Otto Bock Avantgarde CLT Service Manual Download

Page: 3 / 64

Cleaning the Seat Upholstery

3.8.3

...............................................................................................................

Cleaning Seat Cushions

3.8.4

......................................................................................................................

Assembly D: back/push handle

3.9

.............................................................................................................

Replacement Work on the Push Handles

3.9.1

...............................................................................................

Replacing the "standard" push handles

3.9.1.1

.................................................................................................

Retrofitting the "height-adjustable" push handles

3.9.1.2

....................................................................................

Retrofitting the "height-adjustable/removable" push handles

3.9.1.3

....................................................................

Retrofitting the "folding" push handles

3.9.1.4

...................................................................................................

Replacing the hand grips

3.9.1.5

.....................................................................................................................

Replacing the Back Upholstery

3.9.2

.............................................................................................................

Replacing the Back Upholstery, Standard

3.9.2.1

..............................................................................................

Replacing the Back Upholstery, Adaptable

3.9.2.2

.............................................................................................

Replacing the Back Tubes

3.9.3

...................................................................................................................

Replacing the Angle-Adjustable Back Tubes

3.9.4

...........................................................................................

Assembly E: Side Panels

3.10

.....................................................................................................................

Replacement work on "standard" and "clothing protector" side panel

3.10.1

.......................................................

Replacing the side panel

3.10.1.1

......................................................................................................................

Replacing the Side Panel Mounting

3.10.1.2

.......................................................................................................

Replacement Work on the Desk Side Panel

3.10.2

............................................................................................

Replacing the Desk Side Panels

3.10.2.1

...........................................................................................................

Replacing the Side Panel Mounting

3.10.2.2

.......................................................................................................

Replacing the Seat Tube Support

3.10.2.3

.........................................................................................................

Replacing the Retaining Clip

3.10.2.4

................................................................................................................

Replacing the Pivot Pin

3.10.2.5

........................................................................................................................

Replacing the Strut

3.10.2.6

.............................................................................................................................

Replacing the Arm Rest Pad

3.10.2.7

.................................................................................................................

Assembly F: Caster Wheels

3.11

.................................................................................................................

Changing the installation position of the caster head

3.11.1

...............................................................................

Replacing the caster head

3.11.2

....................................................................................................................

Adjusting the Caster Wheel Journal Angle

3.11.3

..............................................................................................

Replacing/Changing the Installation Position of the Caster Wheels

3.11.4

...........................................................

Replacing the Caster Fork

3.11.5

...................................................................................................................

Replacing the Eccentric Disc

3.11.6

................................................................................................................

Retrofitting the Caster Fork System Frog Legs (spring-mounted)

3.11.7

..............................................................

Retrofitting the seat height adapter

3.11.8

........................................................................................................

Assembly G: Rear Wheels

3.12

...................................................................................................................

Adjusting the Rear Wheels/Rear Wheel Adapters

3.12.1

....................................................................................

Rear Wheel Adapter, Standard

3.12.2

.............................................................................................................

Replacing the Rear Wheel Adapter, Standard

3.12.2.1

.........................................................................................

Installing the Fitting

3.12.2.2

.............................................................................................................................

Shock Absorber System

3.12.3

......................................................................................................................

Retrofitting the Shock Absorber

3.12.3.1

............................................................................................................

Installing the Fitting

3.12.3.2

.............................................................................................................................

Wheelbase extension

3.12.4

...........................................................................................................................

Retrofitting the Wheelbase Extension

3.12.4.1

.....................................................................................................

Installing the Fitting

3.12.4.2

.............................................................................................................................

Changing the Rear Wheel Camber

3.12.5

.......................................................................................................

Changing the rear wheel camber with a rear wheel adapter

3.12.5.1

......................................................................

Changing the rear wheel camber with a shock absorber

3.12.5.2

..........................................................................

Maintenance Work on the Rear Wheel

3.12.6

...................................................................................................

Replacing the push rings / adjusting the "narrow/wide" mounting position

3.12.6.1

.................................................

Replacing/Retrofitting a Spoke Protector

3.12.6.2

...............................................................................................

Tensioning the spokes; adjusting the out-of-round

3.12.6.3

...................................................................................

Adjusting the Quick-Release Axle

3.12.6.4

..........................................................................................................

Retrofitting the Tetra Axle

3.12.6.5

.....................................................................................................................

Inner tube, rim tape and tyre replacement

3.12.6.6

..............................................................................................

Avantgarde CV / CS / CLT

Table of contents

Summary of Contents for Avantgarde CLT

Page 1: ...Service manual Avantgarde CV CS CLT...

Page 2: ...ip Assist 3 6 6 16 Retrofitting the Crutch Holder 3 6 7 16 Retrofitting the Frame Pads CS CLT only 3 6 8 17 Assembly B Footrest 3 7 17 Adjusting the Foot Rests Tube Foot Rest Foot Plates 3 7 1 17 Repl...

Page 3: ...n of the caster head 3 11 1 33 Replacing the caster head 3 11 2 34 Adjusting the Caster Wheel Journal Angle 3 11 3 34 Replacing Changing the Installation Position of the Caster Wheels 3 11 4 35 Replac...

Page 4: ...Drum Brake 3 13 6 50 Retrofitting the Scissor Wheel Lock 3 13 7 51 Adjusting the wheel locks 3 13 8 52 Additional options 3 14 54 Retrofitting a Lap Belt 3 14 1 54 Retrofitting a Tray 3 14 2 54 Retrof...

Page 5: ...ified personnel and not by the user of the device This service and maintenance manual refers to the respective spare parts catalogues and the instructions for use of the described products Please use...

Page 6: ...adapter 2 Avantgarde CV Maximum load in combination with double cross brace 140 kg Thanks to its frame geometry the Avantgarde CV offers precise leg guidance with the possibility of swinging away and...

Page 7: ...bsequent modification of the wheel position and back height was sacrificed in favour of saving additional weight 1 Seat seat pad 9 Rear wheel with push ring 2 Side panel 10 Quick release axle release...

Page 8: ...nuts after disassembly NOTICE Tipping or falling of the product Damage to product due to lack of attachment When you work on the product secure it so that it cannot tip over or fall over Use a clampin...

Page 9: ...2 mm 5 mm 5 2 mm 6 mm Stanley knife with sickle hooked blade and standard blade Tyre mounting levers and inner tube repair kit Workbench and vice with plastic jaws and rubber insert Measurement equipm...

Page 10: ...lates 2 Remove the side panels see Page 30 3 Unscrew the rear wheel adapter and remove see Page 38 4 Slightly fold the wheelchair 5 Remove the seat pad see fig 8 6 Open the back upholstery hook and lo...

Page 11: ...ossbrace centre screw and remove see fig 11 3 Remove the crossbrace bracket retaining clip see fig 12 4 Remove the end caps see fig 13 5 Remove the crossbrace upward see fig 14 and replace 6 To reasse...

Page 12: ...ical accessory mount and the frame accessories cannot be installed on the welded Avantgarde CLT The vertical accessory mount is required for the installation of the anti tipper and the transport wheel...

Page 13: ...issing safety devices On the Avantgarde CLT with fixed welded fitting installation of an anti tipper is not intended Therefore examine the user intensively for suitability adequate physiological capab...

Page 14: ...ctions see fig 24 7 Hold the clamping piece in the tube not illustrated Insert the Allen head screw below the pivot arm and screw on the clamping piece see fig 23 23 24 3 6 3 3 Replacing Anti Tipper R...

Page 15: ...e pushbutton on the pivot arm see fig 27 2 Adjust the length of the pivot arm As a minimum the anti tipper rollers must project fully beyond the largest diameter of the rear wheel see fig 28 3 Allow t...

Page 16: ...ove inside into the holes on the frame to 8 Nm see fig 32 31 32 3 6 6 Retrofitting the Tip Assist 1 Unscrew the mounting screw on the accessory mount clamp see fig 33 2 Insert the tip assist true to s...

Page 17: ...oot rests are included in the Instructions for Use qualified per sonnel order number 647G585 3 7 2 Replacement Work on the CV Model 3 7 2 1 Replacing the Foot Rest 1 Open the calf strap or pull it off...

Page 18: ...bar at least 40 mm into the swivel segment INFORMATION A mark on the foot rest bar indicates the minimum distance the foot rest bar must be inserted during installation 5 Tighten the set screws to 8 N...

Page 19: ...g Device 1 Remove the foot rest 2 Unscrew the size 4 Allen head screw on the locking device see fig 46 3 Remove replace the locking device 4 To reassemble perform these steps in reverse order Tighten...

Page 20: ...nt into the frame In doing so keep the foot rest swung outward by 90 see fig 49 4 Swing the elevating foot rest inward and press down 48 49 3 7 2 7 2 Replacing the Foot Rest Bar 1 Remove the Allen hea...

Page 21: ...2 3 7 2 7 4 Replacing the Retaining Plate 1 Unscrew the size 10 Allen head screw 2 Replace and install the retaining plate 53 3 7 3 Replacement work on the CS and CLT model 3 7 3 1 Replacing the Foot...

Page 22: ...he Tube Foot Rest 1 Flip up the tube foot rest 2 Release and flip up the lateral cover for the angle adjustment see fig 58 item 1 3 Unscrew the size 5 Allen head screw see fig 58 item 2 4 Remove repla...

Page 23: ...upholstery with the aid of the hook and loop connector on the bottom of the seat upholstery see fig 64 5 Push the new seat upholstery onto the cross brace 6 Push on the protective cap 7 Unfold the whe...

Page 24: ...dard seat cushion Clean the seat cushion according to the attached care label Seat cushion with foam core 1 Open the zip and remove the foam core see fig 70 2 Clean the cover according to the attached...

Page 25: ...2 Retrofitting the height adjustable push handles 1 Remove the old push handle 2 Push the height adjustable push handle into the back tube see fig 73 3 In the upper hole screw the clamping lever onto...

Page 26: ...the tube end with solvent 3 Open the adhesive packaging and follow the instructions provided by the manufacturer of the adhesive The manufacturer recommends using a 2 component epoxy resin adhesive or...

Page 27: ...the adhesive packaging and follow the instructions provided by the manufacturer of the adhesive The manufacturer recommends using a 2 component epoxy resin adhesive or cyanoacrylate adhesive 5 Apply t...

Page 28: ...the back upholstery see fig 84 4 To reassemble perform these steps in reverse order 83 84 3 9 2 2 Replacing the Back Upholstery Adaptable 1 Remove the push handles 2 Remove the side panels 3 Remove th...

Page 29: ...over of the user due to missing safety devices If the back is tilted far to the rear and in the case of a short wheelbase 2 anti tippers one on each side must be mounted and in a functional position i...

Page 30: ...the slide block on the bottom of the frame see fig 95 2 Connect the side panel mounting on the back tube to the side panel do not tighten see fig 93 3 Push on the rear wheel to determine the position...

Page 31: ...see fig 95 3 Remove replace the side panel mounting see fig 100 4 To reassemble perform these steps in reverse order Tighten the Allen head screws 99 100 3 10 2 Replacement Work on the Desk Side Pane...

Page 32: ...to 5 Nm 103 104 3 10 2 3 Replacing the Seat Tube Support For the replacement Replacing the Seat Tube Supports 3 10 2 4 Replacing the Retaining Clip 1 Remove the desk side panel 2 Unscrew the size 5 Al...

Page 33: ...y remove replace position the arm rest pad longitudinal adjustment see fig 110 4 To reassemble perform these steps in reverse order Tighten all screws 109 110 3 11 Assembly F Caster Wheels 3 11 1 Chan...

Page 34: ...terior thread on the eccentric for damage and replace the eccentric if necessary The threaded axle in the caster wheel adapter should be perpendicular to the ground to ensure optimum rolling behaviour...

Page 35: ...w connection of the threaded axle see fig 117 2 Remove the threaded axle spacers see fig 118 3 Remove replace the caster wheel 4 Insert the threaded axle with the 1st spacer bush see fig 119 item 1 5...

Page 36: ...ove the Allen head screw on the eccentric see fig 123 2 Remove replace the eccentric disc 3 To reassemble perform these steps in reverse order Tighten the screw connections to 6 Nm 123 3 11 7 Retrofit...

Page 37: ...t heights see fig 126 Position B for low front seat heights see fig 127 With this alignment a spacer also has to be attached to the seat height adapter see fig 128 4 Tighten the seat height adapter sp...

Page 38: ...ear wheel adapter standard can be installed horizontally in 7 positions The rear wheel adapter is marked for installation true to side as follows L Install in travel direction on the left side of the...

Page 39: ...er with the nuts camber washers and the sleeve into the desired position 4 Pay attention to the following when installing the fitting Slide the inner opening of each camber washer on to the teeth of t...

Page 40: ...ze 5 Allen head screws do not tighten 3 Guide the shock absorber true to side at the proper clearance onto the frame from outside see fig 141 The elastomer is situated above The fitting position is as...

Page 41: ...emove the rear wheel adapter standard see Page 38 2 Move the wheelbase extension from below via the frame into position see fig 145 3 Tighten the upper Allen head screw on the wheelbase extension arm...

Page 42: ...The rear wheel camber is adjusted by exchanging the camber washers in the fitting quick release axle mounting This has the following effects Position of rear wheel Effects 0 position Narrow track exc...

Page 43: ...an aid for the following work Article num ber 481G64 SV039 see fig 153 The spirit level is not part of the set The camber setting is only possible when the shock absorber is in the far front position...

Page 44: ...ng a Spoke Protector The spoke protector serves to protect the spokes and prevents reaching into the rotating rear wheels Snap fasteners attachment nipples are used for installation 1 Remove the rear...

Page 45: ...stment should be performed in a bicycle specialist workshop 3 12 6 4 Adjusting the Quick Release Axle The quick release axle see fig 161 should be adjusted so that it engages properly and so that the...

Page 46: ...e caused the puncture 5 Before installing the tube check that the rim band is in proper condition The rim band protects the tube from being damaged by the ends of the spokes 164 165 Replacing the Rim...

Page 47: ...g of the user due to incorrect adjustment and improperly inflated tyres Check the air pressure of the rear wheels and the correct setting of the knee lever wheel lock The correct tyre pressure is prin...

Page 48: ...ngage the end of the Bowden cable in the knee lever wheel lock see fig 174 4 Insert the Bowden cable through the hole in the cable attachment pin see fig 175 5 Feed the Bowden cable underneath the fra...

Page 49: ...the Drum Brake In order to use rear wheels equipped with a drum brake the standard fitting must be replaced with a mounting plate with fitting and brake handles and Bowden cables must be installed on...

Page 50: ...s and readjust the Bowden cables if necessary 5 The maximum braking force should be attained within the first third of the brake lever travel 182 183 3 13 6 Adjusting the Braking Force of the Drum Bra...

Page 51: ...FORMATION The slide block prevents crushing of the frame tube when tightening the Allen head screws on the clamp fitting 4 Install the clamp fitting on the frame tube using the mounting materials see...

Page 52: ...e rear wheel has been repositioned or during fine adjustment Adjusting the knee lever wheel locks 1 Loosen the Allen head screws in the slide block on the underside of the frame see fig 168 2 The knee...

Page 53: ...amp brackets see fig 190 item 1 2 Adjust move the support for the scissor wheel lock to any position in the clamp bracket see fig 190 item 2 Depending on the adjustment it may be necessary to dismantl...

Page 54: ...e fixation kit offered for the product is briefly described in the following 3 14 3 1 Installing the 481S64 SK010 fixation kit Avantgarde CS The 481S64 SK010 fixation kit is intended for installation...

Page 55: ...ly 1 Screw 1 anchor plate to each side of the front frame The securement brackets and hook symbols face out wards see fig 196 2 Screw 1 anchor plate to each side of the rear frame see fig 197 The secu...

Page 56: ...bar 72 1 The specified weights vary according to the selected options and model 2 Varies according to tyre option see the print on the tyre wall Avantgarde CV overall length 1 mm Seat depth Lower leg...

Page 57: ...le to push rim attachment narrow and a 0 camber of the rear wheels push rim attachment wide 20 mm 2 For installation of rear wheel with Infinity Ultralight rim overall width 10 mm 3 For installation o...

Page 58: ...10 6 490 530 Caster wheel size Setting range frogleg caster fork long With adapter for small front seat heights Without seat height adapter With adapter for large front seat heights 3 430 460 470 480...

Page 59: ...e screw connections Unless otherwise specified screw connections are tightened with the following torque values Thread diameter M4 3 Nm Thread diameter M5 5 Nm Thread diameter M6 10 Nm Thread diameter...

Page 60: ...x Side panels Removability x Arm rest padded swing away x x E Side panel accessories Tray x x Tyres wear x x Air pressure x x Caster wheel journal angle x x Screw connections on the frame x x Swivell...

Page 61: ...61 Avantgarde CV CS CLT...

Page 62: ...Avantgarde CV CS CLT 62...

Page 63: ...90 212 3565040 F 90 212 3566688 info ottobock com tr www ottobock com tr Africa Otto Bock Alg rie E U R L 32 rue Ahc ne Outaleb Coop rative les Mimosas Mackle Ben Aknoun Alger DZ Alg rie T 213 21 9138...

Page 64: ...ion SB_2016 10 21 FM483 SB_210x297 Ihr Fachh ndler Your specialist dealer Otto Bock Mobility Solutions GmbH Lindenstra e 13 07426 K nigsee Rottenbach Germany www ottobock com Ottobock 647G690 en 03 17...

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Otto Bock Avantgarde CLT, Service Manual

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