Nova Technology International, LLC Standard Profile Truck Lock Series Owner & User Manual Download

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Standard Profile Series

Vehicle Restraint Owner’s/User’s Manual

Manual No. NT-0-350 - Rev. May 2021

Summary of Contents for Standard Profile Truck Lock Series

Page 1: ...Standard Profile Series Vehicle Restraint Owner s User s Manual Manual No NT 0 350 Rev May 2021 2021 Nova Technology International LLC...

Page 2: ......

Page 3: ...ROL BOX OUTSIDE LIGHT PNEUMATIC CONSOLE INSTALLATION CONTROL BOX OUTSIDE LIGHT REAR IMPACT GUARD RIG SENSOR OPTIONAL FEATURE TESTOPERATION OPERATING PROCEDURES MANUAL NO RIG SENSOR MANUAL WITH RIG SEN...

Page 4: ...2 Manual No NT 0 350 Rev May 2021 NOVA Truck Lock Standard Profile Manual This page intentionally left blank...

Page 5: ...y damage SAFETYINSTRUCTIONS Indicates a type of safety sign or separate panel on a safety sign where safety related instructions or procedures are described Read and understand the Owner s User s Manu...

Page 6: ...oid putting any part of your body near moving parts Do not operate any equipment while under the influence of alcohol or drugs PRECAUTIONS WARNING Chock restrain all transport vehicles Never remove th...

Page 7: ...leaks and spills before proceeding with grinding or welding Always keep a fire extinguisher of the proper type nearby when grinding or welding DANGER DANGER Electrical power must be OFF when servicing...

Page 8: ...manufacturer for any replacements 5 Modifications or alterations of restraining devices shall be made only with prior written approval from the original manufacturer These changes shall be in conform...

Page 9: ...adjustment and inspection in accordance with all manufacturers recommendations are the sole responsibility of the owner user 10 Manufacturer s recommended maintenance and inspection of all restraining...

Page 10: ...bove shows typical arrangements and functions of major components for the NOVA Truck Lock Standard Profile When properly installed and operated the NOVA Truck Lock Standard Profile offers the user sub...

Page 11: ...ecline is present housing must be moved an additional 1 away from DOCK BUMPER FACE and 1 for every percent thereafter Step 2 Concrete Core drill auger posthole digger etc a 10 inch diameter hole minim...

Page 12: ...r pockets underneath housing FLANGE MOUNT INSTALLATION Step 1 Concrete Determine exact location of restraint ram housing per Figure F Dimensions are from face of dock bumpers If bumpers are not yet in...

Page 13: ...restraint If more than 1 bolt hits rebar consult factory at 800 236 7325 CONSOLE INSTALLATION NOTICE Verify there are no obstructions on outside of building which would interfere with cable run betwee...

Page 14: ...6 Insert 1 2 13x4 1 2 bolt through hole furthest from dock side and the tail section Place tail section in place up to dock wall Mark location and pivot up around the 1 2 bolt Insert 3 8 16x1 flange...

Page 15: ...N DISTANCE BETWEEN UPPER AND LOWER PULLEY SWIVEL ASSEMBLY PLUS 2 3 4 LEVEL FIGURE N LOWER PULLEY LOCATION NOTICE Leave adjustment nut on lower pulley swivel assembly in the middle during restraint ass...

Page 16: ...of conduit into conduit collar on ram housing and secure with set screw See Figure Q Step 11 Route ram cable around top of upper outside pulley into building through hole in wall and over the pulley S...

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Page 18: ...installation of dock shelters or seals Drill hole through wall at approximate center of light Feed wire from light through hole in wall and affix light to wall 2 3 FIGURE T MOUNTING CONTROL BOX Step...

Page 19: ...itches one mounted on the cover and the other mounted on the top of the slide pole See Figure X INSIDE OF CONSOLE COVER LIMIT SWITCH 1 SLIDE POLE LIMIT SWITCH 2 FIGURE X CONNECTING LIMIT SWITCHES Step...

Page 20: ...SSEMBLY ADJUST NUT FIGURE Z ADJUSTMENT ON LOWER PULLEY SWIVEL BRACKET Step 20M Tighten cable until entire guide height hole is showing See Figure AA ENTIRE GUIDE HEIGHT HOLE IN RAM BAR IS VISIBLE RAM...

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Page 22: ...OID BLACK WIRE WITH RED TAPE FROM AIR SOLENOID BLACK WIRE FROM OPTIONAL RIG SENSOR WHITE WIRE FROM OPTIONAL RIG SENSOR FIGURE AF WIRING CB 10 CONTROL BOX PNEUMATIC CONSOLE INSTALLATION See Page 14 for...

Page 23: ...SWITCH EXAMPLE SUPPLIED BY OTHERS DOOR LOGIC BOARD EXAMPLE SUPPLIED BY OTHERS ONLY NEEDED FOR CB 11 A FIGURE AG CONTROL BOX TB1 INTERLOCKED DOOR WIRING SCHEMATIC CB 11 A CB 11 B Disclosure Door logic...

Page 24: ...THERS TB1 FOUND INSIDE OF CONTROL BOX FIGURE AH CONTROL BOX TB1 INTERLOCKED LEVELER WIRING SCHEMATIC CB 11 C Disclosure Leveler example may vary Reference leveler owner s manual before installation Fo...

Page 25: ...less than hop by the Ram bar at the end of the rise stroke Step 20P After each adjustment cycle unit using restrain and release buttons until desired speed is obtained INSTALLATION INSTRUCTIONS NOTIC...

Page 26: ...n restraint housing tube The top of the switch housing tube should be flush with the top of the restraint housing tube and pushed towards the Ram tube Mark and drill 1 8 pilot holes Step 2 Attach swit...

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Page 28: ...C screen shows Truck Lock as shown in figure AN If it does not show Truck Lock call NOVA h Verify the RED light on the control box is flashing i Verify the outside GREEN light is flashing INSTALLATION...

Page 29: ...matic Truck Lock With RIG Sensor 33 35 A step using the manual Truck Lock is noted with the letter M behind the step number Example 5M A step using the pneumatic Truck Lock is noted with the letter P...

Page 30: ...ON HANDLE IN RESTRAIN POSITION FIGURE AT RESTRAIN POSITION a Move activation handle to RESTRAIN position b HORN will sound for 3 seconds once activation handle has moved from RELEASE position c After...

Page 31: ...sound for 3 seconds once activation handle has moved from RESTRAIN position d After activation handle is in RELEASE position verify the vertical barrier has lowered e Verify the RED light on the cont...

Page 32: ...handle is in RESTRAIN position verify the vertical barrier has risen e Verify the RED light on the control box is flashing f Verify the HORN is sounding at 1 second intervals g Verify the outside RED...

Page 33: ...SE position verify the vertical barrier has lowered e Verify the RED light on the control box is constant f Verify the outside GREEN light is flashing g Release RIG sensor h Verify the RED light on th...

Page 34: ...o Optional RIG Sensor a Interlocked equipment must be in position listed below Part Number CB 11 A Door must be closed OR Part Number CB 11 B Door could be opened or closed OR Part Number CB 11 C Leve...

Page 35: ...Verify Part Number located on door inside control box Part Number CB 11 A Open door OR Part Number CB 11 B Open or close door depending on door position OR Part Number CB 11 C Raise leveler until lev...

Page 36: ...RELEASED POSITION 5P Test RELEASE Function No RIG Sensor a Verify the GREEN light on the control box is flashing b Depress RELEASE 7 button c Verify the vertical barrier has lowered d Verify the RED l...

Page 37: ...11 A Door must be closed OR Part Number CB 11 B Door could be opened or closed OR Part Number CB 11 C Leveler must be stored b There should be no object activating RIG sensor c Depress RESTRAIN 1 butt...

Page 38: ...t With RIG Sensor Verify Part Number located on door inside control box Part Number CB 11 A Open door OR Part Number CB 11 B Open or close door depending on door position OR Part Number CB 11 C Raise...

Page 39: ...Sensor a Verify the GREEN light on the control box is flashing b Depress RELEASE 7 button c Verify the vertical barrier has lowered d Verify the RED light on the control box is constant e Verify the o...

Page 40: ...t lights daily to make certain they work properly Perform maintenance on restraints in accordance with Maintenance on Page 58 of this manual NOVA Truck Lock vehicle restraints should be operated only...

Page 41: ...NG No RIG Sensor a Transport vehicle has backed into loading dock and is parked firmly against dock bumpers b Move activation handle to RESTRAIN position c The RED light on the control box is flashing...

Page 42: ...ight on the control box is flashing alerting the fork lift operator a safe condition exists d The outside RED light is flashing alerting transport vehicle driver not to move CONSOLE COVER ACTIVATION H...

Page 43: ...ll transition from LOCKED position to the UNLOCKED position c The RED light on the control box is flashing alerting fork truck driver an unsafe condition exists d The outside RED light is flashing ale...

Page 44: ...nual If HORN sounds and RED light is on after attempting to RESTRAIN the RIG the trailer may not be serviceable Ensure dock leveler is in the stored position Secure trailer by alternate means Depress...

Page 45: ...erform maintenance on restraints in accordance with Maintenance on Page 58 of this manual NOVA Truck Lock vehicle restraints should be operated only by authorized personnel who have read and understan...

Page 46: ...IG sensor is activated b Activation handle is in the RELEASE position c Ram bar is in RELEASED position d The RED light on control box is constant alerting the fork lift operator a transport vehicle i...

Page 47: ...ng fork truck driver an unsafe condition exists c The outside RED light is flashing alerting transport vehicle driver not to move d If unable to move activation handle to RESTRAIN position proceed to...

Page 48: ...The GREEN light on the control box is flashing alerting the fork lift operator a safe condition exists d The outside RED light is flashing alerting transport vehicle driver not to move CONSOLE COVER...

Page 49: ...RESTRAIN position to the RELEASE position c The RED light on the control box is flashing alerting fork truck driver an unsafe condition exists d The outside RED light is flashing alerting transport v...

Page 50: ...al If HORN sounds and RED light is on after attempting to RESTRAIN the RIG the trailer may not be serviceable Ensure dock leveler is in the stored position Secure trailer by alternate means Depress th...

Page 51: ...s daily to make certain they work properly Perform maintenance on restraints in accordance with Maintenance on Page 58 of this manual NOVA Truck Lock vehicle restraints should be operated only by auth...

Page 52: ...d b Transport vehicle has backed into loading dock and is parked firmly against dock bumpers c Depress RESTRAIN 1 button d The RED light on the control box is flashing alerting fork truck driver an un...

Page 53: ...SITION 4P RELEASING Restraint No RIG Sensor If the control box is not interlocked skip step a below If the control box is interlocked perform step a below a Interlocked equipment must be in position l...

Page 54: ...AIN the RIG the trailer may not be serviceable Ensure dock leveler is in the stored position Secure trailer by alternate means Depress the HORN OVER RIDE button 0 on the key pad enter default over rid...

Page 55: ...daily to make certain they work properly Perform maintenance on restraints in accordance with Maintenance on Page 58 of this manual NOVA Truck Lock vehicle restraints should be operated only by author...

Page 56: ...dock and is parked firmly against dock bumpers verify RIG sensor is fully activated b Ram bar is in RELEASED position c The RED light on the control box is constant alerting the fork lift operator a...

Page 57: ...Depress RESTRAIN 1 button c The RED light on the control box is flashing alerting fork truck driver an unsafe condition exists d The outside RED light is flashing alerting transport vehicle driver not...

Page 58: ...int With RIG Sensor If the control box is not interlocked skip step a below If the control box is interlocked perform step a below a Interlocked equipment must be in position listed below PLC Display...

Page 59: ...TRAIN the RIG the trailer may not be serviceable Ensure dock leveler is in the stored position Secure trailer by alternate means Depress the HORN OVER RIDE button 0 on the key pad enter default over r...

Page 60: ...operates smoothly and inside outside lights and HORN are working Replace damaged or missing LED light modules and lenses Repair remount or replace outside and inside signs labels and decals as require...

Page 61: ...r Ram bar in 3 seconds TROUBLESHOOTING MANUAL PNEUMATIC PROBLEM PROBABLE CAUSE RESOLUTION Hit RESTRAIN button but ram bar did not raise Pulleys are off center Cable is not centered on pulleys Incorrec...

Page 62: ...ii Or if no further input is completed within 30 seconds the Wrong PW Reenter Or wait display will clear and the screen will return to the previous display 2 See table below for what display inputs a...

Page 63: ...n below input 2 If limit switch did not respond accordingly as stated above replace limit switch Part Number 06 0 013 7 Reinstall console cover to console 8 Exiting Maintenance Mode on the Control Box...

Page 64: ...12 Faults 1 1 1 62 No LS1 No LS2 Counter 2 2 2 63 Both LS1 LS2 On Counter 3 3 3 63 LS1 On LS2 Off Counter 4 4 63 LS1 Off LS2 On Counter 5 5 64 No RIG Present Counter 6 6 4 64 Door Not Closed Ramp Not...

Page 65: ...cured and working properly Inputs can be verified on Page 65 If the slide pole or rod end assembly is positioned correctly See DC or DD on Page 60 against the corresponding limit switch but cannot rea...

Page 66: ...en the Ram bar is locked enter HORN OVER RIDE mode by following the instructions printed on the control box LS3 malfunctioned when the Ram bar is locked Ensure LS3 is secured and working properly Inpu...

Page 67: ...x Green Light 6 Solenoid 2 Unlock 3 Outside Red Light 7 Alarm Horn 4 Outside Green Light 8 Interlocked equipment active CB 11 ONLY Display Information Enter New Over Ride Password This display is for...

Page 68: ...925 350 HOUSING PULLEY MOUNT ASSEMBLY 1 4 40 3 902 WELDMENT LONG E O D CHANNEL 1 5 40 3 906 WELDMENT MEDIUM E O D CHANNEL 1 6 40 3 901 WELDMENT SHORT E O D CHANNEL 1 7 03 0 001 25 CABLE 1 8 15 3 101 S...

Page 69: ...N LONG 1 2 46 3 017 ASSEMBLY TAIL EXTENSION SHORT 1 3 31 3 900 ASSEMBLY RAM BAR 1 4 46 3 911 ASSEMBLY RAM HOUSING 1 5 15 3 101 SENSOR SWITCH KIT 1 6 03 0 001 25 CABLE 1 PARTS 3 4 1 2 5 OPTIONAL RIG SE...

Page 70: ...OVA Truck Lock Standard Profile Manual PNEUMATIC CONSOLE DRAWING PARTS 12 11 11 12 7 2 14 5 3 6 4 16 10 15 1 6 13 3 5 8 9 17 19 21 20 20 18 22 02 3 036 23 25 24 31 3 310 31 3 941 07 3 013 FIGURE DG PN...

Page 71: ...9 01 0 082 COTTER PIN ZINC 1 10 07 0 135 FLOW CONTROL 90 1 11 01 0 002 WASHER STAR LOCK 3 8 4 12 01 0 001 BOLT HEX HEAD 3 8 16 X 1 2 4 13 41 1 018 PLATE REMOTE BOX COVER 1 14 07 3 080 SWITCH LATCHING...

Page 72: ...021 NOVA Truck Lock Standard Profile Manual 11 10 11 10 5 12 6 5 15 14 8 4 2 16 3 13 1 7 9 20 19 19 18 17 21 23 24 22 31 3 917 31 3 908 PARTS MANUAL CONSOLE DRAWING FIGURE DH MANUAL CONSOLE 351P 341FP...

Page 73: ...31 1 908 COVER CONSOLE 1 10 01 0 002 WASHER STAR LOCK 3 8 4 11 01 0 001 BOLT HEX HEAD 3 8 16 X 1 2 4 12 01 0 006 SCREW ROUND HEAD 4 40 X 1 2 2 13 31 0 062 COVER HANDLE 1 14 31 1 031 RAM DAMPENER 1 15...

Page 74: ...35 1 901 HOUSING RAM ASSEMBLY 1 2 01 0 160 HOUSING PLUG 2 3 01 0 122 3 8 16 X 1 LONG FLANGE BOLT 2 4 NT 0 118 DECAL DO NOT REMOVE PLUG 1 5 NT 0 101 DECAL TRUCK LOCK 2 STANDARD PROFILE CAST IN HOUSING...

Page 75: ...2 4 7 02 0 033 NUT LOCK 1 2 13 2 8 46 0 035 COVER HOUSING 350FL 1 9 01 0 145 SCREW HEX HEAD 1 4 20 X4 LONG 2 10 01 0 160 HOUSING PLUG 2 11 01 0 143 WASHER STAR LOCK 2 12 01 0 142 NUT HEX 1 4 20 2 13 N...

Page 76: ...1 2 03 0 004 PULLEY 2 1 3 02 0 017 3 8 X 1 3 8 LONG CLEVIS PIN 1 4 01 0 012 COTTER PIN ZINC 1 5 01 0 122 3 8 16 X 1 LONG FLANGE BOLT 2 6 01 0 144 3 8 16 FLANGE NUT 2 7 01 0 007 1 4 20 X 1 4 SOCKET SET...

Page 77: ...2 03 0 004 PULLEY 2 1 3 02 0 017 3 8 X 1 3 8 LONG CLEVIS PIN 1 4 01 0 012 COTTER PIN ZINC 1 5 01 0 007 1 4 20 X 1 4 SOCKET SET SCREW 1 6 01 0 122 3 8 16 X 1 LONG FLANGE BOLT 2 7 01 0 144 3 8 16 FLANGE...

Page 78: ...1 0 007 1 4 20 X 1 4 SOCKET SET SCREW 1 2 01 0 018 1 4 X 1 LONG CLEVIS PIN W DETENT 1 3 03 0 002 PULLEY 1 1 4 1 4 40 1 901 SHORT E O D CHANNEL WELDMENT 1 5 NT 0 108 DECAL NO STEP 1 3 2 1 4 5 PARTS SHO...

Page 79: ...40 1 902 LONG E O D CHANNEL WELDMENT 1 2 03 0 002 PULLEY 1 1 4 1 3 01 0 018 1 4 X 1 LONG CLEVIS PIN W DETENT 1 4 01 0 007 1 4 20 X 1 4 SOCKET SET SCREW 1 5 NT 0 108 DECAL NO STEP 1 4 1 2 3 5 PARTS LO...

Page 80: ...0 007 1 4 20 X 1 4 SOCKET SET SCREW 1 2 01 0 018 1 4 X 1 LONG CLEVIS PIN W DETENT 1 3 03 0 002 PULLEY 1 1 4 1 4 40 1 906 MEDIUM E O D CHANNEL WELDMENT 1 5 NT 0 108 DECAL NO STEP 1 PARTS MEDIUM E O D C...

Page 81: ...1 31 1 031 RAM DAMPENER 1 2 31 1 900 ASSEMBLY RAM 1 3 4 1 2 5 DESCRIPTION QTY COTTER PIN ZINC 1 X 1 3 8 LONG CLEVIS PIN 1 PULLEY 2 1 OUSING PULLEY WELDMENT 1 3 8 16 FLANGE NUT 1 ITEM NO PART NUMBER D...

Page 82: ...06 1 100P SENSOR SWITCH HOUSING 1 3 06 3 925 SENSOR SWITCH ASSEMBLY 1 4 06 0 004 3 CONDUCTOR WIRE 1 5 06 0 024 FLEXIBLE CONDUIT 1 6 06 0 025 FLEXIBLE CORD CONNECTOR 1 7 06 0 026 FLEXIBLE CORD CONNECT...

Page 83: ...L BOX 1 2 NT 0 130 SIGN CAUTION MOVE ON GREEN 1 3 NT 0 350 NOVA TRUCK LOCK STANDARD PROFILE MANUAL 1 4 MF4 183 000 OUTSIDE TRUCK LIGHT ASSEMBLY 1 5 MF4 183 001 OUTSIDE RED LED LIGHT MODULE 1 6 MF4 183...

Page 84: ...CK LOCK ITEM NO PART NUMBER DESCRIPTION QTY 1 CB 1000 LIGHT 24VDC LED RED PILOT 1 2 CB 1001 LIGHT 24VDC LED GREEN PILOT 1 3 CB 1002 COVER WHITE LED 2 4 CB 1006 BREAKER CIRCUIT 1 5 CB 1004 RELAY 12 AMP...

Page 85: ...TY 1 1 2 1 1 1 1 FIGURE DU CB 11 A OR B OR C CONTROL BOX PARTS CB 11 A OR B OR C CONTROL BOX REPLACEMENT PARTS LIST ITEM NO PART NUMBER DESCRIPTION QTY 1 CB 1000 LIGHT 24VDC LED RED PILOT 1 2 CB 1001...

Page 86: ...S MANUAL TRUCK LOCK PARTS 5 3 3 2 1 4 FIGURE DV CB 12 CONTROL BOX PARTS CB 12 CONTROL BOX PARTS LIST ITEM NO PART NUMBER DESCRIPTION QTY 1 CB 1000 RED PILOT LIGHT 24VDC LED 1 2 CB 1001 GREEN PILOT LIG...

Page 87: ...ECHNOLOGY INTERNATIONAL LLC expressly warrants materials components and workmanship to be free of defects for the following extended periods provided the purchaser maintains and operates the Truck Loc...

Page 88: ...N90W14507 Commerce Drive Menomonee Falls WI 53051 Phone 262 502 1591 800 236 7325 fax 262 502 1511 www novalocks com 2021 Nova Technology International LLC...

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Summary of Contents for Standard Profile Truck Lock Series

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