

Page 18: ...during the first 1600 km Circulating oil before riding After starting of warm or cold engine and before applying load or riding let the engine run at idle speed for an adequate time This allows lubric...

Page 19: ...learance of rear brake pedal and front brake lever 2 No spongy feeling 3 No leakage Indicators Neutral gear gear position oil level indicators or turning signal indicators Accelerator 1 Proper free pl...

Page 20: ...Observe the traffic laws and speed limit Engine starting Make sure the fuel switch is in open position and the engine shutdown switch in position Insert the ignition key in ignition switch and turn it...

Page 21: ...ime the engine takes Otherwise the acceleration may be poor Warm engine Rotate accelerator grip for 1 8 1 4 turns and press electric start button to start the engine When the engine is warm it is not...

Page 22: ...rate shift to a low gear to allow the engine running in a normal speed range Precaution The engine speed should not be in the red range of the tachometer in any gear Riding on a slope To shift from a...

Page 23: ...mature wearing and too long a braking distance It is dangerous to use front brake or rear brake only This may cause slipping and out of control On wet highway or other dull road surface and during tur...

Page 24: ...light of safety it is advisable to the inspection and maintenance done by your distributor or qualified maintenance staff Precaution In regular maintenance it may be necessary to replace one or more p...

Page 25: ...C Clutch I I I Valve clearance I I I Air filter C C Fuel hose I I I Replace every 4 years Engine oil and oil filter R R R Oil filter screen C C C Chassis bolt and nut T T T Transmission oil R R R Brak...

Page 26: ...re Engine oil Clutch wire Engine oil Speedometer wire Grease Drive chain Lubricate every 1000 km Brake cam shaft grease Accelerator grip grease Brake wire Engine oil Speedometer gear case and wheel be...

Page 27: ...he vent pipe for battery Please make sure that the vent hose is connected to the vent fitting of battery with the other end kept always open The vent pipe and battery should be installed correctly The...

Page 28: ...ore it in a cool and well ventilated place When the vehicle is not used for a long time remove the negative wire from battery Spark plug 0 6 0 8mm After the first 1000 km and every 3000 km thereafter...

Page 29: ...y cause serious damage to the engine A spark plug of other brand may result in operational difficulties Therefore consult with your distributor before selecting other brand spark plug Engine oil A lon...

Page 30: ...sket of oil filter element Precaution The gasket should be replaced with a new one each time when the element is replaced 7 Install the filter element cover and screw on the nut Do not fasten the nut...

Page 31: ...known as free play If the front brake is a drum brake the free play of brake lever measured at lever bracket should be 10 20mm 1 Rotate the adjusting nut of front brake clockwise or counterclockwise...

Page 32: ...SAE J1703 brake fluid should be used Pay attention not to splash hydraulic oil to paint or plastic surface to prevent corrosion Check the fluid level in the brake fluid tank Replenish with specified...

Page 33: ...the rear wheel brake pedal set the pedal to the most comfortable position for riding by rotating the pedal adjustment nut Then rotate the free play adjusting nut 2 to keep the free play 1 between 20 3...

Page 34: ...he paragraphs for front brake disk brake for maintenance Rear brake light switch Rear brake light switch is located at the right side of chassis Adjust rear brake light switch as follows Lift or lower...

Page 35: ...prevent reduction of service life For turning signal light tail light and brake light when installing light shield do not excessively tighten the fixing screws to avoid damaging the light shield Air...

Page 36: ...oning band screw of air filter connector Pull out the intake pipe and separate it from the filter 3 Take out the filter element 4 Pat the filter element while rotating it to remove dust and blow off r...

Page 37: ...the idle adjusting screw to keep the engine running at 1500 100 rpm Precaution Idle speed adjustment should be carried out while the engine is fully warmed up Adjustment of accelerator wire Locking n...

Page 38: ...ning After the adjustment is completed tighten locking nut 2 and 6 and cover them with rubber sleeve 4 Adjustment of drive chain Adjusting bolt Locking nut Mark Rear wheel shaft nut To adjust 1 Park t...

Page 39: ...om time to time to ensure maximal safety and long life Tire pressure A low tire pressure may intensify tire wearing and badly affect riding stability causing difficulties in turning But a too high tir...

Page 40: ...e is very important for normal vehicle performance and riding safety Check the tire wear and inflation pressure from time to time Chapter 9 Measures to Reduce Pollution To reduce exhaust emission and...

Page 41: ...t source Smoking is strictly prohibited during fuel system checking Carry out the work in a spacious place 1 Remove spark plug and connect it with the high voltage cable 2 Turn the ignition switch to...

Page 42: ...ystem 3 Check no load operation of the engine Note Before any troubleshooting it is advisable to consult with your distributor in advance If the motorcycle is still in warranty period be sure to conta...

Page 43: ...42...

Page 44: ...on and piston ring Replace cylinder body Tighten or replace rubber ring Replace sealing Abnormal engine operation Abnormal noise from engine Serious worn out cylinder and piston Serious worn out needl...

Page 45: ...neous combustion such as grains coal cotton etc because fire hazard may happen when the fuel in the vehicle contacts naked flame Tires Ensure tire inflation to normal pressure value Keep the outside o...

Page 46: ...e even after recharging it means the service life has been terminated Steps of returning service 1 Clean the entire motorcycle 2 Remove spark plug kick the kickback start lever to allow the engine rot...

Page 47: ...46 Chapter 12 Circuit Diagram...

Page 48: ...ing to improvement or other changes the contents of the manual may differ from actual conditions Jinan QingQi Motorcycle Inc reserves the right of modification at any time Product specifications and p...

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