Pioneer CDJ-800MK2, Service Manual

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CDJ-800MK2
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CONTENTS
SAFETY INFORMATION......................................................................................................................................2
1. SPECIFICATIONS .............................................................................................................................................6
2. EXPLODED VIEWS AND PARTS LIST.............................................................................................................8
2.1 PACKING ....................................................................................................................................................8
2.2 EXTERIOR SECTION ..............................................................................................................................10
2.3 CONTROL PANEL SECTION ...................................................................................................................12
2.4 SLOT-IN MECHANISM SECTION ............................................................................................................14
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................16
3.1 BLOCK DIAGRAM ....................................................................................................................................16
3.2 BLOCK DIAGRAM (2) ..............................................................................................................................18
3.3 BLOCK DIAGRAM (Power).......................................................................................................................20
3.4 OVERALL WIRING DIAGRAM .................................................................................................................22
3.5 MAIN (1/3) and RLYB ASSYS ..................................................................................................................24
3.6 MAIN ASSY(2/3).......................................................................................................................................26
3.7 MAIN ASSY(3/3).......................................................................................................................................30
3.8 AC IN, TRNS, SECB and REGB ASSYS..................................................................................................32
3.9 DFLB, JACK and KSWB ASSYS ..............................................................................................................34
3.10 JFLB, SLDB, SLMB and JOGB ASSYS .................................................................................................36
3.11 WAVEFORMS.........................................................................................................................................38
3.12 VOLTAGES..............................................................................................................................................45
4. PCB CONNECTION DIAGRAM ......................................................................................................................49
4.1 MAIN ASSY ..............................................................................................................................................50
4.2 RLYB ASSY ..............................................................................................................................................54
4.3 SECB ASSY .............................................................................................................................................56
4.4 TRNS ASSY..............................................................................................................................................60
4.5 AC IN ASSYS ...........................................................................................................................................62
4.6 DFLB ASSY ..............................................................................................................................................64
4.7 REGB and JACK ASSYS..........................................................................................................................68
4.8 KSWB ASSY.............................................................................................................................................70
4.9 JFLB ASSY...............................................................................................................................................72
4.10 SLDB ASSY............................................................................................................................................76
4.11 SLMB and JOGB ASSYS .......................................................................................................................78
5. PCB PARTS LIST ............................................................................................................................................80
6. ADJUSTMENT ................................................................................................................................................85
7. GENERAL INFORMATION .............................................................................................................................86
7.1 DIAGNOSIS ..............................................................................................................................................86
7.1.1 SERVICE MODE ................................................................................................................................86
7.1.2 RESET and CLOCK MAP ..................................................................................................................92
7.1.3 TROBLE SHOOTING .........................................................................................................................94
7.1.4 POWER ON SEQUENCE ................................................................................................................105
7.1.5 DISASSEMBLY ................................................................................................................................106
7.2 PARTS ....................................................................................................................................................114
7.2.1 IC......................................................................................................................................................114
8. PANEL FACILITIES .......................................................................................................................................140