Panasonic SF4D-*-01 Series Instruction Manual Download Page 11

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Introduction

When using as a safety device for a press machine or paper shearing machine in Japan

WARNING

In Japan, this device can only be used as a safety device for press machines and paper shearing ma-

chines that meet the specifications below.

<Press machines>

Item

Specification

Machine type

Press machine with an emergency stop mechanism and restart prevention mechanism

Pressure capacity

50,000kN or less

Emergency stop time

500ms or less

Stroke length

(Protection height - Die height) or less

Mold size range

Bolster width or less

<Shearing machine>

Item

Specification

Machine type

Shearing machine with an emergency stop mechanism and restart prevention mechanism

Shearing thickness

200mm or less

Shearing width

5,000mm or less

Blade length

5,500mm or less

Summary of Contents for SF4D-*-01 Series

Page 1: ...4D01 4 Safety Light Curtain Type 4 SF4D 01 Instruction Manual Ministry of Health Labour and Welfare approved device Press machines Model examination No TA601 SF4D F H TA600 SF4D A Shearing machines Model examination No TA603 SF4D F H TA602 SF4D A ...

Page 2: ... Panasonic Industrial Devices SUNX Co Ltd 2020 2 MEMO ...

Page 3: ...nsor and safety Those who are in charge of installation of this device Those who incorporate this device into systems or design them Those who install and or connect this device Those who manage or perform operations at sites where this device is used Notes 1 No part of this description should be copied or reprinted in any form or by any means without prior permission in writing from the publisher...

Page 4: ...te Supporting Bracket MS SFB 2 Option 36 2 4 1 3 Using No Dead Space Beam Adjustment Mounting Bracket MS SFD 3 6 Option 38 2 4 1 4 Using SF4B G Compatible Mounting Bracket MS SFD 4BG Option 41 2 4 2 Installing the Bottom Cap Cables Option 43 2 4 3 Adding and Removing Sensors Series Connection 45 2 4 4 Attaching the protective tube 48 2 4 5 Mounting and Removing the Front Protective Cover 49 2 5 Wi...

Page 5: ...1 Rear Mounting with MS SFD 1 5 and MS SFB 2 148 6 3 2 Side Mounting with MS SFD 1 5 and MS SFB 2 149 6 3 3 Rear Mounting with MS SFD 1 6 and MS SFB 2 150 6 3 4 Side Mounting with MS SFD 1 6 and MS SFB 2 151 6 3 5 Rear Mounting with MS SFD 1 8 and MS SFB 2 152 6 3 6 Side Mounting with MS SFD 1 8 and MS SFB 2 153 6 3 7 Mounting with MS SFD 3 6 154 6 3 8 Rear Mounting with MS SFD 4BG and MS SFB 2 15...

Page 6: ... Panasonic Industrial Devices SUNX Co Ltd 2020 6 MEMO ...

Page 7: ... Panasonic Industrial Devices SUNX Co Ltd 2020 7 Chapter 1 Introduction 1 1 Safety Cautions 8 1 2 Applicable Standards Regulations 12 1 3 Confirmation of Packed Objects 14 ...

Page 8: ...ospace development etc When this device is to be used for enforcing protection of a person from any danger occurring around an operating machine the user should satisfy the regulations established by national or regional security committees Occupational Safety and Health Administration OSHA the European Standardization Committee etc Contact the relative organization s for details In case of instal...

Page 9: ... be installed make sure to install this device so that reflected light from the reflective surface does not enter into the receiver or take countermeasures such as painting masking roughening or changing the material of the reflective surface etc Failure to do so may cause the device not to detect resulting in death or serious injury Do not install this device in the following places 1 Areas expos...

Page 10: ...tions Using a cable length outside the specifications may cause the device to malfunction possibly resulting in death or serious injury Do not apply stress such as excessive bending or pulling to a cable or the extracted part of a cable In particular when the temperature is low cable materials harden and when the temperature is high the materials soften and so take care that cables may break if th...

Page 11: ...machines Item Specification Machine type Press machine with an emergency stop mechanism and restart prevention mechanism Pressure capacity 50 000kN or less Emergency stop time 500ms or less Stroke length Protection height Die height or less Mold size range Bolster width or less Shearing machine Item Specification Machine type Shearing machine with an emergency stop mechanism and restart prevention...

Page 12: ...rial Standards JIS JIS B 9704 1 2 Type 4 JIS B 9705 1 Category 4 JIS C 0508 1 to 7 SIL3 Standards in US Canada ANSI UL 61496 1 2 Type 4 CAN CSA C22 2 No 14 CAN CSA E61496 1 2 Regulations in US OSHA 1910 212 OSHA 1910 217 C ANSI B11 1 to B11 19 ANSI RIA 15 06 For Machinery Directive type certification a Notified Body TÜV SÜD has been acquired For the standards in US Canada CTÜVUS mark by a Notified...

Page 13: ... unless a protective tube is attached to the cable Model examination No Model No Model Examination Number Light curtain Specified control unit Press machine Shearing machine SF4D F 01 SF4D H 01 TA601 TA603 SF4D A 01 TA600 TA602 SF4D F 01 SF4D H 01 SF C11 TA605 SF4D A 01 SF C11 TA604 SF4D F 01 SF4D H 01 SF C13 TA607 SF4D A 01 SF C13 TA606 The model examination No TA601 press machine and TA603 shear...

Page 14: ...tain Example 2 Monitoring of control outputs OSSD 1 2 with the safety PLC Example 3 Monitoring of contact welding when safety relay is used To use in Category 2 When using the control output OSSD of only one system connect auxiliary output to PLC etc to monitor the operation of this device In this case configure a control system that stops the de vice when discrepancy between control output OSSD a...

Page 15: ... Beam Adjustment Mounting Bracket MS SFD 3 6 Option 38 2 4 1 4 Using SF4B G Compatible Mounting Bracket MS SFD 4BG Option 41 2 4 2 Installing the Bottom Cap Cables Option 43 2 4 3 Adding and Removing Sensors Series Connection 45 2 4 4 Attaching the protective tube 48 2 4 5 Mounting and Removing the Front Protective Cover 49 2 5 Wiring 51 2 5 1 Power Supply Unit 51 2 5 2 Input Output Circuit Diagra...

Page 16: ...l controller is not required PNP or NPN can be selected for the control output OSSD 1 2 Upper application indicator and lower application indicator make beam alignment easy For details on options refer to 6 2 Options 2 2 Parts of the Device Emitter Beam axis Gray cable Receiver Gray cable with black line Indicator Indicator Indicator Indicator Indicator ...

Page 17: ...n When using as a safety device for a press machine or paper shearing machine in Japan always at tach the protective tube SFPD A10 option to the cable Beam channels Light emitting elements are arranged in the emitter and light receiving elements are arranged in the receiver at intervals of 10mm SF4D F 01 20mm SF4D H 01 or 40mm SF4D A 01 Indicators Emitter Light emission intensity control indicator...

Page 18: ...s OFF Digital indicator Green Yellow Received light intensity Green Light intensity Level 3 Lights green Light intensity Level 2 Lights green Light intensity Level 1 Lights green When light is blocked Turns OFF Error Yellow Normal operation Turns OFF Error Yellow number blinks or lights Polarity Yellow When PNP output is set Lights yellow only during startup When NPN output is set Lights yellow on...

Page 19: ...del No Version Emitter or receiver Version Ver 1 11 Ver 2 0 Configurator Light Curtain software Communication module SF4D TM1 option Checking basic information Monitoring operations Checking histories such as errors Collating settings Reading and writing settings Communication module SF4D TM1 option Copy function Saved data initialization function Available Unavailable ...

Page 20: ...ormed by the sensing height of the device and the sensing range between the emitter and the receiver The sensing height of the device is determined by the number of beam channels The sensing range of the SF4D F 01 is 0 2 to 7m 0 8 to 12m in long mode The sensing range of the SF4D H 01 and SF4D A 01 is 0 2 to 9m 0 8 to 15m in long mode If used at less than 0 2m less than 0 8m in long mode optical s...

Page 21: ...ar to the sensing area If the direction of intrusion is not perpendicular to the sensing area be sure to check all applicable standards regional standards specifications of the ma chine etc for calculation details The maximum response time of the machine is from the point that the machine receives the halt signal from the device to the point that the dangerous parts of the machine stop The maximum...

Page 22: ... be considered First calculate using K 2 000 mm sec in the above equation Consider these three cases for the result 1 S 100 2 100 S 500 and 3 S 500 If the result of the calculation is 3 S 500 calculate again using K 1 600 mm sec Consider these two cases for the result 4 S 500 and 5 S 500 For details refer to Calculation example 1 For use in Europe When the device is used in PSDI Mode an appropriat...

Page 23: ...4 1 600 Tm 0 006 8 25 14 1 600 Tm 1 600 0 006 8 11 1 600 Tm 9 6 88 1 600 Tm 97 6 Calculate again using the above If the result is 4 S 500 mm Use 500 mm as the safety distance S 5 S 500 mm Use 1 600 Tm 97 6 mm as the safety distance S If the device is installed in a system with a maximum machine halting time of 0 1 sec S 2 000 Tm 100 2 000 0 1 100 300 This meets condition 2 above and thus the safet...

Page 24: ...erous operation in a machine cycle to be completed When determining T consider all possible factors For details refer to ANSI B11 19 Dpf Additional distance calculated from the minimum sensing object of the device mm SF4D F 01 Dpf 23 8mm SF4D H 01 Dpf 61 2mm SF4D A 01 Dpf 129 2mm Dpf 3 4 d 0 275 inches 3 4 d 7 mm d Diameter of minimum sensing object 0 552 inches 14 mm SF4D F 01 Diameter of minimum...

Page 25: ... the installation distance A is thereby de termined however if the horizontal distance between the light beam and the front line of the bolster exceeds 400mm or if the distance does not exceed 400mm but there is a possibility that a worker will enter the area between the light beam and the bolster an auxiliary beam channel or additional guard must be installed Calculation example When the SF4D H16...

Page 26: ...ction height greater than the sum of the press machine stroke length and the die height must be selected If the distance between the center of the beam of the primary beam channel main sensor and the front line of the bolster is 75mm or more an auxil iary beam channel sub sensor must be installed between the primary beam channel main sensor and bolster to prevent worker entry For details refer to ...

Page 27: ...delay time Shearing machine emergency stop time 1 6 Additional distance If the safe distance exceeds 270mm install an auxiliary beam channel sub sensor between the primary beam channel main sensor and the blade The height of the beam channel from the table surface should be no more than safe distance 0 67mm and no more than 180mm WARNING When using auxiliary beam channels sub sensors install the a...

Page 28: ...he interlock start restart interlock function of the device or a safety controller is used calculate with C 0 For a press machine with a slide that cannot be stopped at any position calculate the safety distance S using Equation 2 Equation example 2 S K TS C S Safety distance mm Minimum required distance between the sensing area plane and the nearest dan gerous part of the machine K Intrusion spee...

Page 29: ...eflection Install the device at a distance greater than or equal to the distance A m indicated below from a metal wall floor ceiling or sensing object or a cover panel or glass with a reflective surface surface with high reflectivity Side Reflective ceiling Reflective floor Emitter Receiver A A Sensing range L Top Reflective surface Emitter Receiver A Sensing range L 5 Distance sensing range L bet...

Page 30: ...uencies refer to 3 9 DIP Switch Settings 2 3 4 2 Series Connection When the devices are connected in series mutual interference does not occur A maximum of 5 sets can be connected in series maximum total of 256 beam channels When the devices are connected in series the control outputs OSSD1 2 can be aggregated into one set The control output OSSD 1 2 turns OFF when light is blocked regardless of w...

Page 31: ... equipment or otherwise Use a test rod to perform an operation test as explained in 2 6 2 Operation Test WARNING Refer to and understand the examples of device placement given below before installing the devices Risk of death or serious injury if the devices are not placed correctly Examples of device placement 1 Side by side placement 2 Vertical placement Receiver Emitter Emitter Receiver Receive...

Page 32: ...ve placement methods are examples If you have questions or problems please contact our office WARNING The emitter and receiver cables must be oriented in the same direction Risk of malfunctioning if the cables are not in the same oriented in the same direction Cable Cable Cable Cable ...

Page 33: ...ng brackets after connecting the bottom cap cable and series connection cable to the device move the cables to the other side of the mounting socket when tightening the hex head cap bolt to prevent tangling of the cables When using as a safety device for a press machine or paper shearing machine in Japan WARNING The minimum bending radius of the cable with the protective tube SFPD A10 attached is ...

Page 34: ...opposing faces 3mm that fasten the base bracket Tighten to a torque of 3N m or less Ultra low head hex socket bolt for base bracket M5 length 5mm opposing faces 3mm No gap between base bracket and device Side mounting Loosen the two hexagon socket head bolts with washers M4 length 8mm opposing faces 3mm and remove the bracket Change the orientation of the mounting bracket and tighten the two hexag...

Page 35: ...bracket on the mounting surface with a hexagon socket head purchase separately MS SFD 1 5 MS SFD 1 6 MS SFD 1 8 Hexagon socket head bolt M5 purchase separately Hexagon socket head bolt M8 purchase separately Hexagon socket head bolt M6 purchase separately Hexagon socket head bolt M8 purchase separately ...

Page 36: ...cket onto the side of the device and fasten with the hexagon socket head bolt M4 length 12mm opposing faces 3mm Tighten to a torque of 1 2N m or less For the mounting position of the intermediate supporting bracket refer to 6 3 Dimen sions This device Side mounting Slide and remove the fixing fitting of the intermediate supporting bracket from the base bracket Change the direction of the fixing fi...

Page 37: ...se separately Hexagon socket head bolt M5 purchase separately Rear mounting Side mounting Hexagon socket head bolt M5 purchase separately Note When the number of beam axes is SF4D F 01 111 or more beam axes SF4D H 01 56 or more beam axes SF4D A 01 28 or more beam axes one set is required CAUTION The intermediate supporting bracket MS SFB 2 is not intended to secure the device ...

Page 38: ...6 purchase separately Hexagon socket head bolt M5 purchase separately Hex bolt M6 purchase separately Side mounting Reference Open mounting holes in the no dead space beam adjustment mounting bracket in a straight line as indicated in 6 3 7 Mounting with MS SFD 3 6 If mounting the no dead space beam adjustment mounting bracket on a commercially available aluminum frame using non slip nuts purchase...

Page 39: ...if locked CAUTION Do not mount the no dead space beam adjustment mounting bracket on the cap black part of the product In step 3 the product is not yet fastened If you do not maintain a firm grip on the product it may fall and cause injury or product damage Step 4 Fasten with the hexagon socket head bolt M5 black for light curtain fastening Tighten to a torque of 2N m or less Hexagon socket head b...

Page 40: ...ile holding the product partially loosen the hex socket head bolt M5 black for light curtain fastening Hexagon socket head bolt for light curtain fastening M5 black This device CAUTION If you loosen the hex socket head bolt M5 black for light curtain fastening without holding the product there is a risk that the product will fall and cause injury or product damage Step 2 While pushing the product ...

Page 41: ... opposing faces 3mm that fasten the base bracket Tighten to a torque of 3N m or less Ultra low head hex socket bolt for base bracket M5 length 5mm opposing faces 3mm No gap between base bracket and device Side mounting Loosen the two hexagon socket head bolts with washers M4 length 8mm opposing faces 3mm and remove the bracket Change the orientation of the mounting bracket and tighten the two hexa...

Page 42: ...NX Co Ltd 2020 42 Step 3 Install the beam adjustment mounting bracket on the mounting surface with a hexagon socket head bolts purchase separately Hexagon socket head bolt M5 purchase separately Hexagon socket head bolt M8 purchase separately ...

Page 43: ... the device When using as a safety device for a press machine or paper shearing machine in Japan When using as a safety device for a press machine or paper shearing machine in Japan always at tach the protective tube SFPD A10 option to the cable Reference Bottom cap cables are available in three types 5 core 8 core and 12 core Discrete wire and connector types are also available Select the appropr...

Page 44: ...bottom cap cable option into the connector on the device When inserting the connector fit the cable into the groove on the device Bottom cap cable Option Cable Groove This device Connector Connector Step 2 Tighten the two M2 6 screws Tighten to a torque of 0 3N m or less M2 6 screw Included with bottom cap cable ...

Page 45: ...e connector properly fit as shown below before connecting to the device The shape of the connector on the SFD CSL series connection cable option is different from the bottom connector and end cap connector Take care not to mix up the cables when installing The series connection cable cannot be extended When inserting the series connection cable into the main sensor pay attention to the following p...

Page 46: ... screws on the end cap of the main sensor emitter receiver con nected by synchronization wire and remove the end cap Main sensor Top End cap M2 6 screw Step 2 Insert the connector of the series connection cable option into the connector on the device When inserting the connector fit the cable into the groove on the device Cable for series connection SFD CSL Option Cable Groove Sub sensor Bottom Co...

Page 47: ...aring machine in Japan When using as a safety device for a press machine or paper shearing machine in Japan always at tach the protective tube SFPD A10 option to the cable Removing the series connection cable Step 1 To disconnect the series connection cable reverse the procedure for Connecting the series connection cable ...

Page 48: ...ective tube equal to the length of the cable to be used Protective tube Note Cut a length of the protective tube that is sufficient to cover the entire cable excluding the connectors A protective tube is not needed for the bottom cap cable SFD CCB or SFD CB nor for the direct con nection cable SFD CSL nor for the section of the cable about 33mm that overlaps with the device when connected to the d...

Page 49: ... protective cover as it may break Mounting wide type FC SFDH Press the front protective cover from the front side of the device and hook the nails on the cover into the grooves on the side of the device Front protective cover wide type FC SFDH option This device Groove on this device Nails on the front protective cover Removing wide type FC SFDH Expand both sides of the front protective cover to t...

Page 50: ...dirt such as fingerprints that adheres to the front protective cover Front protective cover slim type FC SFDH S option Insert the cover here first This device Groove on the black cap Area where the cover is inserted first Removing slim type FC SFDH S Insert your fingers into the gaps on the top and bottom of the front protective cover and slowly remove the cover from the device CAUTION Do not appl...

Page 51: ... unit that conforms to the laws and regulations code of the region where the device is to be used and connect correctly Risk of device damage and malfunctioning if a non compliant unit is used or the wiring is incorrect Reference Wiring work must only be done by a qualified electrician or technician The power supply unit must satisfy the following requirements 1 The power unit must be certified fo...

Page 52: ...tput Main circuit Main circuit 0 1μF 470Ω Emitter Receiver Internal circuit Internal circuit Users circuit Users circuit Brown V Brown V Pink Test input Pale blue Output polarity setting Lockout release input Pale blue Output polarity setting Lockout release input Blue 0V Blue 0V Black Control output 1 OSSD 1 White Control output 2 OSSD 2 S1 K1 K2 24V DC 20 30 24V DC 20 30 6 8kΩ 6 8kΩ S1 Switch S1...

Page 53: ...rown V Brown V Pink Test input Pale blue Output polarity setting Lockout release input Pale blue Output polarity setting Lockout release input Blue 0V Blue 0V Black Control output 1 OSSD 1 White Control output 2 OSSD 2 S1 K1 K2 24V DC 20 30 24V DC 20 30 6 8kΩ 6 8kΩ S1 Switch S1 Test input 0 to 2 5V source current 5mA or less Emission halt Open Emission Reference K1 K2 Safety relay unit etc ...

Page 54: ...e Synchronization Pale purple External device monitor input Black Control output 1 OSSD 1 White Control output 2 OSSD 2 Orange Synchronization Orange Black Synchronization Orange Black Synchronization S1 S1 Load K1 K2 24V DC 20 30 K1 K2 6 8kΩ 6 8kΩ 6 8kΩ 6 8kΩ 6 8kΩ 6 8kΩ S1 Switch S1 Test Reset input Manual reset Vs to Vs 2 5V sink current 5mA or less Emission halt Note Open Emission Auto reset V...

Page 55: ...e Synchronization Pale purple External device monitor input Black Control output 1 OSSD 1 White Control output 2 OSSD 2 Orange Synchronization Orange Black Synchronization Orange Black Synchronization S1 S1 Load K1 K2 24V DC 20 30 K1 K2 6 8kΩ 6 8kΩ 6 8kΩ 6 8kΩ 6 8kΩ 6 8kΩ S1 Switch S1 Test Reset input Manual reset 0 to 2 5V source current 5mA or less Emission halt Open Emission Auto reset 0 to 2 5...

Page 56: ...d Auxiliary output 1 Gray Application indicator input 1 Gray NC Gray Black Application indicator input 2 Red Auxiliary output 2 Pale blue Output polarity setting Lockout release input Pale blue Output polarity setting Lockout release input Blue 0V Blue 0V Orange Synchronization Pink Muting input A Yellow Muting input B Pale purple External device monitor input Black Control output 1 OSSD 1 White C...

Page 57: ...ote Open Emission Auto reset Vs to Vs 2 5V sink current 5mA or less Emission Note Open Emission halt Interlock setting input Override input Muting input A B External device monitor input Vs to Vs 2 5V sink current 5mA or less Valid Note Open Invalid Note Vs is the supply voltage Reference K1 K2 External device forcible guide relay or magnetic contactor ...

Page 58: ...Black Application indicator input 2 Gray Application indicator input 1 Pale blue Output polarity setting Lockout release input Pale blue Output polarity setting Lockout release input Blue 0V Blue 0V Orange Synchronization Pink Muting input A Yellow Muting input B Pale purple External device monitor input Black Control output 1 OSSD 1 White Control output 2 OSSD 2 Orange Synchronization Orange Blac...

Page 59: ...en Emission Auto reset 0 to 2 5V source current 5mA or less Emission Open Emission halt Interlock setting input Override input Muting input A B External device monitor input 0 to 2 5V source current 5mA or less Valid Open Invalid Reference K1 K2 External device forcible guide relay or magnetic contactor For wiring refer to 2 5 4 and following sections ...

Page 60: ...ed back the receiver determines that there is an output circuit or wiring error and the control output OSSD 1 2 holds the OFF state CAUTION Because the OFF signal of the device may cause the machine to malfunction pay attention to the input response time of the machine when connecting the machine to the device Timing chart Note 1 80µs 100µs 50µs 80µs Note 2 80µs 50µs 50ms or less Light received Li...

Page 61: ...reater than the specification the device may malfunction creating a risk of death or serious injury If you are extending the synchronization wire orange and synchronization wire orange black using a cable other than the special use cable use 0 2mm2 or more twisted pair cable and extend 0V as well For other than synchronization wire orange and synchronization wire orange black use 0 3mm2 or more ca...

Page 62: ... Lockout release input 8 core cable SFD CCB SFD CB SFD CC SFB CCJ Cable color Connector color Pin No Lead wire color Name Emitter Gray Gray 1 Pale purple Interlock setting input 2 Brown 24V DC 3 Pink Test Reset input 4 Red Auxiliary output 5 Orange Synchronization 6 Orange Black Synchronization 7 Blue 0V 8 Pale blue Output polarity setting Lockout release input Receiver Gray with black line Black ...

Page 63: ...plication indicator input 2 11 Yellow Override input 12 Red White Muting auxiliary output Receiver Gray with black line Black 1 White Control output 2 OSSD 2 2 Brown 24V DC 3 Black Control output 1 OSSD 1 4 Pale purple External device monitor input 5 Orange Synchronization 6 Orange Black Synchronization 7 Blue 0V 8 Pale blue Output polarity setting Lockout release input 9 Gray NC 10 Red Auxiliary ...

Page 64: ...ization For the setting of optical synchronization refer to 3 9 DIP Switch Settings Using PNP output Emitter Receiver K1 K2 24V DC 20 30 24V DC 20 30 Gray cable Gray cable with black line Brown V Brown V Pink Test input Pale blue Output polarity setting Lockout release input Pale blue Output polarity setting Lockout release input Blue 0V Blue 0V Black Control output 1 OSSD 1 White Control output 2...

Page 65: ...y cable with black line Brown V Brown V Pale purple Interlock setting input Pink Test Reset input Red Auxiliary output Pale blue Output polarity setting Lockout release input Pale blue Output polarity setting Lockout release input Blue 0V Blue 0V Orange Synchronization Pale purple External device monitor input Black Control output 1 OSSD 1 White Control output 2 OSSD 2 Orange Synchronization Orang...

Page 66: ...olarity setting Lockout release input Pale blue Output polarity setting Lockout release input Blue 0V Blue 0V Orange Synchronization Pale purple External device monitor input Black Control output 1 OSSD 1 White Control output 2 OSSD 2 Orange Synchronization Orange Black Synchronization Orange Black Synchronization Interlock function Invalid auto reset External device monitor function Invalid Auxil...

Page 67: ...t Red Auxiliary output Pale blue Output polarity setting Lockout release input Pale blue Output polarity setting Lockout release input Blue 0V Blue 0V Orange Synchronization Pale purple External device monitor input Black Control output 1 OSSD 1 White Control output 2 OSSD 2 Orange Synchronization Orange Black Synchronization Orange Black Synchronization S1 Interlock function Valid manual reset Ex...

Page 68: ...ease input Blue 0V Blue 0V Orange Synchronization Pale purple External device monitor input Black Control output 1 OSSD 1 White Control output 2 OSSD 2 Orange Synchronization Orange Black Synchronization Orange Black Synchronization S1 Interlock function Valid manual reset External device monitor function Invalid Auxiliary output Not possible Symbols Switch S1 0 to 2 5V source current 5mA or less ...

Page 69: ...ection Using line synchronization setting and 8 core cable Using PNP output Emitter Emitter Receiver Receiver K1 K2 24V DC 20 30 Gray cable Gray cable with black line Brown V Brown V Pale purple Interlock setting input Pink Test Reset input Red Auxiliary output Pale blue Output polarity setting Lockout release input Pale blue Output polarity setting Lockout release input Blue 0V Blue 0V Orange Syn...

Page 70: ...ckout release input Blue 0V Blue 0V Orange Synchronization Pale purple External device monitor input Black Control output 1 OSSD 1 White Control output 2 OSSD 2 Orange Synchronization Orange Black Synchronization Orange Black Synchronization S1 Interlock function Valid manual reset External device monitor function Invalid Auxiliary output Not possible Symbols Switch S1 0 to 2 5V source current 5mA...

Page 71: ... V Brown V Pale purple Interlock setting input Pink Test Reset input Red Auxiliary output Pale blue Output polarity setting Lockout release input Pale blue Output polarity setting Lockout release input Blue 0V Blue 0V Orange Synchronization Pale purple External device monitor input Black Control output 1 OSSD 1 White Control output 2 OSSD 2 Orange Synchronization Orange Black Synchronization Orang...

Page 72: ...ting Lockout release input Pale blue Output polarity setting Lockout release input Blue 0V Blue 0V Orange Synchronization Pale purple External device monitor input Black Control output 1 OSSD 1 White Control output 2 OSSD 2 Orange Synchronization Orange Black Synchronization Orange Black Synchronization Interlock function Invalid auto reset External device monitor function Valid Auxiliary output C...

Page 73: ...w Override input Pale blue Output polarity setting Lockout release input Red Auxiliary output 2 Gray NC Blue 0V Blue 0V Orange Synchronization Pale purple External device monitor input Black Control output 1 OSSD 1 Pink Muting input A White Control output 2 OSSD 2 Yellow Muting input B Orange Synchronization Orange Black Synchronization Orange Black Synchronization S2 S2 S1 S2 Interlock function I...

Page 74: ... Lockout release input Red Auxiliary output 2 Gray NC Blue 0V Blue 0V Orange Synchronization Pale purple External device monitor input Black Control output 1 OSSD 1 Pink Muting input A White Control output 2 OSSD 2 Yellow Muting input B Orange Synchronization Orange Black Synchronization Orange Black Synchronization S2 S2 S1 S2 Interlock function Invalid auto reset External device monitor function...

Page 75: ... state Error state Digital indicator Step 4 Check the upper application indicator and lower application indicator on the emitter the operation indicator the upper application indicator and lower application indicator on the receiver and the OSSD indicator If the upper application indicator and lower application indicator light red or are OFF or the operation indicator and OSSD indicator light red ...

Page 76: ...eceiver horizontally vertically angle so that the upper applica tion indicator and lower application indicator light blue operation indicator and OSSD indicator light green Upper application indicator Lower application indicator Emitter Operation indicator Receiver OSSD indicator Angle adjustment Emitter Receiver Angle deviates to left Normal position Angle deviates to right Normal position Refere...

Page 77: ...ad bolt M5 silver for beam adjustment on the mounting bracket and rotate the emitter and receiver to adjust the angle The angle of the emitter and receiver can be finely adjusted within the range of 7 5 7 5 7 5 This device No dead space beam adjustment mounting bracket Hexagon socket head bolt M5 silver for beam adjustment CAUTION Do not remove the hexagon socket head bolt M5 silver for beam adjus...

Page 78: ... light re ception state Unstable light reception Light intensity Level 1 Digital indicator Stable light reception indicator Step 7 If the stable light reception indicator lights green the device is in the stable light recep tion state Stable light reception state Light intensity Level 3 Stable light reception state Light intensity Level 2 Stable light reception state Light intensity Level 1 Digita...

Page 79: ...dway between the emitter and the receiver B and directly in front of the receiver C 3 positions at a speed of 1 600mm sec or less Test rod A B C Emitter Receiver Step 5 While moving the test rod in Step 4 verify that the control output OSSD 1 2 is OFF while the test rod is in the sensing area In addition verify that the OSSD indicator of the receiver and the operation indicator of the emitter both...

Page 80: ...ise invalidate circuit muting function with a function that invalidates slide emer gency stop when the light beam is blocked while the slide rises verify that the safety device acti vates when the slide descends and is only invalidated when the slide rises Adjust the emitter and receiver to ensure that no parts of the body enter the danger zone from above the highest beam channel or from under the...

Page 81: ...cation indicator Note 1 Turns OFF Turns OFF Lights red Lights red Lights blue Lights blue Lights blue Lights blue Stable light re ception indicator Turns OFF Turns OFF Turns OFF Turns OFF Lights orange Lights green Lights green Lights green Digital indicator Turns OFF Turns OFF Turns OFF Turns OFF Green 1 lights Green 1 lights Green 2 lights Green 3 lights Frequency indicator Turns OFF Turns OFF T...

Page 82: ... Lights blue Lights blue Lights blue Lights blue Lower application indicator Note Turns OFF Turns OFF Lights red Lights red Lights blue Lights blue Lights blue Lights blue Stable light re ception indicator Turns OFF Turns OFF Turns OFF Turns OFF Lights orange Lights green Lights green Lights green Digital indicator Turns OFF Turns OFF Turns OFF Turns OFF Green 1 lights Green 1 lights Green 2 light...

Page 83: ...ndicator Note 1 Turns OFF Turns OFF Lights red Lights red Lights red Lights red Lights red Lights red Stable light re ception indicator Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Digital indicator Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Frequency indicator Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns ...

Page 84: ...s red Turns OFF Lights red Lights red Lights red Lights red Lights red Lower application indicator Note Turns OFF Turns OFF Lights red Lights red Lights red Lights red Lights red Lights red Stable light re ception indicator Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Digital indicator Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OF...

Page 85: ...or Note 1 Turns OFF Turns OFF Lights red Lights red Lights red Lights blue Lights blue Lights blue Lights blue Stable light re ception indicator Turns OFF Turns OFF Turns OFF Turns OFF Lights green Lights orange Lights green Lights green Lights green Digital indicator Turns OFF Turns OFF Turns OFF Turns OFF Green 3 lights Green 1 lights Green 1 lights Green 2 lights Green 3 lights Frequency indica...

Page 86: ...e Lights blue Lights blue Lights blue Lower applica tion indicator Note Turns OFF Turns OFF Lights red Lights red Lights red Lights blue Lights blue Lights blue Lights blue Stable light re ception indicator Turns OFF Turns OFF Turns OFF Turns OFF Lights green Lights orange Lights green Lights green Lights green Digital indicator Turns OFF Turns OFF Turns OFF Turns OFF Green 3 lights Green 1 lights...

Page 87: ...s OFF Turns OFF Turns OFF Turns OFF Turns OFF Lower application indicator Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Stable light re ception indicator Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Digital indicator Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Frequency indicator Lights orange ...

Page 88: ...e Lights blue Lights blue Lights blue Lower application indicator Note Turns OFF Turns OFF Lights red Lights red Lights blue Lights blue Lights blue Lights blue Stable light re ception indicator Turns OFF Turns OFF Turns OFF Turns OFF Lights orange Lights green Lights green Lights green Digital indicator Yellow c lights Turns OFF Turns OFF Turns OFF Green 1 lights Green 1 lights Green 2 lights Gre...

Page 89: ... Turns OFF Turns OFF Turns OFF Lower application indicator Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Stable light re ception indicator Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Digital indicator Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Frequency indicator Lights orange Lights orange L...

Page 90: ...rns OFF Turns OFF Turns OFF Turns OFF Lower application indicator Note Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Stable light re ception indicator Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Digital indicator Yellow c lights Yellow c lights Yellow c lights Yellow c lights Yellow c lights Yellow c lights Yellow c lights Yello...

Page 91: ...3 Control output OSSD 1 2 ON ON ON OFF OFF OFF Upper application indicator Note 1 Lights blue Lights blue Lights blue Lights red Lights red Lights red Lower application indicator Note 1 Lights blue Lights blue Lights blue Lights red Lights red Lights red Stable light re ception indicator Lights green Lights green Lights green Lights green Turns OFF Lights green Digital indicator Green 3 lights Gre...

Page 92: ...locked Stable light re ception state R e c e i v e d light intensity Level 3 Control output OSSD 1 2 ON ON ON OFF OFF OFF Upper application indicator Note Lights blue Lights blue Lights blue Lights red Lights red Lights red Lower application indicator Note Lights blue Lights blue Lights blue Lights red Lights red Lights red Stable light re ception indicator Lights green Lights green Lights green L...

Page 93: ...am channels Light blocked Stable light re ception state R e c e i v e d light intensity Level 3 Control output OSSD 1 2 ON ON ON OFF OFF OFF Upper application indicator Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Lower application indicator Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Stable light re ception indicator Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF...

Page 94: ...d Stable light re ception state R e c e i v e d light intensity Level 3 Control output OSSD 1 2 ON ON ON OFF OFF OFF Upper application indicator Note Lights blue Lights blue Lights blue Lights red Lights red Lights red Lower application indicator Note Lights blue Lights blue Lights blue Lights red Lights red Lights red Stable light re ception indicator Lights green Lights green Lights green Lights...

Page 95: ...OFF OFF Upper application indicator Note 1 Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Lower application indicator Note 1 Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Stable light reception indicator Note 2 Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Digital indicator Yellow number blinks or lights Yellow number blinks or lights Yellow number blinks or lights Yellow number blinks ...

Page 96: ...F Digital indicator Yellow number blinks or lights Yellow number blinks or lights Yellow number blinks or lights Yellow number blinks or lights Yellow number blinks or lights Frequency indicator Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Function setting indicator Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Interlock indicator Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF OSSD ind...

Page 97: ... Light blocked Control output OSSD 1 2 OFF OFF OFF OFF OFF OFF Upper application indicator Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Lower application indicator Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Stable light reception indi cator Note 1 Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Digital indicator Yellow number blinks or lights Yellow numb...

Page 98: ...OFF Turns OFF Digital indicator Yellow number blinks or lights Yellow number blinks or lights Yellow number blinks or lights Yellow number blinks or lights Yellow number blinks or lights Yellow c lights Frequency indicator Lights orange Lights orange Lights orange Lights orange Lights orange Lights orange Function setting indicator Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Turns OFF Interl...

Page 99: ... Release Function Common for all cables 102 3 4 Test Input Function Common for all cables 103 3 5 Auxiliary Output Non Safety Output 8 core cable 12 core cable 104 3 6 External Device Monitor Function 8 core cable 12 core cable 105 3 7 Muting Function 12 core cable 107 3 8 Override Function 12 core cable 113 3 9 DIP Switch Settings 115 3 10 Application indicator function 12 core cable 117 ...

Page 100: ...ntrol output OSSD 1 2 in the OFF state interlock state execute a reset in the light receiving state to turn ON the control output OSSD 1 2 Manual reset automatic reset can be selected by means of the connection of the interlock set ting input wire pale purple when the power is turned ON Interlock setting input wire Pale purple Interlock function When using PNP output Connect to V When using NPN ou...

Page 101: ...it 1 unit 2 units 3 units 4 units Number of beam channels 4 to 48 6ms 10ms 10ms 12ms 12ms 49 to 96 8ms 10ms 10ms 12ms 12ms 97 to 127 10ms 12ms 12ms 14ms 14ms 128 to 144 12ms 12ms 14ms 14ms 145 to 192 14ms 14ms 16ms 16ms 193 to 256 16ms 16ms 18ms 18ms Auto reset The control output OSSD 1 2 automatically turns ON when the device is in the light receiving state Timing chart Note 50ms or less Light re...

Page 102: ...hort circuited and then short circuit within approx 150ms to 4 sec Reference The device can also be released from the lockout state by turning the power OFF then ON Timing chart Open Normal Shorted Lockout Output polarity setting lockout release Operation 150ms to 4 sec 2 sec or less Switch S1 Output polarity setting Lockout release input 0 to 2 5V source current 5mA or less Short circuit Using PN...

Page 103: ...id ON Light blocked state OFF Timing chart 10 to 60ms Note 1 70ms or less Note 1 Open Shorted ON OFF Test Reset input Control output OSSD 1 2 Notes 1 The range depends on the number of beam channels and number of series connections 2 Operation in auto reset mode is indicated In manual reset mode light is emitted when open and stopped when short circuited Optical synchronization Light received Ligh...

Page 104: ... Auxiliary output Normal operation Lockout Test input state Valid Invalid Control output OSSD 1 2 state ON OFF Control output OSSD 1 2 negative logic ON OFF ON ON Timing chart ON ON OFF OFF 60ms or less 60ms or less Light received Light blocked Light received state Auxiliary output OSSD 1 2 negative logic Control output OSSD 1 2 WARNING Do not use the auxiliary output for the purpose of stopping t...

Page 105: ...e and the control output OSSD 1 2 turns OFF The monitor time of contact b is 300ms If 300ms is exceeded the lockout state activates Enabling the external device monitor function Connect the external device monitor input wire pale purple to the external safety relay that is connected to the control output 1 OSSD 1 wire black and the control output 2 OSSD 2 wire white Disabling the external device m...

Page 106: ...ate Lockout state Timing chart Error 2 ON ON OFF OFF 300ms or less 60ms or less External device monitor input Control output OSSD 1 2 Light received Light blocked Light received state Lockout state Note The response time depends on the number of beam channels Response time OFF response Main sensor Sub sensor Number of units in series connection 1 unit 1 unit 2 units 3 units 4 units Number of beam ...

Page 107: ...cator is required check the standards and regula tions in the country or region where the device is to be used and install the indicator accordingly Be sure to test operation before using the muting function The muting function temporarily invalid the safety functions of the device When the control out put OSSD 1 2 is ON use the muting function when you want to allow a workpiece to pass through th...

Page 108: ...uting sensor D Muting sensor B Muting sensor A Sensing object S m sec 1 1 2 3 Safe zone Danger zone Guard Guard 1 The distance between muting sensors A and C and B and D must be shorter than the total length of the sensing object 2 The time required for the sensing object to pass from muting sensor A to muting sensor B must be 0 03 sec to under 3 sec Distance between muting sensors A and B m S m s...

Page 109: ...bject Countermeasure 1 Light interference between muting sensors Increase the distance from the sensor that causes interference If light reflected by the sensing object causes interference decrease the distance between the object and muting sensor Displace the beam axis from each other to prevent interference Example Change the installation height or place them at an oblique angle Install a light ...

Page 110: ...causes interference in a staggered arrangement Attach a slit to reduce the light intensity Example OS CX series If light interference occurs between the muting sensor and light curtain as described in 2 or 3 it can be prevented by providing the distance A m that satisfies the formula below Distance L between the emitter and receiver of the light curtain Distance A between the muting sensor and lig...

Page 111: ...Machine and Shearing Machine Safety Device Structural Standards State 1 Cam Muting sensor B Muting sensor A State 4 Cam Muting sensor B Muting sensor A State 3 Cam Muting sensor B Muting sensor A State 2 Cam Muting sensor B Muting sensor A State 5 Cam Muting sensor B Muting sensor A State 1 2 3 4 5 Muting sensor A OFF ON ON OFF OFF Muting sensor B OFF ON ON ON OFF Machine state Bottom dead point R...

Page 112: ...FF 0 03 to under 3 sec ON OFF ON OFF ON ON OFF OFF 0 08 sec or less 0 14 sec or less 0 16 sec or less 0 1 sec or less Muting sensor C Control output OSSD 1 2 Light received Light blocked Light received state Muting sensor A Muting sensor B Muting sensor D Muting state Muting auxiliary output ...

Page 113: ... are not satisfied when a person intrudes regardless of whether or not a workpiece is passing through Conduct a risk assessment and if a muting indicator is required check the standards and regula tions in the country or region where the device is to be used and install the indicator accordingly Be sure to test operation before using the muting function Always operate the device that starts the ov...

Page 114: ...ect within protection area Test Reset input Override input Muting sensor B D Override function Muting auxiliary output Notes 1 If the muting indicator does not turn ON after 1 sec when the muting indicator diagnosis function is valid the override function is invalid When the muting indicator diagnosis function is invalid the muting function is valid 3 sec after the input conditions of muting senso...

Page 115: ...ter for the change of sens ing range Short mode Sensing range SF4D F 01 0 2 to 7m SF4D H 01 SF4D A 01 0 2 to 9m DIP switch 3 OFF Light emission intensity control indicator orange turns OFF Short mode Long mode Sensing range SF4D F 01 0 8 to 12m SF4D H 01 SF4D A 01 0 8 to 15m DIP switch 3 ON Light emission intensity control indicator orange lights DIP switch 3 Receiver Indicator selector The upper ...

Page 116: ... 0 3N m or less There is packing on the indicator cover If the packing is not fitted on the cover properly fit as shown below before attaching to the device Indicators on emitter side Frequency indicator Orange Light emission inten sity control indicator Orange Upper application indicator Blue Red Green Orange Lower application indicator Blue Red Green Orange Indicators on receiver side Frequency ...

Page 117: ...ut Connect to 0V DIP switches of receiver ON OFF 3 CAUTION The following diagrams show the connection of wires for when using the application indicator function Wiring methods other than those shown below vary depending on the functions used in combination For the detail of wiring for the use of different functions refer to 2 5 Wiring Wiring diagram Switch S1 Application indicator input 1 2 Vs to ...

Page 118: ...pplication indicator input 1 Orange Synchronization Gray Black Application indicator input 2 Brown V Red Auxiliary output 1 Black Control output 1 OSSD 1 Pale blue Output polarity setting Lockout release input White Control output 2 OSSD 2 Blue 0V Pale blue Output polarity setting Lockout release input Orange Synchronization Blue 0V Orange Black Synchronization ...

Page 119: ...ack Gray Blue S1 Using NPN output Application indicator Application indicator Lights red Using PNP output Using NPN output Application indicator Brown Gray Black Gray S1 Blue Brown Gray Black Gray Blue S1 Application indicator Lights orange Using PNP output Using NPN output Application indicator Brown Gray Black Gray S1 Blue Brown Gray Black Gray Blue S1 ...

Page 120: ...Functions Panasonic Industrial Devices SUNX Co Ltd 2020 120 MEMO ...

Page 121: ... Panasonic Industrial Devices SUNX Co Ltd 2020 121 Chapter 4 Maintenance 4 1 Daily Inspection 122 4 2 Periodic Inspection Every Six Months 123 4 3 Inspection after Maintenance 124 ...

Page 122: ...a the operation indicator green of the emitter and the OSSD indicator green of the receiver are lit The control output OSSD 1 2 is ON You can check for effects of external noise in this state If external noise affects operation remove the cause and reinspect When moved at a speed of 1 600mm sec or less it should be possible to detect the test rod ø14mm for SF4D F 01 ø25mm for SF4D H 01 ø45mm for S...

Page 123: ...d control unit SF C11 SF C13 External wiring Indicators Abnormal operation of switches etc Firmness of installation For details refer to About the Revision of the Safety Device Management Guidelines for Press Ma chines Ministry of Health Labour and Welfare Publication 930 No 11 September 30 2015 4 2 Periodic Inspection Every Six Months WARNING Be sure to inspect the following items every six month...

Page 124: ... the device are replaced 2 When an abnormal condition is noticed during operation 3 After aligning the beam axes of the emitter and receiver 4 When the installation site or environment of the device is changed 5 When the wiring method or wiring layout is changed 6 When a safety relay unit or external device forcible guide relay or magnetic contactor part has been replaced 7 When safety controller ...

Page 125: ... Panasonic Industrial Devices SUNX Co Ltd 2020 125 Chapter 5 Troubleshooting 5 1 Emitter Troubleshooting 126 5 2 Receiver Troubleshooting 129 ...

Page 126: ...Light emission intensity control indicator Digital indicator Turns OFF or blinking yellow number Stable light reception indicator Frequency indicator Test indicator Turns OFF or lights orange Operation indicator All indicators are turns OFF Cause Remedy Power is not supplied Make sure the power supply capacity is sufficient Connect the power supply correctly Supply voltage is outside the specified...

Page 127: ...ion is connected correctly Replace the cable for series connection Another error has generated Check the operation of other sensors in series connection blinks Emitter and receiver system mismatch The emitter system and re ceiver system do not match Make sure the beam pitch number of sensors and number of beam channels of the emitter and receiver match Connect the output polarity setting lockout r...

Page 128: ...sup ply or internal circuit failure The device is affected by noise or the power supply An internal circuit has failed Check the noise environment of the device Check the connections supply voltage and pow er supply capacity If you are extending the synchronization wire orange and synchronization wire orange black using a cable other than the special use cable use a 0 2mm2 or more twisted pair cab...

Page 129: ...unction setting indicator OSSD indicator Turns OFF or lights red Upper application indicator Turns OFF or lights blue Lower application indicator Turns OFF or lights blue Interlock indicator Turns OFF or lights yellow All indicators are turns OFF Cause Remedy Power is not supplied Make sure the power supply capacity is sufficient Connect the power supply correctly Supply voltage is outside the spe...

Page 130: ...t the total number of beam channels to 256 or less Incorrect emitter and receiver connection when connected in a series connection Connect emitters to emitters and receivers to re ceivers using a series connection cable In a series connection the DIP switches 1 2 synchro nization method are not all set to the same state Set all DIP switches 1 2 synchronization meth od to the same state End cap is ...

Page 131: ...utput 1 OSSD 1 wire black and the control output 2 OSSD 2 wire white to the safety relay unit external device forcible guide relay or magnetic contactor safety controller or safety PLC Output circuit error Output circuit damage Replace the device blinks Error in wiring of output polarity setting lockout release input wire pale blue Output polarity setting lockout release input wire pale blue is br...

Page 132: ...environment of the device Cable for series connection has failed Replace the cable for series connection blinks Emitter error Emitter is in lockout state Check a digital indicator yellow of emitter blinks Effects of noise or power supply or internal circuit failure The device is affected by noise or the power supply An internal circuit has failed Check the noise environment of the device Check the...

Page 133: ...ign the upper and lower directions between the emitter and receiver Synchronization wire orange or synchronization wire orange black error Synchronization wire orange or synchronization wire orange black has shorted or is broken Correctly connect the synchronization wire or ange and synchronization wire orange black Take action as indicated in the troubleshooting for the emitter and receiver If th...

Page 134: ...Troubleshooting Panasonic Industrial Devices SUNX Co Ltd 2020 134 MEMO ...

Page 135: ...1 8 and MS SFB 2 152 6 3 6 Side Mounting with MS SFD 1 8 and MS SFB 2 153 6 3 7 Mounting with MS SFD 3 6 154 6 3 8 Rear Mounting with MS SFD 4BG and MS SFB 2 155 6 3 9 Side Mounting with MS SFD 4BG and MS SFB 2 156 6 3 10 Mounting Brackets 157 6 3 10 1 Beam Adjustment Mounting Bracket MS SFD 1 5 157 6 3 10 2 Beam Adjustment Mounting Bracket MS SFD 1 6 158 6 3 10 3 Beam Adjustment Mounting Bracket ...

Page 136: ...3 71 Protection height 470mm 550mm 630mm 710mm When using as safety equipment for press ma chines in Japan and China 460mm 540mm 620mm 700mm Current consumption Emitter 120mA or less Receiver 140mA or less Emitter 120mA or less Receiver 150mA or less PFHD 2 40 10 9 2 66 10 9 2 99 10 9 3 25 10 9 MTTFd 498 years 447 years 396 years 363 years Weight emitter receiver total Approx 1 100g Approx 1 300g ...

Page 137: ...t emitter receiver total Approx 1 100g Approx 1 300g Approx 1 500g Approx 1 700g Type 20mm pitch type Model No SF4D H40 01 SF4D H48 01 SF4D H56 01 SF4D H64 01 Number of beam channels 40 48 56 64 Protection height 790mm 950mm 1 110mm 1 270mm When using as safety equipment for press ma chines in Japan and China 780mm 940mm 1 100mm 1 260mm Current consumption Emitter 120mA or less Receiver 140mA or l...

Page 138: ... Approx 1 700g Type 40mm pitch type Model No SF4D A20 01 SF4D A24 01 SF4D A28 01 SF4D A32 01 Number of beam channels 20 24 28 32 Protection height 790mm 950mm 1 110mm 1 270mm When using as safety equipment for press ma chines in Japan and China 760mm 920mm 1 080mm 1 240mm Current consumption Emitter 100mA or less Receiver 130mA or less Emitter 100mA or less Receiver 140mA or less Emitter 110mA or ...

Page 139: ...r to Response time by number of beam channels ON response 50ms or less Note 1 2 Auxiliary output AUX Non safety output PNP open collector transistor NPN open collector transistor selectable PNP output selected Maximum source current 60mA Applied voltage Same as supply voltage between auxiliary output and V Residual voltage 2V or less source current 60mA excluding voltage drop due to cable Leakage ...

Page 140: ... UL 61496 1 2 Type 4 CAN CSA C22 2 No 14 CAN CSA E61496 1 2 Notes 1 Because the control output OSSD 1 2 must be OFF for at least 80ms the ON response will be de layed more than 50ms when the light blocked time is less than 30ms 2 When optical synchronization is selected if the beam axes of both the top end and bottom end are blocked the ON response speed decreases by as much as 1 sec 3 Do not use ...

Page 141: ... Number of beam channels 4 to 48 6ms 10ms 10ms 12ms 12ms 49 to 96 8ms 10ms 10ms 12ms 12ms 97 to 127 10ms 12ms 12ms 14ms 14ms 128 to 144 12ms 12ms 14ms 14ms 145 to 192 14ms 14ms 16ms 16ms 193 to 256 16ms 16ms 18ms 18ms CAUTION Both emitter and receiver are adjusted before shipment please apply both emitter and receiver with the same serial No The serial No is indicated on the plates of both emitter...

Page 142: ...For emitter Gray connector For receiver Black connector SFD CCB7 7m SFD CCB10 10m SFD CCB15 15m Connector SFD CB05 0 5m SFD CB5 5m SFD CB10 10m 12 core Discrete wire SFD CCB3 MU 3m For emitter Gray connector For receiver Black connector SFD CCB7 MU 7m SFD CCB10 MU 10m Connector SFD CB05 MU 0 5m Extension cable with connector on one end 2 pcs set Type Model No Length Remarks 5 core SFD CC3 S 3m Use...

Page 143: ...ds of the cable are connectors For emitter Gray connector Shielded cable For receiver Black connector Shielded cable SFB CCJ10E MU 10m For receiver SFB CCJ3D MU 3m SFB CCJ10D MU 10m Cable for series connection 2pcs set Model No Length Remarks SFD CSL005 0 05m Use to connect the device in series If this device is to be installed in an L shaped layout configuration we recom mend that an at least 0 1...

Page 144: ... used Material Die cast zinc alloy Note When the number of beam axes is SF4D F 01 111 or more beam axes SF4D H 01 56 or more beam axes SF4D A 01 28 or more beam axes one set is required No dead space beam adjustment mounting bracket 4 pcs set Model No Remarks MS SFD 3 6 This is the mounting bracket for reducing the dead space Can be mounted on rear or side of device M5 hexagon socket head bolt 2 u...

Page 145: ...0 SF4D H80 01 SF4D A40 01 FC SFDH 88 SF4D H88 01 SF4D A44 01 FC SFDH 96 SF4D H96 01 SF4D A48 01 Front protective cover slim type 1 pc Model No Applicable models Remarks FC SFDH 8 SF4D F15 01 SF4D H8 01 SF4D A4 01 Protects the detection surface of the device from dirt Mounting the front protective cover shortens the sensing range as shown in the following table Model No Front protective cover Sensi...

Page 146: ...h cables having an 8 core connector SF C13 Control unit that complies with Eu ropean and North American safety standards Safety control unit 1 pc Model No Remarks SF C21 Equipped with a preset logic certified for the international safety standards and a customized logic Various types of safety circuit can be configured by selecting a logic and connecting a safety device Beam axis adjuster 1 pc Mod...

Page 147: ...floating Communication module 1 pc Model No Remarks SF4D TM1 Conversion module that lets you connect a PC to the device to change function settings and monitor the device status The Configurator Light Curtain software is required to use the SF4D TM1 The Configurator Light Curtain software can be downloaded free of charge from our website panasonic net id pidsx global ...

Page 148: ...20 200 230 270 279 286 SF4D F31 01 SF4D H16 01 SF4D A8 01 300 280 310 350 359 366 SF4D F39 01 SF4D H20 01 SF4D A10 01 380 360 390 430 439 446 SF4D F47 01 SF4D H24 01 SF4D A12 01 460 440 470 510 519 526 SF4D F55 01 SF4D H28 01 SF4D A14 01 540 520 550 590 599 606 SF4D F63 01 SF4D H32 01 SF4D A16 01 620 600 630 670 679 686 SF4D F71 01 SF4D H36 01 SF4D A18 01 700 680 710 750 759 766 SF4D F79 01 SF4D H...

Page 149: ... 230 270 279 286 SF4D F31 01 SF4D H16 01 SF4D A8 01 300 280 310 350 359 366 SF4D F39 01 SF4D H20 01 SF4D A10 01 380 360 390 430 439 446 SF4D F47 01 SF4D H24 01 SF4D A12 01 460 440 470 510 519 526 SF4D F55 01 SF4D H28 01 SF4D A14 01 540 520 550 590 599 606 SF4D F63 01 SF4D H32 01 SF4D A16 01 620 600 630 670 679 686 SF4D F71 01 SF4D H36 01 SF4D A18 01 700 680 710 750 759 766 SF4D F79 01 SF4D H40 01 ...

Page 150: ...H12 01 SF4D A6 01 220 200 230 274 288 SF4D F31 01 SF4D H16 01 SF4D A8 01 300 280 310 354 368 SF4D F39 01 SF4D H20 01 SF4D A10 01 380 360 390 434 448 SF4D F47 01 SF4D H24 01 SF4D A12 01 460 440 470 514 528 SF4D F55 01 SF4D H28 01 SF4D A14 01 540 520 550 594 608 SF4D F63 01 SF4D H32 01 SF4D A16 01 620 600 630 674 688 SF4D F71 01 SF4D H36 01 SF4D A18 01 700 680 710 754 768 SF4D F79 01 SF4D H40 01 SF4...

Page 151: ...D H12 01 SF4D A6 01 220 200 230 274 288 SF4D F31 01 SF4D H16 01 SF4D A8 01 300 280 310 354 368 SF4D F39 01 SF4D H20 01 SF4D A10 01 380 360 390 434 448 SF4D F47 01 SF4D H24 01 SF4D A12 01 460 440 470 514 528 SF4D F55 01 SF4D H28 01 SF4D A14 01 540 520 550 594 608 SF4D F63 01 SF4D H32 01 SF4D A16 01 620 600 630 674 688 SF4D F71 01 SF4D H36 01 SF4D A18 01 700 680 710 754 768 SF4D F79 01 SF4D H40 01 S...

Page 152: ...H12 01 SF4D A6 01 220 200 230 279 295 SF4D F31 01 SF4D H16 01 SF4D A8 01 300 280 310 359 375 SF4D F39 01 SF4D H20 01 SF4D A10 01 380 360 390 439 455 SF4D F47 01 SF4D H24 01 SF4D A12 01 460 440 470 519 535 SF4D F55 01 SF4D H28 01 SF4D A14 01 540 520 550 599 615 SF4D F63 01 SF4D H32 01 SF4D A16 01 620 600 630 679 695 SF4D F71 01 SF4D H36 01 SF4D A18 01 700 680 710 759 775 SF4D F79 01 SF4D H40 01 SF4...

Page 153: ...D H12 01 SF4D A6 01 220 200 230 279 295 SF4D F31 01 SF4D H16 01 SF4D A8 01 300 280 310 359 375 SF4D F39 01 SF4D H20 01 SF4D A10 01 380 360 390 439 455 SF4D F47 01 SF4D H24 01 SF4D A12 01 460 440 470 519 535 SF4D F55 01 SF4D H28 01 SF4D A14 01 540 520 550 599 615 SF4D F63 01 SF4D H32 01 SF4D A16 01 620 600 630 679 695 SF4D F71 01 SF4D H36 01 SF4D A18 01 700 680 710 759 775 SF4D F79 01 SF4D H40 01 S...

Page 154: ... 310 110 100 SF4D F39 01 SF4D H20 01 SF4D A10 01 380 360 390 160 115 SF4D F47 01 SF4D H24 01 SF4D A12 01 460 440 470 200 135 SF4D F55 01 SF4D H28 01 SF4D A14 01 540 520 550 250 150 SF4D F63 01 SF4D H32 01 SF4D A16 01 620 600 630 290 170 SF4D F71 01 SF4D H36 01 SF4D A18 01 700 680 710 340 185 SF4D F79 01 SF4D H40 01 SF4D A20 01 780 760 790 380 205 SF4D F95 01 SF4D H48 01 SF4D A24 01 940 920 950 470...

Page 155: ...00 230 279 313 334 SF4D F31 01 SF4D H16 01 SF4D A8 01 300 280 310 359 393 414 SF4D F39 01 SF4D H20 01 SF4D A10 01 380 360 390 439 473 494 SF4D F47 01 SF4D H24 01 SF4D A12 01 460 440 470 519 553 574 SF4D F55 01 SF4D H28 01 SF4D A14 01 540 520 550 599 633 654 SF4D F63 01 SF4D H32 01 SF4D A16 01 620 600 630 679 713 734 SF4D F71 01 SF4D H36 01 SF4D A18 01 700 680 710 759 793 814 SF4D F79 01 SF4D H40 0...

Page 156: ... 200 230 279 313 334 SF4D F31 01 SF4D H16 01 SF4D A8 01 300 280 310 359 393 414 SF4D F39 01 SF4D H20 01 SF4D A10 01 380 360 390 439 473 494 SF4D F47 01 SF4D H24 01 SF4D A12 01 460 440 470 519 553 574 SF4D F55 01 SF4D H28 01 SF4D A14 01 540 520 550 599 633 654 SF4D F63 01 SF4D H32 01 SF4D A16 01 620 600 630 679 713 734 SF4D F71 01 SF4D H36 01 SF4D A18 01 700 680 710 759 793 814 SF4D F79 01 SF4D H40...

Page 157: ...tment Mounting Bracket MS SFD 1 5 Units mm 22 3 6 t 3 2 8 2 5 5 28 9 8 10 18 10 5 5 11 20 21 24 5 74 8 28 View of arrow A View of arrow A 28 43 45 45 t 3 2 Hexagon socket head bolt with washer M4 length 8mm opposing faces 3mm Ultra low head hex socket bolt M5 length 5mm opposing faces 3mm 10 Material SPCC ...

Page 158: ...unting Bracket MS SFD 1 6 Units mm 22 10 3 6 t 3 2 10 9 8 10 28 10 5 6 6 11 22 21 74 8 29 2 View of arrow A View of arrow A 28 43 45 45 t 3 2 Hexagon socket head bolt with washer M4 length 8mm opposing faces 3mm Ultra low head hex socket bolt M5 length 5mm opposing faces 3mm Material SPCC ...

Page 159: ...unting Bracket MS SFD 1 8 Units mm 22 10 3 6 t 3 2 10 9 8 10 28 10 5 9 11 24 5 21 74 8 32 5 View of arrow A View of arrow A 28 43 45 45 t 3 2 Hexagon socket head bolt with washer M4 length 8mm opposing faces 3mm Ultra low head hex socket bolt M5 length 5mm opposing faces 3mm Material SPCC ...

Page 160: ... 6 3 10 4 Intermediate Support Bracket MS SFB 2 Units mm 9 5 5 8 40 22 2 13 13 12 37 2 2 9 43 15 55 33 50 5 5 8 3 8 5 2 30 5 5 5 5 5 5 50 60 32 2 14 8 8 8 24 8 31 28 52 41 12 5 10 5 M4 length 12 opposing faces 3mm 4 R2 8 4 R2 8 R21 4 Material Die cast zinc alloy ...

Page 161: ... Mounting Bracket MS SFD 3 6 Units mm 22 22 4 4 6 6 6 6 28 13 47 4 36 28 13 54 44 54 78 78 94 22 View of arrow A View of arrow A View of arrow A Hex socket bolt M5 length 18mm opposing faces 4mm 2 ø9 5 2 ø5 5 2 ø9 5 2 ø5 5 Hex socket bolt M5 length 28mm opposing faces 4mm Material Die cast zinc alloy ...

Page 162: ...g Bracket MS SFD 4BG Units mm 22 10 3 6 t 3 2 15 5 5 9 8 10 18 36 10 5 9 5 11 24 5 41 5 21 74 8 52 View of arrow A View of arrow A 28 43 45 45 t 3 2 Hexagon socket head bolt with washer M4 length 8mm opposing faces 3mm Ultra low head hex socket bolt M5 length 5mm opposing faces 3mm Material SPCC ...

Page 163: ... Panasonic Industrial Devices SUNX Co Ltd 2020 163 Chapter 7 Other Information 7 1 Glossary 164 7 2 CE Marking Declaration of Conformity 166 ...

Page 164: ...grity levels SIL and other specifications that reduce risk to a tolerable level of prob ability EN 55011 Specifies the allowable levels and measurement methods for ra dio interference characteristics of industrial scientific and medical ISM radio frequency equipment EN ISO 13849 1 EN 13849 1 JIS B 9705 1 Standards for safety related matters of machine safety control sys tems These standards specif...

Page 165: ...enter of the last beam axis 20 mm top end 10 mm bottom end 10 mm Sensing range effective Distance between the emitter and receiver Sensing area Area over which intrusion by people or objects can be detected by the device The area is given by the sensing height multiplied by the sensing range Test input state Function that checks operation by forcibly turning the control output OSSD of the receiver...

Page 166: ...ve s Name Panasonic Marketing Europe GmbH Panasonic Testing Center EC Representative s Address Winsbergring 15 22525 Hamburg Germany Product Active Opto electronic Protective Device Light Curtain Model Name SF4D Series Trade Name Panasonic Application of Council Directive 2006 42 EC Machinery Directive 2014 30 EU EMC Directive 2011 65 EU RoHS Directive Tested according to EN 61496 1 EN ISO 13849 1...

Page 167: ... Panasonic Industrial Devices SUNX Co Ltd 2020 167 Revision history First edition November 30 2016 Second edition March 31 2017 Third edition June 30 2017 Fourth edition January 20 2020 ...

Page 168: ... Panasonic Industrial Devices SUNX Co Ltd 2020 168 MEMO ...

Page 169: ...FOR ANY INDIRECT INCIDENTAL SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY KIND GENERAL TERMS AND CONDITIONS 4 OR ANY DAMAGES RESULTING FROM LOSS OF USE BUSINESS INTERRUPTION LOSS OF INFORMATION LOSS OR INACCURACY OF DATA LOSS OF PROFITS LOSS OF SAVINGS THE COST OF PROCUREMENT OF SUBSTITUTED GOODS SERVICES OR TECHNOLOGIES OR FOR ANY MATTER ARISING OUT OF OR IN CONNECTION WITH THE USE OR INABILITY TO USE ...

Page 170: ...c Industrial Devices SUNX Co Ltd https panasonic net id pidsx global Please visit our website for inquiries and about our sales network Panasonic Industrial Devices SUNX Co Ltd 2020 January 2020 PRINTED IN JAPAN WUME SF4D01 4 ...

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