NSD VARICAM VS-5F Series Specifications And Instruction Manual Download Page 110

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MAINTENANCE

11. INSPECTIONS

The inspection should be conducted once every 6 months to a year.
Inspected items which do not satisfy the criteria shown below should be repaired.

Inspection

item

Inspection description

Criteria

Remark

Power
supply

Measure the voltage fluctuation at the power supply

terminal block of VARICAM to determine if it is within the

prescribed range.

100 VAC model: 82 to 132VAC
24 VDC model: 21.6 to 30.0VDC

Tester

Ambient
conditions

Check the ambient temperature.

ABSOCODER: -20 to +60°C
VARICAM: 0 to +55°C

Thermometer

There should be no accumulation of dust.

None

Visual

inspection

Mount
condition

Verify that the ABSOCODER is securely mounted.

There should be no looseness.

Verify that the ABSOCODER shaft is securely
coupled to the machine shaft.

There should be no looseness.

Check for severed cables.

Cable should appear normal.

Verify that the sensor cable connector is plugged in
all the way.

There should be no looseness.

Verify that the I/O connector is plugged in all the way.

There should be no looseness.

Summary of Contents for VARICAM VS-5F Series

Page 1: ...ZEF004640911 Electronic Rotary Cam Switch VS 5F Series For SP1 Specifications and Instruction Manual VARICAM VS 5F VS 5F 1 VS 5FD VS 5FD 1 VS 5FX VS 5FX 1 ABSOCODER VRE P062 VRE P028 ...

Page 2: ......

Page 3: ... Outer Dimensions 19 4 2 ABSOCODER Outer Dimensions 21 4 3 Extension Sensor Cable Outer Dimensions 24 4 4 External Cable Outer Dimensions 24 INTRODUCTORY Describes about packing contents mounting methods and wiring methods 5 INSTALLATION 26 5 1 Checking the Contents of the Shipping Case 26 5 2 Installation Conditions and Precautions 27 5 2 1 VARICAM Installation Conditions and Precautions 27 5 2 2...

Page 4: ...thod 59 8 1 4 Parameter List 60 8 2 Selection of the Program No Input Method 64 8 3 Protected Switch Function 65 8 3 1 Protected Switch Setting Procedure 65 8 4 Timing Pulse Function 66 8 5 Motion Detection Switch Function 67 8 6 Output HOLD Function 68 8 7 Hysteresis Function 69 8 8 Switch Output Enabling Function 70 8 9 External Origin Set Function 71 8 10 Current Position Value Speed Output Fun...

Page 5: ...ns when Setting the Password 107 APPENDIX 1 3 Password Setting Procedures 108 APPENDIX 1 4 Mode Selection Procedure after Setting the Password 110 APPENDIX 2 CE MARKING 112 APPENDIX 2 1 EMC Directives 112 APPENDIX 2 2 EMC Directive and Standards 112 APPENDIX 2 3 Low Voltage Directive 112 APPENDIX 2 4 Measures for EMC Compliance and Restriction 113 APPENDIX 3 UL STANDARD 114 APPENDIX 3 1 Installati...

Page 6: ...ds and wiring methods OPERATION The operation is divided into a basic and applied function and explains about usage MAINTENANCE Describes about daily inspections and countermeasures for errors APPENDIX Attaches contents that are descriptions of the password function 1 comply with both UL UL508 and CE EMC Directive standards and the data sheet 1 The password function is only available for SP1 COPYR...

Page 7: ...injury Be sure to follow the all instructions accompanied by the symbol Graphic Symbols Symbol Meaning Indicates prohibited items Indicates items thatmust be performed to 1 Handling Precautions DANGER Do not touch components inside of VARICAM otherwise it will cause electric shock Do not damage the cable by applying excessive load placing heavy objects on it or clamping otherwise it will cause ele...

Page 8: ...CODER with the provided brackets otherwise it may cause malfunction injury or drop Be sure to secure the specified distance between VARICAM and the control panel or other equipment otherwise it may cause malfunction 5 Wiring DANGER Be sure to secure the terminal block firmly otherwise it will cause fire Be sure to mount the terminal cover provided with VARICAM before supplying the power starting o...

Page 9: ...ed immediately Be sure to conduct independent trial runs for VARICAM before mounting ABSOCODER to the machine otherwise it may cause injury When an error occurs be sure to eliminate the cause ensure safety and reset the error before restarting operation otherwise it may cause injury 7 Maintenance and Inspection CAUTION Do not disassemble remodel or repair the unit otherwise it will cause electric ...

Page 10: ...anese document ZEF004640204 ZEF004640904 23 Aug 2010 5th Edition Japanese document ZEF004640205 ZEF004640905 14 May 2010 6th Edition Japanese document ZEF004640206 ZEF004640906 4 Feb 2013 7th Edition Japanese document ZEF004640207 ZEF004640907 11 Mar 2013 8th Edition Japanese document ZEF004640208 ZEF004640908 9 Sep 2013 9th Edition Japanese document ZEF004640209 ZEF004640909 4 Apr 2014 10th Editi...

Page 11: ...1 SUMMARY Describes about summary and model selection 1 SUMMARY 2 MODEL SELECTION WHEN ORDERING ...

Page 12: ...d OFF angle can be easily designated to VARICAM that obtain cam outputs which correspond to the rotational angle New function VARICAM VS 5F Series keeps existing functions of VS 5E Series moreover it is added more new functions Motion detection switch function Hysteresis function Switch output enabling function External error cancel input function Arbitrarily pulse output Serial communication func...

Page 13: ... 99 D were miniaturized DIN rail mounting is also possible 6 Easy setting procedure with no cam adjustments ON OFF position settings are designated by a simple key input operation Settings can also be designated using the THEACH function 7 Automated setup changes VS 5F Series can be registered the program by each product in advance The setup changes are easy by selection the program No Applicable ...

Page 14: ...te Serial communication connector Connects to the personal computer etc Sensor connector Connects with ABSOCODER BCD output connector Connects to the program No input and current position value output etc This is not available for VS 5F and VS 5F 1 Switch output connector Connects with the switch output etc Display part SP1 ...

Page 15: ...Arbitrary pulse output This function is outputting pulse signal from the switch output Outputs the pulse signal which is equally divided single rotation of ABOSOCODER by changing the switch settings It is possible that several pulse patterns are output by shifting phases because number of pulses and pulse starting angles can be set in each switch The number of pulses is selected from 1 to 360 and ...

Page 16: ...ts the Multi Dog Program This function is registering one switch output pattern as a program The setup change is easy by switching this program This function is available to VS 5FD 1 and VS 5FX 1 Ex VS 5FX can designate the switch output maximum 40 point at each 16 program TEACH setting TEACH setting is able to set ON OFF position of each switch by actually moving the machine For more setting deta...

Page 17: ...ing details refer to 8 4 Timing Pulse Function Motion detection switch output This switch output turns ON or OFF when the rotation speed of the machine ABSOCODER achieves the setting speed This function is very useful when confirming a stop or detecting an error by detecting the machine s movement If this function is using Timing pulse output function will not be able to use because these two func...

Page 18: ...ting the current position value speed output is stopped by turning ON the current position HOLD If current position HOLD is using External origin set function will not be able to use because these two functions are sharing an input pin For more setting details refer to 8 10 Current Position Value Speed Output Function This function is available to VS 5FD 1 and VS 5FX 1 External error cancel input ...

Page 19: ...tion please contact your NSD representative Password This function is applied to all models that are written SP1 in the lower right portion of the front panel This is the function to ask inputting the password when the mode of VARICAM changes form the operation RUN mode Customers can pick and set the password which consists of 3 digits of numeric values The mode cannot be changed without the passw...

Page 20: ...102 L 3P S 0102 L 3P RBT 0102 L 01 02 01 02 01 02 ABSOCODER VRE P062 VRE P028 Accessory Servo mountingfixture Please prepares by the customer PLC Computer External display unit NDP A211 150X150size NDP A221 110X110size Setting and editing software VS 5F EDW2 RS 232Ccable2m I O cable VS C05 L Panel mount fixture VS K F VARICAM option Reinforced servo mount fixture SH 01 L type flange mount fixture ...

Page 21: ...ecanconnect max 9unitsof NDPtoVARICAM NDP A221 1 Setting and editing software 1 VS 5F EDW2 Datasetting and editing are available by using a computer OS MicrosoftWindows XP Vista 7 8 I O cable VS C05 L without shield Uses this cable at the switch output connector and BCD output connector L Cable length 1 2 3 5 7 10m Cable for external display unit VS C05 Z01 2 with shield Uses this cable when conne...

Page 22: ...12 SUMMARY 2 MODEL SELECTION WHEN ORDERING MEMO ...

Page 23: ...13 SPECIFICATION Describes about specifications and outer dimensions 3 SPECIFICATIONS 4 OUTER DIMENSIONS ...

Page 24: ... external AC power terminals and ground 500 VAC 60Hz for 1 minute between external DC power terminals and ground Vibration resistance 20m s 2 10 to 500Hz 10cycles of 5 minutes in 3 directions conforms to JIS C 0040 standard Ambient operating temperature 0 to 55 C No freezing Ambient operating humidity 20 to 90 RH No condensation Ambient operating environment Free from corrosive gases and excessive...

Page 25: ...ts LED 3 digits 0 5 Decimal point display Setting value current position value rotation speed ON OFFstate of the switch output Operation state indicator System ready program selecting method system error mode selection ON OFF selection when setting the switch communication state Error code when occurring an error Input description from panel side Program No switch No dog No Parameter switch data E...

Page 26: ...dy ProgramNo Current position value BCD graycode 720 division or speedoutput binarycode Latchpulse 24points 1point 1point 5points 11points 1point Items Specifications Circuit Diagram Input circuit Program No Current positionHOLD or External originset Errorcancel Switchoutput enabling Input format DC input Input logic Negativelogic Ratedinput voltage 24VDC Ratedinput current 10mA TYP 24VDC Isolatio...

Page 27: ...cation format Full duplex start stop synchronization Half duplex start stop synchronization Transmission speed 2400 4800 9600 19200 38400 57600 bps Communication signal TXD RXD RTS CTS SG DATA DATA SG Connector format 9 pin connector D sub male For more details about the serial communication please contact your NSD representative ...

Page 28: ...60 Storage 30 to 90 Vibration resistance 2 0 x 10 2 m s 2 20G 2000Hz up down 4h forward back 2h conforms to JIS D 1601 standard Shock resistance 4 9 x 10 3 m s 2 500G 0 5 ms up down forward back x 3 times each conforms to JIS C 5026 standard Protection rating IP40 conforms to JEM 1030 standard IP52f conforms to JEM 1030 standard Max sensor cable length Standard cable 100m 3P S Robituc cable 100m 3...

Page 29: ...CIFICATION 4 OUTER DIMENSIONS 4 OUTER DIMENSIONS 4 1 VARICAM Outer Dimensions VS 5F 1 VS 5F is same size as VS 5F 1 Units mm VS 5FD 1 VS 5FD is same size as VS 5FD 1 Units mm Mountinghole Mountinghole SP1 SP1 ...

Page 30: ...unting fixture VS K F can be used with all VS 5F series Mountinghole Blank Panelcutdimensions Terminalblock mountingposition Theterminalblock forrelayofthepowersupplyisabletomountontheback orside 1 Depthwheninstallingtheterminalblock ontheback 2 Depthwheninstallingtheterminalblock ontheside 1 2 SP1 SP1 ...

Page 31: ...21 SPECIFICATION 4 OUTER DIMENSIONS 4 2 ABSOCODER Outer Dimensions VRE P062SAC Units mm VRE P062SBC SH 01 Reinforced servo mount fixture for VRE P062SAC SBC Option 2 pieces 1set ...

Page 32: ...4 OUTER DIMENSIONS VRE P062FAC Units mm VRE P062FBC RB 01 L type flange mount fixture Option L type flange mount fixture is for VRE P062 Following combinations are able to use with VRE P062SAC SBC SH 01 VRE P062FAC FBC ...

Page 33: ...23 SPECIFICATION 4 OUTER DIMENSIONS VRE P028SAC Units mm ...

Page 34: ...OUTER DIMENSIONS 4 3 Extension Sensor Cable Outer Dimensions 3P S 0102 L or 3P RBT 0102 L Units mm 4 4 External Cable Outer Dimensions VS C05 L Units mm NOTE L is given in terms of meter NOTE L is given in terms of meter ...

Page 35: ...25 INTRODUCTORY Describes about packing contents mounting methods and wiring methods 5 INSTALLATION 6 WIRING and CONNECTION ...

Page 36: ...ufacturer FUJITSU COMPONENT LIMITED Connector identifying seal 1 sheet Itisaseal foridentifyingaswitchoutput connectorandaBCD connector Accessory for VS 5FD 1 and VS 5FX 1 of VS 5FD 1 andVS 5FX 1 Putsaseal ontheconnector Instruction manual 1 piece Crimping terminal 1 25 3 3 pieces Manufacturer NICHIFU Co Ltd Accessory for VS 5F VS 5FD and VS 5FX 2 ABSOCODER ABSOCODER 1 unit Servo mount fixture 1 s...

Page 37: ...xtreme temperature changes 5 Avoid sites where dust is excessive 6 Do not install in areas with an excessive amount of salt and or metal chips 7 Do not install in areas where flammable and or corrosive gases are present 8 Avoid areas where splashing water oil or chemicals are likely to occur 9 Avoid areas where vibration and shocks are excessive Installation cautions 1 Secure tightly with 2 M4 scr...

Page 38: ... type ABSOCODER Item Explanation Precaution 1 Mounting For details regarding mounting dimensions refer to each ABSOCODER dimensions 2 Cable port 3 Cable The bend radius for movable parts should never be less than 75 mm φ150 robotic cable Do not use the standard cable for movable parts Use robotic cable 4 Wiring The sensor cable should be located at least 300mm away from power lines and other lines...

Page 39: ... in shaft fatigue and or breakage after long periods Therefore be sure to use a coupling device to link the shafts 2 For gear type linkage Incorrect gear mounting can result in shaft bending or breakage 3 For rack and pinion type linkage Incorrect rack and pinion mounting can result in shaft bending or breakage 4 Chain or timing belt linkage 5 Shaft mounting position ...

Page 40: ...1 Coupling device selection precaution 1 The selection of a larger coupling than necessary will increase the shaft load which is caused by the mounting error amount Excessive force applied to the shaft can deform the coupling and reduce durability 2 3 2 Coupling device installation precaution ...

Page 41: ...is 10W or less 3 Wiring Twist the power cable for preventing noises The power cable should be as thick as possible to minimize voltage drops 4 Crimping terminal Use the crimping terminal as following Use M3 size crimp lug terminal ring type of accessory when using VARICAM with 100VAC model Use M3 size crimping lug terminal when using VARICAM with 24VDC model The terminal block tightening torque is...

Page 42: ...ngth is 100m Wiring precautions 1 The sensor cable should be clamped as shown in the right figure to prevent excessive tension from being applied to the cable connectors 2 The sensor cable should be located at least 300mm away from power lines and other lines which generate a high level of electrical noise 3 If the cable is moved under the state of bending like a horseshoe a robotic cable should b...

Page 43: ...is output by BCD 3 digit 0 5 degree signal or or or or Current position value gray code 720 division The current position value for the display is output by gray codes which are divided by 720 Speed Outputs the shaft rotation speed ofABSOCODER by binary codes Latch pulse This is updating timing signal of the current position value outputs Program No The currently selected program No is output Inpu...

Page 44: ...put is OFF or HOLD For more details refer to 8 6 Output HOLD function Arbitrary pulse System ready Valid output ON Valid output OFF Timing pulse Valid Valid It is same as RUN mode Motion detection switch Current position value Valid Valid It is same as RUN mode Speed Latch pulse Valid Valid It is same as RUN mode Program No Valid Valid It is same as RUN mode Input Switch output enabling Valid Inva...

Page 45: ...utput circuit Switch output Arbitrary pulse program No Current position value speed latch pulse system ready timing pulse Motion detection switch 2 Input circuit Program No current position HOLD external origin set error cancel switch output enabling 24VDC 24VDC ...

Page 46: ...Speedoutput16 B16 A16 3 Currentpositionvalueoutput BCD 8 Currentpositionvalueoutput graycode 720 division 24 Speedoutput16 Speedoutput32 B15 A15 3 Currentpositionvalueoutput BCD 10 Currentpositionvalueoutput graycode 720 division 25 Speedoutput32 Speedoutput64 B14 A14 3 Currentpositionvalueoutput BCD 20 Currentpositionvalueoutput graycode 720 division 26 Speedoutput64 Speedoutput128 B13 A13 3 Curr...

Page 47: ...output graycode 720 division 21 Speedoutput2 Speedoutput4 B18 1 Switchoutput 35 A18 3 Currentpositionvalueoutput BCD 2 Currentpositionvalueoutput graycode 720 division 22 Speedoutput4 Speedoutput8 B17 1 Switchoutput 36 A17 3 Currentpositionvalueoutput BCD 4 Currentpositionvalueoutput graycode 720 division 23 Speedoutput8 Speedoutput16 B16 1 Switchoutput 37 A16 3 Currentpositionvalueoutput BCD 8 Cu...

Page 48: ... Currentpositionvalueoutput BCD 2 Currentpositionvalueoutput graycode 720 division 22 Speedoutput4 Speedoutput8 B17 A17 3 Currentpositionvalueoutput BCD 4 Currentpositionvalueoutput graycode 720 division 23 Speedoutput8 Speedoutput16 B16 A16 3 Currentpositionvalueoutput BCD 8 Currentpositionvalueoutput graycode 720 division 24 Speedoutput16 Speedoutput32 B15 A15 3 Currentpositionvalueoutput BCD 10...

Page 49: ...al name Description Notes 1 DATA 2 RXD ReceiveData 3 TXD SendData 4 DTR DataTerminal Ready 5 SG Signal Ground 6 DSR DataSet Ready 7 RTS RequestToSend 8 CTS ClearToSend 9 DATA Mounting screw SHIELD Cableshield Shield must be connected Connector on the VARICAM side Model DELC J9PAF 13L6E 9 pin male Manufacturer Japan Aviation Electronics Industry Ltd For more details about the serial communication p...

Page 50: ...40 INTRODUCTORY 6 WIRING and CONNECTION MEMO ...

Page 51: ...s divided into a basic and applied function and explains about usage 7 HOW TO USE BASIC FUNCTION 8 HOW TO USE APPLIED FUNCTIONS PARAMETER 9 HOW TO USE APPLIED FUNCTIONS SWITCH OUTPUT 10 HOW TO USE APPLIED FUNCTIONS OPERATION MODE ...

Page 52: ...e indicator RUN SET PRM System ready indicator System error indicator ON OFF indicator Program selection indicator Serial communication indicator CLR key TEACH key ON OFF key SET key POSITION key units 0 5 POSITION key units 10 DOG key SW PRM key PROGRAM key Not available for VS 5F VS 5F 1 MODE key Control key LED indicator POSITION Position 7 segment LED display PROGRAM Program No Not available f...

Page 53: ...isplayed Position display POSITION Displays by 0 5 unit A setting value is displayed when selecting the switch setting SET mode or parameter setting PRM mode A current position value or an error code is displayed when selecting the operation RUN mode The decimal point expresses 0 5 degree Decimal point is ON 0 5 degree Decimal point is OFF 0 0 degree Control keys No Name Descriptions MODE key Sele...

Page 54: ...t Monitoringthe rotationspeed of ABSOCODER sshaft Operation RUN mode RUN LED ON POSITION Refer to the chapter 7 7 or 10 Switch output setting Setting contents Program No Switch No ON OFF setting value Multi dog Arbitrary pulse setting DOG Press long Cancel the switch output setting value Cancel methods By adogunit By aswitchunit By aprogram unit DOG Press long Refer to the chapter 7 6 or 9 Press l...

Page 55: ...e Operation Describes the procedure until operation Power supply ON Set the parameter Set the switch output Test run Start END Operation Refer to 7 4 Turn ON the Power Supply Refer to 7 5 Sets the Parameter Refer to 7 6 Sets the Switch Output Refer to 7 7 Operation ...

Page 56: ...ure when turning ON the power supply for the first time after delivery After turning ON the power supply the screen displays one second Changes the parameter setting PRM mode automatically The screen displays below figure when changing mode to the operation RUN mode or switch setting SET mode In the case of restarting the power supply keeps the mode just before turning OFF Operation RUN mode RUN L...

Page 57: ...nates the output specification For the setting method refer to 7 5 2 Sets the Output Specifications of VS 5FX Designates the rotation direction of ABSOCODER s shaft in which the current position value increase For the setting method refer to 7 5 3 Sets the Rotation Direction of ABSOCODER Matches the machine s position and current position value on the VARICAM s display by designating the parameter...

Page 58: ...Increases the current position value by rotating CCW direction 0 CW direction Display 1 CCW direction Display 0 99 Origin point setting Designates the machine s origin point 000 to VARICAM 0 98 Current position setting Designates the machine s current position value to VARICAM by the key input Setting unit is 0 5 0 to 359 5 0 7 5 1 Selects the Parameter Setting PRM Mode Keeps pressing MODE key mor...

Page 59: ...ation 1 Selects the output specification by pressing or key of DOG DOG and POSITION display areas are blinking If CLR key is pressed in this timing the setting will be canceled Selecting range 0 16 program 40 switch 1 32 program 24 switch Confirms the setting value Presses SET key DOG and POSITION display areas are blinking faster Reconfirm the selected setting value If CLR key is pressed in this ...

Page 60: ...e by pressing or key of DOG Select range 0 Increases the current position value by rotating CW direction 1 Increases the current position value by rotating CCW direction Enters the increase direction of the current position value 2 DOG and POSITION display areas are blinking If CLR key is pressed in this timing the selecting value will be canceled Presses SET key and then DOG and POSITION display ...

Page 61: ...ICAM and ABSOCODER are not connected VARICAM will detect the sensor error u08 Therefore the origin point is impossible to set 3 Sets the parameter by the following procedures Selects the parameter No 99 Selects 99 by pressing or key of SW PRM Designates the origin point Presses SET key and then 000 blinks on the POSITION display area for the confirmation If CLR key is pressed in this timing the or...

Page 62: ...cted VARICAM will detect the sensor error u08 Therefore the origin point is impossible to set 2 Sets the parameter by the following procedures Selects the parameter No 98 Selects 98 by pressing or key of SW PRM Inputs the machine s current position value Inputs the value by pressing or key of POSITION Inputting value blinks on the POSITION display area Setting range 0 to 359 5 If CLR key is presse...

Page 63: ...e than 1 second POSITION and MODE display areas are blinking and changes to mode selection screen Repeats press MODE key and selects the switch setting SET mode Presses SET key Changes to the switch setting SET mode Operation RUN mode Switchsetting SET mode Parametrsetting PRM mode SW ON LED is ON SET LED is ON LEDON OFFstate ON OFF BLINK POINT The password would be already set if is displayed Ref...

Page 64: ...5FX 1 00 to 15 or 00 to 31 Selects the switch number Selects the switch number by pressing or key of SW PRM Switch number selection range VS 5F 1 01 to 24 VS 5FD 1 01 to 24 VS 5FX 1 01 to 40 or 01 to 24 Inputs the ON angle value Inputs the ON angle value by pressing or key of POSITION and then the value blinks in the POSITION display area Setting range 0 to 359 5 If CLR key is pressed in this timi...

Page 65: ...F LED turns ON Inputs the OFF angle value Inputs the OFF angle value by pressing or key of POSITION and then the value blinks in the POSITION display area Setting range 0 to 359 5 If CLR key is pressed in this timing the inputting value will be canceled Enters the OFF angle value 2 Presses SET key and then POSITION display area turns ON The OFF angle value is entered Repeats below procedure Repeat...

Page 66: ...ilable 1 Selects the Switch Setting SET Mode Keeps pressing MODE key more than 1 second POSITION and MODE display areas are blinking and changes to mode selection screen Repeatedly presses MODE key and selects the switch setting SET mode Presses SET key Changes to the switch setting SET mode 2 Selects the program number to be operated Designates the program number by pressing or key of PROGRAM Ope...

Page 67: ... display Displays selecting the program number VS 5F and VS 5F 1 are not available this function SW PRM display Displays the switch number which is selected by SW PRM key RDY indicator If there is no error this indicator will turn ON when selecting operation RUN mode This indicator is same condition as System ready output signal of the output connector DOG display Monitors the switch number output...

Page 68: ...r the operation method 2 Inputting the numeric value method This method is applicable with parameters below Parameter No 40 74 75 76 80 83 86 90 98 Refer to 8 1 3 Inputting the numeric value method for the operation method 8 1 1 Selects the Parameter Setting PRM Mode Keeps pressing MODE key more than 1 second POSITION and MODE display areas are blinking and changes to mode selection screen Repeate...

Page 69: ...er to the pertinent parameter list for the display contents Enter the setting value 2 Selecting numeric value blinks If CLR key is pressed in this timing the selecting value will be canceled Presses SET key and then DOG display area turns ON The setting is completed 8 1 3 Inputting the Numeric Value Method Sets the parameter by the following procedures Selects the parameter number Selects the para...

Page 70: ...pecifications This function must be designated at first when using VS 5FX 1 after delivery Designates the combination of program and switch output numbers 0 16 program 40 switch 1 32 program 24 switch 7 5 2 01 ABSOCODER rotation direction Designates the rotation direction ofABSOCODER s shaft in which the current position value increase 0 CW direction Display 1 CCW direction Display 7 5 3 99 Origin...

Page 71: ...ctor B11 pin BCD output connector B11 pin 8 4 8 5 Changes the timing pulse and motion detection switch function Timing pulse function is selecting number of output pulses per revolution 0 360 pulses 1 180 pulses 2 60 pulses 3 Motion detection switch Display 360 Display 180 Display 60 Display Spd 92 Setting change during operation Designates the function when fine adjusting the switch output during...

Page 72: ...ent position HOLD 1 External origin set 8 9 91 Latch pulse cycle Designates the timing and update cycle which make the current position value output speed be stable condition when reading the current position value by using the latch pulse signal 0 Transparent format needs to be selected at the parameter No 77 HOLD selection 8 10 Edge timing 0 0 352 ms 1 17 58 ms 2 35 16 ms Level timing 3 1 406 ms...

Page 73: ...13 83 Device No Designates this function when the next protocol is selected at the parameter No 85 2 MELSEC MC protocol 3 OMRON Designates the first number ofselected device Setting range 0 to 9000 0 8 13 82 Communication dog No Designates this function when the next protocol is selected at the parameter No 85 2 MELSEC MC protocol 3 OMRON Designates the last dog No of switch output data which read...

Page 74: ...rns OFFthe power supply Approx 0 01s Approx 0 5s Approx 2 7s Approx 20μs Theswitchoutputturns ON OFF accordingtothesettingvalues Ex Turns ONthepowersupplyand theprogram No 2isselected Program No input 1 2 4 Powersupply System readyoutput Switchoutput Switchoutput Timingpulseoutput CAUTION When the program No is changed the system ready signal turns OFF approximately 0 5 seconds The switch output A...

Page 75: ...l After selecting 1 Cancel change the setting value by selecting the switch setting SET mode If the operation RUN mode is selected canceling will be disabled 0 Do not cancel 1 Cancel 0 8 1 1 8 1 2 8 3 1 Protected Switch Setting Procedure The protected switch is set in the parameter setting PRM mode For mode selection methods refer to the 8 1 1 Selects the Parameter Setting PRM Mode Select the para...

Page 76: ...be selected from 60 180 and 360 per revolution by the parameter 93 Timing pulse Current position value 359 5 0 0 5 1 1 5 2 2 5 3 3 5 4 4 5 5 5 5 Timing pulse output ON 60 pulse OFF Timing pulse output ON 180 pulse OFF Timing pulse output ON 360 pulse OFF Parameter list No Name Description Setting range Initial value Reference for setting procedure Chapter No 93 Timing pulse Changes the timing puls...

Page 77: ...set by the following parameters ON setting Parameter No 74 Motion detection switch ON OFF setting Parameter No 75 Motion detection switch OFF Parameter list No Name Description Setting range Initial value Reference for setting procedure Chapter No 93 Timing pulse Changes the timing pulse and motion detection switch function Timing pulse function is selecting number of output pulses per revolution ...

Page 78: ... setting PRM mode This function sets by the parameter No 94 Output state in SET mode Parameter list No Name Description Setting range Initial value Reference for setting procedure Chapter No 94 Output status in SETmode Selects the switch output status when changing the switch setting SET mode or parametersetting PRM mode from operation RUN mode Keeps the state of switch output of operation RUN mod...

Page 79: ...function is used when flicking the current position value even though machine is stopped If the switch output repeatedly turns ON or OFF this function can stabilize the switch output This function sets by the parameter No 40 Hysteresis angle Parameter list No Name Description Setting range Initial value Reference for setting procedure Chapter No 40 Hysteresis angle Designates a hysteresis angle wh...

Page 80: ...switch output enabling input to enabling the switch output T1 3ms T2 Time from turning OFF the switch output enabling input to disabling the switch output T2 3ms Parameter list No Name Description Setting range Initial value Reference for setting procedure Chapter No 90 Switch output enabling range Designates controlling numbers of switch output by the switch output enabling signal The number of s...

Page 81: ...in 8 10 Current Position Value Speed Output Function Check the setting value of parameter No 91 Latch pulse cycle 0 0 352ms 1 17 58ms 2 35 16ms 3 1 406ms 4 4 219ms 5 8 438ms 6 17 58ms 7 35 16ms 8 70 32ms 9 140 6ms T2 Time from inputting external origin set to changing to theswitch output of the current position value 000 T2 5ms Parameter list No Name Description Setting range Initial value Referen...

Page 82: ...esignates the timing and update cycle whichmake the current position value output speed be stablecondition when reading the current position value by using the latch pulse signal 0 Transparent format needs to be selected at the parameter No 77 HOLD selection Edge timing 0 0 352 ms Display 0 35 1 17 58 ms Display 17 6 2 35 16 ms Display 35 2 Level timing 3 1 406 ms Display 1 41 4 4 219 ms Display 4...

Page 83: ... 91 Latch pulse cycle The current position value speed output stabilizes when the latch pulse output signal is ON LOW level The current position value speed output should be read at that time Current position value speed output Latchpulse output Datachanges Datachanges TS T2 T1 ON L TS Latchpulsecycle Selects bytheparameterNo 91 Settingrange 3 1 406ms 4 4 219ms 5 8 438ms 6 17 58ms 7 35 16ms 8 70 3...

Page 84: ...ation format is designated the parameter No 77 HOLD selection as 1 The current position value speed output updating occurs when the current position HOLD signal status changes leading edge or trailing edge The host controller reads the current position value speed output after being changed the current position HOLD signal T1 Time from changing the current position HOLD signal to stopping to updat...

Page 85: ...ision of the current position value high speed For more details of the parameter No 04 refer to 8 11 The parameter No 91 76 and 77 are invalid because the latch pulse output or current position HOLD input cannot be used Read the current position output at your desirable timing 0 176ms Current position output Datachanges Datachanges CAUTION The rotation speed and bit changes of gray code The gray c...

Page 86: ...osition value BCD 1 Speed binary 0 to 7FF Hex 0 to 2047 r min Unit 1 r min 2 Speed binary 0 to 7FF Hex 0 to 4094 r min Unit 2 r min 3 Gray code 720 division of thecurrent position value Updating cycle 0 352 to 140 6ms Latch pulse output enable HOLD input enable 4 Gray code 720 division of thecurrent position value High speed Updating cycle 0 176ms Latch pulse output disable HOLD input disable 0 8 ...

Page 87: ... to VARICAM Positive logic truth value is 1 when BCD output connector A10 to A20 pin output is OFF High level Negative logic truth value is 1 when BCD output connector A10 to A20 pin output is ON Low level This function sets by the parameter No 78 Logic of BCD output connector Parameter list No Name Description Setting range Initial value Reference for setting procedure Chapter No 78 Logic of BCD ...

Page 88: ...ng data to VARICAM by communication Writing is available when selecting 1 Setting enabled The setting values of all switch output and parameter can be writable This setting is invalid when changing the mode from parameter setting PRM to others 0 Setting disabled 1 Setting enabled 0 8 1 1 8 1 2 86 Node number Designates this function when 9 VARIMONI is selected at the parameter No 85 Designates the...

Page 89: ...g change during operation During the operation the permissible angle is designated when changing the setting value of the switch output by communication Set 1 at the parameter No 92 and select one of following protocol at the parameter No 85 0 NSD 1 MELSEC A Bidirectional protocol 2 MELSEC MC protocol 3 OMRON 0 5 to 180 0 0 5 8 1 1 8 1 3 1 Protocol summary NSD protocol Selects when using the setti...

Page 90: ...switch output is designated in switch setting SET mode For mode selection methods refer to the 7 6 1 Selects the Switch Setting SET Mode Selects the program number Selects the program number by pressing or key of PROGRAM Program number selection range VS 5F 1 There is not any program function VS 5FD 1 0 to 7 VS 5FX 1 00 to 15 or 00 to 31 Selects the switch number Selects the switch number by press...

Page 91: ...ntered Turns ON the OFF LED 1 Presses ON OFF key in order to designate the OFF angle The OFF LED turns ON Do the operation and change the teaching mode again Moves the machine to OFF angle Moves the machine to the desired OFF angle Enters the OFF angle value Presses SET key and then POSITION display area turns ON The OFF angle value is entered Repeats below procedure Repeats procedure to until num...

Page 92: ...ects the switch number Selects the switch number by pressing or key of SW PRM Switch number selection range VS 5F 1 01 to 24 VS 5FD 1 01 to 24 VS 5FX 1 01 to 40 or 01 to 24 Selects the dog number Selects the dog number by pressing key of the DOG DOG number selection range 0 to 9 Inputs the ON angle value Inputs the ON angle value by pressing or key of POSITION and then the value blinks in the POSI...

Page 93: ...g order Ex Inserting a dog which is turning ON at 30 and turning OFF at 40 4 The dog number of setting value which passes 0 The dog number is set last dog number Turns ON the OFF LED Presses ON OFF key in order to designate the OFF angle The OFF LED turns ON Inputs the OFF angle value Inputs the OFF angle value by pressing or key of POSITION and then the value blinks in the POSITION display area S...

Page 94: ...he response rotation speed of the arbitrary pulse output is same as the switch output one When the response rotation speed is set 180 pulses ON OFF zone is 1 degree it follows until 900 r min If the rotation speed exceeds the response rotation speed the output pulse will be less than the setting number of pulses Indicates a relationship between setting pulse and response rotation speed Setting pul...

Page 95: ...umber by pressing or key of SW PRM Switch number selection range VS 5F 1 01 to 24 VS 5FD 1 01 to 24 VS 5FX 1 01 to 40 or 01 to 24 Changes the arbitrary pulse mode Keeps pressing keyof the DOG P is displayed at the DOG display area and it s blinking If CLR key is pressed in this timing the arbitrary pulse mode will be canceled Enters the arbitrary pulse mode 1 Presses SET key and then changes arbit...

Page 96: ...turns ON The number of pulse is entered Turns ON the OFF LED 2 Presses ON OFF key in order to designate the pulse starting angle The OFF LED turns ON Inputs the pulse starting angle Inputs the pulse starting angle by pressing or key of POSITION and then the value blinks in the POSITION display area Setting range 0 to 359 5 If CLR key is pressed in this timing the inputting value will be canceled E...

Page 97: ...unction is applicable with all VS 5F Series The deletion method of the setting value is following 1 Deletes the dog unit 2 Deletes the switch unit 3 Deletes the program unit 1 1 The deletion function of the program unit is not available for VS 5F and VS 5F 1 Refer to the next page for each deletion procedure ...

Page 98: ...ve any program function Starts the operation from Selects the switch number Selects the switch number by pressing or key of SW PRM Selects the dog number Selects the dog number by pressing or key of the dog Inputs the same value for ON angle and OFF angle Inputs to ON angle which is same value as OFF angle by pressing or key of POSITION and then the value blinks in the POSITION display area If CLR...

Page 99: ...Selects the switch number by pressing or key of SW PRM Changes the deletion mode Hold down CLR key and press or key of the SW PRM SW PRM DOG and POSITION display areas are blinking If CLR key is pressed in this timing a deletion by the switch unit will be canceled Confirms the deletion Presses SET key SW PRM DOG and POSITION display areas are blinking faster Reconfirm the setting value of selected...

Page 100: ...hanges the deletion mode Hold down CLR key and press or key of the PROGRAM PROGRAM SW PRM DOG and POSITION display areas are blinking If CLR key is pressed in this timing a deletion by the program unit will be canceled Confirms the deletion Presses SET key PROGRAM SW PRM DOG and POSITION display areas are blinking faster Reconfirm the setting value of selected program numbers should be deleted If ...

Page 101: ...ustment mode of the switch output 10 1 Changes the Monitor Contents The contents of the monitor can be changed by pressing SET key Monitors the setting value of the switch output and presses key when the mode is changed the fine adjustment mode of the switch output For more monitor contents details refer to 10 2 Monitor Contents When changing to this mode set the parameter No 92 Setting change dur...

Page 102: ... VS 5F and VS 5F 1 are not available this function SW PRM key Selects the switch number that is monitored on DOG display area SW PRM display Displays the switch number which is selected by SW PRM key DOG display Monitors the output state of the switch number which is selected by SW PRM key ON OFF MODE indicator RUN LED is ON Indicates the operation RUN mode RDY indicator If there is no error this ...

Page 103: ...s PROGRAM display Displays selecting the program number VS 5F and VS 5F 1 are not available this function SW PRM display Displays the switch number DOG display Displays the dog number ON OFF indicator Indicates contents of the POSITION display area SW ON LED is ON Displays the ON setting value OFF LED is ON Displays the OFF setting value POSITION display Displays the ON or OFF setting value MODE i...

Page 104: ...lays the switch number POSITION display Indicates the ON OFF state of the switch output ON OFF state is displayed per six switches MODE indicator RUN LED is ON Indicates the operation RUN mode RDY indicator If there is no error this indicator will turn ON when selecting the operation RUN mode This indicator is same condition as System ready output signal of the output connector a b c d e f ON OFF ...

Page 105: ...ation speed is displayed the following figure is indicated DOG PROGRAM display Displays the rotation speed The display unit is 1 r min Indicates 1234 r min in the above display example MODE indicator RUN LED is ON Indicates the operation RUN mode RDY indicator If there is no error this indicator will turn ON when selecting the operation RUN mode This indicator is same condition as System ready out...

Page 106: ...e 0 8 1 1 8 1 2 Fine adjusts the switch output according to the following procedures Monitors the setting value of the switch output Presses SET key and monitors the setting value of the switch output Selects the switch number Selects the switch number by pressing or key of SW PRM Selects the dog number Selects the dog number by pressing or key of the dog Changes the fine adjust mode 1 Presses key...

Page 107: ...an the OFF angle Similarly the OFF angle cannot be adjusted more than ON angle Moreover it cannot adjust in the range that prevents having overlaps to anteroposterior dogs Turns ON the OFF LED 3 Presses ON OFF key in order to fine adjust the OFF angle Turns ON the OFF LED Changes the fine adjust mode Presses key of POSITION and then the value blinks in the POSITION display area Fine adjust the OFF...

Page 108: ...98 OPERATION 10 HOW TO USE APPLIED FUNCTIONS OPERATION MODE MEMO ...

Page 109: ...99 MAINTENANCE Describes about daily inspections and countermeasures for errors 11 INSPECTIONS 12 TROUBLE SHOOTING ...

Page 110: ...VDC model 21 6 to 30 0VDC Tester Ambient conditions Check the ambient temperature ABSOCODER 20 to 60 C VARICAM 0 to 55 C Thermometer There should be no accumulation of dust None Visual inspection Mount condition Verify that the ABSOCODER is securely mounted There should be no looseness Verify that the ABSOCODER shaft is securely coupled to the machine shaft There should be no looseness Check for s...

Page 111: ...ER For more details refer to the chapter 12 2 Failure of VARICAM Replace VARICAM For more details refer to the chapter 12 2 blinks RDY LED is OFF Memory error All output is OFF Memory data has been changed due to external noise etc Do the initialization operation For the operation method refer to the chapter 12 3 NOTE Data needs to reset up because the parameter and switch output setting values ar...

Page 112: ...the following methods Presses CLR or ON OFF key Inputs the error cancel signal from external 2 Sets the origin point or current position values In the case of replacing the sensor cable Implements the following measures after the replacement 1 Cancels an error either one of the following methods Presses CLR or ON OFF key Inputs the error cancel signal from external 2 Sets the origin point or curre...

Page 113: ...re than 1 second and the initialization will start The display is following figure when the initialization starts Turns ON the power supply again This is the end of the initialization operation CAUTION The parameter setting contents switch output setting value and password are deleted after the initialization operation Before the initialization check the machine s origin point and setting contents...

Page 114: ...104 MAINTENANCE 12 TROUBLE SHOOTING MEMO ...

Page 115: ...105 APPENDIX Attaches the following contents APPENDIX 1 PASSWORD FUNCTION APPENDIX 2 CE MARKING APPENDIX 3 UL STANDERD APPENDIX 4 DATA SHEET ...

Page 116: ...ing operation For more details regarding the setting procedure refer to APPENDIX 1 3 Password Setting Procedures Displays the mode selection screen Inputs the password which is already set Inputs the new password Inputs the new password again Start END Returns to the mode which is just beforeinputtingthepassword Displays the password edit screen Displays the mode selection screen by pressing MODE ...

Page 117: ...case the initialization operation should be done However setting values of the parameter and the switch output are deleted after the initialization operation 3 1 It is available when selecting 0 at the parameter No 85 protocol 2 If the parameter No 85 is selected a number except 0 setting values can be read and written by communication regardless of whether the password is set or not Restrict to p...

Page 118: ...een Changes the mode Repeatedly presses MODE key and selects the operation RUN mode Displays the password edit screen Hold down keys of DOG and POSITION and then presses MODE key En and PAS are alternately blinking in the POSITION display area Displays the current password input screen Presses SET key OLD turns ON in the POSITION display area Password edit screen Operation RUN mode Switchsetting S...

Page 119: ... 1 2 Inputs the new password by pressing or key of POSITION If CLR key is pressed in this timing returns to the mode which is just before inputting the password Enters the new password Presses SET key Displays the password input screen for the confirmation Inputs the password for the confirmation 2nd 1 2 Inputs the new password by pressing or key of POSITION again If CLR key is pressed in this tim...

Page 120: ... screen Changes the mode Repeatedly presses MODE key and selects the parameter setting PRM or switch setting SET mode Displays the password input screen Presses SET key PAS is blinking in the POSITION display area Inputs the password Inputs the password by pressing or key of POSITION If CLR key is pressed in this timing returns the operation RUN mode Enter the password Presses SET key Returns to t...

Page 121: ...111 APPENDIX APPENDIX 1 PASSWORD FUNCTION MEMO ...

Page 122: ... EMC standards and Testing Table 01 EMC Standard and Testing Class Standard No Name EMI Emission EN61000 6 4 Generic standards Emission standard for industrial environments EN55011 Class A Electromagnetic Radiation Disturbance EMS Immunity EN61000 6 2 Generic standards Immunity standard for industrial environments EN61000 4 2 Electrostatic Discharge EN61000 4 3 Radiated Radio frequency Electromagn...

Page 123: ...ors when NSD tested and the cable shield is connected to the screw part of the connector in the figure Reference It may be improved when clamp filter is added to the power supply cable and I O cable In the case of it operates faultily by the influence from the peripheral device In the case of it is effect to reduce the conduction and radiation noise Recommendation Clamp Filter Mounting location Cl...

Page 124: ...lation Install inside the control cabinet For use in pollution degree 2 environment Surrounding air temperature rating of 55 maximum APPENDIX 3 2 External Power Supply Use a Class 2 power supply APPENDIX 3 3 Wiring to the Power Supply and Ground Use field installed conductors with a temperature rating of 75 C or higher Use electrical wires of copper AWG18 or copper strand AWG18 The terminal block ...

Page 125: ... speed Updating cycle 0 176ms Latch pulse output disable HOLD input disable 0 03 Current position HOLD External origin set selection 0 Current position HOLD 1 External origin set 0 02 VS 5FX output specifications 0 16 program 40 switch 1 32 program 24 switch 0 01 ABSOCODER rotation direction 0 CW direction Display 1 CCW direction Display 0 00 Initial display Displays 00 at first when selecting the...

Page 126: ...iming 0 0 352 ms 1 17 58 ms 2 35 16 ms Level timing 3 1 406 ms 4 4 219 ms 5 8 438 ms 6 17 58 ms 7 35 16 ms 8 70 32 ms 9 140 6 ms Display 0 35 Display 17 6 Display 35 2 Display 1 41 Display 4 22 Display 8 44 Display 17 6 Display 35 2 Display 70 3 Display 141 0 90 Switch output enabling range VS 5F 1 VS 5FD 1 VS 5FX 1 0 to 24 0 to 24 0 to 40 0 89 Communication setting 0 Setting disabled 1 Setting en...

Page 127: ...0bps 4 38400bps 5 57600bps Display 2 4 Display 4 8 Display 9 6 Display 19 2 Display 38 4 Display 57 6 2 80 Permissible angle for setting change during operation 0 5 to 180 0 0 5 78 Logic of BCD output connector 0 Positive logic 1 Negative logic 0 77 HOLD selection 0 Transparent format 1 PC synchronization format 0 76 PC synchronization delay value 0 to 99 ms 0 75 Motion detection switch OFF 0 to 6...

Page 128: ...OFF 8 ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF 7 ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF 6 ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF 5 ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF 4 ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF 3 ON OFF ON OFF ON OFF ON OFF ON OFF...

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Page 130: ...AGOYA JAPAN 460 8302 SG CorporationOverseas Group 3 31 23 OSU NAKA KU NAGOYA JAPAN 460 8302 Phone 81 52 261 2352 Facsimile 81 52 252 0522 URL www nsdcorp co jp E mail foreign nsdcorp co jp Copyright 2014 NSD Corporation All rights reserved ...

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NSD VARICAM VS-5F Series, Specifications And Instruction Manual

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