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Controller Operations

Summary of Contents for Raven OMNiPOWER NL5000 G5

Page 1: ...NIT SERIAL NUMBER ___________________________ INSERT SERIAL NUMBER_________________________ MANUAL NUMBER 317314 C EFFECTIVE 08 2022 1330 76TH AVE SW CEDAR RAPIDS IA 52404 7052 PHONE 800 363 1771 FAX 319 286 3350 www newleader com Copyright 2021 New Leader Manufacturing ...

Page 2: ...aration 33 Feedgate Adjustment 33 Insert Install 34 Hillside Divider Conveyor Cover MultApplier 38 Hydraulics 39 Install Valve Bracket 40 Install Valve 40 Install Clamp Assemblies 41 Install Valve 41 Install Tubes and Hoses 42 Electrical 46 Insert Removal 49 Insert Removal Endgate Installation 49 Hydraulics Removal 49 Operations 51 General Description 51 Introduction 52 Dimensions Capacities 56 Si...

Page 3: ... Cab to Enclosure Diagram 86 Modules to Function Diagram 87 Requirements 88 Navigation 89 Navigation Control Buttons 90 Machine Configuration 91 Initial Configuration Factory Setup 91 Enable Installed Bins 92 Bin Settings 92 GPS Offsets 94 System Setup Summary 94 Configuring Auxiliary Switches 94 Settings 95 Enable Disable Bins 95 Valve Calibration Adjustment 95 Alarm Settings 98 Reconfigure Syste...

Page 4: ...2 Spread Pattern Test Kit 142 Spinners 143 Spreader Preparation 143 Test Procedure 145 Test Results 147 Troubleshooting 148 Determining Driving Centers 149 Verifying Driving Centers 150 Parts 151 Instructions for Ordering Parts 151 Body 152 Inverted V 152 Side Boards With Insert 153 Mounting 154 Lubrication 156 Subframe 158 Subframe 158 Scale 160 Scale 160 Endgate 164 Endgate Assembly 164 Fenders ...

Page 5: ... Sensors 211 Controller Main Bin 212 Controller MultApplier 216 Body Module 218 Switch Box Harness 220 Decals 222 Tarp 224 Spinners 226 Material Divider 226 Hillside Divider 227 Vane Assembly 228 Spinner Guards Deflectors 229 Spinner Assembly 230 Spread Pattern Test Kit 238 MultApplier 240 MultApplier 240 Rear Feedgate 241 Hillside Divider Conveyor Cover 242 Front Feedgate 243 Front Wiper 244 Seal...

Page 6: ...tion and use of these features Hyperlinks Hyperlinks provide direct access to a specific destination when clicked The entire Table of Contents of this manual is hyperlinked to provide quick access to all sections of this manual when viewing the electronic version Hyperlinks within the content are denoted by blue bold underlined text Electronic format viewers can click these links for direct access...

Page 7: ... 7 This page is intentionally left blank Raven OMNiPOWER NL5000 G5 www NewLeader com 800 363 1771 317314 C Notes ...

Page 8: ...Insert Current New Leader Warranty Warranty ...

Page 9: ...SAFETY ...

Page 10: ...your authorized dealer or our Product Sales and Support Department at 1 888 363 8006 It has been our experience that by following these installation instructions and by observing the operation of the spreader you will have sufficient understanding of the machine enabling you to troubleshoot and correct all normal problems that you may encounter Again we urge you to call your authorized dealer or o...

Page 11: ...ons the employer of the user and or assistants must provide adequate and necessary training to ensure proper operation and compliance with all safety procedures pertaining to this equipment If Operator s Manual has been lost visit www newleader com or call your authorized dealer or our Product Sales Support Department at 800 363 1771 for replacements Serious injury or death can result from the fai...

Page 12: ...y with NLM specified parts Tighten all bolts nuts and screws to specified torques Refer to Standard Torques in Maintenance section of this manual Figure 1 3 HANDLE FLAMMABLE MATERIALS SAFELY Figure 1 4 Handle fuel and hydraulic oil with care They are highly flammable Exposure to toxic fluids or fumes may occur during the normal operation of this system Before attempting to fill use or service this...

Page 13: ...un machine engine inside a building unless adequate ventilation is provided to safely and properly remove exhaust fumes Failure to comply with this requirement could result in death or serious injury Figure 1 6 Always work in a properly ventilated area Engine exhaust fumes can cause sickness or death If it is necessary to run an engine in an enclosed area use proper equipment to safely remove exha...

Page 14: ...rce before adjusting or servicing Keep hands feet hair and clothing away from moving parts Figure 1 9 Figure 1 10 Keep away from spinners while they are turning Rocks scrap metal and other material can be thrown from the spinners violently Stay away from discharge area Stop machine before servicing or adjusting Wear eye protection Make sure discharge area is clear before spreading Figure 1 10 Figu...

Page 15: ... 12 OPERATE MACHINE SAFELY Always walk around and visually inspect machine before using Check the immediate vicinity of machine for people and obstructions Ensure adequate visibility Avoid distractions such as reading eating or operating personal electronics while operating machine Never operate the machine under the influence of alcohol drugs or while otherwise impaired Always come to a complete ...

Page 16: ...arning lights turn indicators parking brake horn and rear view mirrors Repair or replace any component that is not in proper working order Never drive machine at a speed that causes it to bounce or cause loss of control Obey all traffic safety laws and regulations Operate the machine with hazard warning lights on unless prohibited by law It is the operator s responsibility to activate and use road...

Page 17: ... its components while they are moving Never wear loose clothing or jewelry when working near machine tools or moving parts Remove rings and other jewelry to prevent electrical shorts and other personal injury when in contact with machine tools or moving parts Close and secure all guards removed for service Check all screws bolts nuts and fasteners for proper torques before operating machine Figure...

Page 18: ...nd oil immediately Always have a multipurpose dry chemical fire extinguisher filled and available Know how to use it Maintenance General Safety Rules USE PROPER LIFTING EQUIPMENT Figure 3 5 Use only lifting devices that meet or exceed OSHA standard 1910 184 or ASME B30 20 2013 Never lift equipment over people Never lift a loaded unit Never lift unit with any loose objects or persons in the body Lo...

Page 19: ... and bystanders Do not heat by welding soldering or using a torch near pressurized fluid lines or other flammable materials Pressure lines can suddenly burst when heat goes beyond the immediate flame area Figure 3 8 AVOID TOXIC FUMES DUST Figure 3 9 Hazardous fumes can be generated when paint is heated from welding soldering or using a torch Remove paint before heating Remove a minimum of 4 in 100...

Page 20: ... wheel or rim can cause an explosion and serious injury Tire service procedures must be performed by trained and qualified personnel Figure 3 12 CLEAN MACHINE OF HAZARDOUS CHEMICALS During application of hazardous chemicals residue can build up on the inside or outside of the vehicle Clean vehicle according to use instructions of hazardous chemical Failure to comply with this requirement may resul...

Page 21: ...ever use lifting device to free machine from a chassis storage stands or frozen ground or to lift the chassis in any way Shock loading is prohibited and sudden accelerations must be avoided Lifting in such a manner could result in injury or machine damage Figure 4 2 DISPOSE OF WASTE PROPERLY Figure 4 3 Improper disposal of waste can threaten the environment and ecology Potentially harmful waste us...

Page 22: ...ot adhere to these Remove the Liner A small bend at the corner or edge will cause the liner to separate from the decal Pull the liner away in a continuous motion at a 180 degree angle If the liner is scored bend at score and remove Apply Safety Decal Tack decal in place with thumb pressure in upper corners Using firm initial squeegee pressure begin at the center of the decal and work outward in al...

Page 23: ...www NewLeader com 800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 Safety Decals 3 3 2 2 1 1 Cancer and Reproductive Harm www P65Warning ca gov 315865 A 3A 2 4 2 2 2 4 8 8 6 6 9 9 9 9 9 9 5 7 9 9 11 10 11 10 ...

Page 24: ...not operate or work on this machine without reading and understanding the operator s manual Keep hands feet hair and clothing away from moving parts Do not allow riders on machine Avoid unsafe operation or maintenance Disengage power takeoff and shut off engine before removing guards servicing or unclogging machine Keep unauthorized people away from machine Keep all guards in place when machine is...

Page 25: ...m moving parts 5 WARNING MOVING PART HAZARD To prevent death or serious injury Close and secure guards before starting Do not stand or climb on machine Disconnect and lockout power source before adjusting or servicing Keep hands feet and hair away from moving parts 6 WARNING FALLING HAZARD To prevent death or serious injury or machine damage Do not stand or climb on guard 10 DANGER CRUSH HAZARD To...

Page 26: ... 25 Raven OMNiPOWER NL5000 G5 www NewLeader com 800 363 1771 317314 C Informational Decals 1 1 2 2 3 3 ...

Page 27: ...n affect spread pattern resulting in uneven crop growth and loss of yields THE MANUFACTURER OF THIS SPREADER WILL NOT BE LIABLE FOR MISAPPLIED MATERIAL DUE TO AN IMPROPERLY ADJUSTED SPREADER OR ADVERSE WEATHER CONDITIONS It is recommended that spread pattern tests be conducted prior to each spreading season after any spreader maintenance and periodically during the spreading season Spread pattern ...

Page 28: ...INSTALLATION ...

Page 29: ...d Lifting in such a manner could result in damage to unit Failure to comply with the above warning may result in minor or moderate injury Always inspect unit lift points for signs of wear cracking corrosion gouges alterations or distortion Always use a sling spreader bar or lifting bar that attaches to the lifting points with a minimum of 60 degrees from horizontal It is preferable to use an H sty...

Page 30: ...r s hose with another manufacturer s fittings Such will void any warranty and may cause premature burst or leak of hydraulic fluids Severe injury and or fire could result Failure to comply with the above warning could result in death or serious injury Locate zero pressure case drain port on chassis Connect this hose to chassis first Next connect return hose to return port Connect pressure hose to ...

Page 31: ...e will allow the hose to move in the clamp causing abrasion at this point 3 In straight hose installations allow enough slack in the hose line to provide for changes in length that will occur when pressure is applied This change in length can be from 2 to 4 4 Do not twist hose during installation This can be determined by the printed layline on the hose Pressure applied to a twisted hose can cause...

Page 32: ... heated part ISOBUS Connections A Factory Supplied CAN ISO Connector Connects to chassis harness Pin 1 Battery Ground Pin 2 ECU Return ECU Ground Pin 3 60 amp fused power Pin 4 ECU Power Switched 12v Pin 5 N C Pin 6 TBC Power Pin 7 TBC Return Pin 8 ISO BUS Can High Pin 9 ISO BUS Can Low 60 amp power on pin 3 needs to be fused at battery B Factory Supplied Power Connector Connects to chassis harnes...

Page 33: ...lside divider and conveyor cover 6 Checking installation 7 Checking for leaks and proper functioning Spreader Preparation Use only lifting devices that meet or exceed OSHA standard 1910 184 Never exceed work load limits or lift equipment over people Empty spreader before lifting Loads may shift or fall if improperly supported Failure to comply with this requirement could result in death or serious...

Page 34: ...d Electrical Harness 8 5 Figure 5 Remove the Grease Lines 10 from Bracket 11 Exposure to lubricant grease and oil or hydraulic oil can cause personal injury Do not allow these products to remain in contact with the skin or eyes Ingestion of these products or inhalation of fumes from these products can cause dizziness nausea vomiting or poisoning If exposure to any of these products occurs or if an...

Page 35: ...ndgate by attaching a hoist to the lift hooks Remove hardware 9 from both sides of the endgate and carefully remove from the spreader Feedgate Adjustment Figure 1 Loosen six cap screws A and push feedgate assembly upwards in slots Tighten cap screws to ensure feedgate does not interfere when installing insert Insert Preparation Figure 1 A A ...

Page 36: ...rt is resting on inside of main bin and not resting on tops of side sheets Release tension on hoist but do not remove Insert Install Use only lifting devices that meet or exceed OSHA standard 1910 184 Never exceed work load limits or lift equipment over people Empty spreader before lifting Loads may shift or fall if improperly supported causing injury Before installing the insert Parts Needed Desc...

Page 37: ...3 Figure 4 Figure 3 There must be contact between rear pads and main unit Check for contact by trying to slide paper between pads and main bin If no contact adjust insert Figure 4 Inside main unit locate front pads by lifting rubber sealers on front endgate Figure 5A Figure 5B Figures 5A 5B There must be contact between front pads and main bin Check for contact by trying to slide paper between pad...

Page 38: ... Leader Manufacturing is not liable for lost material due to improperly installed sealer belts Figure 8A 8B Make sure there is a complete seal covering the gap between the insert and the main bin s side sheets Tighten all hardware 1 on rubber sealers at front of insert Figure 8B Make sure rear pads are still in place against main bin Install hardware in lower holes of rear mount brackets Shim betw...

Page 39: ...ler display See Machine Configuration in Controller Operations section of this manual for details Figure 11 Figure 10 Route lubrication lines and install in the grease bank Figure 10 Figure 9 Connect Bin harnesses as equipped at rear Electrical Bulkhead 3 Ensure all unused receptacles are capped to prevent entrance of dust and moisture into connector s Figure 9 3 ...

Page 40: ...ier Hillside Divider B up into place and loosely install supplied hardware B A B A Figure 1 MultApplier Hillside Divider 3 Verify that Divider is square by measuring from each side of the Divider to the MultApplier chain shields Measurements must be equal 4 Tighten all hardware to recommended torque 5 Figure 2 Install Conveyor Cover C and secure with hair pins D on each side C D C D Figure 2 Conve...

Page 41: ... 1771 317314 C Insert Installation Hydraulics Attach insert hoses to spreader hoses as shown in Figure 1 as applicable LEFT HAND BODY SIDE TUBE CLAMP RIGHT HAND BODY SIDE TUBE CLAMP BIN 2 FEEDGATE BIN 1 FEEDGATE BIN 2 CONVEYOR Figure 1 MultApplier Operation ...

Page 42: ... 1 using associated hardware 2 Tighten hardware per torque recommendations 1 Install Valve Parts Needed Description Qty Valve 1 Capscrew 25 20NC X 3 25 SS 2 Washer 25 ID X 40 OD X 13 THK SS 2 Washer 25 ID X 40 OD X 5 THK SS 2 Lock Nut 25 20NC SS 2 1 Install Valve 1 using associated hardware 2 Tighten hardware per torque recommendations 1 NOTE Procedure shown is for MultApplier Multi Bin process is...

Page 43: ...e 2 Insert tubing into Rubber Insert 2 3 Secure in place with Bar Tube Clamp 3 4 Tighten hardware per torque recommendations 1 NOTE Procedure shown is for MultApplier Multi Bin process is similar 2 3 Figure 1 Clamp Assembly Install Valve Parts Needed Description Qty Valve Assy 9 GPM Flow Divider 1 Plate Valve Mounting 1 Washer Step 638 Id X 875od 4 Spacer Dump Over Chute 304 2 Washer 406 Id X 1 25...

Page 44: ...in is pierced with hydraulic fluid at high pressure seek immediate medical attention as fluid injected into the skin could cause gangrene if left untreated Relieve pressure before disconnecting hydraulic lines or working system Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system Wear protective gloves an...

Page 45: ... 43 Raven OMNiPOWER NL5000 G5 www NewLeader com 800 363 1771 317314 C Insert Installation ...

Page 46: ... 44 www NewLeader com 800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 Insert Installation ...

Page 47: ... 45 Raven OMNiPOWER NL5000 G5 www NewLeader com 800 363 1771 317314 C Insert Installation ...

Page 48: ...eader com 800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 Electrical Insert Installation Figure 1 Enclosure Single Bin Figure 2 Enclosure Multaplier Use the following illustrations to aid in electrical connections ...

Page 49: ... 47 Raven OMNiPOWER NL5000 G5 www NewLeader com 800 363 1771 317314 C Insert Installation Single Bin ...

Page 50: ... 48 www NewLeader com 800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 Insert Installation MultApplier ...

Page 51: ...N 1 FEEDGATE BIN 2 CONVEYOR CONNECT TO BIN 1 FEEDGATE AFTER REINSTALLING ENDGATE Port 1 Port 2 To Port 1 To Port 2 Figure 18 Detach MultApplier Insert Removal DO NOT check leaks with hands while system is operating as high pressure oil leaks can be dangerous If skin is pierced with hydraulic fluid at high pressure seek immediate medical attention as fluid injected into the skin could cause gangren...

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Page 53: ...OPERATIONS ...

Page 54: ...nt MOR belting is fastened to the top side of the conveyor at each crossbar The spinner assembly has two 24 inch 61cm diameter dished discs Each disc has four formed and heat treated fins that are adjustable to radial angle The spinner is fully adjustable both fore aft and left right via hydraulic actuators allowing precise 16 section swath control The optional 304 stainless steel hopper style spr...

Page 55: ...Divider Cylinder Control Valve Assembly Spinner Deflector Side Stake Lift Hook Spinner Gaurds Bin 1 Inverted V Conveyor Feedgate Control Cylinder Vane Assembly Spinner Assembly Hillside Divider Spinner Assembly Shift Cylinder Sill Enclosure Sub Frame Spreader Control Valve Assembly Conveyor Chain Oiler Support Legs ...

Page 56: ... Ensures uniform spread pattern by directing material off of conveyor onto spinner discs Material Divider Back Plate Storage Storage position for material divider back plate when removed for spreading lime Rear Endgate Bolt in endgate furthest from chassis cab Rear based on direction of travel Holds mounted Feedgate allowing for rear release of material from bin Side Stake Side support for machine...

Page 57: ... 54 www NewLeader com 800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 MultApplier Introduction BIN 1 BIN 2 BIN 2 ...

Page 58: ... 55 This page is intentionally left blank Raven OMNiPOWER NL5000 G5 www NewLeader com 800 363 1771 317314 C Notes ...

Page 59: ... 56 www NewLeader com 800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 Single Bin Dimensions Capacities A B 90 2284 mm 131 3330 mm 96 2438 mm ...

Page 60: ...ral state and local weight laws and chassis manufacturer s ratings to ensure neither government weight restrictions not GVWR and GAWR s are exceeded Unit Length Overall Length A Inside Length B Approximate Weight Lbs Kg Struck Capacity Cu Ft Cu M 15 4 57m 234 5944mm 180 4572mm 8050 3651 287 8 13 Single Bin Weights Capacities ...

Page 61: ... 58 www NewLeader com 800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 MultApplier Complete Dimensions Capacities 131 3330 mm 96 2438 mm B 90 2284 mm A ...

Page 62: ...sert Length Inside Length C Overall Length D Bin 2 Struck Capacity Cu Ft Cu M Approximate Weight lbs kg 7 2 1m 84 2133mm 104 2642mm 96 2 72 1000 454 Multapplier Complete Dimensions Capacities Unit Length Inside Length A Inside Length B 15 4 57m 96 2438mm 84 2134mm 7 2 1m MultApplier Unit Length Bin 1 Struck Capacity Cu Ft Cu M Approximate Weight Lbs Kg 15 4 57m 153 4 33 9000 4082 ...

Page 63: ...20 RPM and spinner at 300 RPM Run until conveyor is operating smoothly 10 Run conveyor at 20 RPM and spinner at 700 RPM Allow both conveyor and spinner to run until operating smoothly 11 Enable boundary left and right and verify that RPM adjust accordingly 12 Run conveyor at 0 RPM and spinner at 0 RPM Make sure both conveyor and spinner do not move 13 Shut system down DO NOT check leaks with hands...

Page 64: ...viced and is in good operating condition It is recommended to run the spreader prior to loading material to ensure acceptable operation 2 Set machine settings in controller per Controller Operations section in this manual 3 Select or create material profile for material and application 4 Adjust feedgate to appropriate setting 5 Spread pattern test for any new material 6 Fill unit with material to ...

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Page 66: ...MAINTENANCE ...

Page 67: ... high pressure oil leaks can be dangerous If skin is pierced with hydraulic fluid at high pressure seek immediate medical attention as fluid injected into the skin could cause gangrene if left untreated Relieve pressure before disconnecting hydraulic lines or working system Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying p...

Page 68: ... assembly should be hydrostatically tested at twice the recommended working pressure of the hose Test pressure should be held for not more than one minute and not less than 30 seconds When test pressure is reached visually inspect hose assembly for 1 Any leaks or signs of weakness 2 Any movement of the hose fitting in relation to the hose Any of these defects are cause for rejection Storage and Ha...

Page 69: ...rk as shown in Figure 3 Measurements must be equal between each side Over tensioning of conveyor chain will lead to excessive load on the system causing excessive chain and sprocket wear and can cause extremely high starting pressures Under tensioning allows conveyor chain to wrap around drive sprockets and not exit sprocket freely causing excessive excessive chain stretch and surging of the conve...

Page 70: ...sistant MOR that is impervious to moisture weathering and normal action which can be used with chemical impregnated fertilizer or oil based additives Inspect belt fastener occasionally for wear or raveling of belt grip area Make sure belt connecting pin is positioned correctly as shown in Figure 1 Pin must not rotate If pin ends are not bent down and tight against lacing the ends may cut into the ...

Page 71: ... as needed Even a small build up of material on a spinner deflector can affect the spread pattern If damaged bent or otherwise replace See parts manual for replacement part numbers Hillside Material Dividers Visually inspect material divider and hillside dividers as equipped daily for build up of material and wear Any build up of material on divider components can affect performance Clean as neede...

Page 72: ...arts protects ball races and balls from corrosion and aids in preventing excessive heat within the bearing It is very important the grease maintain its proper consistency during operation It must not be fluid and it must not channel Make sure all fittings are thoroughly cleaned before grease is injected Points to be lubricated by means of a grease gun have standard grease fittings Lubricate bearin...

Page 73: ...multi purpose gear lubricating oil requirements API Service GL 4 based on ambient temperatures listed below Single Pinion 1 Pint 50 L Dual Pinion Planetary 1 5 Pints 70 L Ambient Temperature Oil Type Below 40 F 4 4 C SAE 80 E P 40 100 F 4 4 38 C SAE 90 E P Above 100 F 38 C SAE 140 E P Grease Gun Lubricant Use a waterproof ball and roller bearing lithium base lubricant with a minimum melting point ...

Page 74: ...2 Front Bank 2 Grease Gun Weekly Driveshaft Bearings 5 6 Rear Bank 2 Conveyor Chain Strands 1 Oil Mixture Daily After first 10 hours spreading Gearcase 1 Gear Oil Check Monthly Change Annually Bin 2 Insert Conveyor Idler Bearings 1 3 Rear Bank 2 Grease Gun Weekly Driveshaft Bearings 2 4 Rear Bank 2 Idler Take Up Screws 2 Hand Grease Annually Conveyor Chain Strands 2 Spray Lubricant Annually NOTE U...

Page 75: ... OMNiPOWER NL5000 G5 www NewLeader com 800 363 1771 317314 C Lubrication Chart 1 2 1 2 Figure 3 Front Grease Bank Decal Figure 4 Front Grease Locations 5 5 1 2 1 2 3 4 3 4 6 6 Figure 5 Rear Grease Locations 5 6 ...

Page 76: ...idge and back set screw out until spinner stops Spinner runs erratic Defective spinner control valve Replace spinner control valve cartridge Spinner speed sensor harness failure Replace sensor harness Spinner speed sensor not properly installed Adjust sensor so that gap between sensor and fin mounting bolt is less than 1 8 Spinner speed drops off when turning around Improper control settings Verif...

Page 77: ...eyor will not shut off Defective conveyor cartridge Replace conveyor control valve cartridge Control valve is out of time Adjust cartridge timing Conveyor runs erratic Defective conveyor cartridge Replace conveyor control valve cartridge Encoder failure Replace encoder Encoder harness failure Replace harness Rates smoothing is disabled Enable rate smoothing Bin will not hit target rate Defective c...

Page 78: ...Bin level sensor failure Replace sensor Bin level sensor harness failure Replace harness Not applying correct rate Incorrect settings Verify density swath width gate opening encoder pulses and CFR number are all adjusted as needed No ground speed Manual speed is enabled but set to 0 Enter correct speed or disable manual speed AUX broadcast speed is enabled but radar not installed Disable broadcast...

Page 79: ...eason Correction Home sensor not responding Home sensor failure Replace home sensor Home sensor harness failure Replace home sensor harness Home sensor not installed correctly Verify spinner assembly is in the home position Adjust home sensor until it contacts pickup plate then back out 1 4 turn ...

Page 80: ... Low N A N A N A Power OK ISO CAN LED Off Solid Red Flashing Red Solid Amber Flashing Amber Solid Green Flashing Green Boot X N A N A N A N A N A N A Upgrage Idle Bus Off Bus Error Passive Bus Error Active TX RX Main Application TX RX Proprietary CAN LED Off Solid Red Flashing Red Solid Amber Flashing Amber Solid Green Flashing Green Boot X N A N A N A N A N A N A Upgrage X N A N A N A N A Main Ap...

Page 81: ... MARKS 60 DEGREES APART USE GRADE 2 TORQUES FOR STAINLESS STEEL FASTENERS AND CARRIAGE BOLTS TORQUE FOOT POUNDS CAP SCREW SIZE GRADE 2 GRADE 5 GRADE 8 DRY LUBE DRY LUBE DRY LUBE 1 4 5 4 8 6 12 9 5 16 11 8 17 13 25 18 3 8 20 15 30 23 45 35 7 16 30 24 50 35 70 55 1 2 50 35 75 55 110 80 9 16 65 50 110 80 150 110 5 8 90 70 150 110 220 170 3 4 100 120 260 200 380 280 7 8 140 110 400 300 600 460 1 220 1...

Page 82: ...ted to proper gap Chain oiler tank is full and operates correctly Start engine Start and run to operational temperatures Hydraulic fittings are tight and no leaks Conveyor control valve is operating correctly All pressure transducers are operating correctly Calibrate radar ground speed input Check operation of all alarms Test maximum conveyor RPM s Hydraulic flow test ____GPM operating engine RPM ...

Page 83: ...HYDRAULICS ...

Page 84: ...www NewLeader com 800 363 1771 317314 C The following pages contain representative hydraulic schematics and flow diagrams Hydraulic Components Cylinder Control Valve Assembly Spreader Control Valve Assembly Hydraulics Spinner Motor ...

Page 85: ... 80 www NewLeader com 800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 New Leader Hydraulic Schematic Single Bin ...

Page 86: ...OAD SENSE HIGH PRESSURE LOW PRESSURE HIGH PRESSURE LOW PRESSURE LOW PRESSURE HIGH PRESSURE HIGH PRESSURE HIGH PRESSURE MOTOR RETURN TRACTOR QUICK COUPLER ISO 7241 1 SERIES A 3 4 BODY FEMALE ZERO PRESSURE RETURN TRACTOR QUICK COUPLER ISO 16028 3 8 BODY FEMALE PRESSURE TRACTOR QUICK COUPLER ISO 5675 1 2 BODY FEMALE TRACTOR SIDE HYDRAULICS SHOWN BELOW Flow Diagram Single Bin ...

Page 87: ... 82 www NewLeader com 800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 Hydraulic Schematic MultApplier ...

Page 88: ...771 317314 C LEGEND BI DIRECTIONAL FLOW CONTROL FLOW EXCESS FLOW RETURN FLOW CASE DRAIN SUCTION FLOW PRESSURE ONLY LOAD SENSE HIGH PRESSURE LOW PRESSURE HIGH PRESSURE LOW PRESSURE LOW PRESSURE HIGH PRESSURE HIGH PRESSURE HIGH PRESSURE Flow Diagram MultApplier ...

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Page 90: ...CONTROLLER ...

Page 91: ... monitor by switching back and forth between different VT s Terminologies ISOBUS An electronic communications network used on agricultural and forestry equipment that adheres to the ISO 11783 standards VT Virtual Terminal The electronic interface that resides within the system rather than on the Display Monitor By being virtual the information will display consistently the same on any monitor bein...

Page 92: ...losure Diagram ISOBUS CAN Proprietary CAN High Current Power Signal Cab to Enclosure VT Battery To ECU Enclosure To ECU Enclosure Terminating Plug Radar Existing CAN BUS Customer supplied Customer supplied Customer supplied Switchbox Power Switched Power A B C Controller Operations ...

Page 93: ... Level Filter Restriction Panel Mount Connections Hydraulic Cooler Fan 30 AMP Ground 60 AMP Ground Conveyor Conveyor Conveyor Control Conveyor Control Speed Conveyor Speed Bin Low Sensor Bin Low Sensor Conveyor Conveyor Control Speed Bin Low Sensor Pressure Conveyor Conveyor Conveyor Control Speed Bin Low Sensor Pressure Conveyor Pressure Conveyor Pressure A B A B C A B C A B C A B C A B C A B C I...

Page 94: ...on 3 that supports AUX N functionality Task Control Multi product up to 4 bins Function VT will load New Leader UI and assign functions to in cab switches TC BAS Ability to track totals TC GEO Ability to log as applied maps and load prescription maps TC SC Ability to activate section control or AutoSwath Controller Operations ...

Page 95: ...tivation of VT will bring up the New Leader Home Screen also called the Run Screen as shown in Figure 1 A B C D E F G H J K L M N P Q R S T Figure 1 Home Screen A Spreader Operations K Target Rate 1 B Density L Calibration C Speed Source M Target Rate 2 D Target Rate N Diagnostics E Actual Rate P Manual Conveyor Mode F Increase Rate Value Q Tools G Run Screen R Bin Gate settings H Decrease Rate Va...

Page 96: ...hanging configuration settings and calibration numbers Press the keypad button to access the on screen numeric entry screen Keypads may look different depending on VT being used Figure 3 Numeric Keypad Navigation Control Buttons Back Button Forward Button Return to Previous Screen Accept Entry Cancel Controller Operations ...

Page 97: ...onfiguration may need to be built See Manufacturer s Operations Manual for detailed instructions on these processes Initial Configuration Factory Setup Only seen on first boot or if system is reset reconfigured Power up Display Monitor and activate VT Alert screen appears identifying that system is not configured Press to continue Overview of attached modules Number of spreader modules will be sho...

Page 98: ...Feedgate enabled disabled and Pressure Transducer calibration Enter Capacity for Main Bin using keypad Enable or disable bin level sensor as required Press to edit pressure transducer settings If standard transducers are being used press to continue Enable transducers and set calibration settings as necessary adjust only if standard HECO provided transducers are not being used Press to continue Re...

Page 99: ...MNiPOWER NL5000 G5 www NewLeader com 800 363 1771 317314 C Repeat step 3 for MultiBin Micro 1 as necessary Press to continue Repeat step 3 for MultiBin Micro 2 as necessary Press to continue Controller Operations ...

Page 100: ...he center of the spinner disc b For self propelled units enter the distance from the center of the rear axle to the center of the spinner disc a NOTE For units and trailers with tandem axles use the center of the tandem for measurement reference point Press to continue Towed Self Propelled System Setup Summary Verify all settings are correct Press to continue or to go back and adjust as necessary ...

Page 101: ...nge these settings Press to to enable disable bins Enable Disable Bins Each Installed Bin as set up in Step 4 will appear Press each Enable button to enable or disable each bin as appropriate for the current job Valve Calibration Adjustment Press to adjust valve calibration numbers NOTE Default values are not fine tuned and may result in a slower response time than desired Adjust at first time sta...

Page 102: ... this number to hit target rate sooner IMPORTANT Setting Zero Flow Offset too high will cause spinners to overshoot Low Spinner Speeds and could cause delay in reaching set speed Adjust as needed in small increments PWM Gain Determines how aggressively control valve responds when making rate adjustments Higher value means more aggressive system response IMPORTANT Setting PWM Gain too high spinners...

Page 103: ...fect of slowing servo valve response Allowable Error Determines the percent of error that is allowed prior to product control system making any flow rate changes 2 3 is normal dead band setting range PWM PWM Frequency Frequency that the PWM control valve is pulsed Settings can be found from valve manufacture Do not adjust Zero Offset Represents the maximum duty cycle sent to the control valve with...

Page 104: ...tings will restore all settings to factory default and all calibration numbers will be lost It should only be pressed if instructed to do so by service technician or New Leader product support Press to reset reconfigure system Controller Operations Alarm Settings Press to adjust alarm settings Edit each Alarm setting as desired ...

Page 105: ...ch box press to automatically map the switches to the correct function Controller Operations Reconfigure allows the user to adjust any of the system settings made during first time start up Machine Configuration steps Reset will restore all settings to factory default and all calibration numbers will be lost Display will then jump to GPS offset screen See GPS Offsets in this section for details ...

Page 106: ...new profile or if modifying an existing profile A spread pattern test kit is available for this purpose See Spread Pattern section of manual for details Press to continue Select Swath Module tab at bottom of the screen This screen shows where profiles are stored Up to 25 different profiles may be saved Press to create a new profile A Press to edit an existing profile B Press to delete an existing ...

Page 107: ...ate a new profile Activate bins to be run on profile by selecting the icons on the display Press to continue Enter material density for each bin crush strength and SGN are not required but it is recommended to add the information if proper measurement tools are available Press to continue NOTE A crush strength and SGN test kit is available See Spread Pattern section of manual for details Enter spi...

Page 108: ...ent gate height Press to continue Press to start spread pattern test at lowest entered rate Press to continue Enter starting spinner speed spinner assembly fore aft scale position and desired swath width Turn on spinners and drive through the test course Collect and analyze spread pattern test results from pans Make adjustments and repeat test as necessary to achieve desired results Press once an ...

Page 109: ...pread pattern test results from pans Make adjustments and repeat test as necessary to achieve desired results Press once an acceptable spread pattern has been achieved Material profile is now successfully calibrated for low and high rates Press to continue The next screen displays a summary of the test results for each active bin Press to continue Enter name for new profile and any desired notes P...

Page 110: ...ER NL5000 G5 Press the dropdown arrow to select desired profile Select desired profile from the dropdown list Press to set selected profile Press Active profile is displayed below the swath display below Spinner Settings on the Run Screen Controller Operations ...

Page 111: ... 105 This page is intentionally left blank Raven OMNiPOWER NL5000 G5 www NewLeader com 800 363 1771 317314 C Notes ...

Page 112: ...spreading Power up Display Monitor and activate VT The Run screen will appear Press to continue Spinner Disc Calibration Press to calibrate spinner discs Use keypad to edit numeric setting as necessary Standard spinner discs set to 4 If using 5 fin discs set to 5 If using 6 fin discs set to 6 Press to accept change and continue or to cancel Controller Operations ...

Page 113: ...or left right cylinders are replaced or if a new swath module is installed Press to calibrate spinner assembly Spinner assembly will move during calibration process Keep away from moving parts to avoid injury Press to begin calibration process Spinner assembly will move through range of motion both fore aft and left right Press when complete Controller Operations ...

Page 114: ...e feedgate height 2 List will appear with all installed feedgates Select feedgate to calibrate 3 The feedgate will move to its lowest possible height Press to continue 4 Measure the actual height of the feedgate above the conveyor as shown by measurement A Bin 1 feedgate with insert shown A Controller Operations ...

Page 115: ...aximum height Press to continue 7 Measure the actual height of the feedgate from the conveyor as shown by measurement B NOTE Maximum height setting of feedgate is higher than actual feedgate opening Ensure measurement taken is from the bottom edge of the feedgate to the conveyor B B B B 8 Enter the actual measured height of the feedgate in the display Press to continue Controller Operations ...

Page 116: ...s shown by measurement C C 10 Enter the measured height of the feedgate opening into the display Press to continue 11 Repeat steps 2 10 for all installed feedgates Calibrate Rate Encoder 1 Press to calibrate encoder 2 Use keypad to edit setting as necessary Enter 180 or 360 as labeled on back of encoder Press to continue Controller Operations ...

Page 117: ...R rate using keypad To begin catch test press for the bin to be tested To perform in field calibration press for the bin to be tested Do not work near rotating spinners Severe injury can result from contact with moving parts Spinners will automatically shut off For added safety disconnect PWM valves Press to continue Verify Feed Gate Height and Product Density are correct Use keypad to edit as nee...

Page 118: ...onveyor will stop Press to continue Weigh material dispensed and enter actual weight of material dispensed Press to continue It is recommended a minimum of three 3 tests be done PER PRODUCT to ensure accuracy Once each test is done press Repeat Calibration to run a subsequent test When finished press The main Calibration screen will appear To calibrate with a known amount brought to a field press ...

Page 119: ...g product in field screen displays system perceived total of dispensed product To enter actual dispensed amount press Using keypad enter actual weight of product dispensed Press to continue New cubic feet per revolution CFR rate will be displayed Press when finished Controller Operations ...

Page 120: ...rom display to display Refer to display manual on how to create a job using Task Control When finished activate VT 2 Verify Product Density Material Density will vary from product to product It is imperative that correct density is entered in controller for rates to come out correctly To change product density press Use keypad to enter density Press to accept change and continue or to cancel Contr...

Page 121: ...ed Different products may require different spread widths or spinner speeds Always verify the material profile is configured correctly before applying product Edit current profile or create a new one if necessary See Material Profile Management for details Enable Spinner Circuit Using keypads enter Spinner Speed and Total Spread Width If desired enter Spinner Offset see Boundary Spreading section ...

Page 122: ...e keypad to set feedgate opening to correct reading 6 Verify CFR number is correct Different products may require different calibration numbers Verify the CFR number is correct before applying product Press then Use keypad to change CFR number as needed Controller Operations ...

Page 123: ... bottom of screen Press to continue The Bin Events screen will appear Press to continue 2 Enter average speed and target rate The Feedgate Optimizer screen will appear Using keypads enter Average Speed and Target Rate into appropriate fields for each bin 3 Accept recommended settings Recommended feedgate opening will be displayed along with minimum and maximum rates If is selected new feedgate set...

Page 124: ...pecific Spinner Offset Spread pattern tests should be completed for each product to be spread to determine best offset settings based on density crush strength and size See Spread Pattern section for details Press to save and return 2 Enable boundary spreading When running normally Run Screen will display all swath sections normally To activate the Boundary flip the spinner switch on the switch bo...

Page 125: ...ar half pattern with the majority of the pattern on one side of the machine only On the run screen press to access spinner settings Select the check box for the side of remote pattern desired EXAMPLE To apply product on only the left hand side in relation to the direction of travel select the left hand check box to activate left hand side only remote spreading Controller Operations ...

Page 126: ...rator to quickly diagnose most issues that could occur 1 Power up Display Monitor and activate VT The Run screen will appear Press to continue The Diagnostics screen will appear To view Bin Diagnostics press Diagnostic information for each bin will display these are used for troubleshooting Press to return to Diagnostics screen Controller Operations ...

Page 127: ...ears At bottom of screen cumulative Acres ac and Weight lbs will appear Hours hrs will be on main bin only Press to return to Diagnostics screen To view active alarms press Current active alarms will display When an alarm code is highlighted a description will appear at bottom of screen This is used for troubleshooting Press to return to Diagnostics screen Controller Operations ...

Page 128: ...800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 To view unlocked features press Current unlocked features will display Press Unlock to display module serial number and registration number Press to return Controller Operations ...

Page 129: ...ntinue 2 View hydraulic monitoring Hydraulics System pressure Temperature and status of Fluid Level and Filter Restrictions will show system wide Conveyor Pressure will display for Bin 1 and cumulatively for Bins 2 4 as equipped Fluid Level and Filter Restriction status are shown in the lower right hand corner When within acceptable levels the boxes are outlined in green and display a as shown If ...

Page 130: ...nning of each season after any service work has been performed on the hydraulic system and upon startup if spreader has been sitting for an extended period of time Press to access cylinder bleed routine The Tools main screen will appear Press to continue Spinner assembly and feedgate s will move during calibration process Keep away from moving parts to avoid injury Press to begin bleed routine Con...

Page 131: ...y 1 Power up Display Monitor and activate VT The Run screen will appear Press to continue The Tools main screen will appear Press to continue Do not work near rotating spinners Severe injury can result from contact with moving parts For added safety unplug PWM valves to ensure spinners cannot run while in Bin Flush mode to avoid injury Bin Flush will automatically disable spinners Press to continu...

Page 132: ...20 RPM is default Bin 1 Maximum 50 RPM Bin 2 Maximum 60 RPM Bins 3 4 Maximum 85 RPM Press to continue 4 Perform bin flush To flush bins press Conveyors will run until is pressed When process completes press to continue Do not work near rotating spinners Severe injury can result from contact with moving parts When exiting Bin Flush process spinners will restart Plug PWM valves back in if it was pre...

Page 133: ...r up Display Monitor and activate VT The Run screen will appear Press to continue The Tools main screen will appear Press to continue Bin Cover Control If equipped press A to open and close tarp If MultiBin insert is installed press B to open and close Micro cover A B Controller Operations ...

Page 134: ...chain set alarm frequency and set auto lube settings 1 Power up Display Monitor and activate VT The Run screen will appear Press to continue The Tools main screen will appear Press to continue 2 Set duration Use keypads to set oil chain duration recommended 1 revolution Lube routine is not used at this time Controller Operations ...

Page 135: ...t conveyor length and sprocket diameter Press to return to Chain Oiler screen Press to return to Tools Screen 4 Set service reminder Press Service Reminder to set chain oiler reminder Enable Reminder and use keypad to enter interval hours desired To restart reminder after manually oiling conveyor press Press to return to Chain Oiler Screen Controller Operations ...

Page 136: ...me product out of two bins chaining them together so bin 2 starts emptying immediately after bin 1 is empty 1 Power up Display Monitor and activate VT The Run screen will appear Press to continue The Tools main screen will appear Press to continue Press the Bin Chaining tab at the bottom of the screen to continue Controller Operations ...

Page 137: ...Sensor Container Reaches 0 C Select which bin to empty first by pressing arrow button until arrow points to second bin to empty Figure at right shows Insert Bin emptying first and Main Bin second Micro Bin 2 emptying first and Micro Bin 1 second Press to continue 3 To manually switch bins When Bin Sequencing is enabled Manual Override button appears on Run Screen to force switch over to next bin C...

Page 138: ... Warning Check the ISOBUS connections WSM Spreader Module CAN Power Voltage Low The CAN power voltage is below 8 0 volts Check CAN bus power supply WSM Spreader Module High Power Voltage Low The high power voltage is below 10 0 volts Check high power supply connections WSM Spreader Module Bin Not on Bus Bin set as installed is not on bus Check wiring or edit the profile WSM Spreader Module Body Mo...

Page 139: ...r hydraulic control to a field ready condition The spinners will now restart At the end of the Static Conveyor Calibration routine and Conveyor flush routine Boundary Spinner Not Responding Boundary Spinner Not Responding Spinner Name Automatic control for spinners must be enabled At least one conveyor must be commanded on Perceived spinner speed is greater than 30RPM in error from the Boundary Sp...

Page 140: ... longer CLF Basic Independent Spinners Not Responding Spinner Not Responding Spinner Name enabled CLF Mode Basic Independent must be selected At least one product bin must be commanded on Perceived spinner speed is greater than 30 rpm in error from Target Spinner Speed for a period of five consecutive seconds or longer Spinners Off Stop Application Spinners Off CLF is enabled no spinner speed dete...

Page 141: ... been initiated and system has been signaled to move Fan Frame Home Position Sensor Failure During Application Home Position Sensor Error Check Sensor and Wiring Conveyor is commanded on Position Sensor signal is lost during application Fan Frame Not Responding Fan Frame Not Responding Sensor Name Conveyor is commanded on Fan Frame is commanded to move and no change in position is detected from th...

Page 142: ...e Check sensor and related wiring Bin Name Upon user acknowledgement dialog is dismissed System allows product application at current feed gate position and feed gate control is disabled Feed Gate Position Sensor Error During Calibration Routine Lost or intermittent signal from feed gate position sensor Check sensor and related wiring prior to continuing calibration routine Upon user acknowledgeme...

Page 143: ...erature Exceeds Maximum Operating Range Hydraulic temperature exceeds maximum operating range greater than or equal to 200 F 93 C Hydraulic Filter Restriction Detected Hydraulic Filter Restriction Detected Hydraulic filter pressure is greater than or equal to 25 psi for five consecutive seconds or longer Bin Sequencing Alarms Alarm Description Trigger Container Advance Moving to next container in ...

Page 144: ...ction of this manual for details Refer to Dimensions Capacities in Operations section of this manual for capacities on all applicable bin configurations Pressure Transducer Settings Min PSI 0 Max PSI 5000 Min voltage 1 Max voltage 5 Spinner Settings PWM Frequency 50 Hz Zero Flow Offset 30 PWM Gain 20 Spinner Settings PWM Frequency 30 Hz Zero Flow Offset PWM Gain Controller Operations ...

Page 145: ...40 Valve Response 2 8 8 8 8 Response Threshold 4 0 4 0 4 0 4 0 Allowable Error 1 1 1 1 Sensor Settings Encoder pulses 180 or 360 verify by looking on encoder Spinner pulses 4 Alarms Alarm Settings Alarm Variable Bin Main PSI Insert PSI Micro 1 PSI Micro 2 PSI Min Conveyor Speed 5 5 3 3 Max Conveyor Speed 50 60 85 85 Max Conveyor Pressure Std Hydraulics 2000 2000 Max Conveyor Pressure HP Hydraulics...

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Page 147: ...SPREAD PATTERN ...

Page 148: ...s product from the catching device Do not remove material from spinner discs 7 Measure the depth of material on the end of the conveyor to verify the constant number feedgate height information entered into the controller Adjust feedgate height or recalibrate feedgate as necessary 8 Verify that all other product settings entered into the controller are correct 9 Select the correct bin in the contr...

Page 149: ... calibration kit is available to aid in measuring product quality Contact your local dealer for details Use great caution while working around the spreader Contact with spinners and other moving parts is very dangerous Do not adjust while machinery is moving wear eye protection and avoid discharge from spinners Do not ride on moving spreader Failure to comply with this requirement could result in ...

Page 150: ...n The spreader to be tested must be in good mechanical condition and properly adjusted Refer to operator s manual for details All damaged and worn parts must be replaced Spinner discs and fins must be free of any material build up rust or paint Fill the hopper with the material to be spread Run the material out to the end of the conveyor Set the feedgate and the in cab controller to deliver the re...

Page 151: ...nsity Ground Speed mph Rate lbs Feedgate in Spinner Frame Setting Spinner RPM Lime 90 11 1000 5000 6 5 600 2000 8000 12 5 600 Urea 46 18 110 2 5 4 800 225 2 5 3 5 800 450 2 5 2 5 800 Corn Blend 53 18 125 2 5 3 5 800 250 2 5 2 5 800 500 2 5 0 7 800 All other fertilizer types and blends 64 18 150 2 5 3 5 800 300 2 5 2 5 800 600 2 5 1 2 800 15 mph when using high performance HP hydraulics ...

Page 152: ...4 67 90 Straight 41 5 10am Figure 1 Select an area for testing measuring at least 120 feet x 200 feet 37 m x 61 m and with a slope of less than two degrees All testing should be done when the wind velocity is less than 5 MPH 8 05 km If wind is present testing must be done with spreader traveling parallel within 15 degrees to the wind direction Do not allow loaded spreader to sit for more than one ...

Page 153: ...3m 5 0 8m 100 100 75 75 20 30 40 50 60 70 80 90 100 110 20 30 40 50 60 70 80 90 100 110 0 120 120 60 60 Figure 2 Four Wheeled Vehicles Three Wheeled Vehicles For three wheeled application vehicles straddling the center tray is not possible Place the center collection tray beneath the vehicle just behind the front tire when the spreader is in position at the beginning of the course See Figure 3 Eng...

Page 154: ... box on the data sheet under the corresponding tray position and graph the spread pattern profile See Figure 4 313964 A Temperature F lbs acre Spinner Speed RPM Controller Vehicle Speed MPH Controller Swath Width 10 15 20 25 30 35 40 45 50 55 0 10 15 20 25 30 35 40 45 50 55 1 2 3 4 5 6 7 1 2 3 4 5 6 7 60 60 3 5 3 0 3 0 3 03 0 3 0 3 0 2 5 2 5 2 5 2 5 2 5 1 50 5 2 5 2 5 2 0 1 5 0 5 Figure 4 Looking ...

Page 155: ...E 1 Move the spinner rearward away from conveyor Light Outside Vehicle s Tire Tracks RATE ACRE 1 Check spinner fins for material buildup rust or paint 2 Increase spinner RPM 3 Move spinner fins to 2 3 2 3 positions See Figure below Pattern Off Center RATE ACRE 1 Check to see feedgate is level and free of caked material 2 Make sure hillside divider spinner assembly and material divider are mounted ...

Page 156: ...f the average amount at the center of the pattern In the example shown in Figure 8 these points are located 45 to the left of center and 45 to the right of center The distance between these two points 90 represents the driving centers to use NOTE Once the effective swath width has been established a change in the controller may be required 313964 A Temperature F lbs acre Spinner Speed RPM Controll...

Page 157: ... over the center of the trays down the AB line 5 Drive through the row of trays and switch back once again driving past the trays on the opposite side at an equal distance from the AB line as the first pass R20 R30 R40 R50 R60 R70 R80 R90 R100 R110 L20 L30 L40 L50 L60 L70 L80 L90 L100 L110 0 75 11 3m 75 11 3m OPTIMUM DRIVING CENTER EFFECTIVE SWATH WIDTH OPTIMUM DRIVING CENTER EFFECTIVE SWATH WIDTH...

Page 158: ...PARTS ...

Page 159: ...rtation company No responsibility is assumed for delay or damage to merchandise while in transit Our responsibility ceases upon delivery of shipment to the transportation company from whom a receipt is received showing that shipment was in good condition when delivered to them therefore claims if any should be filed with the transportation company and not with New Leader Manufacturing If your clai...

Page 160: ...RIPTION QTY 1 81263 Hanger V Wldmt 3 2 82624 Inverted V 11 1 3 308646 Bar Adjusting 3 4 302371 Bracket V Bolt on 3 5 58800 Cap Screw 5 8 11NC x 1 3 4 SS 9 6 41762 Nut Lock 5 8 11NC SS 9 7 36402 Cap Screw 1 2 13NC x 1 1 4 SS 6 8 36426 Washer Flat 1 2 SS 6 9 39016 Nut Lock 1 2 13NC SS 6 10 42639 Bolt Carriage 5 16 18NC x 1 SS 6 11 36424 Washer Flat 5 16 SS 6 12 42221 Nut Lock 5 16 18NC SS 6 ...

Page 161: ...dmt xxx 1 2 312926 RH Side Board Wldmt 8 1 3 312927 LH Side Board Wldmt 8 1 4 86867 Pocket Side Board 2 5 53950 Rubber 1 4 x 2 1 4 AR 6 96254 AB Adhesive Blk Cyanoacrylate AR 7 36398 Cap Screw 3 8 x 1 12 8 36425 Washer Flat 3 8 SS 12 9 36420 Washer Lock 3 8 16 NC SS 12 10 36414 Nut Hex 3 8 16 NC SS 12 AR As Required Use adhesive to attach rubber to bottom of side boards Side Boards With Insert Bod...

Page 162: ... 154 www NewLeader com 800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 Mounting Body ...

Page 163: ...C Mounting Body ITEM PART NO DESCRIPTION QTY 317356 Mounting Group 1 58560 Capscrew 75 10nc X 7 Gr5 Zn 2 2 20209 Capscrew 75 10 X 3 Hex Hd 2 3 20698 Washer Flat 75 Zn 6 4 310487 Washer Flat 781 X 2 304 4 5 305220 Spring Compression 1 53 Od 2 6 20683 Nut Lock 75 10nc Zn 4 ...

Page 164: ...www NewLeader com 800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 Lubrication Body 16 10 8 9 1 4 15 12 5 13 11 17 1 1 4 11 20 18 19 4 10 16 13 14 15 2 3 11 6 12 15 4 11 18 19 20 4 17 18 19 1 2 3 4 5 6 8 9 1 ...

Page 165: ...8 27 NPT 304 4 5 34787 Fitting 4 2 070102 4 6 34868 Fitting 4 4 070221 2 7 99674 Tie Wire 8 8 313663 Hose Assy LH Front Bearing 1 9 313664 Hose Assy RH Front BearinG 1 10 311814 Decal Lubrication Chart 1 11 313914 Lube Bank Assy 6 Position Includes Items 18 20 1 12 313501 Fitting 4 4 070321 2 13 311806 Tie Wire Fir Tree 14 14 313665 Hose Assy RH Rear Bearing 1 15 313666 Hose Assy LH Rear Bearing 1...

Page 166: ... 158 www NewLeader com 800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 Subframe Subframe ...

Page 167: ...t 1 2 317085 Leg Wldmt Left 2 3 317086 Leg Wldmt Right 2 4 317070 Bushing Leg Track Bolt 8 5 317088 Pin Hitch 1 X 7 5 W Handle 4 6 317089 Capscrew 875 9NC X 7 5 Gr8 4 7 317090 Nut Hex 875 9NC Gr8 4 8 317091 Pin Hitch 75 X 6 5 W Handle 2 9 311731 Cable 094 X 12 Coated SS 6 10 308085 Ferrule 185 X 374 12 11 39292 Loctite 242 4 12 40576 Pin Hair 148 X 2 938 Type 6 ...

Page 168: ... 160 www NewLeader com 800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 Scale Scale ...

Page 169: ... 161 Raven OMNiPOWER NL5000 G5 www NewLeader com 800 363 1771 317314 C Scale Scale ...

Page 170: ... 162 www NewLeader com 800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 Scale Scale ...

Page 171: ...Nut Lock 313 18nc SS 4 5 312964 Clip Harness Mounting 2 6 34580 Capscrew 313 18nc X 1 SS 2 7 99674 Strap Zip Tie 8 Black 30 8 311806 Tie Wire Fir Tree 5 9 318656 Mount Wldmt Scale Display 1 10 318655 Cable Scale Dt6 1 11 318739 Harness Point Scale Isobus 1 12 318736 Scale Kit 4 Cell 1 13 313886 Screw Panhead M5 0 8 X 10 SS 4 14 317105 Junction Bank 7 Position 1 15 318752 Plug Dt06 4s 2 Scale Scale...

Page 172: ... 164 www NewLeader com 800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 Endgate Assembly Endgate ...

Page 173: ... 165 Raven OMNiPOWER NL5000 G5 www NewLeader com 800 363 1771 317314 C Fenders Endgate Assembly Endgate ...

Page 174: ...enders Endgate Assembly Endgate ITEM PART NO DESCRIPTION QTY 316494 Endgate Assy 96 6 304 1 1 316495 Endgate Wldmt Rear 96 6 304 1 2 316510 Feedgate Wldmt 30 304 Short 1 3 36385 Bar Feedgate Slide 304 2 4 36384 Bar Feedgate Slide 304 2 5 312394 Capscrew 25 20nc X 1 375 SS 6 ...

Page 175: ...al Notice Spread Pattern 1 15 368 Decal Danger Flying Material 1 16 313465 Fitting 6 4 520220 2 17 313486 Fitting 6 6 520601s 304 2 18 313485 Fitting 6 520118s 304 2 19 316076 Hose Assy 38 X 35 100r1 1 20 314398 Hose Assy 38 X 40 100r1 1 21 314715 Harness Bin 2 Insert Control 1 22 99674 Strap Zip Tie 8 Black 8 23 311806 Tie Wire Fir Tree 2 24 312951 Cylinder 1 5 X 4 75 W Sensor 1 25 98787 AB Senso...

Page 176: ... 168 www NewLeader com 800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 Main Bin Body Hydraulics ...

Page 177: ... 169 Raven OMNiPOWER NL5000 G5 www NewLeader com 800 363 1771 317314 C Main Bin Body Hydraulics ...

Page 178: ... 170 www NewLeader com 800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 Main Bin Body Hydraulics ...

Page 179: ... 171 Raven OMNiPOWER NL5000 G5 www NewLeader com 800 363 1771 317314 C Main Bin Body Hydraulics ...

Page 180: ... 172 www NewLeader com 800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 Main Bin Body Hydraulics ...

Page 181: ...itting 4 4 4 520958 1 12 313442 Fitting 4 520118 2 13 313555 Hose Assy 25 X 33 100R1 1 14 313441 Fitting 4 4 520801 1 15 313556 Hose Assy 25 X 52 5 100R1 1 16 312654 Fitting 4 4 520220 2 17 313557 Hose Assy 25 X 14 25 100R1 2 18 313896 Valve Assy Mounting Cylinder 1 19 313394 Plate Tube Clamp Mount 304 4 20 313395 Clamp Bar Tube 304 4 21 313396 Clamp Rubber Insert 4 22 315440 Tube Assy 5OD X 049 X...

Page 182: ...74 Tie Zip 8 Black 3 42 314506 Fitting 6 520112 3 43 310648 Tie Dual Clamp 8 44 307182 AA Plug Assy Sealing 2 Pin 2 45 315720 Clamp Bar Hose 304 1 46 315721 Clamp Tubing Twin 1 10 2 47 314038 Plate Weld 304 2 48 36424 Washer Flat 313 SS 2 49 36419 Washer Lock 313 SS 2 50 315897 Tube Assy 375OD X 035 X 1 51 315893 Tube Assy 75OD X 065 X 1 52 315894 Tube Assy 75OD X 065 X 1 53 315891 Tube Assy 75OD ...

Page 183: ...100R16 1 66 313532 Hose Assy 75 X 86 5 100R16 1 67 96926 Clamp Pair 1 25 Tube 2 68 96925 Plate Top 1 25 Tube SS 2 69 36396 Capscrew 25 20NC X 3 SS 4 70 42034 Nut Lock 25 20NC SS 4 71 313468 Fitting 6 6 520701 1 72 313467 Fitting 6 520118 1 73 315939 Fitting 16 16 520701 2 74 313463 Fitting 16 16 16 520432 1 75 315935 Hose Assy 1 X 28 5 100R12 1 76 315936 Hose Assy 1 X 44 5 100R4 1 77 315937 Hose A...

Page 184: ...der Control Valve Assy Body Hydraulics ITEM PART NO DESCRIPTION QTY 1 313392 Plate Valve Mount 304 1 2 311664 Washer Step Poly 8 3 88050 Spacer 4 4 316270 Valve Assy Spreader Control W Flow Control Valve 1 5 311798 Washer Special 4 6 36398 Cap Screw 3 8 16NC x 1 SS 4 Not Shown ...

Page 185: ... G5 www NewLeader com 800 363 1771 317314 C Spreader Control Valve Assy Body Hydraulics ITEM PART NO DESCRIPTION QTY 1 316271 Valve Assy Spreader Control 1 2 316273 Valve Flow Control 45Gpm 1 3 315867 Coil 12Vdc Deutsch Dt04 2P 1 ...

Page 186: ... 178 www NewLeader com 800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 Spreader Control Valve Assy Body Hydraulics ...

Page 187: ...0433 1 5 313450 Fitting 12 12 520120 4 6 313451 Fitting 8 8 520220 1 7 313452 Fitting 6 6 520220 1 8 313449 Fitting 20 20 520320 1 9 313448 Fitting 16 16 520320 1 10 56311 Fitting 16 090109A 1 11 316271 AA Valve Compensator 50 GPM SFP 1 12 317358 Valve Pwm Flow Control 20 GPM 2 13 317359 Coil Proportion 10 VDC 2 14 311515 AD Valve Relief Soft Start 1 15 311515 AE Valve Relief 1 16 311515 AF Valve ...

Page 188: ...00 G5 Cylinder Control Valve Assy Body Hydraulics ITEM PART NO DESCRIPTION QTY 1 313393 Plate Valve Mount 304 1 2 311664 Washer Step Poly 8 3 88050 Spacer 4 4 313895 Valve Assy Cylinder Control 1 5 311798 Washer Special 4 6 36398 Cap Screw 3 8 16NC x 1 SS 4 Not Shown ...

Page 189: ...Cylinder Control 1 2 313455 Fitting 6 6 520120 6 3 313454 Fitting 8 8 520120 2 4 313453 Fitting 12 12 520220 1 5 313452 Fitting 6 6 520220 1 6 313451 Fitting 8 8 520220 1 7 313894 AA Valve Pwm Flow Control 6GPM 7 8 313894 AB Valve Pwm Flow Control 9GPM 1 9 313894 AC Valve Pilot Operated Check 8 10 313894 AD Valve Pressure Reducing 1 11 313894 AE Valve Check 8 12 311515 AG Valve Check 8 Not Shown ...

Page 190: ... 182 www NewLeader com 800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 Left Hand Hydraulics Insert Body Hydraulics 2 1 2 1 2 1 3 5 4 6 8 2 1 3 5 4 6 7 8 3 4 5 2 1 2 1 ...

Page 191: ...035 304 1 3 313487 Fitting 6 6 520101S 304 4 4 313658 Hose Assy SAE 6 x 28 1 2 100R1 SS 1 5 313548 Hose Assy SAE 6 x 32 1 2 100R1 SS 1 6 96258 Cap Screw 5 16 18NC x 3 SS 1 7 42221 Nut Lock 5 16 18NC SS 1 8 305410 Clamp Tubing Twin 5 8 1 NOTE The following parts are required to convert a single bin unit to MultApplier ready See previous pages for details on main bin hydraulics 3 6 8 4 5 3 4 5 3 4 5...

Page 192: ... 184 www NewLeader com 800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 MultApplier Body Hydraulics ...

Page 193: ... 185 Raven OMNiPOWER NL5000 G5 www NewLeader com 800 363 1771 317314 C MultApplier Body Hydraulics ...

Page 194: ... 186 www NewLeader com 800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 MultApplier Body Hydraulics ...

Page 195: ... 187 Raven OMNiPOWER NL5000 G5 www NewLeader com 800 363 1771 317314 C MultApplier Body Hydraulics ...

Page 196: ...d X 40od 2 13 302097 Washer Step 25id X 40od 2 14 313578 Hose Assy 5 X 25 5 100r1 SS 1 15 313659 Hose Assy 5 X 24 100r1 SS 1 16 313481 Fitting 8 8 520221s 304 1 17 313480 Fitting 8 10 520120s 304 1 18 313479 Fitting 8 10 520220s 304 1 19 313478 Fitting 12 8 520101s 304 2 20 319755 Plate Brkt Clamp Mtg 304 5 21 313473 Fitting 12 12 520221 1 22 305928 Clamp Tubing Twin 1 25 4 23 96258 Capscrew 313 1...

Page 197: ...iPOWER NL5000 G5 www NewLeader com 800 363 1771 317314 C MultApplier Body Hydraulics ITEM PART NO DESCRIPTION QTY 31 319760 Hose Assy 75 X 112 5 100r4 1 32 310648 Tie Dual Clamp 3 33 319761 Hose Assy 75 X 30 100r1 1 ...

Page 198: ... 190 www NewLeader com 800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 Connection Hydraulics ...

Page 199: ... 191 Raven OMNiPOWER NL5000 G5 www NewLeader com 800 363 1771 317314 C Connection Hydraulics ...

Page 200: ... 192 www NewLeader com 800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 Connection Hydraulics ...

Page 201: ... 1 7 317099 Connector Hydraulic Stucchi 1 8 317098 Mount Stucchi Parking 1 9 317097 Fitting 16 8 520123 1 10 317100 Hose Assy 375 X 146 100R1 1 11 317118 Fitting 16 20 520120 1 12 312655 Fitting 16 16 520120 1 13 313455 Fitting 6 6 520120 1 14 317096 Fitting 6 8 520120 1 15 307921 Capscrew 313 18nc X 4 5 SS 1 16 36399 Capscrew 375 16nc X 1 25 SS 2 17 36424 Washer Flat 313 SS 1 18 36425 Washer Flat...

Page 202: ...yor Conveyor ITEM PART NO DESCRIPTION QTY 311465 AE BOC 16 4K 30 MOR 172 LINKS 1 1 305646 Screw 4BOC 1 4 x 9 16 Torx Flat Head AR 2 310295 Crossbar Wldmt w Links Includes Items 4 5 AR 3 73317 Kit Splicer 1 4 36697 Pin Pintle Chain AR 5 20817 Pin Cotter AR 6 36699 Link Pintle Chain AR 1 2 3 4 5 6 ...

Page 203: ...00 363 1771 317314 C 1 1 2 3 4 ITEM PART NO DESCRIPTION QTY 316744 Shield Chain Group 16 4k 1 315915 Shield Chain Assy 16 4 304 2 2 71829 Screw Truss Head 375 16NC X 36 3 36420 Washer Lock 375 SS 36 4 36414 Nut Hex 375 16NC SS 36 Chain Shields Conveyor ...

Page 204: ... 10 1 320255 Cylinder Ram 1 5 X 8 2 312939 Seal Kit Press in Rod Wiper N A 312939 Seal Kit Press in Rod Wiper N A 2 89630 Pin 75 X 2 75 2 3 20822 Pin Cotter 156 X 1 ZN 2 4 311670 Plate Cover 2 5 2696 Collar Set 1 ID 2 6 82799 Shaft 1 5 x 35 5 Idler 1 7 97051 Sprocket 8 Tooth 1 5 Bore 2 8 2135 Key Sq 313 x 2 5 2 9 22511 Bearing 1 5 Take Up 2 Conveyor Idler Conveyor ...

Page 205: ...es Items 9 12 1 82885 Guide Wldmt Bearing 304 4 2 313231 Mount Wldmt Torque LH 304 1 3 36399 Capscrew 375 16NC X 1 25 SS 8 4 20128 Capscrew 5 13NC X 1 25 GR5 2 5 36420 Washer Lock 375 SS 8 6 36414 Nut Hex 375 16NC SS 8 7 20680 Nut Lock 5 13NC ZN 2 8 20833 Pin Cotter 25 X 1 5 ZN 1 9 310606 Shaft Drive 2 X 39 359 1 10 88276 Sprocket 8 Tooth 2 Bore 2 11 6465 Bearing 4Bf 2 Bore 2 12 6131 Key Sq 375 X ...

Page 206: ...Assy Dual 11 3 CID ORFS 1 37985 Gearcase Assy Dual Pinion 6 1 1 2 74524 Gasket SAE 101 2 B 2 3 55970 Motor Hydraulic 14 1 CID 1 1 4 2 4 20714 Washer Lock 1 2 4 5 20129 Cap Screw 1 2 13NC x 1 1 2 4 6 313460 FItting 16 10 520120 2 7 313459 Fitting 12 10 520120 1 8 313458 Fitting 12 10 520220 1 9 313461 Fitting 16 16 520221 1 10 313462 Fitting 12 12 12 520433 1 11 313463 Fitting 16 16 16 520432 1 12 ...

Page 207: ...5000 G5 www NewLeader com 800 363 1771 317314 C Gearcase Breather Tube Conveyor 2 1 3 2 3 1 ITEM PART NO DESCRIPTION QTY 1 306891 Fitting 4 2 630202K 1 2 9005 0 7761 Tubing 1 4 OD Air Brake Black FT 1 5 3 311172 V Ring Seal 1 ...

Page 208: ... C Raven OMNiPOWER NL5000 G5 4 2 2 1 3 2 3 4 1 2 ITEM PART NO DESCRIPTION QTY 1 303994 Encoder 180 with Hardware 1 2 310601 Coupler Rate Sensor SS 1 3 310603 Screw Set 1 4 20NC x 5 16 SS 1 4 304946 Bracket Sensor Drive Mount 1 Encoder Conveyor ...

Page 209: ... 201 Raven OMNiPOWER NL5000 G5 www NewLeader com 800 363 1771 317314 C Conveyor Chain Oiler Conveyor ...

Page 210: ... 202 www NewLeader com 800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 Conveyor Chain Oiler Conveyor ...

Page 211: ... Assy RH 1 13 309904 Elbow Hdpp 25NPTF X 25 1 14 309905 Tee Hdpp 25NPT X 25 Tubing 1 15 306804 Bracket Coupling 304 1 16 99674 Tie Zip 8 Black 2 17 301338 Tube 25OD X 062 Blk Nylon FT 5 33 18 306670 Tape Gas Yellow TFE 0 05 19 304398 Tank Wldmt Chain Oiler 1 20 304409 Mount Pump 1 21 304390 Pump Assy W Connector 1 22 36393 Capscrew 25 20NC X 75 SS 1 23 36418 Washer Lock 25 SS 1 24 44454 Screw Sock...

Page 212: ...304390 Pump Assy W Connector 1 22 36393 Capscrew 25 20NC X 75 SS 1 23 36418 Washer Lock 25 SS 1 24 44454 Screw Sockethead 10 24 4 25 171052 Washer Flat 10 SS 8 26 56355 Nut Lock 10 24NC SS 4 27 301337 Fitting 90 Male 1 8 NPT 2 28 306437 Tube 25OD X 18ID Clear FT 2 063 29 309902 Elbow HDPP 375NPT X 25 3 30 301338 Tube 25OD X 062 Blk Nylon FT 5 33 31 306670 Tape Gas Yellow TFE 0 05 Not Shown ...

Page 213: ...5000 G5 www NewLeader com 800 363 1771 317314 C ITEM PART NO DESCRIPTION QTY 1 14743 Wiper Belt 1 2 71656 Retainer Belt 304 1 3 32446 Screw TR HD 1 4 x 3 4 6 4 36412 Nut Hex 1 4 6 Wiper Front Conveyor 1 2 3 4 1 2 3 4 2 3 4 1 ...

Page 214: ...6 Guard Front Top Includes Item 7 1 2 308860 Guard Front Bottom Includes Item 8 1 3 36408 Bolt Carriage 3 8 16NC x 1 SS 2 4 36425 Washer Flat 3 8 SS 2 5 36420 Washer Lock 3 8 SS 2 6 36414 Nut Hex 3 8 16NC SS 2 7 39017 Decal No Step 1 8 308191 Decal Danger Guard is Missing 2 9 55631 Decal Danger Moving Part Hazard 1 Front Conveyor Guard Conveyor ...

Page 215: ...ctronics BIN 1 WITH INSERT 2 3 4 1 2 1 NOTE LOCATION ON REAR ENDGATE MAY VARY FROM ILLUSTRATION REAR ENDGATE 1 ITEM PART NO DESCRIPTION QTY 1 98787 AB Sensor Bin Level w 18 Lead AR 2 307130 Cable Jumper 102 AR 3 36393 Cap Screw 1 4 20NC x 3 4 SS AR 4 307124 Mount Sensor 304 AR Not Shown ...

Page 216: ...nclosure Assembly Mount Electronics 1 1 4 5 3 5 3 5 2 4 5 4 5 4 5 1 2 4 5 1 3 4 5 3 4 5 4 5 4 5 4 5 ITEM PART NO DESCRIPTION QTY 1 311850 Mount Wldmt 2 2 310717 Channel Mount 1 3 36425 Washer Flat 3 8 SS 4 4 36398 Cap Screw 3 8 16NC x 1 SS 12 5 72054 Nut Lock 3 8 16NC SS 12 ...

Page 217: ... 209 Raven OMNiPOWER NL5000 G5 www NewLeader com 800 363 1771 317314 C 2 3 4 5 6 7 8 9 10 1 8 9 4 11 12 13 14 Enclosure Assembly Electronics ...

Page 218: ...ibution 2 4 44483 Screw Panhead 10 24 x 3 4 SS 6 5 310739 Harness New Leader ECU Enclosure 1 6 310732 Pin Lynch 188 x 1 25 SS 2 7 310733 Screw Panhead 10 32 x 1 2 SS 4 8 308085 Ferrule 185 x 734 4 9 311731 Cable 12 Coated SS 2 10 56355 Nut Lock 10 24 SS 2 11 311068 Plug Terminating Local CAN 1 12 311070 Harness ISOBUS Active Termination Includes Item 14 1 13 311069 Circuit Terminating Bias ISO CAN...

Page 219: ...7 5 ITEM PART NO DESCRIPTION QTY 1 316584 Bracket Spinner Speed Sensor RH 304 1 2 316585 Bracket Spinner Speed Sensor LH 304 1 3 316586 Sensor Assy w Block 2 32446 Screw Truss Head 25 20NC X 75 SS 2 4 36394 Cap Screw 1 4 20NC x 7 8 SS 4 5 42034 Nut Lock 1 4 20NC SS 8 6 42448 Cap Screw 1 4 20NC x 1 1 2 SS 4 7 36423 Washer Flat 1 4 SS 4 ...

Page 220: ... 212 www NewLeader com 800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 Controller Main Bin Electronics 7 9 8 3 6 4 26 25 24 5 27 ...

Page 221: ... 213 Raven OMNiPOWER NL5000 G5 www NewLeader com 800 363 1771 317314 C Controller Main Bin Electronics ...

Page 222: ... 214 www NewLeader com 800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 Controller Main Bin Electronics ...

Page 223: ...ocal 1 10 311074 Transducer Pressure 2 11 311806 Tie Wire Fir Tree 67 12 99674 Strap Zip Tie 8 Black 23 13 312964 Clip Harness Mounting 1 14 310648 Tie Dual Clamp 6 15 36425 Washer Flat 375 Ss 8 16 36296 Capscrew 3846 X 2 75 SS 4 17 307395 Nut Lock Thin 375 16nc SS 4 18 44483 Screw Round Head 10 24nc X 2 19 36423 Washer Flat 25 SS 2 20 36418 Washer Lock 25 SS 2 21 36393 Capscrew 25 20nc X 75 SS 2 ...

Page 224: ... 216 www NewLeader com 800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 Controller MultApplier Electronics 10 5 3 11 1 9 2 10 5 3 11 1 5 12 13 SLAVE 1 2 3 5 4 6 7 8 9 11 12 13 10 1 5 ...

Page 225: ...ule Slave Control 1 6 36425 Washer Flat 3 8 SS 4 7 36296 Cap Screw 3 8 16NC x 2 3 4 SS 2 8 307395 Nut Lock Thin 3 8 16NC SS 2 9 44483 Screw Panhead PHLP 10 24NC x 3 4 SS 1 10 311806 Tie Wire Fir Tree 12 11 99674 Tie Wire 3 12 311060 Harness Local CAN Breakout Type I 1 13 311067 Receptacle Terminating Local CAN AR AR As Required NOTE See Controller Main Bin on previous pages for Bin 1 controller co...

Page 226: ... 218 www NewLeader com 800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 Body Module Electronics ...

Page 227: ...PTION QTY 1 310718 Bracket Module 304 1 2 310736 Module Body Control 1 3 36296 Capscrew 3846 X 2 75 Ss 2 4 36425 Washer Flat 375 Ss 4 5 307395 Nut Lock Thin 375 16nc Ss 2 6 44483 Screw Round Head 10 24nc X 1 7 311806 Tie Wire Fir Tree 3 8 311060 Harness Local Can Breakout 1 9 316136 Harness Body Control W Enable 1 ...

Page 228: ... RADAR 2 3 1 ITEM PART NO DESCRIPTION QTY 1 310742 Switch Box NL G5 1 2 310743 Harness ISO AUX Console 1 3 313884 Mount Switch Box 1 4 314488 Harness Extension 1 5 313581 Hardware Kit Switch Box 1 6 314222 Harness Power WP AR Not Shown Harness required depends on tractor used with implement Contact your New Leader parts dealer for details ...

Page 229: ... 221 Raven OMNiPOWER NL5000 G5 www NewLeader com 800 363 1771 317314 C This page is intentionally left blank Notes ...

Page 230: ... 222 www NewLeader com 800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 Decals 1 2 4 3 6 7 8 9 10 11 5 4 3 2 12 9 13 14 13 ...

Page 231: ...er Maint 1 6 302601 Decal Us Patent No 6 817 551 1 7 311828 Decal Chain Tension 2 8 312561 Decal New Leader Black 1 9 313520 Decal G5 2 10 312276 Decal Notice Spread Pattern 1 11 368 Decal Flying Material 1 12 314260 Decal Nl5000 Black 1 13 315639 Decal Danger Pinch Point Hazard 2 14 315640 Decal Warning Falling Hazard 1 15 308194 Decal Danger Crush Hazard 6 16 308195 Decal Danger Crush Hazard 6 N...

Page 232: ... 224 www NewLeader com 800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 Tarp ...

Page 233: ...14 C Tarp ITEM PART NO DESCRIPTION QTY 317107 Tarp Group 1 312964 Clip Harness Mounting 2 2 34580 Capscrew 313 18nc X 1 SS 6 3 42221 Nut Lock 313 18nc SS 6 4 36424 Washer Flat 313 SS 10 5 99674 Strap Zip Tie 8 Black 15 6 311806 Tie Wire Fir Tree 3 7 317108 Tarp Kit 1 ...

Page 234: ... 5 2 1 2 2 3 4 5 6 7 1 ITEM PART NO DESCRIPTION QTY 313154 Divider Material Assy 304 1 1 313155 Divider Wldmt 304 1 2 313159 Deflector Rear Wldmt 304 1 3 36425 Washer Flat 3 8 SS 1 4 36420 Washer Lock 3 8 SS 1 5 20673 Nut Wing 3 8 16NC SS 1 6 36398 Cap Screw 3 8 16NC x 1 SS 4 7 36425 Washer Flat 3 8 SS 4 ...

Page 235: ...side Assy 304 1 1 311721 Support Wldmt 1 2 311725 Bracket Upper 1 3 311728 Bracket Lower 1 4 313509 Panel Divider 1 5 311730 Bushing Pivot 2 6 311731 Cable 12 Coated SS 1 7 308085 Ferrule 2 8 34580 Cap Screw 5 16 18NC x 1 SS 8 9 36399 Cap Screw 3 8 16NC x 1 1 4 SS 2 10 42221 Nut Lock 5 16 18NC SS 8 11 72054 Nut Lock 3 8 16NC SS 2 12 36424 Washer Flat 5 16 SS 8 13 311732 Pin Lock 1 14 55241 Decal D...

Page 236: ... FOR CLARITY 3 4 5 6 2 7 8 9 10 2 7 9 10 1 ITEM PART NO DESCRIPTION QTY 313267 Vane Assy 304 1 316060 Vane Wldmt 304 1 2 313315 Handle 304 2 3 36425 Washer Flat 3 8 SS 2 4 311730 Bushing Pivot 304 2 5 36398 Cap Screw 3 8 16NC x 1 SS 2 6 72054 Nut Lock 3 8 16NC SS 2 7 311732 Pin Lock 2 8 314311 Spring SS 2 9 311731 Cable 12 Coated SS 2 10 308085 Ferrule 4 ...

Page 237: ...ith machinery and injury All guards must be installed per this drawing before spreader is put into operation ITEM PART NO DESCRIPTION QTY 1 319803 Guard Wldmt Upper 1 2 315711 Guard Wldmt Lower 1 3 313223 Deflector Wldmt LH 1 4 313224 Deflector Wldmt RH 1 5 36425 Washer Flat 3 8 SS 8 6 36398 Cap Screw 3 8 16NC x 1 SS 12 7 72054 Nut Lock 3 8 16NC SS 24 8 36399 Cap Screw 3 8 16NC x 1 1 4 SS 8 9 3132...

Page 238: ...363 1771 317314 C Raven OMNiPOWER NL5000 G5 Spinner Assembly Spinners 12 1 3 5 6 9 10 15 11 13 14 2 3 5 6 8 4 7 12 1 3 5 6 9 10 15 11 13 14 2 3 5 6 8 4 7 18 16 17 18 16 17 15 2 8 11 12 15 16 17 18 1 15 3 5 6 4 7 13 14 9 10 3 5 6 ...

Page 239: ...57 Washer Flat 5 8 SS 2 6 41762 Nut Lock 5 8 11NC SS 2 7 72054 Nut Lock 3 8 16NC SS 4 8 313193 Mount Cylinder 304 2 9 313173 Pin Clevis 1 10 36427 Pin Cotter 1 11 313186 Retainer Wldmt Front 304 1 12 313194 Plate Backing 304 1 13 313195 Bolt Flanged 3 8 16NC x 1 1 4 SS 2 14 313196 Nut Flanged 3 8 16NC SS 2 15 313214 Sensor Assy 304 Includes Items 16 18 1 16 313215 Mount Wldmt Sensor 304 1 17 30817...

Page 240: ... 232 www NewLeader com 800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 Spinner Assembly Spinners ...

Page 241: ... 233 Raven OMNiPOWER NL5000 G5 www NewLeader com 800 363 1771 317314 C Spinner Assembly Spinners ...

Page 242: ... 234 www NewLeader com 800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 Spinner Assembly Spinners ...

Page 243: ... 235 Raven OMNiPOWER NL5000 G5 www NewLeader com 800 363 1771 317314 C Spinner Assembly Spinners ...

Page 244: ...3NC X 1 SS 2 11 39016 Nut Lock 5 13NC SS 4 12 36416 Nut Hex 5 13NC SS 1 13 72054 Nut Lock 375 16NC SS 10 14 42034 Nut Lock 25 20NC SS 2 15 312951 Cylinder 1 5 X 4 75 W Sensor 1 16 313173 Pin Clevis 625 X 1 5 SS 3 17 36427 Pin Cotter 125 X 1 SS 2 18 315876 Motor Assy Spinner Lh 1 19 315877 Motor Assy Spinner Rh 1 20 305571 Washer Rubber 3OD X 94ID X 2 21 36422 Washer Lock 5 SS 10 22 313148 Mount Wl...

Page 245: ... 36429 Pin Hair 148 X 2 688 SS 1 35 314775 Decal Us Patent No 9 649 646 1 36 305410 Clamp Tubing Twin 625 1 37 309619 Capscrew 313 18NC X 2 SS 1 38 42221 Nut Lock 313 18NC SS 1 39 313465 Fitting 6 4 520220 1 40 313464 Fitting 6 4 520120 1 41 313537 Hose Assy 38 X 95 25 100R1 1 42 313538 Hose Assy 38 X 88 100R1 1 43 312950 Cylinder 1 5 X 23 W Sensor 1 44 313948 Sensor Group Dual Spinner 1 ...

Page 246: ... 238 www NewLeader com 800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 Spread Pattern Test Kit ...

Page 247: ... 3 300507 Tube Test W Screw Cap 23 4 313963 Tray Collection Blue 1 5 70890 Bins Litter For Testing 16 X 22 6 87200 Divider 8 38 X 12 44 23 7 87332 Funnel 16 Oz No Filter 1 8 313964 Package Data Sheet 1 9 70897 Flag Red White 5 10 313965 Rope Marked 120 Red 1 11 87201 Stake Plastic 9 2 12 313966 Instruction Spread Pattern 1 13 313967 Manual G4 Spread Pattern 1 14 58897 Scale Density 1 ...

Page 248: ...71 317314 C Raven OMNiPOWER NL5000 G5 MultApplier MultApplier 1 4 2 3 4 1 ITEM PART NO DESCRIPTION QTY 1 20128 X1 Cap Screw 1 2 13NC x 1 1 4 GR8 8 2 20695 Washer Flat 1 2 ZN 16 3 20714 Washer Lock 1 2 ZN 8 4 20646 Nut Hex 1 2 13NC ZN 8 ...

Page 249: ... 4 36427 Pin Cotter 125 X 1 SS 2 5 313375 Bar Feedgate Guide 304 2 6 313376 Bar Feedgate Slide 304 2 7 313377 Sensor Ultrasonic 1 8 313378 Cover Sensor 1 9 36394 Capscrew 25 20nc X 875 SS 4 10 36418 Washer Lock 25 SS 6 11 36412 Nut Hex 25 20nc SS 6 12 98476 Pin Clevis 25 X 1 5 SS 1 13 41779 Pin Hair 073 X 1 438 SS 1 14 36395 Capscrew 25 20nc X 1 SS 2 15 36423 Washer Flat 25 SS 2 16 306558 Sealer F...

Page 250: ...wer 304 1 4 313509 Panel Divider Hillside 4 1 5 311730 Bushing Pivot 304 2 6 311731 Cable 094 X 12 Coated SS 1 7 308085 Ferrule 185 X 374 2 8 34580 Capscrew 313 18nc X 1 SS 8 9 36399 Capscrew 375 16nc X 1 25 SS 2 10 42221 Nut Lock 313 18nc SS 8 11 72054 Nut Lock 375 16nc SS 2 12 36424 Washer Flat 313 SS 8 13 311732 Pin Lock 375 X 1 375 SS 1 14 55241 Decal Danger Pinch Point 1 15 313249 Cover Wldmt...

Page 251: ...ON QTY 313254 Feedgate Assy Front Includes Items 1 7 1 1 313255 Insert Wldmt Feedgate Front 304 1 2 313262 Feedgate Wldmt 304 1 3 312951 Cylinder 1 5 x 4 75 w Sensor 1 4 313173 Pin Clevis 2 5 36427 Pin Cotter 2 6 313377 Sensor Ultrasonic 1 7 313378 Cover Sensor 1 8 36395 Cap Screw 1 4 20NC x 1 SS 6 9 36423 Washer Flat 1 4 SS 6 10 36418 Washer Lock 1 4 SS 6 11 98476 Pin Clevis 1 12 41779 Pin Hair 1...

Page 252: ...OMNiPOWER NL5000 G5 Front Wiper MultApplier 3 4 1 2 1 2 2 3 4 1 ITEM PART NO DESCRIPTION QTY 86894 Wiper Group Front Includes Items 1 4 1 1 39426 Wiper Belt Front 1 2 54230 Retainer Wiper 1 3 42033 Screw Machine 1 4 20NC x 1 5 4 36412 Nut Hex 1 4 20NC 5 ...

Page 253: ...2 1 5 2 3 4 5 1 2 1 ITEM PART NO DESCRIPTION QTY 313408 Sealer Group Front Includes Items 1 5 1 306637 Seal Assy 304 Includes Items 1 4 2 1 306582 Seal Belting Pre Cut 2 2 306581 Retainer Seal 304 2 3 56258 Screw Truss Head 1 4 20NC x 1 2 SS 12 4 88931 Nut Tee 1 4 20NC x 1 4 12 5 36395 Cap Screw 1 4 20NC x 1 SS 10 ...

Page 254: ...r 1 2 3 5 4 6 2 3 4 5 6 1 ITEM PART NO DESCRIPTION QTY 308712 AC Chain Wldmt 7 Unit Includes Items 1 6 1 1 20617 Screw Flat 1 4 20NC x 1 2 8 2 20624 Screw Truss Head 1 4 20NC x 1 2 28 3 308534 Screw 1 4 x 1 2 20NC AR 4 21118 Pin Chain Pintle 2 5 20817 Pin Cotter 2 6 70473 Bar Splicer 1 MultApplier ...

Page 255: ... 1 ITEM PART NO DESCRIPTION QTY 1 303977 Shield Chain Assy 7 Unit 2 A 303978 Shield Chain 7 Unit 2 B 305975 Belting Sealer specify length AR C 56258 Screw Truss Head 1 4 20 x 1 2 AR D 88931 Nut Tee 1 4 x 1 4 AR 2 71829 Screw Machine 3 8 16 x 1 SS AR 3 36420 Washer Lock 3 8 SS AR 4 36414 Nut Hex 3 8 16 SS AR AR As Required ...

Page 256: ...771 317314 C Raven OMNiPOWER NL5000 G5 ITEM PART NO DESCRIPTION QTY 1 89780 Idler Assy 24 1 2 87857 Bolt Wldmt Take Up 304 4 3 17078 Collar Set 625 Id 2 4 36417 Nut Hex 625 11nc SS 2 5 87856 Nut Wldmt 304 2 Conveyor Idler MultApplier ...

Page 257: ...97 Bearing 2 6 86762 4059 Coupling Shaft Key Square 5 16 x 1 1 2 1 1 7 311056 56327 Motor Hydraulic 29 1 CID Seal Kit 1 1 8 86766 Mount Motor 1 9 304484 Screw Button Head 1 2 13NC x 1 1 2 SS 8 10 72056 Bolt Carriage 1 2 13NC x 1 SS 2 11 36539 Cap Screw 1 2 13NC x 1 1 2 SS 2 12 36422 Washer Lock 1 2 SS 12 13 36416 Nut Hex 1 2 13NC SS 12 14 303994 Encoder Conveyor 180 1 15 304953 X1 Bracket Encoder ...

Page 258: ... 250 www NewLeader com 800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 Hydraulics MultApplier ...

Page 259: ... 251 Raven OMNiPOWER NL5000 G5 www NewLeader com 800 363 1771 317314 C Hydraulics MultApplier ...

Page 260: ... 252 www NewLeader com 800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 Hydraulics MultApplier ...

Page 261: ...er Step 25id X 40od 2 13 302097 Washer Step 25id X 40od 2 14 314789 Fitting 12 12 12 520433 304 1 15 313578 Hose Assy 5 X 25 5 100r1 SS 1 16 313659 Hose Assy 5 X 24 100r1 SS 1 17 313481 Fitting 8 8 520221s 304 1 18 313480 Fitting 8 10 520120s 304 1 19 313479 Fitting 8 10 520220s 304 1 20 313477 Fitting 8 8 520101s 304 1 21 313478 Fitting 12 8 520101s 304 1 22 313389 Plate Brkt Tube Clamp Mntg 5 23...

Page 262: ... 254 www NewLeader com 800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 Lubrication MultApplier ...

Page 263: ... 255 Raven OMNiPOWER NL5000 G5 www NewLeader com 800 363 1771 317314 C Lubrication MultApplier ...

Page 264: ... 256 www NewLeader com 800 363 1771 317314 C Raven OMNiPOWER NL5000 G5 Lubrication MultApplier ...

Page 265: ...355 Nut Lock 10 24nc SS 2 5 313917 Zerk Grease 125 27 Npt 304 4 6 99674 Strap Zip Tie 8 Black 9 7 311806 Tie Wire Fir Tree 21 8 312964 Clip Harness Mounting 3 9 34580 Capscrew 313 18nc X 1 SS 3 10 34787 Fitting 4 2 070102 4 11 313501 Fitting 4 4 070321 2 12 34868 Fitting 4 4 070221 2 13 319746 Hose Assy 125 X 133 5 Hlb 1 14 319747 Hose Assy 125 X 181 Hlb 1 15 313669 Hose Assy 125 X 92 Hlb 1 16 313...

Page 266: ...1 4 5 6 6 5 6 4 5 5 4 1 2 3 4 5 6 5 4 ITEM PART NO DESCRIPTION QTY 1 312964 Clip Harness Mounting 1 2 34580 Cap Screw 5 16 18NC x 1 SS 1 3 42221 Nut Lock 5 16 18NC SS 1 4 99674 Tie Wire 18 5 313998 Harness Bin 1 Insert Control 1 6 313999 Harness Bin 2 Insert Control 1 7 311806 Tie Wire Fir Tree 2 ...

Page 267: ...POWER NL5000 G5 www NewLeader com 800 363 1771 317314 C Pads ITEM PART NO DESCRIPTION QTY 1 306924 Mount Foot Pad 2 2 47268 Screw Flathead 1 4 20 x 1 SS 8 3 307097 Mount Pad 2 4 42034 Nut Lock 1 4 20 SS 4 MultApplier ...

Page 268: ...1771 317314 C Raven OMNiPOWER NL5000 G5 NOTE See Decals in Safety section for details ITEM PART NO DESCRIPTION QTY 1 312561 Decal New Leader Black 1 2 316502 Decal NL5000 Black 1 3 312591 Decal MultApplier Black 1 Decals MultApplier ...

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