Panasonic FA-DS72 Service Manual & Parts Manual Download Page 125

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5-48

E1-40: Optics fan motor (1) rotation

E1-41: Optics fan motor (2) rotation

E1-43: Optics fan motor (4) rotation

A lock signal is detected when the fan

motor is rotating.

Is DC24V, detected on CN 106-9, 12 or

LVPS is defective.

CN 107-3 (on LVPS PCB)?

YES

Connector is shorted or broken, Harness is defective. Fan is defective.

A rotation signal is detected when the fan motor stops.

Is 0V CN106-9, 12 or CN107-3

LVPS is defective.

(on LVPS PCB)?

YES

Fan is defective.

E2-01: Lift motor rotation 1 (Copier upper tray)

E2-02: Lift motor rotation 1 (Copier lower tray)

E2-03: Lift motor rotation 1 (System console upper)

E2-04: Lift motor rotation 1 (System console middle)

E2-05: Lift motor rotation 1 (System console lower)

When the lift motor is turned on, the level sensor is not turned ON within a predetermined time.

Does the lift motor lift the plate?

YES

Check level sensor signal(CN-2) when

the plate rises.

Changed: CPU PCB defective.

Not changed:

Check sensor lever.

Check DC5V of CN-1.

Level sensor is defective.

Does LUMX-2* changed "H" to "L"

YES

Lift motor drive mechanism is defective.

when the lift motor is turned ON?

Lift motor is defective.

Driver PCB is defective.

Copier CPU PCB is defective.

* NOTE: X=1: Lift motor signal (Copier upper tray)

X=2: Lift motor signal (Copier lower tray)

X=3: Lift motor signal (System console upper)

X=4: Lift motor signal (System console middle)

X=5: Lift motor signal (System console lower)

Summary of Contents for FA-DS72

Page 1: ...s Inc All rights reserved Unauthorized copying and distribution is a violation of law FP 7818 7824 7830 7835 7845 7850 Service Manual Service Manual Parts Manual Plain Paper Copier FP 7818 7824 7830 FP 7835 7845 7850 Staple Sorter FA S620 660 System Console FA DS72 82 ...

Page 2: ...radio communications Operation of this equipment on a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his her own expense Any unauthorized changes or modifications to this equipment would void the users authority to operate this device For U S A This manual was developed and is supplied to authorized servicing dealers ...

Page 3: ...gnal Information and Sub Assemblies Operation which are discribed and unchanged in the FP 7718 7722 7728 7735 7742 7750 service manual For those items not covered in this manual please refer to the FP 7718 7722 7728 7735 7742 7750 service manual or PCB repaire manual ...

Page 4: ...8 Precautions with Consumables 1 16 II New Function 2 1 Image Control Qualitative Reasoning Based Adaptive Controller 2 1 2 2 Toner Density Control 2 3 2 3 Trouble Avoidance Mechanism 2 5 2 4 Toner Recycling System 2 7 2 5 Re try Control for Paper Misfeed 2 8 III Sub Assemblies 3 1 Main Drive 3 1 1 Detecting sheet bypass paper size 3 2 2 Developing 3 3 3 Supplying toner 3 4 4 Toner level detection...

Page 5: ...ice mode functions 5 1 2 Service mode procedure 5 2 3 F4 mode 5 4 4 F5 mode Copier function programming 5 16 5 F6 mode Adjustment and programming 5 23 6 F7 mode electronic counter 5 29 7 F8 mode copier operation adjustment 5 31 8 F9 Telephone input 5 33 5 2 Self diagnostics Machine Malfunctions 5 34 1 User error 5 34 2 Paper Jam 5 40 3 Machine error 5 43 5 3 User Preset Mode 5 58 VI Unpacking Inst...

Page 6: ...atterityp eller ekvivalent typ som rekommenderas av apparattillverkaren Kassera använt batteri enligt fabrikantens instruktion ADVARSEL Lithiumbatteri Eksplosionsfare ved fejlagtig håndtering Udskiftning må kun ske med batteri af samme fabrikat og type Lever det brugte batteri tilbage til leverrandoren CAUTION Danger of explosion if battery is incorrectly replaced Replace only with the same or equ...

Page 7: ...CK IF THE CUT OFF PLUG IS INSERTED INTO ANY 13 AMP SOCKET If a new plug is to be fitted please observe the wiring code as shown below If in any doubt please consult a qualified electrician WARNING THIS APPLIANCE MUST BE EARTHED IMPORTANT The wires in this mains lead are coloured in accordance with the following code Green and Yellow Earth Blue Neutral Brown Live As the colours of the wires in the ...

Page 8: ......

Page 9: ...irst copy time FP 7818 FP 7824 FP 7830 FP 7835 FP 7845 FP 7850 sec letter A4 size 4 8 4 0 4 0 4 0 2 9 2 9 without Auto mode letter A4 size 6 2 5 1 5 1 5 1 3 6 3 6 with Auto mode 7 Copy ratio Enlargement fixed 2 00 1 73 1 41 1 22 1 15 Reduction fixed 0 87 0 82 0 71 0 58 0 50 Zoom 50 200 1 step 8 Copy size Ledger A3 Invoice A5 9 Paper capacity Cassette 550 sheets x 2 550 sheets FP 7818 Multi feed by...

Page 10: ... x H 23 9 x 26 0 x 22 9 606 x 661 x 582 mm 23 9 x 26 0 x 18 1 606 x 661 x 479 mm FP 7818 22 Weight PU PG FP 7818 138 6 lbs 64 kg FP 7824 149 6 lbs 70 kg FP 7830 149 6 lbs 70 kg FP 7835 149 6 lbs 70 kg FP 7845 161 lbs 73 5 kg FP 7850 161 5 lbs 73 7 kg 23 Ambient conditions Temperature 50 86F 10 30 C Relative humidity 30 80 24 Optional accessories i ADF FA A888 ADF FA A505 Sorter FA S280 10bin sorte...

Page 11: ...standard in addition to front paper loading 550 sheets Multiple sheet bypass 50 sheets Functional expansion through optional accessories Equipping with the system stand and LCC allows a high copy volume Maximum feed paper capacity FP 7818 2 250 sheets four drawers multiple sheert bypass FP 7824 2 800 sheets five drawers multipler sheet bypass FP 7830 7835 7845 5 800 sheets five drawers LCC multipl...

Page 12: ... LCC FA MA301 x x Number of drawer 1 2 2 2 1 ADU 1 ADU Auto Duplex unit FA MADM6 x Option Option Option Standard Standard ADF FA A505 i ADF FA A888 x x 10bin sorter FA S280 x x x 20bin sorter FA S575 x 20bin staple sorter x FA S660 S680 ADF Copier paper feed System console Sorter Key OK x N A System Console FA DS72 Storage tray Cover x 1 2 drawers drive mechanism FA DS82 550 sheets paper drawer St...

Page 13: ... 9 Paper feed cassette 1 2 2 2 1 ADU 1 ADU System stand DS72 DS72 DS72 DS72 DS82 DS82 Copy speed 18 22 28 35 42 50 Control panel design LED LED LCD display LCD display LCD touch panel LCD touch panel Transfer corona cleaner No No No No Yes Yes Drum separation finger No No No No Yes Yes Fuser lamp 1 1 1 1 2 2 Process speed mm sec 170 210 210 210 340 340 Developer suction No No No No Yes Yes Fresh t...

Page 14: ...inal Size Keys Multi Size Key Job Memory Key Copy Size Keys Quantity Keys Ready Indicator Ready Green LED Not ready Red LED Copy Reservation Flashing FP 7845 7850 LEDGER LEGAL LETTER INVOICE 1 2 3 4 5 6 7 8 9 0 Print Key Recall Key To recall the number of copies selected during a copy run Quantity Keys Communications Monitor Copy Size Keys Original Size Keys Special Effects Panel FP 7818 7824 7830...

Page 15: ...2 Page copy 2 in 1 mode selection 2 in 1 Except FP 7818 7824 No Keys 1 Multi Size Feeding Except FP 7818 7824 Using i ADF 2 Original Count Except FP 7818 7824 Using i ADF and ADU 2 in 1 mode 3 Access 4 User Preset 5 OHP interleaving mode 6 Zoom 7 Margin Shift Mode 1 Special Effects Panel FP 7818 7824 7830 7835 2 2 1 1 2 M M1 M2 OHP OHP OHP OHP 1 2 3 4 5 6 7 8 9 10 11 12 13 3 2 1 ...

Page 16: ...for routine maintenance Lights steadily for duplex maintenance 5 Paper Misfeed 6 Copy Count Display Indicates number of copies zoom ratio and error code No Indicator 7 Message Display FP 7830 7835 Indicates procedures functions maintenance etc 8 Exposure Indicator 9 Paper Size Indicator 10 Paper Drawer Tray Indicator 11 Paper misfeed location 12 Mode Select Indicator Staple Sort Except FP 7818 Sor...

Page 17: ...n Outer view Control Panel i ADF ADF FP 7818 System console Sorter LCC Except FP 7824 Bypass Sorter FP 7824 7830 7835 LCD touch panel Control panel i ADF Right cover Bypass Paper feed cover LCC FP 7845 7850 System console Front panel Sorter ...

Page 18: ...9 Middle roller 20 Paper feed roller 21 DFP roller 22 Pick up roller 23 ADU Paper feed roller 24 Corona cleaner 25 Transfer Separation corona 26 Drum 27 Transfer belt 28 Pressure roller 29 Fuser lamps 30 Fuser separation finger lower 31 Reverse roller 32 Fuser separation finger upper 33 Paper exit roller 34 Paper exit sensor 35 Heat roller 36 Cleaning Web roller 37 Full speed unit home postion sen...

Page 19: ... Developer cooling fan Toner bottle motor Dust collecting fan ADU paper length guide motor FP 7850 ADU paper width guide motor FP 7850 ADU drive motor FP 7850 Optics fan Optics fan Main motor Optics fan Exhaust fan Lifting motor lower stage Suction Ozone fan 2 Fan Motor Location ...

Page 20: ...ss 1 FP 7850 Paper exit Lens home position Front cover open close ADU paper width FP 7850 Paper level lower stage ADU paper detection FP 7850 ADU paper pass 2 FP 7850 Registration roller paper pass Paper detection lower stage Bottom plate upper limit sensor lower stage Middle roller paper pass upper lower stage Waste toner bottle Total counter Bypass paper detection Bypass paper size Toner level T...

Page 21: ... feed clutch lower stage Separation solenoid Paper exit solenoid FP 7850 Power switch Door switch ADU clutch FP 7850 Pick up solenoid lower stage Recycle solenoid 5 PCB Location HVPS High voltage power supply LED array Control panel 4 Control panel CPU Control panel 3 Paper feed driver LVPS Low voltage power supply AC driver Main CPU Automatic duplex unit driver FP 7850 ...

Page 22: ...arge lamp Transfer Separation Fusing Cleaning Primary Charge Image Exposure Developing Drum surface approximately 800V DC Charge corona Drum Latent charge image Illumination Magnetic roller Latent charge image Discharge lamp Heat roller Fuser lamp Paper Pressure roller Latent image Transfer corona Cleaning blade Drum Blacking prevention Toner Toner Paper Separation corona ...

Page 23: ...pace Badly ventilated location Exposed to chemical gases such as ammonia gas Exposed to strong vibration Directly exposed to direct wind ex outlet of air conditioner 2 The weight of machine is 220lb 100 kg or more with options It must be placed on a firm platform which is level 3 The maximum power consumption is 1 45 kW Use an independent power supply of 120 V and 15 A 220 240V and 7A or higher Do...

Page 24: ... or floor when adding toner or developer in the developer unit discard what was dropped Such supplies may damage the drum as well as cause other trouble with the image 3 Do not place into other containers Toner and developer must not be placed into other containers because some containers may change the characteristics of the supply Vinyl chloride potentially changes the characteristics of supplie...

Page 25: ...mouth with water completely Any toner on the skin should be washed off with soapy water Toner stuck on clothing must be removed in a dry condition by a vacuum cleaner brush or beating and then washed with soapy water Wiping off with benzine alcohol or thinner is not recommended because it may partially melt the components of toner even more resulting in a harder stain and spot Toner spilled must b...

Page 26: ... gamma curve stored in the copiers memory The copier detects the amount offset from the standard gamma curve such as a little background or light image and calculates the variables for copy density control in accordance with Qualitative Reasoning Based Adaptive Controller In this way it finds the optimum compensation values to tighten the gamma curve for maintaining peak copy quality By means of t...

Page 27: ...ter replacing the toner bottle up to 200 copies Copy density detecting sensor Two sensors for detection of copy density are used one for white density and line pattern density and one for detection of black density Temperature and humidity sensors are not used To correct for toner build up on the sensor clean the sensor at the same time as the replacement of the drum The system provides a measured...

Page 28: ...wn below 2 2 Toner Density Control To keep toner density toner carrier ratio in the developer unit constant the TDC sensor toner density sensor which is installed under the developer unit detects the amount of carrier in the developer unit to control the toner density Fundamentals The change in magnetic flux density in accordance with the amount of carrier magnetic power in the developer mixture o...

Page 29: ...nit Check TDC sensor output voltage at copying or mixing Is the measured output voltage over 2 5V Do not supply toner Note During bottle rotating toner is not supplied YES NO Reference 1 Toner supply route Reference 2 Forced toner supply Note Bottle rotation means toner is being added to the reserve tank not the developer unit This is not a final confirmation for proper TDC adjustment Reserve tank...

Page 30: ...pying operation and the appropriate function is not selected Indication Appropriate function selected Appropriate function not selected The selected function is unavailable Normal indication of copying repair is necessary select others EX XX EX XX XXXXXX Error code Electronic counter value at malfunction User mode Service mode Note Only 30 records can be stored Earliest records are replaced by new...

Page 31: ... feed upper E2 03 System stand paper feed middle E2 04 System stand paper feed lower E2 05 System stand paper feed timing E2 10 LCC Lift up E2 06 LCC Lift down E2 07 Duplex unit length E6 03 Duplex unit width E6 04 duplex unit sensor E6 05 Stapler E7 06 Sorter E7 07 ADF motor E7 10 ADF sensor E7 11 Accessories Copier ...

Page 32: ...ly in the Recycle mode but on a regular basis is switched to the Refresh mode During the Refresh mode the undesireable particles are removed from the developer unit and forwarded to the waste toner bottle to be discarded Control Every programmed copies 500 1000 1500 2000 as set by F5 65 Toner Recycling System directs the recycle solenoid to switch from Recycle to Refresh Mode for the next 100 copi...

Page 33: ... a slipping paper feed roller the paper feed clutch turns on again re try operation When the paper does not reach the paper feed sensor within a specific time after two re try operations jam is indicated The re try control for misfeeds is executed for each paper feed unit Motor off Re try 925ms 500ms 2038ms ON OFF ON OFF H L Paper feed motor Paper feed clutch Paper feed sensor ...

Page 34: ... Driving unit Main motor DC24V driving Rotation of photo receptor drum Developer unit paper feed unit paper transport fuser unit and paper exit unit Paper feed unit Lower stage Middle roller Paper feed unit Middle roller Registration roller Bypass unit Pulley 2 Pulley 1 Main motor Magnetic roller Drum Transport roller Fuser unit Middle gear ...

Page 35: ... ON OFF Invoice A5 OFF OFF OFF 1 Detecting sheet bypass paper size The paper size for the sheet bypass is detected by a matrix of sheet bypass paper size sensors which are installed on the sheet bypass tray When setting the paper in the sheet bypass tray and adjusting the paper guide the matrix is as follows S1 S2 S4 ...

Page 36: ...e sleeve is charged opposite of the drum and an electric field is formed The positive toner is stuck on the electrostatic latent image on the drum The sleeve has applied bias voltage which prevents the drum from covering with toner The distance between the drum and the sleeve is controlled with the spacer rings Amount of developer Approx 650 g Initial toner density 4 0 DSD 0 8 mm BSD 0 61 mm Devel...

Page 37: ...y toner from the Reserve Tank to the Developer Mixing Unit This direction is controlled by the TDC Sensor A toner supply by the toner supply roller approx 16 seconds can supply 1 4 g of toner of to the hopper Separating the developer mixing unit from the toner supply unit of toner hopper the toner supply shutter is closed to prevent toner drop TDC sensor output Toner empty Hopper Toner Toner suppl...

Page 38: ...ighting the no toner indication the machine stops after 300 copies The Add toner indication is cleared by replacing the toner bottle Detecting the toner bottle position Insert the toner bottle in the hopper and turn to the specified position Accordingly the toner bottle shutter opens and is able to add toner to the hopper The bottle home position sensor which is mounted in the toner hopper detects...

Page 39: ...r temperature reaches the specified value the machine is ready c Afterwards the thermister detects the temperature of heat roller The heat roller keeps the temperature to the specified value by turning on off the main heater lamp Note When the temperature of heat roller surface does not reach the specified value in the specified time from power ON the error E4 01 is indicated If when the power is ...

Page 40: ...Technology the exposure lamp voltage is adjusted to be approx 2 7V of AE sensor output when reading the standard density mark and the system memorizes the compensation value at that time In pre scan automatic exposure mode the original reflects the light of the exposure lamp voltage adding the above compensation value and the original density is read by the AE sensor The result corrects the exposu...

Page 41: ...riodic maintenance service in accordance with the chart of periodic maintenance areas 2 Cleaning of roller Rollers should be cleaned with water and cloth Use IPA isopropyl alcohol if they are very dirty 3 Precautions for disassembly and adjustment Before disassembling the machine disconnect the power plug After taking apart do not operate the machine When operating the machine with the cover remov...

Page 42: ...ZK10 1 X Developer FQ ZK20 1 X FP 7830 7835 7845 7850 Drum FP 7818 7824 FQ HK10 1 X Drum FQ HK20 1 X FP 7830 7835 7845 7850 Side seal Front FFPXG51H00 1 X Side seal Rear FFPXG50H00 1 X Spacer ring Front FFPHQ0057 1 X FP 7818 7824 Spacer ring Front FFPHQ0061 1 X FP 7830 7835 7845 7850 Spacer ring Rear FFPHQ0058 1 X FP 7818 7824 Spacer ring Rear FFPHQ0062 1 X FP 7830 7835 7845 7850 Waste toner bottl...

Page 43: ...1 Replace at 1 200 000 copies Pressure roller FFPMA03582 1 X FP 7818 7824 Pressure roller FFPMA04181 1 X FP 7830 7835 Pressure roller FFPMA0565 1 X FP 7845 7850 Pressure roller bearing FFPMQ0573 2 X Heat insulating bushing FFPJF0034 2 X Optics Exposure lamp E08V025WN2A 1 X unit Dust protection filter A FFPJD00382 1 X Dust protection filter B FFPJD00421 1 X Filter A FFPGB0022 1 X Filter B FFPGB0023...

Page 44: ...4 4 4 3 Cleaning Method Cleaning method for each PM service visit is shown below 17 20 25 14 19 18 22 9 8 17 24 23 10 1 2 3 7 4 30 5 6 12 21 11 13 16 15 ...

Page 45: ...e Corona case Transfer guide plate 13 Fuser guide plate Cloth 14 Fuser thermister Cloth 15 Fuser separation finger Cloth upper lower 16 Fuser heat roller Cloth pressure roller Developer unit Fuser unit Paper feed unit to be continued Use IPA if toner is stuck on the rollers As little as possible Do not use cleaning cotton Remove paper dust by brush deleted If not replaced at PM cycle high voltage ...

Page 46: ...9 Outer cover 30 Paper feed roller Cleaning position Tool solvent Work precaution Blower brush Cloth with water Vacuum cleaner Cloth with water Neutral detergent Blower brush Glass cleaning paper with IPA Clean with soft touch otherwise the mirror surface may get damaged Clean with soft paper and IPA as required Clean the dust on the sensor Cloth Blower brush Cloth with water IPA Same as paper fee...

Page 47: ...eplacement procedure of PM parts is as shown below The replacement cycle of PM parts is shown for the FP 7750 7742 For other models refer to the correct Service Manual Fuser Unit 4 17 Optics Unit 4 22 Main body 4 30 4 6 Multi feed bypass Paper feed Unit 4 9 4 27 ADU 4 12 Drum Unit Developer Unit ...

Page 48: ...oller 1080K 6 Registration roller 1080K bearing 7 Cleaning sheet 600K Item Cycle 4 3 2 1 5 6 7 Caution Magnet clutch Welded point Welded point D cut Hook Hook D cut When removing the magnet clutch push the hook 1 out of the slot and slide the magnet clutch in the arrow direction 2 in order to avoid welded point damage Side view Front view ...

Page 49: ...t cover 2 screws 1 1 Remove the touch ring 2 Remove the paper stopper 3 Remove the sensor lever 4 Remove the touch ring 5 Remove the pick up roller 6 Remove the touch ring 7 remove the paper feed roller 2 Conduct the procedure 1 Open the copier paper feed cover 1 Press the DFP roller lower side then remove touch ring 2 Remove the DFP roller 3 Remove the torque limiter 4 Check the rotation of the t...

Page 50: ...he top cover 3 Clean the timing roller with IPA 4 Re install new cleaning sheets x2 7 6 1 Remove the top cover Two screws 2 Remove the tension spring X 2 3 Remove the upper registration roller Remove the paper guide plate Two screws 4 Remove the E rings both sides 5 Remove the drive gear clutch and E ring 6 Remove the bushing support plate and bushing 1 screw 7 Remove the Lower registration roller...

Page 51: ...Preventive Maintenance 4 11 2 1 4 3 5 2 Paper feed unit Part name 1 Paper feed roller 120K 2 Pick up roller 120K 3 DFP roller 120K 4 Torque limiter 1200K 5 Middle roller 1080K Cycle Item ...

Page 52: ...er feed cover stopper Note Move the stopper to the larger hole and remove 1 2 1 Disconnect the harness of the paper feed unit 2 Remove the paper feed unit 4 screws 3 1 Remove the touch ring 2 Remove paper feed roller 3 Remove the bracket guide 4 Remove the the pick up roller Note Confirm the direction of the rollers before the installation 1 2 3 2 1 2 1 4 3 ...

Page 53: ...ower roller cover 2 screws 3 Remove the touch ring 4 Remove the DFP roller 5 Remove the torque limiter Note Confirm the direction of the torque limiter when re installing it Fit the positioning pin rear side 4 5 1 Conduct the procedure 1 and 2 2 Remove the E ring gear on middle roller 3 Remove the touch ring and bushing 4 Slide and remove the middle roller 3 2 4 1 ...

Page 54: ... 2 Drum 120K 3 Blade side seal F 120K 3 Blade side seal R 120K 4 Corona 360K 5 Developer 120K 6 Spacer ring F 120K 6 Spacer ring R 120K 7 Toner dispersion 600K prevention cover 8 Mag roll stopper F 600K 8 Mag roll stopper R 600K 9 Drum separation 360K finger cycle Item 9 ...

Page 55: ... drum fixing screw 4 Open the waste toner bottle cover and remove the bottle 5 Remove the drum unit 1 Press the tabs of the drum unit lid toward arrow mark to remove the lid 1 Remove the cleaning blade tension spring 2 Remove the blade case 1 screw 3 Remove the cleaning blade Note Before replacing the cleaning blade put drum starting powder on the drum surface and cleaning blade lightly and evenly...

Page 56: ...e Handle the case not the drum 6 1 Remove the side seal Front and Rear 2 Clean the surface of drum unit frame then reinstall the side seal Front and rear 3 Replace the drum Adjustment after replacing new drum a Set F mode b Clean the copy density sensor c Adjust F8 14 d Adjust copy quality e Go back to normal mode 7 1 Conduct the same procedure 1 and 2 and take the drum unit out 2 Remove the coron...

Page 57: ...ring Front and rear 9 8 1 Conduct the procedure 1 and 2 2 Remove the developer unit and remove the mixer lid 3 Dump the developer out of the unit 4 Vacuum any developer on mag roller and inside of the unit 5 Remove the developer unit duct cover and clean inside of duct cover 6 Pour in the new developer Note Shake the developer bottle and pour it into the developer unit evenly Pay attention when cl...

Page 58: ...ront rear and replace the magnetic roller 10 Conduct procedure 1 and 2 then pull out the drum unit 1 Disconnect the sensor harness 2 Remove the touch ring 3 Slide the sensor base to rear side then put it down and pull out 11 4 Remove the sensor PCB from under side 5 Push the A from under side and slide the separation finger then remove it Note Be careful when removing and reinstalling the drum fin...

Page 59: ...eb pressure roller 1200K 3 Fuser lamp 240K 4 Heat roller 360K 5 Heat roller bearing 600K 6 Insulating bushing 360K 7 Heat roller gear 600K 8 Thermistor 240K 9 Separation finger upper 480K 10 Separation finger lower 480K 11 Pressure roller 480K 12 Pressure roller bearing 600K 13 Fuser entry guide 1200K Item Cycle ...

Page 60: ...connect the fuser unit connector x 2 2 Open the two LWS x 2 3 Open the paper exit unit 4 Remove the fuser bracket 3 screws 5 Carefully slide the fuser unit out of the front of the machine 2 1 1 Remove the web ass y bracket screw x 2 2 Slide the web ass y to the right and remove 3 4 1 Remove the bushings 2 screws and rollers x2 2 Install the new web as shown 3 Make sure to remove the slack in the s...

Page 61: ...ift the thermostat and slide to the front 3 Remove the screws x 2 4 Remove the roller pressure plates 5 Remove the heat roller 7 Remove the heat roller gear bearing and insulating bushing Replace the heat roller Note After reassembling and tightening the screws of the pressure springs check the pressure roller for fit 8 6 1 Remove the springs 1a 1b 2 Turn the fuser lamp covers 2a 2b 3 Remove the f...

Page 62: ... fuser exit cover 2 Remove the screws x 2 3 Remove the separation finger upper bracket 10 1 Remove the separation finger upper spring 2 Remove the separation finger upper Replace the fingers x 5 11 1 Remove the screw x1 and fuser exit cover pin then remove the exit cover 2 Remove the screws x 2 3 Remove the duplex guide roller block and bracket together 12 SV507 5 4 3 3 2 2 1 1 2 2 1 2 2 ...

Page 63: ...sure roller roller bearing Remove the heat roller refer to step 5 to 7 Remove the separation finger upper lower brackets refer to 10 and 12 Mark the current height adjustment to use as a reference during re assembly 1 Remove the screws x 2 2 Remove the entry guide 3 Remove the pressure roller Remove the roller bearing 14 2 2 1 1 3 1 2 1 ...

Page 64: ...ptics unit Part name 1 Exposure lamp 120K 2 Filter A 120K 2 Filter B 120K 3 Optics filter 120K 4 Full speed unit drive belt 5 Half speed unit drive belt 6 Optics drive belt Cycle Item 2 1 3 4 5 6 2 As required ...

Page 65: ...e upper covers left right 1 1 Remove the screws x 3 2 Remove the original guide 3 Remove the platen glass 4 Move the full speed unit to the right 2 SV601 3 1 Remove the screws x 2 2 Remove the main reflector Remove the exposure lamp and replace it 1 2 2 1 3 4 2 1 2 1 1 ...

Page 66: ... 2 Replacement of filter A and B Replacement of the optics fan filter 4 Conduct the procedure 1 Remove both left and right copier side covers Peel off the dust prevention filter and replace it with new one ...

Page 67: ... half speed unit drive belt 6 1 Remove the copier top left and right covers 4 screws 2 Remove the original guide platen glass and top rear cover 5 screws 3 Remove the copier left and right covers 4 screws 7 Remove the control panel ass y 1 Remove the 4 screws 2 Disconnect the 2 connectors 3 Remove the ground wire 1 screw 8 1 Swing the toner hopper ass y 180 degrees to the right 2 Remove the right ...

Page 68: ...5 screws 2 Remove the optics motor tension spring 3 Remove the left ADF hinge receiving bracket key counter receptacle bracket 3 screws 4 Remove the optics drive motor 3 screws 5 Remove the optics drive motor belt 11 Remove the right hinge receiving bracket 2 screws Remove the left side control panel ass y bracket 1 screw 1 2 1 4 4 5 3 3 2 2 1 ...

Page 69: ... the four optics drive belt tension springs 16 Remove the optics drive belts from the idler pulleys 4 belts Move the full speed unit to right until it stops 14 1 Remove the 2 screws on the full speed unit support each side 2 Remove the full speed unit belt fixing plate each side 1 2 2 1 1 2 2 1 4 ...

Page 70: ... remove it 4 Replace the optics drive belts when one requires replacement we recommend replacement of complete set of four due to the complexity of the process Disconnect the drive belts from both sides of the half speed unit Loosen the hex screws and remove the E rings in the optics drive shaft pulleys each side 2 1 2 1 3 ...

Page 71: ...as not touched the stopper after the belt is connected loosen screw on the half speed unit support plate and adjust the half speed unit position 21 Connect the full speed unit drive belt 1 Install the belt fixing plate on the full speed unit drive belt each side 2 Move the full speed unit to right until it stops 3 Tighten screws on the full speed belt fixing plate each side 20 Stopper 1 3 1 2 ...

Page 72: ...4 32 6 Automatic duplex unit ADU Part name 1 Paper feed roller 24K 2 Storage roller 48K 3 F R mylar 24K 4 Paper feed pad 24K 5 DFP roller 24K Item Cycle 2 1 5 3 4 ...

Page 73: ...ve the touch rings x2 6 Move the bearing toward the feed rollers 7 Remove the paper feed roller shaft 1 Pull out the ADU until it stops 2 Remove the upper cover 2 screws 3 Lift the transport guides 1 and 2 1 2 1 Remove the touch ring 2 Remove all rollers by pulling in the arrow direction 3 Replace the paper feed roller 4 Replace the storage rollers Take off the F R mylar kit and replace it Note Pe...

Page 74: ... feed pad and replace it 5 1 Remove the touch rings x 2 2 Remove the bearing 3 Remove the roller shaft 4 Remove the DFP roller Note When re installing the DFP roller marked position is front side Conduct procedure 1 1 Remove the screws x 2 2 Remove the DFP roller block 6 7 1 2 1 4 1 ...

Page 75: ... 7 3 1 2 7 Main body Part name 1 Corona cleaner 120K 2 Transfer wire 120K 3 Separation wire 120K 4 Ozone filter 240K 5 Ozone filters 240K 6 Dust collecting filter 240K Main body 7 Transfer chager 360K 8 Discharge lamp 240K Item Cycle 6 ...

Page 76: ...ard you 1 Remove the transfer corona 1 Remove the paper guide 2 Remove the charger cover 3 Replace the transfer wire cleaner felt Note When the transfer charger is installing slide the wire cleaner felt to rear side until it stops 2 Replace the transfer corona wire and the separation corona wire with new one 1 Remove the corona wire spring 2 Unfasten the corona wire 3 2 3 2 1 3 2 1 1 ...

Page 77: ...ove the 1 screw 4 Disconnect the harness 5 Remove the lamp holder 6 Replace the discharge lamp Filter and 3 screws 6 3 Replacement of the dust collecting filter Remove the copier rear cover 1 Remove the filter cover 2 Remove the dust collecting filter and replace it 5 3 Replace the filters Open the front cover Remove the exit cover 2 screws more if sorter equipped Remove the filter holder 1 screw ...

Page 78: ...eft in the F mode and shut off when the copier is turned ON again it will still be in the F mode The reset program must be used to reset the F mode 1 Service mode functions Service Item Function mode F1 Display check Indicators and display check NOTE Message display is turned ON and OFF F2 Single sheet copying For single copy operation F3 Continuous copying For continuous copy operation F4 Input O...

Page 79: ...k original 2 sided copy mode b One sheet is copied normally when the Print key is pressed c When the Print key is pressed again One sheet is copied and fed into the duplex unit tray d When the Print key is pressed again the second side is copied and fed to the copier exit tray 2 Service mode procedure F1 appears in the display when the service mode is first turned ON Multi Copy key Display check S...

Page 80: ...ed and fed into the duplex unit tray c When the Print key is pressed again the second side is copied and fed to the copier exit tray d Repeat procedures b and c 3 Book original 2 sided copy mode a Select the Book original 2 sided copy mode b 50 sheets are copied normally when the Print key is pressed c When the Print key is pressed again One sheet is copied and fed into the duplex unit tray d When...

Page 81: ... sensor Duplex unit is detected 01 a Registration roller paper pass Paper is not detected sensor b Mirror home position sensor Mirror unit in home position c Lens home position sensor Lens unit in home position d Duplex unit paper width home Paper guide A for width position sensor in home position e Duplex unit paper length home Paper guide B for length position sensor in home position 02 a Copier...

Page 82: ...or signal 10V line is defective c Discharge lamp error signal 1 Lamp is not lit d Discharge lamp error signal 2 Lamp is not lit e Dust collecting fan motor Motor is locked f Suction fan motor Motor is locked g High voltage leak detection High voltage leak is not Separation corona detected Normal h High voltage leak detection High voltage leak is not Charge corona detected Normal 06 a Toner level d...

Page 83: ...per detecting Paper is not detected sensor 09 a Paper detection sensor Paper is not detected Copier lower paper tray b Paper limit sensor 2 Paper is full Copier lower paper tray c Paper pass sensor Paper is not detected Copier lower paper tray d Paper level sensor 1 Paper is empty or tray is Copier upper paper tray pulled out e Paper level sensor 2 Paper is empty or tray is Copier lower paper tray...

Page 84: ...2 Paper is over stocked System console middle paper tray c Paper pass sensor 2 Paper is not detected System console middle paper tray d Paper detection sensor 1 Paper is not detected System console upper paper tray e Paper limit sensor 1 Paper is over stocked System console upper paper tray f Paper pass sensor 1 Paper is not detected System console upper paper tray 13 a Paper level sensor 1 Paper ...

Page 85: ...A A505 a Encoder sensor Signal is detected When driving the transport belt b Original detection sensor Original is detected c Original feed pass sensor Original is detected d Original exit pass sensor Original is detected e ADF open close sensor ADF is opened For FA A888 a Registration roller pass sensor Original is not detected b Original reverse detection sensor Original is not detected c Timing...

Page 86: ...in lower limit switch Bin is placed less than lower limit b Bin cam home position sensor Cam in home position c Tamper home position Bar in home position sensor d Transfer motor clock sensor Clock signal is detected 21 For FA S575 a Sorter detection switch Sorter is pulled out For FA S615 a Bin paper detecting sensor Paper is not detected b Paper detection sensor for JAM Paper is not detected c St...

Page 87: ...ed b Paper pass sensor Paper is detected c Staple detecting sensor Staple is detected 25 For FA S680 a Stapler cam sensor Cam in home position b Stapler swing home position Stapler swing in home position sensor c Staple position sensor Stapler in staple position d Stapler safety switch Switch is not detected Switch turns on ...

Page 88: ...tion fan rotates fan Except FP 7818 and dust collecting When CN8 2 is 24V dust collecting fan fan rotates When CN8 7 is 24V developer cooling fan rotates 35 Recycling solenoid When CN7 11 is 24V solenoid operates Except FP 7818 36 Paper exit selection solenoid When CN116 2 is 24V solenoid operates Except FP 7818 7824 37 Exhaust fan motor 1 When CN106 3 is 24V fan motor 2 rotates 38 Exhaust fan mot...

Page 89: ...18 49 Lift motor 2 When CN604 2 is 24V motor rotates Except FP 7818 lifting up together with upper limit control 50 Paper feed clutch 2 When CN609 3 is 24V clutch operates Except FP 7818 51 Paper feed solenoid 2 When CN609 4 is 24V solenoid operates Except FP 7818 52 Duplex unit drive motor When CN654 3 is 24V motor rotates to Storage storage direction 53 Duplex unit drive motor When CN654 6 is 24...

Page 90: ...n CN602 7 is 24V motor rotates 65 LCC paper feed solenoid When CN564 2 is 24V solenoid operates Except FP 7818 7824 66 LCC paper feed tray lift up When CN563 1 is 24V motor rotates Except FP 7818 7824 lifting up together with upper limit control 67 LCC paper feed tray lift down When CN563 2 is 24V motor rotates Except FP 7818 7824 dropping down together with upper limit control 68 72 Not used 73 T...

Page 91: ...otation FA A888 Middle speed 83 Paper reverse exit motor forward The motor rotates forward rotation FA A888 Low speed 84 Wait plate and paper feed The solenoid operates solenoid FA A888 FA A505 85 Reverse solenoid FA A888 The solenoid operates 86 Not used 87 Not used 88 Transport paper feed motor The motor rotates Sorter 89 Bin movement for down direction The 20 bin position moves forward Sorter 1...

Page 92: ...5 15 Troubleshooting Code Item Function 93 Staple ready indicator LED The ready indicator lights up only Staple Sorter 94 Stapler swing motor The swing motor drives in and out only Staple Sorter ...

Page 93: ...ican 1 for American 2 European Others 2 for European 1 Frequency desired 0 50 Hz 0 for European 1 60 Hz 1 for American 2 Auto reset timer 0 None 1 45 second 2 2 1 minute 3 2 minute 3 Energy saver timer 0 15 m 1 30 m 2 60 m 0 for American 3 1 5 h 4 2 h 5 3 h 7 for European 6 4 h 7 No energy saver timer 4 6 Not used 7 Message display 0 Japanese 5 Spanish 1 language change 1 English 6 Swedish Except ...

Page 94: ...llation of ADF 1 Automatic document 1 ADF installation automatically feeder discriminated 21 Sorter 0 Cancellation of sorter 1 1 Sorter installation automatically discriminated 22 System console 0 Cancellation of system console 1 1 System console installation automatically discriminated 23 LCC 0 Cancellation of LCC 0 FP 7818 7824 3000 sheet paper tray 1 LCC installation automatically 1 FP 7830 783...

Page 95: ...ng function 0 No 1 1 Yes 38 Duplex unit initial 0 Does not select 0 mode setting 1 1 sided to 2 sided Except FP 7818 2 2 sided to 2 sided 3 Book to 2 sided 39 Staple position default 0 Single front 0 FP 7845 7850 1 double 2 Single rear 40 Double count Total 0 Single 1 counter Key counter 1 Ledger A3 and Electronic counter 2 Ledger Legal A3 B4 41 Count up timing 0 At paper feed roller clutch 1 and ...

Page 96: ... 2 25 mm 3 30 mm 58 Copier operation After U14 0 Copier stops or copy cycle is inhibited 0 waste toner bottle is full 1 Continuous copier operation 59 Copier operation After U13 0 Copier stops or copy cycle is inhibited 0 Toner bottle empty 1 Continuous copier operation detection 60 Auto paper tray selection 0 Manual 1 1 Auto 61 62 Not used 63 U13 clear After toner 0 When clearing U13 press any ke...

Page 97: ... 2 Foolscap 2 3 LD 82 Sky shot mode 0 OFF 1 M1 ON 0 2 M2 ON 3 M1 M2 ON 83 Auto edge default 0 OFF 1 1 ON 84 Paper tray selection 0 LCC System lower to upper Copier 0 priority lower to upper Sheet bypass Left to Right 1 Copier upper to lower System upper to lower LCC Sheet bypass 2 LCC Copier upper to lower System upper to lower Sheet bypass 85 Auto selection 0 None 0 prohibition paper tray 1 Copie...

Page 98: ...er vertical position to paper 95 feed direction 95 Factory use size unit change 0 AB Janpanese 1 for American 1 inch 2 for European 2 AB European 96 97 Not used 98 Factory use paper size sensor 0 Yes 1 change 1 No 99 Not used F6 91 94 check size input value x 5 mm F6 91 93 Even number only ...

Page 99: ...th arrow keys then touch 70 key Touch desired PM cycle key and OK key When the CANCEL key is touched the desired PM cycle will be not accepted Scroll the display menu until code number 73 is indicated with arrow keys then touch 73 key Touch desired PM cycle key and OK key When the CANCEL key is touched the desired PM cycle will be not accepted Press Clear Stop and User Preset key to escape service...

Page 100: ...ot be accepted Press Clear Stop and User Preset key to escape service mode Code Item Function Remarks 00 100 selection Adjustment from 99 1 0 10 Ratio of vertical and to 100 9 9 to 9 parallel position to the Enlargement paper feed direction Reduction standard 100 01 Just 100 Ratio of Adjustment of ratio for 0 10 parallel position to the parallel position 9 to 9 paper feed direction L T 02 100 focu...

Page 101: ...iming of original After 06 is adjusted black 0 425mm image Reduction line is adjusted FP 7850 7818 Advanced Delayed 0 375mm FP 7845 0 525mm FP 7824 7830 7835 9 to 30 09 Trail edge timing of copy same as F6 08 0 425mm image Enlargement FP 7850 7818 0 375mm FP 7845 0 525mm FP 7824 7830 7835 9 to 9 10 Not used 11 Exposure standard Adjustment of overall 0 18V exposure standard 99 to 99 12 Photo mode e...

Page 102: ... Toner density sensor Adjustment of toner 19 5mV judgment voltage level supply starting judgment 26 to 26 standard 2 5V voltage level 27 Toner recycle switch Adjustment of toner density 19 5mV Except judgment level sensor judgment level 10 to 10 FP 7818 7824 Recycle or collection 28 White density Adjustment of standard 30 to 40 adjustment white density level 29 Black density Adjustment of standard...

Page 103: ...cept FP 7818 50 to 50 FP 7850 7845 Copier paper tray lower 0 4mm FP 7835 7830 7824 44 Paper loop Adjust the length of 1 25ms 0 7mm System console the loop formed before the 50 to 50 FP 7850 7845 registration roller of 0 4mm FP 7835 system console 7830 7824 7818 45 Paper loop same as F6 41 1 25ms 0 7mm LCC Except FP 7818 7824 50 to 50 FP 7850 7845 0 4mm FP 7835 7830 46 Paper feeding Adjustment of r...

Page 104: ...election of maximum 0 to 99 number copy number of continuous copy mode 64 Not used 65 Black density sensor Reference voltage for 99 to 99 reference voltage black density sensor compensation 66 Black density sensor output Compensate value for 99 to 99 gain compensation black density sensor output 67 Copy density rank Adjust copy density rank 99 to 99 adjustment change for photo mode P mode light si...

Page 105: ...to 92 value Read only Reasoning Based Adaptive 0 18V Exposure voltage Controller 81 Not used 82 Automatic compensation Set by Qualitative 92 to 55 value Read only Reasoning Based Adaptive 2 28V Grid voltage Controller 83 98 Not used 99 F5 F6 Initialization Return to factory setup Factory Use Only ...

Page 106: ... count NOTE When the service call indicator turns ON the PM count is cleared 23 Developer count Total elapsed copies since the last developer change 24 25 Not used 26 Fuser cleaning web count Possible number of copies until replacement of web roller 27 32 Not used 33 ADF original feed total count Total count of originals fed 34 Duplex unit copy total count Total count of duplex unit copies 35 Shee...

Page 107: ...r count 40 LCC count Total count of optional LCC 3000 sheet paper drawer 41 Copier upper paper drawer Total count of copies from upper paper drawer of the copier count NOTE When the duplex unit is installed to upper stage of When duplex unit is not copier this code No 05 does not count up installed 42 50 Not used ...

Page 108: ...djustment copy checking the original registration consisting of three 100 and 200 copies Procedure a Position the Panasonic Test chart 53 54 on the platen glass b Press the Print key 02 Measurement input for adjusting the This function measures the registration that was copied original registration using 01 The original registration is corrected by input of the resulting measured value Procedure a...

Page 109: ...t key then the mirror and lens unit move to locked position for transporting the copier b When the mirror and lens unit are locked any digit key input won t be accepted NOTE The lock operation is automatically reset when the Power switch is turned ON again 09 Automatic gain adjustment of toner a Press the Print key and the gain voltage and density sensor judgment level of the toner density sensor ...

Page 110: ...h panel adjustment detecting position corresponding key input 17 ADU paper infeed positioning This function automatically adjusts paper guide adjustment positioning When Print is pressed paper feeds into the ADU and stops NOTE Remove paper after this procedure 18 20 Not used 8 F9 Telephone input Set the copier to service mode and press Multi Copy key 9 Press Print key Touch INPUT key on the touch ...

Page 111: ...e option 4 34 Sorter won t close securely U5 CLOSE DUPLEX UNIT Duplex unit failure 4 34 U6 CLOSE RIGHT SIDE PANEL Copier paper feed cover failure 4 35 U7 CLOSE RIGHT SIDE PANEL System console option paper 4 35 feed cover failure U10 CLOSE ADF ADF option failure 4 35 U11 CLEAR SORTER BINS Sorter copy paper removal 4 35 NOTE When clearing U11 all paper is removed from bins U12 ADD STAPLES Sorter wit...

Page 112: ...and press the each sorter mode key on the touch panel Not ready Red LED flashes Power saving The ready indicator will light and the other displays are turned OFF To clear the Stand by mode press the Print key Not ready Red LED lights Auto off The ready indicator will flash and the other displays are turned OFF To clear the Power saving mode press the Print key ...

Page 113: ...ver is connectors are defective opened and closed The CN16 of CPU PCB is disconnected 3 U4 Sorter failure option The copier does not indicate READY TO COPY when the sorter is installed Is the sorter closed securely NO Close the sorter securely YES Does J3 5 output signal of Sorter CPU NO Adjust the sorter interlock switch of sorter change when the sorter interlock The sorter interlock switch is de...

Page 114: ...le driver change when the paper Detected Cover sensor is defective feed cover is opened and closed Not detected Check DC5V line YES System console drive PCB is defective Refer to system console Service Manual 7 U10 ADF option failure The copier does not indicate READY TO COPY when the original is placed onto the original feed tray Is the ADF closed securely NO Close the ADF securely YES Is the ADF...

Page 115: ...full Is the waste toner bottle full YES Replace the waste toner bottle 12 U16 Developer unit failure Is the developer unit installed in the NO Install the developer unit securely copier securely or check the CN7 on CPU PCB connection 13 U17 Sorter transport cover failure FA S680 The copier does not indicated READY TO COPY when the transport cover is closed Is the transport cover closed securely NO...

Page 116: ...ting C G F D E B A 15 oF Sorter bin capacity failure Too many copies in at least one bin or too many bins selected Did the number of copies YES Remove copies and press the Sorter mode exceed the bin capacity select key ...

Page 117: ... paper feed roller starts rotating J06 When optional LCC is installed A The copier lower stage paper pass sensor 2 does not detect paper within a predetermined time after LCC pick up roller starts rotating J07 Paper feeding from the copier lower paper tray or optional A LCC or system console The copier upper stage paper pass sensor 1 does not detect paper within a predetermined time after copier l...

Page 118: ...aper feeding except from sheet bypass A The registration roller paper pass sensor does not detect paper within a predetermined time after copier upper stage paper pass sensor 1 detected paper J19 20 Not used J21 Copier upper stage paper pass sensor 1 is detecting paper A J22 Copier lower stage paper pass sensor 2 is detecting paper A J23 Optional system console upper paper pass sensor 1 is detecti...

Page 119: ...r exit sensor does not detected paper F within a predetermined time after sorter entry paper pass sensor detected paper c The sorter entry or exit paper pass sensor is detecting paper F d For FA S575 F The sorter exit paper pass sensor does not detect paperwithin a predetermined time after sorter entry paper pass sensor detected paper e For FA S575 F The sorter exit paper pass sensor is detecting ...

Page 120: ...scan operating 5 46 E1 20 Lens ratio operating 5 46 E1 21 Mirror ratio operating 5 47 E1 23 F8 02 mis input 5 47 E1 32 Auto original density detection 5 47 E1 40 Optics fan motor 1 rotation 5 48 E1 41 Optics fan motor 2 rotation 5 48 E1 43 Optics fan motor 4 rotation 5 48 E2 Paper feed unit error Code Function Refer page E2 01 Lift motor rotation 1 Copier upper tray E2 02 Lift motor rotation 2 Cop...

Page 121: ...de Function Refer page E4 01 Fuser warm up 5 53 E4 10 Exhaust fan motor 1 rotation 5 54 E4 11 Exhaust fan motor 2 rotation 5 54 E4 12 Exhaust fan motor 3 rotation 5 54 E5 System 24V 10V error Code Function Refer page E5 01 Vp 24V line 5 54 E5 04 Vo 10V line 5 55 E5 10 5V for EPA 5 55 E5 21 ADF communication abnormal 5 55 E5 22 Sorter communication abnormal 5 55 E5 23 Control panel communication ab...

Page 122: ...t Service Manual Code Function Refer page E7 01 Sorter bin movement Sorter Service E7 03 Transport belt motor failure Manual E7 06 Stapler drive motor failure E7 07 Tamper drive motor failure E7 10 ADF main motor rotation ADF Service E7 11 ADF sensors output abnormal Manual registration and original exit reverse sensor ...

Page 123: ...ition sensor mounting position is ON OFF incorrect YES CPU PCB is defective E1 20 Lens ratio drive When the lens stepping motor drives to the lens home position sensor and is not detected within a predetermined time Does the lens unit move when the power NO Lens stepping motor connector is switch is turned ON defective CN115 or CN123 of LVPS PCB is shorted or broken YES Lens drive mechanism is def...

Page 124: ...roken NO Check all DC5V lines Does CN11 2 output signal of CPU PCB NO Home position sensor connector is shorted or change when the home position sensor is turned broken ON OFF Home position sensor mounting position is incorrect Home position sensor is defective YES CPU PCB is defective E1 23 F8 02 mis input Measurement input for adjusting the Input the average measurement correctly original regist...

Page 125: ...per E2 04 Lift motor rotation 1 System console middle E2 05 Lift motor rotation 1 System console lower When the lift motor is turned on the level sensor is not turned ON within a predetermined time Does the lift motor lift the plate YES Check level sensor signal CN 2 when NO the plate rises Changed CPU PCB defective Not changed Check sensor lever Check DC5V of CN 1 Level sensor is defective Does L...

Page 126: ...ves System console driver PCB is defective NO Copier CPU PCB is defective E2 06 Optional LCC lift operation UP E2 07 Optional LCC lift operation DOWN When the lift motor drives up and down the upper and lower limit switch are not detected within a predetermined time Is lift motor sound detected YES Check the upper limit sensor signal NO Canged CPU PCB is defective Not changed Limit sensor is defec...

Page 127: ... 11 of control panel CPU PCB is shorted or broken change when the toner bottle home position Sensor mounting position is incorrect sensor is turned ON OFF Bottle motor home position sensor is defective YES Harness is defective between control panel CPU and main CPU PCB CN401 is shorted or broken on control panel CPU PCB CPU PCB is defective E3 03 Toner density sensor gain When the toner density ga...

Page 128: ...y leak 2 When a leak is detected from the high voltage power supply separation corona Is the separation corona dirty YES Clean the separation corona NO Does the ground terminal float YES Tighten screw s on the ground terminal of from the copier frame HVPS PCB or HVPS bracket NO CPU PCB is defective E3 20 Main motor rotation When the main motor is turned ON OFF the signal is not detected Does the m...

Page 129: ...onnector CN 2 YES Discharge lamp terminal position is incorrect CPU PCB is defective E3 40 Copy density sensor output adjustment When the QRBAC Function does operate the white density output signal is not detected Is the copy density sensor dirty YES Clean the copy density sensor NO Does the copy density sensor connector NO Re insert the sensor connector securely insert securely YES Is the drum in...

Page 130: ...V detected on sensor CN 1 NO Sensor connector is shorted or broken YES Does CN4 5 output signal of control NO Sensor is defective panel CPU PCB change when the sensor is turned ON OFF E4 01 Fuser warm up When the fuser temperature does not reach the predetermined level within a predetermined time Does fuser lamp turned ON after YES Fuser thermistor is dirty the power switch is turned on Sensor pos...

Page 131: ...YES Fan is defective E5 01 Vp 24V When the VCNT signal is L DC24V output is under approximately 18V or when the VCNT signal is H DC24V outputs over approximately 18V approximately Is DC24V detected on CN851 3 and 4 NO VCNT signal connector is of the LVPS PCB defective or broken YES Low voltage power supply PCB is defective Is DC24V detected on CN205 1 and 2 NO Connector is shorted or broken of CPU...

Page 132: ...e E5 22 Sorter communication abnormal When the communication signal between the sorter and copier is abnormal Is Sorter connector NO Re insert Sorter connector securely inserted securely YES Sorter control PCB is defective Refer to Sorter Service Manual Copier CPU PCB is defective E5 23 Control panel communication abnormal When the communication signal between the control panel and copier CPU beco...

Page 133: ...E5 50 I O Communication error When an abnormal communication is detected Main CPU IC5 paper feed driver ADU driver or LCC driver is defective E6 03 Paper length home position detecting sensor When the paper length motor drives to home position paper length home position detecting sensor is not sensed within a predetermined time Does the paper length motor rotate YES Check paper length home positio...

Page 134: ...CB is defective Not changed Check DC 5V on CN 1 Detected Check sensor Not detected Check DC 5V line Is DC 24V detected on CN653 7 NO Check DC 24V line YES Paper width motor is defective Duplex unit control PCB is defective E6 05 Paper detecting sensor When paper is in the duplex unit tray but it is not detected Does CN 2 DXPESN output level NO Check DC 5V on sensor change when the duplex unit tray...

Page 135: ...n 1 copy ratio 0 Full size 1 Reduction 0 UP 09 Auto edge default 0 OFF 1 ON 0 UP 10 Check mode ON OFF selection 0 OFF 1 M1 ON 0 2 M2 ON 3 M1 M2 ON UP 11 Manual toner addition 0 OFF 1 ON UP 12 Total copy usage of a specific Press Print key and input the department code number Changing the total copy Press Print key and input the usage of a specific code number department Then press Recall key and i...

Page 136: ...et bypass UP 26 Auto selection prohibition paper tray 2 same as UP 25 0 UP 27 Presentation OHP Interleaving mode 0 Blank paper 0 initial setting 1 Copied paper UP 28 Page Insertion mode initial setting 0 Blank paper 0 1 Copied paper UP 29 Cover mode initial 0 Cover page Blank paper 0 setting 1 Cover page Copied paper 2 Cover page Copied paper Back cover Blank paper 3 Cover page Copied paper Back c...

Page 137: ... code number of Press the Access key and input the a specific department code number Changing the access code number Press the Access key and input the of a specific department code number Then press Recall key and input the changed access number and press Print key ...

Page 138: ...ensure that the socket outlet is installed near the equipment and shall be easily accessible The copier should be installed in a level and well ventilated area to minimize the ozone density in the air 6 2 Contents Check Contents Check 1 Copier 2 Exit tray 3 Document bag Copier Exit tray Multi sheet bypass tray 14 350mm 4 100mm 28 700mm 6 3 Unpacking Check the condition and contents of the box for ...

Page 139: ...ove the lens unit fixing bracket B 1 screw 5 Reinstall the platen glass 6 Reinstall the original guide plate 2 Duplex unit 1 Open the waste toner bottle cover 2 Remove the waste toner bottle 3 Remove the tape and duplex unit bracket 4 Pull the duplex unit tray out fully 5 Remove the paper guide shipping screws 2 screws 6 Raise the paper guide 7 Remove the shipping styrofoam 1 piece 8 Slide back th...

Page 140: ...t release lever clockwise 3 Remove the recycle solenoid cover 1 screw 4 Open the waste toner bottle door 5 Lower the paper transport 6 Remove the drum unit 1 screw 1 connector 7 Disconnect the TDC connector 8 Remove the developer unit Pull out until it stops then angle up to remove Note B e c a r e f u l t o a v o i d damaging the recycle and toner addition sponge seals 4 TDC connector Toner bottl...

Page 141: ...3 Rotate the mag roller gear clockwise down ward several turns again to stabilize magnet brush 5 Reinstall the developer unit 6 Reconnect the TDC connector 7 Reinstall the drum unit 8 Pull the developer unit release lever out until it stops and rotate it 90 degrees counterclockwise 9 Push the developer unit release lever back in until it stops Cleaning blade pressure release 1 Install the cleaning...

Page 142: ...de code 09 5 Press the Print key for automatic TDC sensor gain adjustment Wait approximately 2 minutes until the adjustment cycle stops 6 Write the contents of F6 21 and 26 on the memory sheet Black density sensor output gain adjustment 1 Press the 1 and 4 to enter the F8 mode code 14 2 Press the Print key for automatic black density sensor output gain adjustment 3 Write the content of F6 65 on th...

Page 143: ...the hopper are aligned 6 Close the front cover Paper size setting 1 Pull the paper drawer out until it stops 2 Position the paper guides front rear to the paper size required If the size will remain fixed install the screws to lock down the paper guides 3 Position the paper guide left to the paper size required and install the paper guide screw 4 Push in the paper tray 5 Select F5 15 6 Select the ...

Page 144: ...ld be clearly visible Note Skip to step 11 if the density is in target 5 Enter the F6 28 mode 6 Enter the new content Note The Reset key is used to enter the content Lighter side Darker side 7 Press the OK key then press the Print key 8 Press the Clear Stop key twice 9 Enter the F2 mode 10 Make a copy to confirm the adjustment Note Repeat step 3 to 10 until the proper density is attained 11 Press ...

Page 145: ...below 2 550 sheet paper drawer 1 Pull the paper drawer out until it stops 2 Loosen the paper drawer adjusting plate 2 screws and move it to the front or rear as required 3 Install new paper then adjust the paper width 4 Remove the paper 5 Retighten the paper drawer adjusting plate mounting screws 6 Loosen paper size plate mounting screw and move the plate as necessary then tighten the screw Screw ...

Page 146: ... adjustment 1 Press the User Preset Ledger A3 of Original Size and 3 keys simultaneously to enter the mode 2 Press the 6 key to enter the F6 mode 3 Press the Print key 4 Press the 0 and 5 keys to enter the F6 mode code 05 5 Press the Print key 6 Enter the new content Note The Reset key is used to enter the content Paper feed timing is delayed Paper feed timing is advanced 7 Press the Print key 8 P...

Page 147: ...505 1 Check the rank of sensor mark sheet back side of the original guide 2 Select the F6 mode 3 Press 2 and 8 keys to enter F6 mode code 28 then press Print key 4 Enter the new content according to the rank of sensor mark sheet Note Rank F6 C28 content 2 20 1 10 0 0 1 10 2 20 ...

Page 148: ...xit Section 25 11 550 Sheet Paper Tray 26 12 Sheet Bypass Tray 27 13 ADU Automatic Duplex Unit 28 30 14 Maintenance Chart 31 33 15 Numerical Parts Index 34 67 Covers Frame Optics Toner Hopper Unit Developer Section Paper Feed Section Paper Transport Section Cleaning Section Fuser 550 Sheet Paper Tray Sheet Bypass Tray Paper Exit Section ADU Maintenance Chart Numerical Parts Index NOTE For optimum ...

Page 149: ...mn A B C D indicates the parts replacement frequency A Most frequently used PM parts B Frequently used C Occasionally used D Hardly used 1 Information contained in this Parts manual is subject to change Change notices and supplementary pages will be issued on a timely basis 2 Electrical parts supplied may include previously used components 3 A Numerical Part Number List is located at the rear of t...

Page 150: ...1 1 Covers PM703 7 1 2 20 3 3 32 30 4 6 5 37 38 39 39 40 For Japan 16 31 21 24 25 8 9 10 11 12 35 33 34 22 14 15 FP 7830 FP 7835 13 17 36 26 23 18 19 27 28 37 39 44 42 39 38 41 ...

Page 151: ...trol Panel 1 7818 1 C C 15 FFPWB05742 PCB Control Panel 1 7824 1 C C 16 FFPKE09971 Inner Cover 1 1 C D 17 FFPWB05752 PCB Control Panel 2 7824 1 C C 17 FFPWB05757 PCB Control Panel 2 7830 7835 1 C C 17 FFPWB0575 PCB Control Panel 2 7818 1 C C 18 DMC50040LY LCD 7830 7835 1 C D 19 FFPWB05744 PCB Control Panel 7830 7835 1 C C 20 FFPXB01R01 Control Panel Ass y 1 C D 7818 for North America 20 FFPXB01R03...

Page 152: ...1 2 Covers PM703 7 1 2 20 3 3 32 30 4 6 5 37 38 39 39 40 For Japan 16 31 21 24 25 8 9 10 11 12 35 33 34 22 14 15 FP 7830 FP 7835 13 17 36 26 23 18 19 27 28 37 39 44 42 39 38 41 ...

Page 153: ...9 Not used 30 Not used 31 Not used 32 FFPGB0022 Filter A 1 C D 33 FFPLB0169 Control Panel Key Top 2 1 C D 34 FFPLB0170 Control Panel Key Top 3 1 C D 35 FFPLB0171 Control Panel Key Top 4 1 C D 36 FFPLB0172 Control Panel Key Top 5 7830 7835 1 C D 37 FFPNA0617 Platen Cover 1 C D 7830 7835 except North America 38 FFPNN0038 Platen Rubber 1 C D 7830 7835 except North America 39 FFPLQ0438 Ground Spring 1...

Page 154: ...2 Covers PM703 7 1 2 20 3 3 32 4 6 5 22 25 8 39 10 29 28 9 12 33 34 34 13 14 15 16 17 A S8 36 A 31 30 21 35 18 19 11 26 27 24 23 ...

Page 155: ...FPWB0631 PCB CPU Control Panel 2 1 C C 7835MX 7845 7850 16 FFPKE09971 Inner Cover 1 1 C D 17 FFPWB0578 PCB Control Panel 4 1 C C 18 FFPWC1579 CT Cable 2 1 C D 19 FFPJA0279 Insulation Sheet C 1 C D 20 FFPXB01R51 Control Panel Ass y for North America 1 C D 20 FFPXB01R53 Control Panel Ass y 1 C D except North America 21 FFPJA0311 Sheet 4 7835MX 7845 7850 1 C D 22 FFPLB02261 Key Button 7835MX 7845 785...

Page 156: ...3 1 Covers PM704 1 33 25 43 24 42 23 22 22 2 19 16 4 3 36 5 19 19 19 20 15 21 21 20 18 14 13 29 34 30 10 35 9 7 17 6 7 7 28 8 9 38 27 31 12 11 37 32 39 40 41 ...

Page 157: ...Ass y 7850 1 C D 11 FFPND01322 Waste Toner Cover 7818 1 C D 11 FFPND01342 Waste Toner Cover except 7818 1 C D 12 FFPNA0618 Front Cover Lower 1 C D 13 FFPNA061110 Left Cover except 7818 1 C D 13 FFPNA06202 Left Cover 7818 1 C D 14 FFPUF01R001 Paper Exit Unit 7818 1 C D 14 FFPUF01R40 Paper Exit Unit 7824 7830 7835 1 C D 14 FFPUF01R50 Paper Exit Unit 7845 7850 1 C D 15 FFPNG0036 Magnet 2 C D 16 FFPND...

Page 158: ...3 2 Covers PM704 1 33 25 43 24 42 23 22 22 2 19 16 4 3 36 5 19 19 19 20 15 21 21 20 18 14 13 29 34 30 10 35 9 7 17 6 7 7 28 8 9 38 27 31 12 11 37 32 39 40 41 ...

Page 159: ...man 1 C D 29 FFPTD0952 Operating Guide French 1 C D 29 FFPTD0953 Operating Guide Dutch 1 C D 29 FFPTD0954 Operating Guide Italian 1 C D 29 FFPTD0955 Operating Guide Spanish 1 C D 29 FFPTD0956 Operating Guide Swedish 1 C D 29 FFPTD0957 Operating Guide Portuguese 1 C D 29 FFPTD0958 Operating Guide Taiwan 1 C D 29 FFPXJ01H001 Exit Tray 1 C D 31 FFPFG0471 Front Cover Fixing Pin 2 C D 32 FFPQA0164 Wast...

Page 160: ...4 Frame PM701 34 31 32 18 30 35 36 29 23 22 20 17 19 4 5 16 S19 15 21 9 10 5 6 7 8 11 12 13 14 28 28 27 26 26 1 2 3 25 24 33 37 38 ...

Page 161: ...ail Left Lower 1 C D 17 FFPXA21H00 Rail Left Upper 1 C D 7830DC 7835DC 7845 7850 17 FFPXA21H20 Rail Left Upper 7824 7830 7835 1 C D 18 FFPWC1603 SK Cable 1 C D 19 FFPWC1602 LDA Cable 1 C D 20 FFPWB0586 LED Array 1 C C 21 PLWS1 LWS 1 C D 22 FFPDK0190 LED Holder 1 C D 23 FFPKR1707 Bracket LED Array 1 C D 24 FFPKR1760 Lever Bracket 1 C D 25 FFPLL0552 Lifting Lever 1 C D 26 FFPHL0014 Sheet 2 C D 27 FF...

Page 162: ...5 Frame PM701 S 31 32 13 18 30 35 36 29 25 24 23 22 20 16 19 4 5 15 9 10 5 6 7 8 11 12 14 28 33 28 27 26 26 1 2 3 34 ...

Page 163: ...F1278 Rail Stopper 1 C D 16 FFPXA23H00 Rail Left Lower 1 C D 17 Not used 18 FFPWC1609 SK Cable 1 C D 19 FFPWC1602 LDA Cable 1 C D 20 FFPWB0586 LED Array 1 C C 21 Not used 22 FFPDK0190 LED Holder 1 C D 23 FFPKR1707 Bracket LED Array 1 C D 24 FFPKR1760 Lever Bracket 1 C D 25 FFPLL0552 Lifting Lever 1 C D 26 FFPHL0014 Sheet 2 C D 27 FFPLG1536 Lifting Shaft 1 C D 28 FFPLL0593 Lifting Lever 2 2 C D 29 ...

Page 164: ...1 56 56 60 61 62 50 59 58 49 2 5 6 7 49 11 6 13 17 49 15 53 8 9 10 31 32 32 27 25 24 26 27 A A 51 42 46 30 33 14 11 36 37 38 65 40 4 12 21 23 16 12 29 56 B 28 20 16 34 45 43 44 41 52 47 50 48 1 18 3 54 57 55 15 3 66 63 35 64 B ...

Page 165: ... C D 17 FFPKR1711 Bracket Power Switch 1 C D 18 FFPKF1263 Stopper 1 C D 19 FFPLP1023 Return Spring 1 1 C C 20 FFPKR1720 Sensor Bracket 1 C D 21 EESX461P4 Sensor Waste Toner 1 C D 22 GP1A73A Sensor 1 C B 23 FFPWC1603 SK Cable 1 C D 24 FFPWB0579 PCB Copy Density 1 C C 25 FFPLR02751 Sensor Base Spring 1 C C 26 FFPLQ0428 Leaf Spring 1 7845 7850 1 C D 27 FFPFJ0033 Touch Ring 2 C D 28 FFPKE1015 Waste To...

Page 166: ...1 56 56 60 61 62 50 59 58 49 2 5 6 7 49 11 6 13 17 49 15 53 8 9 10 31 32 32 27 25 24 26 27 A A 51 42 46 30 33 14 11 36 37 38 65 40 4 12 21 23 16 12 29 56 B 28 20 16 34 45 43 44 41 52 47 50 48 1 18 3 54 57 55 15 3 66 63 35 64 B ...

Page 167: ...52 FFPKF1265 D Guide 1 7845 7850 1 C D 53 FFPKF1266 D Guide 2 7845 7850 1 C D 54 EDS2 Edge Saddle 1 C D 55 FFPWC1626 DF Cable 1 C D 56 HC 6 Clamp 3 C D 57 LWS1S LWS 1 C D 58 XBA3B Washer 1 C D 59 FFPEQ0064 HPC Solenoid 7830 7835 7845 7850 1 C D 60 FFPXA80H00 Bracket HPC Solenoid 1 C D 7830 7835 7845 7850 61 FFPLP1027 Solenoid Spring 7830 7835 7845 7850 1 C C 62 FFPLL0596 Solenoid Lever 7830 7835 7...

Page 168: ...Frame 7 PM702 S 19 6 22 11 39 39 2 5 6 7 41 41 11 6 13 17 41 15 8 47 9 10 31 32 32 30 27 25 24 43 14 11 36 37 38 26 4 12 21 23 16 12 29 39 28 20 16 1 18 3 45 40 42 15 3 46 48 ...

Page 169: ...C 20 FFPKR1720 Sensor Bracket 1 C D 21 EESX461P4 Sensor Waste Toner 1 C D 22 GP1A73A Sensor 1 C B 23 FFPWC1603 SK Cable 1 C D 24 FFPWB0579 PCB Copy Density 1 C C 25 FFPLR02751 Sensor Base Spring 1 C C 26 FFPKM0314 Open Close Cover Shaft Front 1 C D 27 FFPFJ0033 Touch Ring 1 C D 28 FFPKE1015 Waste Toner Sensor Cover 1 C D 29 FFPKM0296 Fulcrum Boss 1 C D 30 FFPKQ01712 Sensor Base 1 C D 31 FFPXA02H00...

Page 170: ...8 1 Frame PM705 1 1 2 3 4 9 8 7 6 10 11 12 13 14 15 23 27 1 29 28 29 29 38 39 17 38 18 26 21 20 19 16 35 30 36 37 29 33 31 32 22 25 24 23 45 46 23 23 40 34 5 41 37 42 43 44 ...

Page 171: ...1 C D 18 FFPMN0116 Belt Drum Drive 1 C D 19 FFPWC1610 MM Cable 1 C D 20 FFPXA46H00 Drive Frame Ass y Rear 7845 7850 1 C D 20 FFPXA46H20 Drive Frame Ass y Rear 1 C D 7824 7830 7835 21 FFPLQ0425 Drum Ground Spring 7845 7850 1 C D 22 LWS2 5S LWS 1 C D 23 FFPMQ0211 Bearing Pressure Roller 4 C D 24 FFPMF0991 Gear Transport 1 C D 25 FFPMF0992 Idle Gear 1 C D 26 FFPMN0118 Belt feed Unit Drive 7845 7850 1...

Page 172: ...8 2 Frame PM705 1 1 2 3 4 9 8 7 6 10 11 12 13 14 15 23 27 1 29 28 29 29 38 39 17 38 18 26 21 20 19 16 35 30 36 37 29 33 31 32 22 25 24 23 45 46 23 23 40 34 5 41 37 42 43 44 ...

Page 173: ...except 7818 Frame 39 FFPMB0230 Pulley 1 C D 40 FFPMB0231 Delivery Pulley 1 C D 41 FFPKF1366 Slider 1 C D 42 FFPMF1083 Drive Gear 1 C D 43 FFPMF1082 Decrease Gear 1 C D 44 FFPMF1081 Idle Gear 1 C D 45 FFPMF1071 Idle Gear 1 1 C D 46 FFPXA37H00 Gear Mounting Bracket 1 C D ...

Page 174: ...9 Frame PM705 S 1 1 2 3 4 9 8 7 6 42 43 44 10 11 12 13 14 15 23 27 1 47 A 28 29 29 38 39 17 38 18 40 41 20 19 16 30 45 29 36 37 29 33 31 32 22 25 24 23 A 26 23 46 34 21 37 5 ...

Page 175: ...0 MM Cable 1 C D 20 FFPXA46H50 Drive Frame Ass y Rear 1 C D 21 FFPMB0232 Transport Pulley feed Unit Drive 1 C D 22 LWS2 5S LWS 1 C D 23 FFPMQ0536 Bearing Pressure Roller 3 C D 24 FFPMF0991 Gear Transport 1 C D 25 FFPMF0992 Idle Gear 1 C D 26 FFPMN0119 Belt feed Unit Drive 1 C D 27 FFPLG1460 Shaft Transport Drive 1 C D 28 FFPMF0990 Decrease Gear 3 1 C D 29 FFPMQ0538 Bearing 6 C D 30 FFPMF1098 Decre...

Page 176: ...10 Frame PM706 1 2 14 13 11 15 6 2 9 2 9 5 4 3 16 17 18 26 F7850 C O F7845 7850 25 24 23 22 20 21 34 32 35 36 42 41 39 38 37 40 31 8 30 29 28 27 33 19 10 12 7 43 44 ...

Page 177: ... FFPHQ0063 Cup Ring 1 C D 18 FFPLP0976 Return Spring 2 1 C C 19 FFPKE10251 Lifting Box 1 C D 20 FFPMF1031 Warm Gear 1 C D 21 FFPMF1029 Gear 3 1 C D 22 FFPMF1030 Gear 4 1 C D 23 FFPMF10281 Gear 2 1 C D 24 FFPMF10271 Gear 1 1 C D 25 FFPKE10261 Box Cover 1 C D 26 FFPXA74H004 Stepping Unit Ass y 1 C D 27 FFPKM0296 Fulcrum Boss 1 C D 28 FFPHA0074 Duct 3 1 C D 29 FFPHA0073 Duct 2 1 C D 30 MBDC24Z4S905 S...

Page 178: ...11 Frame 1 2 34 PM706 S 16 17 18 26 25 24 23 22 20 21 33 31 8 30 29 28 27 19 14 13 11 15 2 9 12 7 32 5 4 3 ...

Page 179: ...FFPMB0233 Pulley 34T feed Unit Drive 7750 1 C D 15 FFPLG1461 Drive Shaft 1 1 C D 16 FFPFJ00441 Stopper Ring 1 C D 17 FFPHQ0063 Cup Ring 1 C D 18 FFPLP0976 Return Spring 2 1 C C 19 FFPKE10251 Lifting Box 1 C D 20 FFPMF1031 Warm Gear 1 C D 21 FFPMF1029 Gear 3 1 C D 22 FFPMF1030 Gear 4 1 C D 23 FFPMF10281 Gear 2 1 C D 24 FFPMF10271 Gear 1 1 C D 25 FFPKE10261 Box Cover 1 C D 26 FFPXA74H003 Stepping Un...

Page 180: ...PM707 2 23 31 4 5 6 8 7 13 10 9 51 55 35 56 32 34 55 54 32 63 38 24 14 62 41 60 50 57 59 37 25 52 11 3 22 21 20 19 18 1 33 30 36 29 28 26 53 27 69 66 65 67 17 16 15 68 58 17 17 64 55 55 61 42 43 44 45 46 47 48 49 ...

Page 181: ... 7830 7835 7845 7850 1 C D 24 FFPDF0279 Grid Lead 2 1 C D 25 FFPDF0275 Bias Lead 2 1 C D 26 FFPLP1015 Solenoid Spring 1 C C 7830DC 7835DC 7835MX 7845 7850 27 FFPLL0553 Solenoid Cover 1 C D 7830DC 7835DC 7835MX 7845 7850 28 FFPKR1718 Bracket Solenoid 1 C D 7830DC 7835DC 7835MX 7845 7850 29 FFPXA71H00 Both Change Solenoid 1 C D 7830DC 7835DC 7835MX 7845 7850 30 FFPWC1583 HS Cable 1 C D 7830DC 7835DC...

Page 182: ...PM707 2 23 31 4 5 6 8 7 13 10 9 51 55 35 56 32 34 55 54 32 63 38 24 14 62 41 60 50 57 59 37 25 52 11 3 22 21 20 19 18 1 33 30 36 29 28 26 53 27 69 66 65 67 17 16 15 68 58 17 17 64 55 55 61 42 43 44 45 46 47 48 49 ...

Page 183: ...7850 1 C D 50 FFPXA54H20 HVPS Unit Ass y 7824 7830 7835 1 C D 51 FFPKD1351 U Holder 1 C D 52 FFPLL0566 Arm 1 C D 53 PLWS1 LWS 1 C D 54 FFPWC1588 QFT Cable 1 C D 55 KGLS3S Card Spacer 1 C D 56 FFPKR1709 Plate CPU Mounting 9 C D 57 FFPWB05726 PCB CPU W O P ROM 1 C D 7835MX 7845 7850 57 FFPWB05727 PCB CPU W O P ROM 7824 1 C C 57 FFPWB05725 PCB CPU W O P ROM 7830 7835 1 C C 58 FFPWB0581 PCB Paper Feed...

Page 184: ...13 1 Frame PM707 S 2 31 4 5 6 8 7 16 15 13 10 9 51 55 56 35 32 34 55 54 32 63 38 24 14 62 41 60 50 57 59 37 25 52 11 3 53 1 33 36 45 46 47 48 49 28 64 67 66 65 ...

Page 185: ...LK0321 Sensor Arm 1 C D 34 FFPLR0276 Sensor Spring 1 C C 35 FFPXA51H40 Sensor Bracket 1 C D 36 FFPWB0585 1 PCB AC DC Driver for North America 1 C C 36 FFPWB0585 2 PCB AC DC Driver except North America 1 C C 37 FFPDF0278 Corona Lead 2 1 C D 38 FFPDF0282 Connection Terminal 1 C D 41 FFPWC1619 HVC Cable 1 C D 45 FFPEV0125 Power Cord Others 1 C D 45 FFPEV0126 Power Cord for U K 1 C D 45 FFPEV0127 Powe...

Page 186: ...13 2 Frame PM707 S 2 31 4 5 6 8 7 16 15 13 10 9 51 55 56 35 32 34 55 54 32 63 38 24 14 62 41 60 50 57 59 37 25 52 11 3 53 1 33 36 45 46 47 48 49 28 64 67 66 65 ...

Page 187: ...d Plate HVPS 1 C D 60 FFPWB0598 PCB HVPS 1 C C 61 Not used 62 FFPKE1003 Case High Voltage 1 C D 63 FFPAH0264 P ROM 1 C D 63 FFPAH0187 P ROM 7722 1 C D 63 FFPAH0188 P ROM 7728 1 C D 63 FFPAH0189 P ROM 7735 1 C D 64 FFPKF1252 Cable Guide 1 C D 65 FFPKK0054 AC Cable Guide 1 1 C D 66 FFPKK0055 AC Cable Guide 2 1 C D 67 FFPKK0056 AC Cable Guide 3 1 C D ...

Page 188: ... 52 53 54 13 10 50 51 41 55 31 22 16 18 17 19 20 22 23 24 10 13 47 13 46 45 42 40 22 39 43 60 59 28 58 61 44 44 22 63 38 37 33 35 34 33 32 31 36 29 30 25 26 27 48 27 30 49 29 28 26 25 10 17 23 20 1 2 4 3 7 8 10 11 5 6 9 15 14 13 12 62 ...

Page 189: ...elt 4 C D 21 FFPFA0111 Shoulder Screw 4 C D 22 XXE4D8FP R Set Screw 4 C D 23 FFPMB0243 Drive Pulley 7818 7824 7830 7835 2 C D 23 FFPMB0246 Drive Pulley 7845 7850 2 C D 24 FFPKF12552 Scanner Rail Front 1 C D 25 FFPMB02411 Pulley 2 C D 26 FFPMQ0526 Bearing 2 C D 27 FFPXK03H00 Tension Arm Ass y 2 C D 28 FFPMB0242 Pulley Half Speed Unit 2 C D 29 FFPMQ0526 Bearing 2 C D 30 FFPXK01H00 Tension Arm Ass y ...

Page 190: ... 52 53 54 13 10 50 51 41 55 31 22 16 18 17 19 20 22 23 24 10 13 47 13 46 45 42 40 22 39 43 60 59 28 58 61 44 44 22 63 38 37 33 35 34 33 32 31 36 29 30 25 26 27 48 27 30 49 29 28 26 25 10 17 23 20 1 2 4 3 7 8 10 11 5 6 9 15 14 13 12 62 ...

Page 191: ...DF0272 Lamp Terminal Front 1 C D 52 FFPGC0188 Main Reflector Upper 1 C D 53 FFPJC0233 Adjust Plate 3 Optics 1 C D 54 FFPJC0234 Adjust Plate 4 Optics 1 C D 55 FFPLQ0432 No 1 Mirror Spring Rear 1 C D 56 FFPJC0232 Adjust Plate 2 Optics 1 C D 57 FFPJC0231 Adjust Plate 1 Optics 1 C D 58 FFPXK05H001 Tension Arm 7845 7850 1 C D 59 FFPLP1016 Tension Spring 7845 7850 1 C C 60 FFPFA0140 Shoulder Screw 7845 ...

Page 192: ...15 1 Optics PM602 43 13 40 38 39 21 33 31 27 1 2 3 49 4 4 36 3435 30 16 19 20 10 26 32 10 8 6 5 5 7 45 37 28 23 24 25 22 18 17 14 16 15 14 12 11 9 42 41 47 46 48 29 50 ...

Page 193: ...Edge Saddle 1 C D 20 FFPMF0994 Idle Gear Mirror 1 C D 21 FFPKE0993 AE Sensor Cover 1 C D 22 FFPKB08942 Lens Drive Frame 1 C D 23 FFPXK10H00 Bracket Pulley 2 1 C D 24 FFPMB0239 Pulley 2 1 C D 25 FFPMN0114 Belt 1 C D 26 FFPMB0238 Pulley 1 1 C D 27 FFPWB0580 PCB AE Sensor 1 1 C C 28 FFPKB08933 Lens Frame 1 C D 29 FFPLP1056 Tension Spring 1 C C 30 FFPGC01941 No 6 Mirror except 7818 1 C D 30 FFPGC02001...

Page 194: ...15 2 Optics PM602 43 13 40 38 39 21 33 31 27 1 2 3 49 4 4 36 3435 30 16 19 20 10 26 32 10 8 6 5 5 7 45 37 28 23 24 25 22 18 17 14 16 15 14 12 11 9 42 41 47 46 48 29 50 ...

Page 195: ...o Part No Description Q ty Per Unit Com mon Remarks 15 2 Optics Optics 47 FFPJC02301 Insulation Sheet Lens Frame 1 C D 48 FFPKD07771 Holder 1 C D 49 FFPWC1597 KST Cable 1 C D 50 FFPKF13431 Cable Guide 1 C D ...

Page 196: ...16 Optics PM603 1 32 33 3 24 23 20 38 38 22 18 17 21 4 7 5 2 5 6 12 8 38 16 25 27 34 26 26 14 13 10 10 30 10 11 15 9 19 27 28 29 28 29 25 37 15 FP 7818 7824 31 36 35 ...

Page 197: ...le 7 7824 1 C D 17 FFPKU01771 Reinforcement Frame Left 1 C D 18 FFPKS1095 Adjusting Plate 1 C D 19 FFPKD13182 Fan Support Stay 1 C D 20 FFPKR1694 Bracket 1 ADF 1 C D 21 FFPKQ01701 Switch Base 1 C D 22 FFPLP08141 SW Spring 1 C C 23 FFPLL04642 Platen Switch Lever 1 C D 24 GP1A73A Sensor 1 C B 25 FFPXK40H001 Ozone Duct 1 7830 7835 7845 7850 1 C D 25 FFPXK40H501 Ozone Duct 1 7818 7824 1 C D 26 FFPHK09...

Page 198: ...17 1 Toner Hopper Unit 47 PM302 2 4 5 6 8 12 13 14 16 15 21 18 39 38 36 3 15 40 41 7 19 20 17 15 21 22 37 23 25 24 26 27 28 30 31 32 33 34 35 29 15 9 11 3 1 43 53 42 52 15 50 51 44 46 48 49 10 45 ...

Page 199: ...HP0746 Toner Drum Seal 2 C D 22 FFPMA0538 Toner Feed Drum 1 C D 23 FFPHH0079 Toner Agitator 1 C D 24 FFPLP0993 Rotation Pawl Spring 1 C C 25 FFPLG14761 Toner Feed Shaft 1 C D 26 FFPLP1217 Shutter Return Spring 1 C C 27 FFPKM03061 Toner Feed Shutter 1 C D 28 FFPLR0271 Toner Feed Clutch Spring 1 C C 29 FFPMF1007 22T Toner Feed Gear 1 C D 30 FFPKF12691 Bottle Pawl 1 C D 31 FFPKD1343 Bottle Support Le...

Page 200: ...17 2 Toner Hopper Unit 47 PM302 2 4 5 6 8 12 13 14 16 15 21 18 39 38 36 3 15 40 41 7 19 20 17 15 21 22 37 23 25 24 26 27 28 30 31 32 33 34 35 29 15 9 11 3 1 43 53 42 52 15 50 51 44 46 48 49 10 45 ...

Page 201: ... Remarks 17 2 Toner Hopper Unit Toner Hopper Unit 46 XPL2A8WV Pin 1 C D 47 FFPHK09931 Mylar 1 C D 48 FFPHP07461 Seal 1 C D 49 FFPHP0764 Seal 1 C D 50 FFPHP0757 Seal 1 C D 51 FFPHP0765 Seal 1 C D 52 FFPTE2098 Label 1 C D 53 FFPFJ0033 Touch Ring 1 C D ...

Page 202: ...18 1 Developer Section PM301 41 44 20 18 17 16 15 13 14 12 11 10 35 36 37 28 39 6 4 38 3 2 1 19 4 5 7 8 9 6 34 4 4 21 24 23 27 26 22 29 30 31 33 32 25 40 43 ...

Page 203: ...C D 14 FFPKN0356 Sponge 2 1 C D 15 FFPKS1049 Support Magnetic Pole 1 C D 16 FFPWC1618 TDT Cable 1 C D 17 FFPKE1009 Sensor Cover 1 C D 18 TS0524ANA71C Sensor Toner Density 1 C D 19 FFPXG08H00 Toner Dispersion Cover 7818 7824 1 C D 19 FFPXG13H001 Toner Dispersion Cover 1 C D 7830 7835 7845 7850 20 FFPKE1010 Duct Cover 1 C D 21 FFPXG06H001 Magnetic Roller Stopper Front Ass y 1 C D 22 FFPKN0357 Sponge...

Page 204: ...18 2 Developer Section PM301 41 44 20 18 17 16 15 13 14 12 11 10 35 36 37 28 39 6 4 38 3 2 1 19 4 5 7 8 9 6 34 4 4 21 24 23 27 26 22 29 30 31 33 32 25 40 43 ...

Page 205: ...hing 1 1 C D 37 FFPMF0995 Gear String Paddle except 7818 1 C D 37 FFPMF1106 Gear String Paddle 7818 1 C D 38 FFPHG00462 Supply Coil 1 C D 39 FFPMF0996 Transfer Gear 1 C D 40 FFPLP1029 Bias Spring 1 C C 41 FFPXG11H00 Shield Plate A Ass y 1 C D 42 Not used 43 FFPHP0772 Mylar 1 1 C D 44 FFPFA0149 Shoulder Screw 2 C D ...

Page 206: ...PM401 1 2 46 39 41 37 36 35 34 33 32 31 30 29 28 27 26 25 24 38 20 23 17 18 13 14 11 7 10 47 9 8 6 5 4 42 44 45 43 48 49 51 53 59 57 60 58 52 49 54 55 56 61 62 50 3 7 12 16 71 15 19 40 65 64 63 69 68 70 64 21 22 66 67 72 A A ...

Page 207: ... 7835 7845 7850 19 FFPKM03151 Recycle Shutter 7830 7835 7845 7850 1 C D 20 FFPHD00262 Pipe Toner Recycle 1 C D 7830 7835 7845 7850 21 FFPMF10061 Recycle Coil Gear 7830 7835 7845 7850 1 C D 22 FFPMQ0554 Bushing Recycle 7830 7835 7845 7850 1 C D 23 FFPHG0048 Recycle Coil 7830 7835 7845 7850 1 C D 24 FFPKM0304 Shutter 7830 7835 7845 7850 1 C D 24 FFPKM0322 Shutter 7818 7824 1 C D 25 FFPMQ05791 Recycl...

Page 208: ...PM401 1 2 46 39 41 37 36 35 34 33 32 31 30 29 28 27 26 25 24 38 20 23 17 18 13 14 11 7 10 47 9 8 6 5 4 42 44 45 43 48 49 51 53 59 57 60 58 52 49 54 55 56 61 62 50 3 7 12 16 71 15 19 40 65 64 63 69 68 70 64 21 22 66 67 72 A A ...

Page 209: ...FFPLP0769 Terminal Spring 1 C C 56 FFPDF0284 Terminal Plate 1 1 C D 57 FFPLP0722 Grid Tension Spring 1 C C 58 FFPJA0291 Grid Base 1 C D 59 FFPLP07671 Tension Spring 2 1 C C 60 FFPJA0289 Corona Cover Front 1 C D 61 FFPJA0290 Corona Cover Rear 1 C D 62 FFPXL05H00 Corona Wire 1 C D 63 FFPHP0762 Frame Seal 1 C D 64 FFPHP0650 Seal 9 2 C D 65 FFPHP0766 Seal 1 C D 66 FFPHP05531 G Seal 7830 7835 7845 7850...

Page 210: ...11 16 17 17 19 22 28 58 69 57 56 55 13 15 54 53 50 50 49 3 48 40 37 35 32 35 36 33 34 41 13 42 17 64 63 39 70 17 45 44 3 47 46 43 52 51 77 29 25 27 30 31 24 13 23 22 26 27 25 68 20 21 13 67 18 12 71 60 59 5 6 4 66 7 8 2 62 S31 9 42 73 79 75 76 74 72 78 ...

Page 211: ...D 17 FFPMQ0558 Bushing 7818 7824 7830 7835 1 C D 17 FFPMQ0560 Bearing 7845 7850 4 C D 18 FFPKR1722 Bracket Sheet Bypass 1 C D 19 FFPMF1013 Gear Paper Feed Drive 1 C D 20 FFPMF1014 Pick Up Idle Gear 1 C D 21 FFPLG1482 Pick Up Roller Shaft 1 C D 22 FFPKF12721 Stopper 2 C D 23 FFPLL0561 Lever Sheet Bypass 1 C D 24 FFPMA0542 Pick Up Roller 1 C D 25 FFPMQ0559 Bearing 2 C D 26 FFPLL0557 Arm Front 1 C D ...

Page 212: ...11 16 17 17 19 22 28 58 69 57 56 55 13 15 54 53 50 50 49 3 48 40 37 35 32 35 36 33 34 41 13 42 17 64 63 39 70 17 45 44 3 47 46 43 52 51 77 29 25 27 30 31 24 13 23 22 26 27 25 68 20 21 13 67 18 12 71 60 59 5 6 4 66 7 8 2 62 S31 9 42 73 79 75 76 74 72 78 ...

Page 213: ...0095 Knob Registration Roller 1 C D 58 FFPMA0539 Registration Roller 1 C D 59 FFPKE1020 Tray Cover F Sheet Bypass 1 C D 60 FFPUQ90H012 Sheet Bypass Tray for North America 1 C D 60 FFPUQ90H032 Sheet Bypass Tray except North America 1 C D 61 FFPKE1019 Tray Cover R Sheet Bypass 1 C D 62 FFPKN0349 Cushion Sheet 1 C D 63 FFPMF1016 DFP Drive Gear 1 C D 64 FFPLG1481 Clutch Shaft 1 C D 65 FFPKN0367 Cushio...

Page 214: ...tion PM202 26 46 30 45 10 41 43 44 35 40 35 38 2 1 3 4 5 6 7 8 9 10 11 12 14 13 14 54 19 21 20 22 26 23 24 17 18 16 15 39 57 48 52 26 49 FP 7845 7850 50 51 42 47 25 27 28 29 30 26 31 32 31 56 34 35 36 37 33 33 53 6 58 55 ...

Page 215: ...PMF1023 Idle Gear 7818 7824 7830 7835 1 C D 17 FFPMF1085 Idle Gear 7845 7850 1 C D 18 FFPXQ13H00 Rear Bracket 1 C D 19 FFPKF12790 DFP Guide 1 C D 20 FFPXQ11H00 DFP Fulcrum Plate 1 C D 21 FFPKD1352 DFP Stay 1 C D 22 FFPLP0974 DFP Roller Spring 1 C C 23 FFPKA0155 Pressure Block 1 C D 24 FFPMQ0593 Bushing DFP Shaft 1 C D 25 FFPXQ02H00 DFP Arm 1 C D 26 FFPFJ0033 Touch Ring 4 C D 27 FFPXQ03H00 DFP Shaf...

Page 216: ...21 2 PM202 26 46 30 45 10 41 43 44 35 40 35 38 2 1 3 4 5 6 7 8 9 10 11 12 14 13 14 54 19 21 20 22 26 23 24 17 18 16 15 39 57 48 52 26 49 FP 7845 7850 50 51 42 47 25 27 28 29 30 26 31 32 31 56 34 35 36 37 33 33 53 6 58 55 ...

Page 217: ...Q14H00 Paper Feed Roller Shaft Ass y 1 C D 48 FFPMA0542 Pick Up Roller 1 C D 49 FFPLP0972 Pressure Spring 1 C C 50 FFPKR1729 Bracket Pick Up Roller 1 C D 51 FFPMF1023 Idle Gear 25 1 C D 52 FFPLG1489 Pick Up Shaft 1 C D 53 FFPFJ0039 Touch Ring 1 C D 54 FFPHK0984 Mylar 1 C D 55 FFPKD1446 Anti vibration Plate 1 C D 56 FFPHK0978 Guide Mylar 1 C D 57 FFPKP0087 Cushion 1 C D 58 FFPLP1030 Damper Spring 1...

Page 218: ...3 7 5 6 3 15 16 15 15 16 15 11 18 17 15 16 15 5 5 5 4 8 20 21 30 26 27 37 36 48 35 49 7 33 32 31 2 FP 7845 7850 34 FP 7818 7824 7830 7835 1 19 26 27 17 38 24 23 31 28 22 47 41 42 43 29 10 12 9 13 44 45 46 40 50 14 39 39 30 27 33 27 24 23 ...

Page 219: ...71 Bushing except 7818 6 C D 15 FFPMQ0571 Bushing 7818 2 C D 16 FFPMA0562 Transport Roller 7818 1 C D 16 FFPMA0562 Transport Roller except 7818 3 C D 17 FFPMB0252 Tension Pulley 7845 7850 2 C D 18 FFPKQ0183 Pulley Flange 7845 7850 1 C D 19 FFPMN0111 Timing Belt 7845 7850 1 C D 20 FFPKM0311 Slider 1 7845 7850 1 C D 21 FFPKM0310 Slider 2 7845 7850 1 C D 22 FFPXE02H00 Tension Plate Block 7845 7850 1 ...

Page 220: ...3 7 5 6 3 15 16 15 15 16 15 11 18 17 15 16 15 5 5 5 4 8 20 21 30 26 27 37 36 48 35 49 7 33 32 31 2 FP 7845 7850 34 FP 7818 7824 7830 7835 1 19 26 27 17 38 24 23 31 28 22 47 41 42 43 29 10 12 9 13 44 45 46 40 50 14 39 39 30 27 33 27 24 23 ...

Page 221: ...PJA0295 Terminal Cover 2 1 C D 42 FFPLP1039 Spring 1 C C 43 FFPXL03H00 Base Rear 1 C D 44 FFPKE1031 Transfer Case 1 C D 45 FFPLK0329 Separation Finger 1 C D 46 FFPJA0292 Base Front 1 C D 47 FFPXL01H00 Cleaner Ass y 7845 7850 1 C D 48 PLWS1 LWS 1 C D 49 FFPWC1581 HC Cable 1 C D 50 FFPMF1056 Drive Gear 1 C D 22 2 ...

Page 222: ... 1 PM501 16 11 10 5 6 15 17 18 19 1 2 3 4 4 5 6 21 22 23 24 25 26 26 26 43 28 28 27 29 42 20 39 37 FP 7845 7850 37 39 39 41 40 7 8 14 13 12 37 38 36 30 32 33 34 31 31 35 26 26 28 27 29 FP 7818 7824 FP 7830 7835 ...

Page 223: ...7835 7845 7850 1 C D 8 FFPMA0470 Web Pressure Roller 1 C D 9 Not used 10 FFPMQ0576 Bushing Web Gear 1 C D 11 FFPMF1064 Web Drive Gear 1 C D 12 FFPMF10631 Web Gear 3 C D 13 FFPMF10661 Web Gear 2 2 C D 14 FFPMF10621 Web Gear 1 1 C D 15 FFPXT11H00 Gear Bracket 2 7830 7835 7845 7850 1 C D 15 FFPXT11H40 Gear Bracket 2 7818 7824 1 C D 16 FFPMF1058 Web Gear 1 C D 17 FFPMQ0575 Bushing 2 Web Roller 1 C D 1...

Page 224: ... 2 PM501 16 11 10 5 6 15 17 18 19 1 2 3 4 4 5 6 21 22 23 24 25 26 26 26 43 28 28 27 29 42 20 39 37 FP 7845 7850 37 39 39 41 40 7 8 14 13 12 37 38 36 30 32 33 34 31 31 35 26 26 28 27 29 FP 7818 7824 FP 7830 7835 ...

Page 225: ...70 Roller Gear 7845 7850 1 C D 36 FFPLQ0423 Ground Plate 3 7845 7850 1 C D 37 FFPLK0331 Separation Finger Upper 7845 7850 5 C D 37 FFPLK0230 Gear String Paddle 7830 7835 5 C D 37 FFPMF1106 Gear String Paddle 7818 7824 4 C D 38 FFPKD1370 Finger Support 7830 7835 7845 7850 1 C D 38 FFPKD1393 Finger Support 7818 7824 1 C D 39 FFPLP0743 Pressure Spring 7830 7835 7845 7850 5 C C 39 FFPLP0743 Pressure S...

Page 226: ...Fuser 24 1 PM502 1 3 4 5 6 7 8 9 10 11 16 15 17 12 39 38 37 35 34 33 31 41 42 30 26 27 27 25 21 20 22 23 24 20 19 18 14 14 13 12 28 28 29 29 32 36 40 13 2 A 2 44 5 3 1 A Japan only 4 43 43 ...

Page 227: ...ase 7818 7824 1 C D 6 FFPKR1752 Thermistor Bracket 1 C D 7 FFPBL0015 Thermistor 1 C D 8 FFPKF1317 Cable Guide 1 C D 9 FFPKF1309 Front Guide Upper 7845 7850 1 C D 9 FFPKF1338 Front Guide Upper 7818 7824 1 C D 9 FFPKF1340 Front Guide Upper 7830 7835 1 C D 10 H12V085WN2A Fuser Lamp for North America 1 C D 10 H24V085WN2A Fuser Lamp except North America 1 C D 11 H10V055WN2A Fuser Lamp 2 1 C D 11 H12V05...

Page 228: ...Fuser 24 2 PM502 1 3 4 5 6 7 8 9 10 11 16 15 17 12 39 38 37 35 34 33 31 41 42 30 26 27 27 25 21 20 22 23 24 20 19 18 14 14 13 12 28 28 29 29 32 36 40 13 2 A 2 44 5 3 1 A Japan only 4 43 43 ...

Page 229: ...ssure Spring 7850 2 C C 29 FFPLP1007 Pressure Spring 7818 2 C C 29 FFPLP1009 Pressure Spring 7830 7835 2 C C 29 FFPLP1011 Pressure Spring 7845 2 C C 30 FFPXT08H00 Lower Frame Rear Ass y 7845 7850 1 C D 30 FFPXT08H201 Lower Frame Rear Ass y 7830 7835 1 C D 30 FFPXT08H401 Lower Frame Rear Ass y 7818 7824 1 C D 30 Not used 31 FFPMF1060 Fuser Idle Gear 2 1 C D 32 FFPMF1059 Fuser Idle Gear 1 1 C D 33 F...

Page 230: ...Fuser 24 3 PM502 1 3 4 5 6 7 8 9 10 11 16 15 17 12 39 38 37 35 34 33 31 41 42 30 26 27 27 25 21 20 22 23 24 20 19 18 14 14 13 12 28 28 29 29 32 36 40 13 2 A 2 44 5 3 1 A Japan only 4 43 43 ...

Page 231: ...Ref No Part No Description Q ty Per Unit Com mon Remarks 42 FFPMF1079 Idle Gear 2 7818 7824 7830 7835 1 C D 43 FFPKH0332 Spacer except North America 2 C D 44 Not used Fuser Fuser 24 3 ...

Page 232: ...25 Paper Exit Section PM709 1 2 3 4 5 6A 7 16 15 14 13 6B 8A 9A 9C 9C 9A 11 S10 10 8A 8B 9B 17 8B 9B 12 19 18 12 18 ...

Page 233: ...1 C D 7 FFPKF1318 Guide 1 1 C D 8A FFPMA05691 Exit Roller 4 C D 8B FFPMA05691 Exit Roller 4 C D 7830DC 7835DC 7835MX 7845 7850 9A FFPLP1012 Axle Spring 2 C C 9B FFPLP1012 Axle Spring 4 C C 7830DC 7835DC 7835MX 7845 7850 9C FFPLP1012 Axle Spring 2 C D 10 FFPKF1322 Guide 3 1 C D 11 FFPKF1319 Guide 2 1 C D 12 FFPHK0999 Guide Sheet A 2 C D 13 FFPLQ0421 Earth Plate 1 1 C D 14 FFPLQ0422 Earth Plate 2 1 ...

Page 234: ...26 550 Sheet Paper Tray PM201 19 20 21 17 22 15 15 20 19 25 24 23 26 16 1 2 3 4 13 14 6 6 8 11 12 10 7 5 27 ...

Page 235: ... FFPMF0829 Pinion 1 C D 13 FFPKS1059 Lift Plate 1 C D 14 FFPXC01H00 Lifting Shaft Ass y 1 C D 15 FFPMQ0383 Bushing 1 2 C D 16 FFPFJ0039 Touch Ring 2 C D 17 FFPKS1062 Ground Plate 3 1 C D 18 Not used 19 FFPKD1355 Roller Support 2 C D 20 FFPMA0548 Roller 2 C D 21 FFPQA01692 Cassette 1 C D 22 FFPKN0270 Cushion Bottom Plate 2 C D 23 FFPQF0034 Cassette Cover 1 C D 24 FFPPA0466 Paper Size Plate for Nort...

Page 236: ...27 Sheet Bypass Tray PM102 8 1 7 5 3 4 6 10 11 4 12 13 9 16 15 18 14 4 17 2 ...

Page 237: ... Pinion 1 C D 7 FFPQG00852 Paper Guide Front 1 C D 8 FFPTE2543 Label Paper Size for North America 1 C D 8 FFPTE2544 Label Paper Size except North America 1 C D 9 FFPQB0049 Tray Cover 3 Sheet Bypass 1 C D 10 FFPLF01745 Guide Rail 1 1 C D 11 FFPLL0565 Sensor Lever 1 C D 12 FFPQB00482 Tray Cover 2 Sheet Bypass 1 C D 13 FFPKE0891 Stopper Cover 1 C D 14 FFPKE1018 Cable Cover 1 C D 15 FFPLK0254 Cable Gu...

Page 238: ...28 ADU PM801 16 8 1 4 14 12 10 11 11 13 13 6 7 8 16 9 5 3 2 15 ...

Page 239: ...C C 5 FFPKS1057 Sensor Plate 1 C D 6 FFPKB0930 Rear Frame 1 C D 7 FFPLQ0424 Earth Plate 1 C D 8 FFPMQ0534 Bearing 2 C D 9 FFPMF1019 Middle Roller Gear 1 1 C D 10 FFPKF1280 Paper Guide 1 C D 11 FFPLQ0415 Spring Paper Guide 2 C D 12 FFPKU0179 Reinforcement Bracket 1 C D 13 FFPKF09861 Hinge Stopper 2 C D 14 FFPMA05451 Middle Roller 1 C D 15 FFPKB0929 Front Frame 1 C D 16 FFPFJ0039 Touch Ring 2 C D AD...

Page 240: ... 54 71 65 46 44 43 61 71 A 53 52 51 S19 S19 S8 58 A 31 60 33 50 49 48 S8 S30 34 35 37 38 39 40 42 32 70 69 66 E4 E4 3 7 31 S8 S9 39 35 42 38 41 35 34 17 16 6 S18 64 S8 18 S8 19 E3 47 20 21 22 23 25 25 26 26 27 27 28 S8 29 24 6 64 45 74 13 14 14 75 E5 68 36 75 S18 E5 63 14 10 11 12 16 30 15 15 76 58 S18 ...

Page 241: ...de 1 1 C D 23 FFPXD08J002 FR Mylar B Ass y 2 C D 24 FFPKD1364 Stay Paper Feed 1 C D 25 FFPFJ0041 Touch Ring 2 C D 26 FFPMQ0567 Bushing DFP Shaft 2 C D 27 FFPLP09831 DFP Roller Spring 2 C C 28 FFPKA0162 DFP Bracket 1 C D 29 FFPMA0559 DFP Roller 1 C D 30 FFPXD04J00 DFP Shaft Ass y 1 C D 31 HC 6 Clamp 2 C D 32 FFPKF13001 Lifting Stopper 1 C D 33 BJ 2 6 W05 Magnet Clutch 1 C D 34 FFPMQ0534 Bearing 2 C...

Page 242: ... 54 71 65 46 44 43 61 71 A 53 52 51 S19 S19 S8 58 A 31 60 33 50 49 48 S8 S30 34 35 37 38 39 40 42 32 70 69 66 E4 E4 3 7 31 S8 S9 39 35 42 38 41 35 34 17 16 6 S18 64 S8 18 S8 19 E3 47 20 21 22 23 25 25 26 26 27 27 28 S8 29 24 6 64 45 74 13 14 14 75 E5 68 36 75 S18 E5 63 14 10 11 12 16 30 15 15 76 58 S18 ...

Page 243: ...ar 3 2 C D 61 FFPLJ0098 Lifting Cam 1 C D 62 FFPKE1029 Cover 1 C D 63 FFPMA0592 Transport Roller 1 1 C D 64 FFPMQ0521 Bushing DFP Shaft 4 C D 65 FFPMF1051 Clutch Gear 4 1 C D 66 FFPMB0191 Pulley 18 2 C D 67 FFPMF1052 Gear 6 1 C D 68 FFPMA05541 Transport Roller 2 1 C D 69 FFPMN0108 Timing Belt 2 1 C D 70 FFPLG1510 Bushing Plate 1 C D 71 FFPKH03161 Motor Spacer 2 C D 72 FFPFA0072 Shoulder Screw 2 C ...

Page 244: ...ADU 30 PM803 32 33 6 31 30 29 28 27 26 25 24 23 22 21 20 19 19 18 14 13 11 12 15 17 16 34 10 9 8 3 2 1 4 7 35 S8 S10 5 6 6 36 36 36 36 ...

Page 245: ...C D 16 FFPNE00141 Rack 2 1 C D 17 FFPMF1044 Gear 7 1 C D 18 FFPHK1000 Guide Sheet B except 7718 2 C D 18 FFPMN0109 Timing Belt 1 1 C D 19 FFPMB0250 Pulley 2 2 C D 20 FFPXD27J00 Tension Arm Ass y 1 C D 21 FFPLP09871 Tension Spring 1 C C 22 FFPMF1114 Gear 8A 1 C D 23 FFPMF1047 Pulley Gear 9 1 C D 24 FFPKE1034 Motor Cover 1 C D 25 FFPXD18J00 Motor Bracket Ass y 1 C D 26 42S1A24DCSC Stepping Motor 2 C...

Page 246: ...r FP 7818 7824 FQ ZK10 1 X Developer FQ ZK20 1 X FP 7830 7835 7845 7850 Drum FP 7818 7824 FQ HK10 1 X Drum FQ HK20 1 X FP 7830 7835 7845 7850 Side seal Front FFPXG51H00 1 X Side seal Rear FFPXG50H00 1 X Spacer ring Front FFPHQ0057 1 X FP 7818 7824 Spacer ring Front FFPHQ0061 1 X FP 7830 7835 7845 7850 Spacer ring Rear FFPHQ0058 1 X FP 7818 7824 Spacer ring Rear FFPHQ0062 1 X FP 7830 7835 7845 7850...

Page 247: ...ller FP 7818 7824 FFPMA0574 1 X Heat roller bearing 7818 7824 FFPMQ0583 2 X Heat roller bearing 7830 7835 FFPMQ0584 2 X Heat roller bearing 7845 7850 FFPMQ0572 2 X Heat roller gear 7818 7824 FFPMF1078 1 X Heat roller gear 7830 7835 FFPMF1080 1 X Heat roller gear 7845 7850 FFPMMF1057 1 X Fuser entry guide lower FFPKF1308 1 Replace at 1 200 000 copies Pressure roller FFPMA03582 1 X FP 7818 7824 Pres...

Page 248: ...r 5 FFPHJ0042 1 X FP 7830 7835 7845 7850 Ozone filter 7 FFPHJ00461 1 X FP 7818 7824 Dust protection filter FFPHJ0049 1 X Discharge lamp PQ24V10WMG2 1 X Transfer Separation corona FFPVL01H01 1 X Wire 1 FFPXL04H00 1 X Wire 2 FFPXL05H00 1 X Wire cleaner FFPXL01H00 1 X ADU Paper feed roller FFPMA0558 1 X DFP roller FFPMA0559 1 X F R Mylar FFPXD07J00 1 X Storage roller FFPMA0557 2 X Paper feed pad FFPK...

Page 249: ...Numerical Parts Index Description Part No Q ty Per Unit Ref No Page No Numerical Parts Index 33 ...

Page 250: ... 7835 8 16 1 DNQ18A37L24A Main Motor 9 16 1 DNQ25D06L59A Main Motor 7845 7850 8 16 1 E08V025WN2A Exposure Lamp for North America 14 5 1 E16V025WN2A Exposure Lamp except North America 14 5 1 EDMMPU3W4F Communication Monitor Ass y 2 12 1 EDS1 Edge Saddle 6 11 3 EDS1 Edge Saddle 7 11 3 EDS1 Edge Saddle 12 3 4 EDS1 Edge Saddle 12 64 1 EDS1 Edge Saddle 13 3 3 EDS1 Edge Saddle 15 19 1 EDS1 Edge Saddle 1...

Page 251: ...ead 2 13 25 1 FFPDF0276 Grid Lead 1 12 7 1 FFPDF0276 Grid Lead 1 13 7 1 FFPDF0277 Shield Lead 1 12 5 1 FFPDF0277 Shield Lead 1 13 5 1 FFPDF0278 Corona Lead 2 12 37 1 FFPDF0278 Corona Lead 2 13 37 1 FFPDF0279 Grid Lead 2 12 24 1 FFPDF0279 Grid Lead 2 13 24 1 FFPDF0280 Shield Lead 2 12 14 1 FFPDF0280 Shield Lead 2 13 14 1 FFPDF0281 Corona Lead 1 12 6 1 FFPDF0281 Corona Lead 1 13 6 1 FFPDF0282 Connec...

Page 252: ...PFA0113 Shoulder Screw 29 9 1 FFPFA0114 Shoulder Screw 7845 7850 10 38 1 FFPFA0140 Shoulder Screw 7845 7850 14 60 1 FFPFA0141 Shoulder Screw 8 37 2 FFPFA0141 Shoulder Screw 9 37 1 FFPFA0141 Shoulder Screw 10 5 1 FFPFA0141 Shoulder Screw 11 5 1 FFPFA0144 Shoulder Screw 7845 7850 10 42 1 FFPFA0145 Adjusting Screw 24 27 2 FFPFA0148 Shoulder Screw 6 34 1 FFPFA0149 Shoulder Screw 18 44 2 FFPFG0471 Fron...

Page 253: ...PGC0202 Platen Glass 7830DC 7835DC 7835MX 1 2 1 FFPGC0202 Platen Glass 2 2 1 FFPHA00691 Duct 16 32 1 FFPHA0070 Duct 1 7830 7835 7845 7850 12 22 1 FFPHA0071 Duct 2 7830 7835 7845 7850 12 20 1 FFPHA0072 Duct 6 35 1 FFPHA0073 Duct 2 10 29 1 FFPHA0073 Duct 2 11 29 1 FFPHA0074 Duct 3 10 28 1 FFPHA0074 Duct 3 11 28 1 FFPHA0075 Duct 3 7830 7835 7845 7850 18 1 1 FFPHA0076 Duct 1 22 6 1 FFPHA00791 Ozone Du...

Page 254: ... FFPHK1002 Guide Sheet 20 73 1 FFPHK1005 U Shape Mylar 19 70 1 FFPHK1029 Sheet 20 76 1 FFPHK1059 Loop Mylar 19 72 1 FFPHL0010 Damper except 7818 14 38 1 FFPHL0010 Damper 29 54 1 FFPHL0012 Damper 7818 14 38 1 FFPHL0014 Sheet 4 26 2 FFPHL0014 Sheet 5 26 2 FFPHP05531 G Seal 18 4 4 FFPHP05531 G Seal 7830 7835 7845 7850 19 66 1 FFPHP0650 Seal 9 19 64 2 FFPHP07371 Hopper Seal 18 9 1 FFPHP07403 Seal 7830...

Page 255: ...41 1 FFPJA0299 Insulation Sheet B 2 13 1 FFPJA0311 Sheet 4 7835MX 7845 7850 2 21 1 FFPJC01871 Lens Aperture 7818 7824 7830 7835 15 39 1 FFPJC01881 Shield Cover 19 49 2 FFPJC0227 Lens Aperture 7845 7850 15 39 1 FFPJC02281 Insulation Sheet Lens 15 43 1 FFPJC02301 Insulation Sheet Lens Frame 15 47 1 FFPJC0231 Adjust Plate 1 Optics 14 57 1 FFPJC0232 Adjust Plate 2 Optics 14 56 1 FFPJC0233 Adjust Plate...

Page 256: ...5 7850 24 38 1 FFPKB0939 Frame Paper Exit 25 3 1 FFPKB09451 Lamp Frame Rear 7818 7824 24 38 1 FFPKB0947 Web Frame 7818 7824 23 2 1 FFPKB0951 Lamp Frame Rear 7830 7835 24 38 1 FFPKD0694 Spring Holder 2 8 6 1 FFPKD0694 Spring Holder 2 9 6 1 FFPKD07771 Holder 15 48 1 FFPKD1299 Rear Frame Paper Feed 11 7 1 FFPKD1302 Rear Frame Paper Feed 10 7 1 FFPKD1304 Drive Frame Small 8 15 1 FFPKD1304 Drive Frame ...

Page 257: ...PKD1374 Clutch Spring Support 24 36 1 FFPKD1375 Pressure Plate Front 7845 7850 23 22 1 FFPKD1376 Pressure Plate Rear 7845 7850 23 42 1 FFPKD1378 Knob Support 25 4 1 FFPKD1387 Cable Support 20 78 1 FFPKD13881 Bottle Holder D 7818 7824 17 32 1 FFPKD13891 Bottle Holder D 7830 7835 7845 7850 17 32 1 FFPKD1393 Finger Support 7818 7824 23 38 1 FFPKD1394 Transport Stay 7818 7824 7830 7835 22 33 1 FFPKD13...

Page 258: ...able Cover 27 14 1 FFPKE1019 Tray Cover R Sheet Bypass 20 61 1 FFPKE1020 Tray Cover F Sheet Bypass 20 59 1 FFPKE1021 Cover Open Close except 7718 3 2 1 FFPKE10251 Lifting Box 10 19 1 FFPKE10251 Lifting Box 11 19 1 FFPKE10261 Box Cover 10 25 1 FFPKE10261 Box Cover 11 25 1 FFPKE1029 Cover 29 62 1 FFPKE1030 Cable Cover 30 31 1 FFPKE1031 Transfer Case 22 44 1 FFPKE1032 Inner Cover 3 4 1 FFPKE1034 Moto...

Page 259: ...F1280 Paper Guide 28 10 1 FFPKF1281 Clutch Stopper 21 5 1 FFPKF1282 Bracket Guide 21 46 1 FFPKF1283 Cable Cover 21 16 1 FFPKF12951 Paper Guide 1 29 5 1 FFPKF12961 Transport Guide 2 29 11 1 FFPKF1297 Paper Guide Rear 30 2 1 FFPKF1298 Paper Guide Front 30 5 1 FFPKF1299 Paper Guide 30 1 1 FFPKF13001 Lifting Stopper 29 32 1 FFPKF13011 Paper Guide 1 29 22 1 FFPKF1303 Paper Guide 2 29 19 1 FFPKF1305 Pap...

Page 260: ...FPKM0296 Fulcrum Boss 6 29 1 FFPKM0296 Fulcrum Boss 7 29 1 FFPKM0296 Fulcrum Boss 10 27 1 FFPKM0296 Fulcrum Boss 11 27 1 FFPKM0298 Lifting Fulcrum Boss 2 4 33 1 FFPKM0298 Lifting Fulcrum Boss 2 5 33 1 FFPKM0299 Filter Discharge Lamp 4 31 1 FFPKM0299 Filter Discharge Lamp 5 31 1 FFPKM03024 Shutter Waste Toner 19 9 1 FFPKM0304 Shutter 7830 7835 7845 7850 19 24 1 FFPKM03061 Toner Feed Shutter 17 27 1...

Page 261: ...94 Bracket 1 ADF 16 20 1 FFPKR16951 Bracket Paper Detection 16 11 1 FFPKR1696 Bracket No 6 Mirror Holder 15 36 1 FFPKR16971 Bracket 2 ADF 16 3 1 FFPKR16981 Bracket 3 ADF 16 6 1 FFPKR1699 Cover Support R 15 13 1 FFPKR17003 Bracket Front Optics Unit Cover 15 11 1 FFPKR17014 Bracket 4 ADF 16 2 1 FFPKR1704 Control Panel Bracket Right 16 30 1 FFPKR1705 Control Panel Bracket Left 16 31 1 FFPKR1707 Brack...

Page 262: ...t Thermistor Cable 6 2 1 FFPKR1798 Bracket Thermistor Cable 7 2 1 FFPKR17991 Bracket Rear Cover Mounting 10 44 1 FFPKS06751 Corona Grid 19 50 1 FFPKS1047 Shield Plate HVPS 12 59 1 FFPKS1047 Shield Plate HVPS 13 59 1 FFPKS1049 Support Magnetic Pole 18 15 1 FFPKS1050 Stirring Paddle 2 18 10 1 FFPKS1053 Bottle Rotation Sensor Disc 17 5 1 FFPKS1054 Sub Plate 20 41 1 FFPKS1056 Magnet Plate 20 55 1 FFPK...

Page 263: ...Key Top 1 23 1 FFPLB0226 Key Button 1 22 1 FFPLB02261 Key Button 7835MX 7845 7850 2 22 1 FFPLB02261 Mode Select Key Top 7835MX 7845 7850 2 24 1 FFPLB0234 Start Button Key Top 1 26 1 FFPLB0234 Start Button Key Top 2 26 1 FFPLB0236 Reset Key Top 2 28 1 FFPLB0237 Option Key Top 2 25 1 FFPLB0238 Clear Stop Key Top 2 27 1 FFPLB0239 Counter Key Top 7835MX 7845 7850 2 23 1 FFPLF01745 Guide Rail 1 27 10 1...

Page 264: ...inger Lower 7845 7850 23 26 5 FFPLK0254 Cable Guide Arm 27 15 1 FFPLK0321 Sensor Arm 12 33 1 FFPLK0321 Sensor Arm 13 33 1 FFPLK0322 Door Link A 20 49 1 FFPLK0323 Door Link B 3 24 1 FFPLK0329 Separation Finger 22 45 1 FFPLK0331 Separation Finger Upper 7845 7850 23 37 5 FFPLK0332 Separation Finger Drum 7845 7850 6 44 1 FFPLL04642 Platen Switch Lever 16 23 1 FFPLL0550 SW Lever 6 13 1 FFPLL0550 SW Lev...

Page 265: ...r 2 7845 7850 23 43 1 FFPLP0722 Grid Tension Spring 19 57 1 FFPLP07241 Drum Cup Ring Spring 8 7 1 FFPLP07241 Drum Cup Ring Spring 9 7 1 FFPLP0743 Pressure Spring 7830 7835 7845 7850 23 39 5 FFPLP0743 Pressure Spring 7818 7824 23 39 4 FFPLP07661 Tension Spring 1 22 9 1 FFPLP07671 Tension Spring 2 19 59 1 FFPLP07671 Tension Spring 2 22 10 1 FFPLP0769 Terminal Spring 19 55 1 FFPLP08141 SW Spring 16 2...

Page 266: ...012 Axle Spring 25 9A 2 FFPLP1012 Axle Spring 25 9B 4 7830DC 7835DC 7835MX 7845 7850 FFPLP1012 Axle Spring 25 9C 2 FFPLP1014 Clutch Spring 24 34 1 FFPLP1015 Solenoid Spring 12 26 1 7830DC 7835DC 7835MX 7845 7850 FFPLP1016 Tension Spring 1 8 10 1 FFPLP1016 Tension Spring 1 9 10 1 FFPLP1016 Tension Spring 7845 7850 14 59 1 FFPLP1017 Tension Spring 2 8 31 1 FFPLP1017 Tension Spring 2 9 31 1 FFPLP1018...

Page 267: ...1 Spring Clutch 29 46 1 FFPLR02701 Sensor Lever Spring 7845 7850 10 33 1 FFPLR0271 Toner Feed Clutch Spring 17 28 1 FFPLR02721 Bridge Spring 2 17 19 1 FFPLR0273 Clutch Spring 17 9 1 FFPLR02741 Bridge Spring 1 17 18 1 FFPLR02751 Sensor Base Spring 6 25 1 FFPLR02751 Sensor Base Spring 7 25 1 FFPLR0276 Sensor Spring 12 34 1 FFPLR0276 Sensor Spring 13 34 1 FFPLR0277 Recycle Shutter Spring 7830 7835 78...

Page 268: ...592 Transport Roller 1 29 63 1 FFPMB0191 Pulley 18 29 66 2 FFPMB0230 Pulley 8 39 1 FFPMB0230 Pulley 9 39 1 FFPMB0231 Delivery Pulley 8 40 1 FFPMB0231 Delivery Pulley 9 34 1 FFPMB0232 Transport Pulley Feed Unit Drive 8 34 1 7824 7830 7835 FFPMB0232 Transport Pulley feed Unit Drive 9 21 1 FFPMB0233 Pulley 34T feed Unit Drive 7845 7850 10 14 1 FFPMB0233 Pulley 34T feed Unit Drive 7750 11 14 1 FFPMB02...

Page 269: ...FFPMF0997 Idle Gear 2 7830 7835 18 29 1 FFPMF0999 Idle Gear 2 7845 7850 18 29 1 FFPMF1000 Gear 2 Magnetic Roller 7845 7850 18 27 1 FFPMF10011 Gear 1 Waste Toner 19 26 1 FFPMF10021 Gear 2 Waste Toner 19 27 1 FFPMF1003 Gear 3 Waste Toner 19 30 1 FFPMF1004 Gear 4 Waste Toner 19 11 1 FFPMF10051 Recycle Drive Gear 19 31 1 FFPMF10061 Recycle Coil Gear 7830 7835 7845 7850 19 21 1 FFPMF1007 22T Toner Feed...

Page 270: ...PMF1058 Web Gear 23 16 1 FFPMF1059 Fuser Idle Gear 1 24 32 1 FFPMF1060 Fuser Idle Gear 2 24 31 1 FFPMF10621 Web Gear 1 23 14 1 FFPMF10631 Web Gear 23 12 3 FFPMF1064 Web Drive Gear 23 11 1 FFPMF1065 Clutch Gear 24 33 1 FFPMF10661 Web Gear 2 23 13 2 FFPMF1069 Exit Roller Gear 25 15 1 FFPMF1070 Roller Gear 7845 7850 23 35 1 FFPMF1071 Idle Gear 1 8 45 1 FFPMF1071 Idle Gear 1 9 40 1 FFPMF1076 Recycle G...

Page 271: ...rive 9 18 1 FFPMN0116 Belt Drum Drive 10 10 1 FFPMN0117 Belt Paper Feed Drive 8 32 1 FFPMN0117 Belt Paper Feed Drive 9 32 1 FFPMN0118 Belt feed Unit Drive 7845 7850 8 26 1 FFPMN0119 Belt feed Unit Drive 9 26 1 FFPMN0121 Belt feed Unit Drive 7824 7830 7835 8 26 1 FFPMN0123 Scanner Belt 14 20 4 FFPMN0125 Timing Belt 7818 14 43 1 FFPMQ0005 Bushing 1 22 3 2 FFPMQ0152 Bearing 10 13 1 FFPMQ0152 Bearing ...

Page 272: ...0551 Bushing 2 Paddle Shaft 18 32 1 FFPMQ0554 Bushing Recycle 7830 7835 7845 7850 19 22 1 FFPMQ0555 Bushing Waste Toner 19 7 2 FFPMQ0556 Blade Bushing 19 44 1 FFPMQ0557 Bushing L Supply Shaft 19 29 1 FFPMQ0558 Bearing 1 7824 7830 7835 10 2 4 FFPMQ0558 Bearing 1 11 2 2 FFPMQ0558 Bushing 7818 7824 7830 7835 20 17 1 FFPMQ0558 Bearing 7818 7824 7830 7835 21 10 2 FFPMQ0559 Bearing 20 25 2 FFPMQ0560 Bea...

Page 273: ...ear Cover 7818 3 25 1 FFPNA0628 Handle Cover 6 12 4 FFPNA0628 Handle Cover 7 12 4 FFPNA0629 Cover Open Close 7818 3 2 1 FFPNA07681 Control Panel 7818 7824 for North America 1 8 1 FFPNA07682 Control Panel 7818 7824 except North America 1 8 1 FFPNA07701 Control Panel for North America 2 8 1 FFPNA07702 Control Panel except North America 2 8 1 FFPND0125 Panel Cover Special Effects 1 24 1 FFPND01322 Wa...

Page 274: ...033 Panel Cover 18 2 1 FFPQF0034 Cassette Cover 26 23 1 FFPQG00802 Paper Guide Front 26 7 1 FFPQG0081 Paper Guide Rear 26 4 1 FFPQG0082 Paper Guide Rear 26 26 1 FFPQG0083 Paper Guide Plate 26 6 2 FFPQG00842 Paper Guide Rear 27 5 1 FFPQG00852 Paper Guide Front 27 7 1 FFPSE0045 Seal 2 34 2 FFPTD0936 Operating Guide Einglish for North America 3 29 1 FFPTD0937 Operating Guide French for Canada 3 29 1 ...

Page 275: ...FPUF01R50 Paper Exit Unit 7845 7850 3 14 1 FFPUF01R50 Paper Exit Unit 7845 7850 25 0 1 FFPUG01H012 Developer Unit 7845 7850 18 0 1 FFPUG01H211 Developer Unit 7830 7835 7845 7850 18 0 1 FFPUG01H41 Developer Unit 7824 18 0 1 FFPUG01H51 Developer Unit 7818 18 0 1 FFPUG20H003 Drum Unit 7830 7835 7845 7850 19 0 1 FFPUG20H403 Drum Unit 7818 7824 19 0 1 FFPUH01H011 Hopper Unit 7830 7835 7845 7850 17 0 1 ...

Page 276: ...7 PCB CPU W O P ROM 7824 12 57 1 FFPWB05731 PCB AC Driver 6 5 1 7824 7830 7835 for North America FFPWB05731 PCB AC Driver for North America 7 5 1 FFPWB05734 PCB AC Driver 7845 7850 for North America 6 5 1 FFPWB05736 PCB AC Driver 6 5 1 7824 7830 7835 except North America FFPWB05736 PCB AC Driver except North America 7 5 1 FFPWB05737 PCB AC Driver 6 5 1 7845 7850 except North America FFPWB0574 PCB ...

Page 277: ... KS Cable 4 7818 16 16 1 FFPWC1595 KST Cable 1 15 33 1 FFPWC1597 KST Cable 3 15 2 1 FFPWC1597 KST Cable 15 49 1 FFPWC1598 KM Cable 7818 14 62 1 FFPWC1599 KM Cable except 7818 14 62 1 FFPWC1600 FEL Cable 12 18 1 FFPWC1600 FEL Cable 13 18 1 FFPWC1602 LDA Cable 4 19 1 FFPWC1602 LDA Cable 5 19 1 FFPWC1603 SK Cable 4 18 1 FFPWC1603 SK Cable 6 23 1 FFPWC1603 SK Cable 7 23 1 FFPWC1604 RST Cable 2 7845 78...

Page 278: ...eft Upper 7830DC 7835DC 7845 7850 4 17 1 FFPXA21H20 Rail Left Upper 7824 7830 7835 4 17 1 FFPXA23H00 Rail Left Lower 4 16 1 FFPXA23H00 Rail Left Lower 5 16 1 FFPXA25H00 Rail Right Upper 7830DC 7835DC 7845 7850 4 13 1 FFPXA25H20 Rail Right Upper 7824 7830 7835 4 13 1 FFPXA27H00 Rail Right Lower 4 14 1 FFPXA27H00 Rail Right Lower 5 14 1 FFPXA30H00 R C Protector 12 10 1 FFPXA30H00 R C Protector 13 10...

Page 279: ...01 Control Panel Ass y 7818 for North America 1 20 1 FFPXB01R03 Control Panel Ass y 7818 except North America 1 20 1 FFPXB01R11 Control Panel Ass y 7824 for North America 1 20 1 FFPXB01R13 Control Panel Ass y 7824 except North America 1 20 1 FFPXB01R31 Control Panel Ass y 1 20 1 7830 7835 for North America FFPXB01R33 Control Panel Ass y 1 20 1 7830 7835 except North America FFPXB01R51 Control Pane...

Page 280: ...18 19 1 FFPXG50H00 Side Seal R Ass y 19 42 1 FFPXG51H001 Side Seal F Ass y 19 3 1 FFPXG53H00 Cleaning Cover Ass y 19 1 1 FFPXG60H00 No 1 Corona Ass y 19 48 1 FFPXG63H00 Bracket Solenoid 7830 7835 7845 7850 19 13 1 FFPXH01H00 Stepping Motor 7830 7835 7845 7850 17 40 1 FFPXJ01H001 Exit Tray 3 29 1 FFPXK01H00 Tension Arm Ass y 14 30 2 FFPXK03H00 Tension Arm Ass y 14 27 2 FFPXK05H001 Tension Arm 7845 ...

Page 281: ... 7830 7835 23 41 1 FFPXT08H201 Lower Frame Rear Ass y 7830 7835 24 30 1 FFPXT08H401 Lower Frame Rear Ass y 7818 7824 23 41 1 FFPXT08H401 Lower Frame Rear Ass y 7818 7824 24 30 1 FFPXT10H00 Web Rear Frame Ass y 7830 7835 7845 7850 23 19 1 FFPXT10H40 Web Rear Frame Ass y 7818 7824 23 19 1 FFPXT11H00 Gear Bracket 2 7830 7835 7845 7850 23 15 1 FFPXT11H40 Gear Bracket 2 7818 7824 23 15 1 FFPXT18H001 La...

Page 282: ...905 Suction Fan 11 30 1 PLWS1 LWS 4 21 1 PLWS1 LWS 6 14 1 PLWS1 LWS 7 14 1 PLWS1 LWS 12 53 1 PLWS1 LWS 16 8 1 PLWS1 LWS 17 7 1 PLWS1 LWS 22 48 1 PQ24V10WMG2 Discharge Lamp 4 30 1 PQ24V10WMG2 Discharge Lamp 5 30 1 PUDC24Y4S975 Fan Motor 12 19 1 SIG8226 1BB Power Switch 6 15 1 SIG8226 1BB Power Switch 7 15 1 SR6N3 4 Cord Bushing for North America 12 46 1 SR6N3 4 Cord Bushing for North America 13 46 ...

Page 283: ...dex Description Part No Q ty Per Unit Ref No Page No Numerical Parts Index 67 XPL3A16WV Pin 19 71 1 XWC3B Washer 26 27 2 XWC4B Washer 12 11 2 XWC4B Washer 13 11 2 XXE4D5FR R Set Screw 15 34 1 XXE4D8FP R Set Screw 14 22 4 ...

Page 284: ... 7 8 CRRSN2 PEWSN2 1 2 VP VP CN12 3 4 PGND PGND 5 6 MMLCK MMCNT 7 1 2 1 2 3 4 8 MMCLK 1 2 HVCNT HVLKC CN9 3 4 HVBCNT GREF 5 6 HVLKD BREF 7 DTCNT 8 PGND 9 9 8 7 6 5 4 3 2 1 VP 12 11 MHPSN GND CN11 10 3 2 1 3 2 1 3 2 1 1 2 3 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 1 2 3 1 2 3 4 9 GND VL 8 7 VL PCSN 6 GND 5 PASN 4 VL 3 GND 2 AESN 1 VLC 1 2 AOSS1 VL CN10 3 4 GND AOS1 5 6 AOSS2 VL 7 AOS2 8 GND 9 VL 10 AOSS3 11 A...

Page 285: ...5 6 7 8 9 10 DRV2 DRV3 CN407 CN475 DRV1 DRV0 MTR20 MTR21 MTR22 MTR23 LDDRV2 GND 1 2 3 4 LDOUT LDLTH CN103 CN901 LDCLK GNG 1 2 3 4 3 2 1 6 5 4 8 7 GND GND CN105 VLC VLC 1 2 3 1 2 1 2 3 4 PCSOL VP CN116 1 3 1 2 PSAC2 PSAC1 CN204 1 2 VP CN205 3 4 VPC 1 2 VP VP CN610 CN601 3 1 2 3 4 PUSDL1 PFCR1 5 6 VL VL 7 8 CRRSN1 PEWSN1 9 10 GND GND 11 12 VL VL 13 14 PESN1 LBSN1 15 16 GND GND 1 2 VP VP CN609 3 4 PU...

Page 286: ...Feed motor Stapler unit home position switch J25 COM NO 24V STPOPN NC MS2 Stapler unit cover switch M3 Staple guide bar drive motor Guide bar home position sensor J34 J33 GBMPA GBMPB GBMPA GBMPB 2 1 3 2 1 3 5V GBHP GND BINPA GND 5V 4 PHR 5 J32 5 3 2 1 4 5 3 2 1 Vcc GND Vout 1 J31 2 1 2 1 2 1 2 J30 In bin paper detecting sensor emitting In bin paper detecting sensor receiving Bin unit C J15 3 1 2 3...

Page 287: ... 3 4 5 6 7 8 2 1 3 4 5 6 7 8 BIN LED 5V PA CHE GND STYGHP GND 5V J9 J9 5 6 4 3 2 1 J110 2 1 3 4 5 6 J110 5 6 4 3 2 1 5 6 4 3 2 1 24V GBMB GBMA GBMB 24V GBMA J8 J8 J5 J5 5 6 4 3 2 1 J114 2 1 3 J113 PI2 PI1 2 1 3 CUMH GND 5V SHIFT CU GND 5v 5 6 4 3 2 1 J112 J112 J111 2 1 3 4 5 6 24V FMHB FMHA FMHB 24V FMHA 7 8 6 5 4 3 2 1 5 6 4 3 2 1 2 1 J111 M2 M1 Feed motor Bin shift motor 2 1 7 8 6 5 4 3 2 1 BMD ...

Page 288: ...ion 1 4 II Mechanism 2 1 Construction 2 1 2 2 Paper transport 2 1 2 3 Bin drive 2 3 2 4 Tamper drive 2 5 2 5 Stapler drive 2 8 III Maintenance 3 1 Maintenance areas 3 1 3 2 Disassembly Assembly 3 2 3 3 Adjustment 3 10 IV Electrical 4 1 Electrical parts operation 4 1 4 2 Connector signals 4 8 Electrical Maintenance Mechanism Introduction Unpacking Installation Trouble Shooting ...

Page 289: ...ubleshooting 5 1 Self diagnosis Machine malfunction 5 1 5 2 Service mode 5 8 VI Unpacking Installation 6 1 Installation requirements 6 1 6 2 Installation procedure 6 2 Supplements Electrical circuit diagram ...

Page 290: ... staple capacity 2 50 copies 25 copies A3 B4 20lb 80g m2 Dimensions W x D x H 17 1 x 23 3 x 23 5 434 x 594 x 624 mm Weight Approximately 44 lb 20kg Less than 100 copies 100 per pin More than 100 copies 30 25 per pin of 20 When more than 100 copies are selected the balance of the copies requested are stacked into the sort bins starting from bin 1 up to 30 25 copies into each bin before shifting to ...

Page 291: ...er Feed guide unit FA S660 Feed roller Stapler unit Bin unit Staple guide bar Roll FA S620 FA S660 FA S620 Stapler unit Stapler unit cover Latch Bin unit Stapler unit cover Feed guide unit Stapler unit Bin unit Roll Feed roller Stapler unit Staple guide bar ...

Page 292: ...f the key is pressed during the stapling process the process is discontinued The lamp blinks when the staple jam occurs in the stapler The lamp lights up when the staples in the stapler have exhausted The indicator turns on in the absence of a staple cartridge Remarks When remaining staples after the stapling process are Name of key Manual staple key STAPLE RESUPPLY indicator ...

Page 293: ...ck sensor PI1 5 Reed cam sensor PI2 6 Paper exit sensor PS1 7 Staple guide bar home position sensor PI3 8 In bin paper detecting sensor RX S2 9 Stapler home position sensor PI8 10 Sorter interlock sensor PI6 for FA S660 11 Stapler unit cover sensor PI7 for FA S660 12 Stapling position detecting sensor PL9 for FA S660 1 Sensors FA S660 FA S620 12 6 9 11 7 8 5 1 2 3 4 10 ...

Page 294: ... guide bar drive motor M3 4 Feed motor M2 5 Stapler swing motor M4 6 Stapler swing home position detecting switch MS4 7 Stapler unit cover detecting switch MS2 8 Staple detecting switch MS5 9 Cartridge detecting switch MS6 10 Staple motor M5 11 Staple key switch SW 12 Stapler safety detecting switch MS3 for FA S660 13 In bin obstacles detecting switch MS7 for FA S660 14 Sorter interlock switch MS1...

Page 295: ...r starts to rotate and transmits drive to the paper exit roller 3 The transport motor controls transport speed via pulse Transport speed is adjusted as follows a Paper feed speed Speed of the paper passing between the paper exit sensor in the copier and the paper exit sensor PS1 Constant speed in all paper sizes b Paper exit speed Speed of the paper passing between the paper exit sensor and the so...

Page 296: ... S660 Sorter controller PCB Feed motor Feed motor drive switch Paper detecting signal Paper exit sensor Feed motor Feed motor drive switch Paper detecting signal Sorter controller PCB Paper exit sensor M2 M2 PS1 PS1 ...

Page 297: ...or is transmitted to the reed cam front rear through the bin drive belt Rolls for each bin engaged in the groove in the reed cam move up and down along the inclination provided in the reed cam thereby causing each bin up and down 3 The position of the cam is detected by the reed cam home position sensor PI2 This is achieved by turning the reed cam home position sensor PI2 ON each time the actuator...

Page 298: ...n Bin cam sensor FA S660 Bin shift motor clock signal LED ON signal Upper limit detecting signal Lower limit detecting signal Bin shift motor drive signal Reed cam rotation detecting signal Sorter controller circuit PCB PI5 PI1 PI4 PI2 S1 M1 ...

Page 299: ...enly stacked 1 The copier begins feeding paper when the Print key is pressed Copies discharged into each bin are stacked evenly by the movement of the tampers in the bin unit 2 The tampers are driven by the tamper motor M3 The amount of motion of tamper front is constant regardless of paper size while that of the tamper rear are determined by the paper size signal supplied from the copier 3 The ta...

Page 300: ...signal In bin paper detecting signal Guide bar home position detecting signal Guide bar swing motor drive signal Sorter controller circuit PCB Sorter controller circuit PCB In bin paper detecting signal Guide bar home position detecting signal Guide bar swing motor drive signal LED signal Staple guide bar ...

Page 301: ... positions the tamper at a prescribed distance depending on paper size from the selected copy size edge so the copy can be received easily into the bin After receiving a copy the tamper moves to the preset copy size position to tap it into place then the tamper moves out to the start position and waits for the next copy Staple guide bar Staple guide bar swing motor Sorter controller PCB Sorter con...

Page 302: ...s as follows a The bin motor M1 correctly positions the bin assembly the tampers tap the paper b The stapler swing motor M4 drives the stapler to the stapling position as detected by the stapler swing sensor PS3 c The staple drive motor M5 begins to drive If foreign objects are blocking the stapler or paper has been removed the swing motor M4 returns the stapler back to it s home position d Once t...

Page 303: ...apler unit swing motor drive signal Sorter controller circuit PCB Sorter controller circuit PCB Staple motor Stapler motor drive signal Staple detecting signal Cartridge detecting signal Stapler home position detecting signal Stapling position detecting signal Stapler swing position detecting signal Stapler safety detecting signal Stapler swing motor PI8 M5 MS5 MS6 MS7 M4 PI9 M5 MS5 MS6 PI8 MS3 MS...

Page 304: ...n upper limit sensor PI4 Bin lower limit sensor PI5 Bin upper limit sensor PI4 FA S660 FA S620 FA S660 FA S620 Staple position Staple swing motor Stapler position switch Home position Staple position Staple swing motor Home position Stapler position switch ...

Page 305: ...cting sensor detects the presence of staples In case of no staples the sensor sends signals to the main unit FA S660 FA S620 Stapling position Retracted position Copies Staple swing motor M4 Stapler position switch MS4 Copies Staple swing motor M4 Stapler position switch MS4 Stapling position Retracted position Staple roller Staple detecting switch Cartridge detecting switch Staple Intermediate pl...

Page 306: ...2 12 6 For FA S660 If foreign objects like fingers are detected in the bin when stapling actuater turns the stapler safety switch OFF and consequently stops stapling Safety switch FA S660 Actuater ...

Page 307: ... unit Paper feed roller upper lower Paper exit roller Bin Roll Bin paper detecting sensor Lubrication Per 200 000 copies 3 1 Maintenance areas The following areas should be cleaned at the prescribed interval Maintenance cycle Replacement Follow the cycle of main unit ...

Page 308: ...er right cover and rear cover 1 1 Remove the tie wrap 2 Disconnect the connector 3 Remove the ground wire 1 screw 2 3 1 Rotate the stapler swing motor to move the stapler unit to the position indicated in the diagram 2 Remove the stapler unit 2 screws Front cover Rear cover Right cover 1 2 3 1 2 ...

Page 309: ... Maintenance 2 Replacement of the stapler assembly FA S660 Remove the front cover 1 1 Remove the connector 2 Remove the tie wraps x2 2 3 1 Remove the screws x2 2 Remove the stapler unit Front cover 1 2 1 1 ...

Page 310: ...620 Remove the front cover right cover and rear cover 1 1 Disconnect the connectors of the sorter controller PCB x 2 2 Remove the bin cable 3 screws 2 3 1 Remove bin stoppers front rear each 1 screw Front cover Rear cover Right cover 1 2 1 ...

Page 311: ... work table 2 Turn the reed cam in the direction of the arrow to remove the bin unit both front and rear at the same time 4 1 Remove the bin unit from the sorter and place it on the work table 2 Remove the bin front cover 4 screw 3 Remove the staple guide bar 1 screw 5 6 Remove the bin Staple guide bar 1 2 2 3 2 2 ...

Page 312: ...e two screws front rear 2 Lift the guide rail hitch 3 Place the detached bin unit as shown 4 Replacing the bin from the upper side See 8 for replacing the bin from the lower side 1 Place the bin unit sideways on the work table 2 Remove the slide rails front rear 2 screws 3 Remove the bin front cover and bin rear cover front side 3 screws rear side 4 screws Signal code plate Slide rail 1 2 1 2 3 3 ...

Page 313: ...ws 5 1 Remove the spring 2 Remove the guide bar holder screws x 2 6 7 Remove the bin roll stopper and bin roll then Remove the bins 8 Replacing the bin from the lower side Remove the bin lower unit cover 1 screw Bin upper cover Screw Guide bar holder Bin roll stoper Bin Screw Bin lower unit cover 1 2 2 ...

Page 314: ...or harness as shown 10 11 Remove the guide bar holder upper 2 screws 12 Remove the bin lower unit Note Pull out the guide bar holder separating it from the guide bar 13 Remove the bins removing the bin roll stoppers Tie wrap Sensor harness Connector Sensor harness Screw Guide bar holder cupper Screw Screw Bin lower unit 1 2 ...

Page 315: ...660 Put the bin unit on the reed cam from the upper side and fit the bin into the reed cam rotating the clock plate of the shift motor 1 1 Make sure if the locking part of the bin roll stopper is not damaged 2 Make sure if the bin roll stopper is not omitted 2 ...

Page 316: ...3 10 3 3 Adjustment 1 ON 2 3 4 5 6 Sorter controller PCB LED SW1 SW3 FA S620 SW2 SW3 SW1 FA S660 ...

Page 317: ...detecting sensor S1 S2 To adjust the swing range of tamper bar When replacing sorter controller PCB tamper bar home position sensor and the bin unit By pressing the manual staple key the guide bar operates Each press causes the operation of A4 R B5 LT R A4 R to be repeated By pressing the manual staple key again the guide bar returns to the home position and stops To adjust the staple position Whe...

Page 318: ...0 SW1 FA S660 2 3 Press the manual staple key 4 Check the lighting condition of the manual staple key Kept ON Adjustment completed Blinking Improper adjustment Turn OFF and ON the power switch of the copier Check the installation condition of the sensor and repeat the procedure of step 3 5 Turn OFF all the dip switch SW3 FA S620 SW1 FA S660 1 ON 2 3 4 5 6 1 ON 2 3 4 5 6 FA S620 FA S660 ...

Page 319: ...t as shown 4 Pressing the push switches SW2 and SW1 SW3 on the sorter controller PCB move the guide bar to touch the copy paper slightly SW1 FA S620 SW3 FA S660 The guide bar approaches to the copy paper SW2 The guide paper goes away from the copy paper 1 ON 2 3 4 5 6 1 ON 2 3 4 5 6 1 ON 2 3 4 5 6 1 ON 2 3 4 5 6 When using A4 copy paper FA S620 FA S660 When using LTR copy paper When using A4 copy ...

Page 320: ...heck the installation condition of the guide bar home position s ensor and rep eat the procedure from the step 3 ve all the paper from the bin unit 5 Turn OFF all the dip switch SW3 FA S620 SW1 FA S660 6 4 Adjustment of the staple position Remove all the paper from the bin unit 1 Detach the right cover and set the dip switch on the sorter controller PCB as shown SW3 FA S620 SW1 FA S660 2 FA S620 F...

Page 321: ...60 When the staple position is too outer press the push switch SW1 SW3 first then press the other SW2 to adjust the staple position When the staple position is too inner press the manual staple key to return the staple unit to the home position and readjust the staple position with the push switch SW1 FA S620 SW3 FA S660 6 Press the manual staple key The value of the adjustment is memorized 7 Turn...

Page 322: ...ome position sensor When the stapler unit is not at the home position the 24V power supply is cut off by the stapler unit home position switch preventing the bin shift motor from rotating to avoid the bin unit and stapler from colliding with each other The bin unit upper and lower limit sensors prevent the overrun of the bin unit MS4 SW3 PI4 PI5 Q4 CPU M1 Drive circuit PI1 BMUP BMDWN PWM PI2 LCPD ...

Page 323: ...tapler unit home position switch Sorter controller circuit PCB NO Bin unit upper limit sensor Bin unit lower limit sensor Bin shift motor Shift motor clock sensor Lead cam home position sonsor Obstacle detection switch PI5 PI2 Current detection circuit MS7 NO FA S660 ...

Page 324: ...d motor The feed speed is controlled by the number of pulses ofthe pulse signal A A B and B of the motor driver IC Q19 FA S620 Q23 FA S660 FA S660 FA S620 Q1 CPU M3 24V FMTA FMTA FMTB FMTB Sorter Controller PCB Feed motor A A B B Q23 Motor driver Q4 CPU M3 FMTA Sorter Controller PCB FMTB Feed motor Q19 Motor driver A A B B ...

Page 325: ...ts rotating direction While the guide bar swing motor M3 is at the hold condition the output timing of the pulse signal A A B and B is fixed The fuse ICP2 FA S660 cuts off the power supply circuit to stop the guide bar swing motor M3 when overcurrent flows to the circuit FA S620 Q1 CPU M3 24V GBMPA GBMPA GBMPB GBMPB Sorter Controller Circuit PCB A A B B Q30 Motor driver PI3 GBHP Guide bar home pos...

Page 326: ...d The stapler cover switch MS2 and fuse ICP3 FA S660 are provided in the power supply circuit to the stapler unit swing motor M4 The power supply circuit is opened respectively by the stapler cover switch MS2 when the stapler cover is opened or by the fuse ICP3 FA S660 when overcurrent flows to the circuit to stop staple swing motor M4 The stapler home position switch MS4 is provided in the power ...

Page 327: ...or is used for the staple motor M5 This circuit has major functions as follows Staple motor ON OFF control Staple motor rotating direction control Staple motor overcurrent protection Stapler safety switches are provided in the power supply path down to the staple motor M5 The stapler safety switch MS3 FA S660 cuts off the power supply to drive the staple motor M5 when some object larger than about...

Page 328: ...7 Q10 Q13 Q10 Q13 SPMCW SPMCCW Q16 FA S620 FA S660 SPMCW R159 R160 12 11 Q56 Q56 Q52 Q51 R158 R165 R164 R157 Q48 Q50 R156 24V NO MS3 Stapler safety switch Sorter Control PCB Q47 Q49 Q43 Q43 R163 R173 5V 5V Q54 D32 D33 Q55 5V R162 5V R161 SPMCCW M5 Staple motor Current detection circuit ...

Page 329: ...Bin shift motor drive signal Bin goes up Bin shift motor drive signal Bin goes down Sorter installation detecting signal Stapler unit home position detecting signal Stapler unit cover open close detecting signal Lead cam rotation detecting switch SW3 Stapler swing motor M4 Feed motor M2 Staple guide bar drive motor M3 Bin shift motor M1 Bin shift motor M1 Sorter interlock switch MS1 Stapler unit h...

Page 330: ...on sensor P13 Stapling position detecting sensor PI9 Stapler safety switch MS3 Stapler unit cover switch PI7 Bin unit upper limit detecting signal Bin unit lower limit detecting signal Bin unit drive motor clock signal Motor rotation signal 1 Motor rotation signal 2 Staple cartridge detecting signal Staple detecting signal Stapler unit home position detecting signal Stapling ready indication signa...

Page 331: ...indication signal No staples indication signal In bin paper detecting sensor light emitting unit signal In bin paper detecting sensor light receiving unit signal Guide bar home position detecting signal Bin unit drive motor clock signal Lead cam home position signal Stapler unit cover open close detecting signal Stapler unit home position detecting signal Motor rotation signal 1 Motor rotation sig...

Page 332: ... motor M4 Sorter interlock sensor PI6 Stapler unit cover switch PI7 Feed motor drive signal Tamper bar drive motor signal Sorter installation detecting signal Bin unit upper limit detecting signal Bin unit lower limit detecting signal Stapler swing motor drive signal Sorter installation detecting signal Stapler unit cover open close detecting signal FMHA FMHB FMHA FMHB GBMA GBMB GBMA GBMB JOI SW B...

Page 333: ...ly is interrupted and the machine is stopped At the same time the message appears in the display Take necessary measures depending on the message 1 Use error Message appears on the copy number display Page P5 2 P5 2 P5 2 P5 2 P5 3 Code U4 U11 U12 oF Message Close sorter Clear sorter bins Close staple cover of sorter Replace staple cartridge Sorter full Empty Press mode key Cause Paper condition in...

Page 334: ...er correctly Does the input of the connector J7 1 S620 J3 1 S660 change when the door switch is turned ON OFF Door switch improper fitting or failure YES NO NO d Staple cartridge is not detected Under the following conditions copies won t be stapled Pressing the manual staple key Selecting the staple sort mode Note The Add staple indication is an alarm All functions other than stapling are normal ...

Page 335: ...ects paper When the sorter paper exit sensor does not detect paper within a predetermined time after the paper feed sensor in the sorter detects paper When the sorter paper feed sensor and the sorter paper exit sensor detect paper when the power switch is turned on To clear paper jam indication remove the paper reset the sorter mode and select the sorter mode again e oF Paper detection trouble Whe...

Page 336: ...g switch is not turned OFF within a predetermined time after the bins are lifted up from the bin home position The motor clock signal is not detected within a predetermined time after the motor drive signal is output The stapler position detecting sensor is not turned ON within a predetermined time after motor drive signal is output The stapler swing home position detecting sensor is not turned ON...

Page 337: ...y Check connector CNT3 of the copier Check connector J6 10 S620 J1 2 S660 of the sorter controller P C B NO Is the voltage between connector J6 1 2 S620 J1 1 2 S660 of the sorter controller CPU P C B approximately 24V J6 J1 2 0n the side YES Check the sorter controller P C B failure NO ...

Page 338: ...ng up J5 1 J8 1 24V Lifting down J5 2 J8 2 24V YES NO NO Check DC 24V of the sorter controller CPU Bin motor failure YES E7 07 Stapler swing motor failure Does the output of connector J8 2 S620 J7 1 S660 change when the stapler unit home position sensor is turned ON OFF NO Sensor is not mounted correctly or sensor failure YES Is DC 24V generated connector J12 1 S660 with the rotation of stapler sw...

Page 339: ...ter controller P C B The guide bar home position sensor is defective NO E7 07 Stapler drive motor failure YES Stapler drive motor failure Does the output of connector J16 5 S620 J4 6 S660 change when the guide bar home position sensor is turned ON OFF YES Is pulse input generated to J9 1 3 4 6 with the tamper drive motor and DC 24V generated on J9 2 5 S660 NO Check DC 24V of the sorter controller ...

Page 340: ...energized once The indicator lights up once The motor is energized once 5 2 Service mode 1 F4 mode 1 Input check Function For FA S620 S660 a Sorter interlock switch For FA S620 S660 a Bin unit drive motor clock sensor b Reed cam home position sensor c Staple guide bar home position sensor For FA S620 S660 a Bin paper detecting sensor b Staple detecting sensor For FA S620 S660 a Stapler unit home p...

Page 341: ...oncentration 4 In areas with poor ventilation 5 In areas of chemical fume concentration 6 In areas with excessive vibrations 7 Directly in air conditioning flow Note If the copier is installed under the above conditions suggest that the customer move it to an appropriate place 2 Check the following requirements before installing FA S620 S660 1 The space shown below is needed for installation 2 Mak...

Page 342: ...completeness before installation Visual check Check the contents of the box Sorter receiving bracket rear X1 Sorter receiving bracket front X1 System console support bracket X2 Rail mounting bracket rear X1 Rail mounting bracket front X1 Magnet catch rear X1 Magnet catch front X1 Rail assembly X1 Paper guide X1 Rail cover X1 ...

Page 343: ...ail cover fixing M4 X 8 X3 For FP 7824 7830 System console support Rail assembly fixing M4 X 16 X2 bracket fixing M4 X 8 X 4 For FP 7818 Magnet catch fixing M4 X 10 X2 Sorter fixing M4 X 8 X 2 Paper guide fixing M4 X 12 X 2 Sorter receiving bracket fixing M4 X 8 X 1 Rail mounting bracket fixing M4 X 8 X4 A B C A B C A B C ...

Page 344: ...ept FP 7818 Location Procedure Check 1 1 Open the front door 2 When using the exit tray remove the exit tray 3 Open the exit cover 4 Open the upper cassette ADU 2 1 Remove the left cover 3 screws 2 Remove the rear cover 7 screws 3 When the ADU is installed Remove the waste toner bottle then remove the right cover 2 screws 3 1 Remove the upper cassette rail fixing screw rear side X 1 2 Install the ...

Page 345: ...ew just removed 6 Re install the upper cassette ADU and rail stopper 7 1 Re install the left cover and rear cover 2 Close the exit door and front door 3 When the ADU is installed Re install the waste toner bottle then re install the right cover 8 Remove the system console left cover 2 screws 1 2 9 Install the system console support brackets front and rear 4 screws M4 X 8 Sorter receiving bracket f...

Page 346: ...paper guide 2 screws M4 X 12 12 Install the magnet catches front and rear sides 2 positions 2 screws M4 X 10 13 Insert the rail assembly into the upper slits of copier left cover then fix the rail assembly For FP 7824 7830 2 screws M4 X 25 For FP 7818 2 screws M4 X 16 Magnet catch rear Magnet catch front FP 7818 FP 7824 7830 Paper guide ...

Page 347: ... underside of the sorter front and rear side 4 screws M4 X 8 Pull out the rail assembly fully and install the sorter Note Holding the set the sorter with both hands as shown as the figure If hold the other parts sorter will be damaged Rail mounting bracket rear Rail mounting bracket front 15 ...

Page 348: ... screws M4 X 8 18 For FP 7818 Install the sorter mounting kit FA SH01 Refer to the installation procedure of FA SH01 19 Connect the lattice connector of the sorter to the copier 16 Fix the rail assembly to the sorter body front and rear side 2 screws M4 X 8 ...

Page 349: ...e label B provided on the main cover FA A505 Attach Staple label C provided on the main cover 21 Operation check 1 Place some paper in the stapler position on the top bin and press the manual staple key 2 Remove the paper from the bin and check staple 3 When sheets of paper are not stapled repeat steps 1 and 2 A B C A B C A B C Staple label A Staple label B Staple label C FA A888 FA A505 Copier up...

Page 350: ...amage and completeness before installation Visual check Check the contents of the box Sorter receiving bracket rear X1 Sorter receiving bracket front X1 System console support bracket X2 Spacer X2 Connecting plate X1 Latch receiving bracket X1 Stabilizer X1 Sorter mounting bracket X1 Rail assembly X1 Paper guide X1 ...

Page 351: ...x 33 x 2 Latch receiving bracket fixing Sorter fixing M4 x 8 x 2 M4 x 12 x 2 Sorter receiving bracket fixing M4 x 8 x 1 Paper guide fixing M4 x 12 x 2 System console support bracket fixing Upset prevention plate fixing M4 x 14 x 2 M4 x 8 x 4 Sorter mounting bracket fixing M4 x 12 x 4 A B C A B C ...

Page 352: ...ged before the installation 2 1 Remove the left cover 3 screws 2 Remove the rear cover 7 screws 3 Remove the power cord mounting bracket 2 screws 4 1 Remove the lower cassette rail fixing screw rear side X 1 2 Install the sorter receiving bracket rear 1 screw just removed 1 screw included 3 Reinstall the power cord mounting bracket 2 screws removed 1 2 Sorter receiving bracket rear Left cover 1 2 ...

Page 353: ...tte rail fixing screw front side X 1 2 Install the sorter receiving bracket front together with the lower cassette rail 2 screws just re moved 7 Re install the lower cassette and rail stopper 9 Remove the system console left cover 2 screws 1 3 2 Rail stopper 1 2 Sorter receiving bracket front 8 1 Re install the left cover and rear cover 2 Close the exit door and front door ...

Page 354: ...d rear 4 screws M4 X 8 1 Remove the pre stamped holes 3 positions 2 Re install the system console left cover 12 Install the paper guide 2 screws M4 X 12 1 1 1 11 Paper guide Install the latch receiving bracket to gether with the spacer 2 screws M4 X 12 Spacer Latch receiving bracket 13 ...

Page 355: ...te to the rear cover copier and system console 2 screws just removed 15 Install the floor stabilizer to the system console 2 screws M4 X 14 Note Put the floor stabilizer com pletely on the flower Insert the rail assembly into the lower slits of copier left cover then fix the rail assembly 2 screws M4 X 33 Connecting plate 16 fall stabilizer 14 ...

Page 356: ...r screws M4 X 12 18 Pull out the rail assembly fully and install the sorter Note Hold the sorter with both hands as shown in the figure If holding the other parts sorter will be damaged 17 19 Fix the rail assembly front rear side 2 screws M4 X 8 Sorter mounting bracket Rear side Front side ...

Page 357: ...vided on the upper cover rear When the ADF is installed FA A888 Attach Staple label B provided on the main cover 22 Operation check 1 Place some paper in the stapler position on the top bin and press the manual staple key 2 Remove the paper from the bin and check staple 3 When sheets of paper are not stapled repeat steps 1 2 Copier upper rear cover FA A888 Staple label A Staple label B A B C A B C...

Page 358: ...1 3 4 Frame 2 4 5 Bin Unit 5 6 Drive Block 6 7 Feeder Guide Stapler Unit 7 8 Numerical Parts Index 8 Sorter Mounting Assembly Frame 1 Covers Bin Unit Drive Block Frame 2 Feeder Guide Stapler Unit Numerical Parts Index NOTE For optimum machine performance use recommended Panasonic Parts ...

Page 359: ...arts 8 Rank column A B C D indicates the parts replacement frequency A Most frequently used PM parts B Frequently used C Occasionally used D Hardly used 1 Information contained in this Parts manual is subject to change Change notices and supplementary pages will be issued on a timely basis 2 Electrical parts supplied may include previously used components 3 A Numerical Part Number List is located ...

Page 360: ...1 4 7 10 8 9 5 6 2 3 1 Sorter Mounting Assembly ...

Page 361: ...cket Front 1 N D 3 4A1 5286 000 System Console Support Bracket 2 N D 4 4A1 5142 000 Rail Mounting Bracket Rear 1 N D 5 4A1 5141 000 Rail Mounting Bracket Front 1 N D 6 4A1 5275 000 Magnet Catch Rear 1 N D 7 4A1 5274 000 Magnet Catch Front 1 N D 8 4G1 3478 000 Rail Assembly 1 N D 9 4G1 0263 000 Paper Guide 1 N D 10 4A1 5276 000 Rail Cover 1 N D Sorter Mounting Assembly ...

Page 362: ...1 2 5 J41 3 6 7 8 4A 4 2 Covers ...

Page 363: ... 1240 000 Stapler Door 1 N D 4A 4S1 8021 000 Jam Label 1 N D 5 4H1 0049 000 Manual Stapler PCB Assembly 1 N C 6 4S1 0174 000 Stapler Label 1 N D 7 4A1 3860 000 Center Cover 1 N D 8 4A1 5249 000 Rear Cover 1 N D 9 4A1 4134 000 Front Panel 1 N D 2 Covers Ref No Part No Description Q ty Per Unit Com mon Rank Covers ...

Page 364: ...See P 7 See P 7 C B B A 6 8 9 10 11 See P 6 12 7 16 17 18 19 15 13 14 8 1 2 5 J29 J27 J26 J20 P12 P13 P14 J27 J26 J20 J22 J9 J1 J5 P15 J37 J13 M1 J36 J41 SW1 J29 4 3 A C 3 Frame 1 ...

Page 365: ...N D 9 4F1 0913 000 Delivery Roller 1 N D 10 4S1 0142 000 Bushing 1 N D 11 4F1 0915 000 Holding Arm 1 N D 12 FA5 2323 000 Bushing 1 N D 13 4A1 3865 000 Rib 4 N D 14 VS1 5057 004 Snap Tight Connector 1 N D 15 WG8 5420 000 Sensor 1 N B 16 4A1 3867 000 Sensor Lever 1 N D 17 4S1 6098 000 Torsion Spring 1 N C 18 4H1 6189 000 Cable Sensor 1 N D 19 4F1 0909 000 Stepping Motor 24V 1 N B Frame 1 3 Ref No Pa...

Page 366: ... 4 Frame 2 1 18 18 3 3 1 2 6 7 8 9 D 11 12 10 13 14 7 15 16 17 See P 6 4 5 See P 6 PI1 J23 J15 J7 J10 J51 J6 J8 J3 J2 J35 J36 J28 J25 ...

Page 367: ...00 Bushing 1 N D 9 4A1 3871 000 Shaft 1 N D 10 4S1 0153 000 Bushing 1 N D 11 4H1 6313 000 Interface Cable 1 N D 12 4H1 6183 000 Front Cable 1 N D 13 4A1 3903 000 Offset Shaft 1 N D 14 XD3 2250 122 Pin 1 N D 15 4A1 3869 000 Adjusting Plate 1 N D 16 4S1 0137 000 30T Gear 22T Pulley 1 N D 17 XF9 0692 000 90T Belt 1 N D 18 4A1 3916 000 Bushing 2 N D Frame 2 4 Ref No Part No Description Q ty Per Unit C...

Page 368: ...3 20 21 15 2 20 1 13 5 10 17 14 8 6 18 A A B J16 J31 J30 J4 J33 J34 J34 M3 P16 J33 J30 J32 J32 4 12 7 22 16 11 9 19 5 Bin Unit ...

Page 369: ...6188 000 Sensor Cable 1 N D 9 4S1 0135 000 132T Gear 1 N D 10 4S1 6100 000 Torsion Spring 1 N C 11 FS4 0182 000 106T Gear 1 N D 12 WG8 5198 000 Sensor 1 N B 13 4H1 6186 000 Bin Cable 1 N D 14 4A1 5251 000 Bin Cover Lower 1 N D 15 4A1 5252 000 Bin Cover Upper 1 N D 16 4A1 5260 000 Cover 1 N D 17 4A1 5253 000 Sector Arm 1 N D 18 4A1 5255 000 Bin Cover 1 N D 19 4A1 5261 000 Cable Holder 2 1 N D 20 4A...

Page 370: ...A 4 5 2 6 3 4 7 1 9 9 12 10 13 14 15 16 17 18 19 20 21 22 8 J22 M4 M2 J35 A 6 Drive Block ...

Page 371: ...36T Gear 1 N D 11 4S1 9025 000 Shoulder Screw 1 N D 12 4F1 0908 000 Stepped Motor 24V 1 N C 13 4S1 0152 000 Bushing 1 N D 14 XF9 0689 000 61T Belt 1 N D 15 4S1 0151 000 19T Pulley 1 N D 16 4A1 3919 000 Limiter Shaft 1 N D 17 XD3 1200 102 Pin 1 N D 18 4A1 3930 000 Torque Limiter 1 N C 19 4S1 0147 000 40T Gear 1 N D 20 4S1 0153 000 Bushing 1 N D 21 4A1 3917 000 Motor Bracket 1 N D 22 4F1 1227 000 EP...

Page 372: ...1 3 7 10 12 8 9 11 13 14 21 19 18 23 25 25 22 24 20 15 13 17 16 10 5A 2 5B 6 4 5 J12 J11 J40 J28 SW1 J25 SW2 7 Feeder Guide Stapler Unit ...

Page 373: ... Magnet Bracket Rear 1 N D 9 4A1 1127 000 Magnet Catch 2 N C 10 4A1 5250 000 Handle guide 1 N D 11 4A1 3896 000 Upper Guide 1 N D 12 4H1 6197 000 Stapler Cable 1 N D 13 4A1 3897 000 Guide Roller 2 N D 14 4A1 3893 000 Stapler Cover 1 N D 15 4A1 3895 000 Stapler 1 N A 16 4A1 3894 000 Stapler Cover Rear 1 N D 17 4A1 3931 000 Stapler Cartridge Case 1 N D 18 4S1 0150 000 83T Pulley 1 N D 19 4S1 9025 00...

Page 374: ... 4A1 3903 000 Offset Shaft 4 13 1 4A1 3906 000 Motor Bracket 6 8 1 4A1 3907 000 Cable Holder 1 3 7 1 4A1 3910 000 Flag 4 2 1 4A1 3911 000 Shift Shaft 2 6 9 2 4A1 3916 000 Bushing 4 18 2 4A1 3917 000 Motor Bracket 6 21 1 4A1 3919 000 Limiter Shaft 6 16 1 4A1 3921 000 Sliding Plate 7 21 1 4A1 3924 000 Rod 7 22 1 4A1 3930 000 Torque Limiter 6 18 1 4A1 3931 000 Stapler Cartridge Case 7 17 1 4A1 3932 0...

Page 375: ... 5 3 1 4F1 1238 000 Rod 5 5 1 4F1 1240 000 Stapler Door 2 4 1 4G1 0263 000 Paper Guide 1 9 1 4G1 1169 000 Sorter CPU PCB 6 23 1 4G1 3478 000 Rail Assembly 1 8 1 4H1 0047 000 Photo Transistor PCB Assembly 5 6 1 4H1 0048 000 LED PCB Assembly 5 7 1 4H1 0049 000 Manual Stapler PCB Assembly 2 5 1 4H1 6183 000 Front Cable 4 12 1 4H1 6184 000 Rear Cable 1 3 1 1 4H1 6186 000 Bin Cable 5 13 1 4H1 6188 000 ...

Page 376: ...ng 3 3 1 4S1 8021 000 Jam Label 2 4A 1 4S1 9024 000 Shoulder Screw 3 2 1 4S1 9025 000 Shoulder Screw 6 11 1 4S1 9025 000 Shoulder Screw 7 19 1 FA5 2323 000 Bushing 3 12 1 FS4 0182 000 106T Gear 5 11 1 VS1 5057 004 Snap Tight Connector 3 14 1 WG8 5198 000 Sensor 3 6 3 WG8 5198 000 Sensor 4 4 3 WG8 5198 000 Sensor 5 12 1 WG8 5420 000 Sensor 3 15 1 WG8 5424 000 Sensor 3 5 1 XD3 1200 102 Pin 6 17 1 XD...

Page 377: ... 5 Bin Unit 5 6 Stapler Unit 6 7 Feeder Assembly IF Cable Sorter CPU PCB 7 8 Numerical Parts Index 8 Sorter Frame 1 Covers Bin Unit Stapler Unit Frame 2 Feeder Assembly IF Cable Sorter CPU PCB Numerical Parts Index NOTE For optimum machine performance use recommended Panasonic Parts ...

Page 378: ...arts 8 Rank column A B C D indicates the parts replacement frequency A Most frequently used PM parts B Frequently used C Occasionally used D Hardly used 1 Information contained in this Parts manual is subject to change Change notices and supplementary pages will be issued on a timely basis 2 Electrical parts supplied may include previously used components 3 A Numerical Part Number List is located ...

Page 379: ...1 2 3 4 5 6 7 10 8 9 1 Sorter ...

Page 380: ...rter receiving Bracket Front 1 N D 3 4A1 5286 000 System Console Support Bracket 2 N D 4 4A1 5244 000 Spacer 1 N D 5 4A1 5285 000 Connecting Plate 1 N D 6 4A1 5234 000 Latch Receiving Bracket 1 N D 7 4A1 5235 000 Stabilizer 1 N D 8 4A1 4369 000 Sorter Mounting Bracket 1 N D 9 4G1 3458 000 Rail A ssy 1 N D 10 4G1 0263 000 Paper Guide 1 N D ...

Page 381: ...1 A 3 4 5 12 13 15 9 10 11 6 7 8 16 2 14 13A J202 J202 J104 2 Covers ...

Page 382: ...lding Plate 1 N D 6 4F1 1246 000 Front Door 1 N D 7 4S1 8014 000 Stapler Label1 1 N D 8 4F1 1245 000 Front Cover 1 N D 9 4A1 5225 000 Sheet 1 N D 10 4A1 2348 000 Switch Holder 1 N D 11 4A1 2349 000 Door Shaft 1 N D 12 WT2 5018 000 LWS 1 N D 13 4G1 2073 000 Control Panel Cable 1 N D 13A VS1 5057 004 Connector 1 N D 14 4S1 6089 000 Spring 1 N C 15 4S1 8017 000 Stapler Label2 1 N D 16 4G1 0612 000 Co...

Page 383: ... 3 Frame 1 1 2 30 31 32 3 4 5 6 28 33 35 18 19 34 27 26 25 22 24 23 20 19 14 13 12 11 10 7 8 9 15 16 18 17 21 1 20 See P 7 29 M2 J112 J11 J105 J106 P14 5 J105 106 ...

Page 384: ...1213 000 Bushing 1 N D 15 4S1 0107 000 20T Gear 1 N D 16 4A1 2359 000 Bushing 1 N D 17 4S1 0108 000 24T 30T Pulley 1 N D 18 XD3 2200 162 Dowel Pin 6 N D 19 FA9 2112 000 Bushing 3 N D 20 WT2 5031 000 Cable Clip 2 N D 21 4A1 2360 000 Rib 1 N D 22 WT2 5540 000 Support 1 N D 23 4H1 6131 000 Spacer Support 4 N D 24 4S1 0115 000 Shaft 1 N D 25 4A1 2361 000 Feed Roller Guide 4 N D 26 4A1 2416 000 Roller ...

Page 385: ...5 36 13 6 37 12 26 27 3 34 4 3 2 33A 32 31 25 2 26 27 3 24 21 4 5 6 11 7 38 9 14 10 10 11 PI1 PI2 J114 J107 J116 J115 J205 MS4 MS2 P17 J205 J 1 0 4 J 1 0 3 J 1 0 7 J 1 0 2 J 7 J 3 J 1 3 J10 J12 J14 J6 MS1 MS7 J117 PI6 M1 J111 J113 J 8 J 5 J 1 1 2 J 1 1 1 J 1 1 4 J 1 1 3 J 1 1 7 ...

Page 386: ...Gear 1 N D 18 4S1 0083 000 36T 15T Gear 1 N D 19 WT2 0136 000 Edge Saddle 1 N D 20 XD3 2300 142 Dowel Pin 2 N D 21 4S1 0112 000 50T Gear 1 N D 22 FA9 2112 000 Bushing 3 N D 23 4S1 0119 000 Shaft 1 N D 24 XF9 0665 000 Timing Belt 2 N C 25 4S1 0109 000 24T 30T Pulley 1 N D 26 4A1 2388 000 Sensor Flag 2 N D 27 4S1 0111 000 24T Pulley 2 N D 28 WG8 5382 000 Sensor 1 N B 29 FB4 9171 000 Switch Holder 2 ...

Page 387: ... 5 Bin Unit 1 3 22 6 7 9 21 11 10 13 16 12 28 24 4 11 10 8 15 26 2 5 1 14 17 23 27 20 25 18 29 19 26 25 J109 J110 J204 J203 J108 PS2 PI3 M3 PS1 J203 ...

Page 388: ...oller Lower 2 N D 12 4A1 2335 000 Gear 1 N D 13 4A1 5215 000 Upper Arm 1 N D 14 4A1 5228 000 Lower Arm 1 N D 15 4A1 2338 000 Shaft A 1 N D 16 4A1 2339 000 Shaft B 1 N D 17 4A1 2340 000 Gear Cover 1 N D 18 4F1 0671 000 Gear Support Plate 1 N D 19 4k1 2001 000 Stepping Motor DC 24V 1 N B 20 4S1 0104 000 64T 21T Gear 1 N D 21 4S1 6088 000 Torsion Spring 1 N D 22 FG1 5473 000 Led PCB Assembly 1 N B 23...

Page 389: ... 6 Stapler Unit 1 5 4 3 6 2 7 8 9 10 7A 11 14 12 18 20 19 17 See P 4 33A 13 16 15 J102 J201 J103 J116 M4 MS3 ...

Page 390: ...le 1 N D 7A WC4 5132 000 Microswitch 1 N B 8 4S1 6097 000 Tension Spring 1 N C 9 FS5 6528 000 Roller 1 N D 10 4A1 2373 000 Stapler Mount 1 1 N D 11 4A1 2375 000 Stapler Mount 3 1 N D 12 WT2 5035 000 Cable Clip 1 N D 13 4S1 0132 000 44T Gear 1 N D 14 4S1 0131 000 16T 44T Gear 1 N D 15 4A1 2382 000 Stapler Support Plate 1 N D 16 4A1 2380 000 Stapler Guide 1 N D 17 4A1 2381 000 Switch Mount 1 N D 18 ...

Page 391: ... 7 Feeder Assembly IF Cable Sorter CPU PCB 2 7 10 11 4 1 8 12 13 ICP2 ICP1 ICP3 9 3 5 6 JS1 J1 J2 J4 J110 Q2 A A J109 J108 J9 ...

Page 392: ...af Spring 4 N C 3 4S1 6090 000 Torsion Spring 1 N C 4 FE9 0269 000 Feed Roller 4 N D 5 4A1 5224 000 Feeder Guide 1 N D 6 4F1 1230 000 Interface Cable 1 N D 7 4A1 2412 000 Cable Covering Plate 1 N D 8 4A1 2385 000 Cable Bracket 1 N D 9 WT2 5018 000 LWS 1 N D 10 WE8 5114 000 Ferrite Core 1 N D 11 4A1 2342 000 Bracket 1 N D 12 4F1 1231 000 EP ROM 1 N D 13 4G1 1173 000 Sorter CPU PCB 1 N D ...

Page 393: ...0 Arm Support Plate 3 33 1 4A1 2367 000 Arm1 3 34 1 4A1 2368 000 Arm2 3 29 1 4A1 2369 000 Spring Folder 3 30 1 4A1 2373 000 Stapler Mount 1 6 10 1 4A1 2374 000 Stapler Mount 2 6 1 1 4A1 2375 000 Stapler Mount 3 6 11 1 4A1 2377 000 Arm 6 3 1 4A1 2378 000 Stapler Roller 6 4 1 4A1 2379 000 Stapler Shaft 6 19 1 4A1 2380 000 Stapler Guide 6 16 1 4A1 2381 000 Switch Mount 6 17 1 4A1 2382 000 Stapler Sup...

Page 394: ...1 5286 000 System Console Support Bracket 1 3 2 4F1 0671 000 Gear Support Plate 5 18 1 4F1 0675 000 DC Motor 24V 4 14 1 4F1 0677 000 Left Cam Bracket 4 34 1 4F1 0743 000 Sensor Cover 5 28 1 4F1 1230 000 Interface Cable 7 6 1 4F1 1231 000 EP ROM 7 12 1 4F1 1245 000 Front Cover 2 8 1 4F1 1246 000 Front Door 2 6 1 4G1 0263 000 Paper Guide 1 10 1 4G1 0612 000 Control Panel PCB 2 16 1 4G1 0613 000 Fron...

Page 395: ... Spring 5 21 1 4S1 6089 000 Spring 2 14 1 4S1 6090 000 Torsion Spring 7 3 1 4S1 6091 000 Torsion Spring 3 31 1 4S1 6092 000 Tension Spring 3 28 1 4S1 6097 000 Tension Spring 6 8 1 4S1 8014 000 Stapler Label1 2 7 1 4S1 8017 000 Stapler Label2 2 15 1 FA9 2112 000 Bushing 3 19 3 FA9 2112 000 Bushing 3 22 3 FB4 9171 000 Switch Holder 4 29 2 FE9 0269 000 Feed Roller 7 4 4 FG1 5473 000 Led PCB Assembly ...

Page 396: ...7 000 LWS 5 29 3 WT2 5018 000 LWS 2 12 1 WT2 5018 000 CWS 3 1 6 WT2 5018 000 LWS 7 9 1 WT2 5031 000 Cable Clip 3 20 2 WT2 5035 000 Edge Saddle 4 9 1 WT2 5035 000 Cable Clip 6 12 1 WT2 5540 000 Support 3 22 1 WT2 5565 000 Cable Clamp 4 12 11 XD3 2200 142 Dowel Pin 3 10 1 XD3 2200 162 Dowel Pin 3 18 6 XD3 2200 162 Dowel Pin 4 3 6 XD3 2300 142 Dowel Pin 4 20 2 XF9 0665 000 Timing Belt 4 24 2 XG9 0013...

Page 397: ...erical Parts Index DS4 Covers Numerical Parts Index Frame 1 Frame 2 Following unit parts are common used parts refer to copier parts manual Paper feed unit Page 20 Lift up unit Page 10 550 Sheet paper drawer tray Page 26 NOTE For optimum machine performance use recommended Panasonic parts ...

Page 398: ...arts 8 Rank column A B C D indicates the parts replacement frequency A Most frequently used PM parts B Frequently used C Occasionally used D Hardly used 1 Information contained in this Parts manual is subject to change Change notices and supplementary pages will be issued on a timely basis 2 Electrical parts supplied may include previously used components 3 A Numerical Part Number List is located ...

Page 399: ...27 Cover Open Close 1 C D 10 FFPLP0978 Pressure Spring 2 C B 11 FFPNG0036 Magnet 2 C C 12 FFPLP0971 Pressure Spring 2 C B 13 FFPMA0544 Middle Roller 6 C B 14 FFPFJ0043 Touch Ring 3 C D 15 FFPLG1485 Middle Roller Shaft 2 C D 16 FFPLG1494 Middle Roller Shaft Upper 1 C D 17 FFPKD1355 Roller Support 2 C D 18 FFPMA0548 Roller 2 C C 19 FFPQA0171 Tray 1 C D 20 FFPQF0034 Tray Cver 1 C D 21 FFPNA0693 Front...

Page 400: ... Mounting 1 C D 20 FFPMQ0094 Bushing 2 2 C C 21 FFPXQ48J10 Magnetic Clutch Ass y FA DS72 1 C C 21 FFPXQ48J20 Magnetic Clutch Ass y FA DS82 1 C C 22 FFPMF10861 Gear 1 C D 23 FFPMB0253 Pulley 2 1 C C 24 FFPMQ0177 Bearing 1 C D 25 FFPMN0113 Belt 1 1 C B 26 FFPMF1073 Gear FA DS72 1 C D 26 FFPMF1072 Gear FA DS82 1 C D 27 FFPXQ49J10 Motor Frame Ass y FA DS72 1 C D 27 FFPXQ49J20 Motor Frame Ass y FA DS82...

Page 401: ...FPKD1357 Upper Stay Right 1 C D 3 FFPNH0064 Hinge 2 Open Close Cover 1 C D 4 FFPNH0063 Hinge 1 Open Close Cover 1 C D 5 FFPNM00181 Right Caster 2 C D 6 FFPNM00171 Left Caster 2 C D 7 FFPXQ45J20 Rail Right Ass y 3 C D 8 FFPXQ46J20 Rail Left Ass y 3 C D 9 FFPKF1278 Rail Stopper 3 C D DS3 Frame 2 1 2 3 4 5 6 7 8 9 ...

Page 402: ...KD1355 Roller Support DS1 17 2 FFPKD1357 Upper Stay Right DS3 2 1 FFPKD1358 Upper Stay Left DS3 1 1 FFPKD1382 Gear Frame 1 DS2 14 1 FFPKD1383 Gear Frame 2 FA DK10 Option for FA DS72 DS2 11 1 FFPKD1384 Belt Stay DS2 5 1 FFPKE1027 Cover Open Close DS1 9 1 FFPKF1278 Rail Stopper DS3 9 3 FFPKF1286 Cable Guide DS2 34 1 FFPKR1730 Sensor Bracket DS2 1 1 FFPKR1740 Cord Bracket DS2 40 2 FFPKR1755 Bracket C...

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