MSA SUPREMATouch MCP 20 Operating Manual Download Page 1

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Operating Manual

SUPREMATouch

Fire and Gas Warning Unit

Order No.: 10121863/05

Summary of Contents for SUPREMATouch MCP 20

Page 1: ...MSAsafety com Operating Manual SUPREMATouch Fire and Gas Warning Unit Order No 10121863 05...

Page 2: ...For the Declaration of Conformity please visit the product page on MSAsafety com Software Versions The operation manual refers to the following software versions Software status ATEX and T V SIL 3 Mo...

Page 3: ...isation 19 3 3 Measure Menu 20 4 Entering System Parameters 27 4 1 Setup Menu 30 Measuring Points Submenu 30 Information Subwindow 32 Sensor Data Subwindow 32 Alarms Subwindow 33 Relay Output Assignme...

Page 4: ...r Source 93 Calibration Using the Transmitter 94 7 5 Calibration with Automatic Valve Control 94 7 6 Separate Zero Adjustment 94 7 7 Calibration of Groups of Measuring Points 95 7 8 Remote Calibration...

Page 5: ...ule Relay Output Module Redundant 120 MRO16 TS Module Module Function 120 MRO16 TS Module Relay Assignment 120 11 6 Minimal Module Requirements 120 12 Installation 121 12 1 Installation Site 121 12 2...

Page 6: ...ng a Protocol Printer 185 14 3 Bus Connection 186 15 Redundant Systems 188 15 1 Application Function Safety 188 15 2 Function of Redundant Systems 188 15 3 Design of the Redundant System 190 15 4 Star...

Page 7: ...Module HART Support 227 17 12 MIB Module Interconnection Board 227 17 13 MRC TS Module Relay Connection 228 17 14 MRD Module Dummy Relay 228 17 15 MRO10 8 Module Relay Output Unit 228 17 16 MRO10 8 T...

Page 8: ...MSAsafety com User Instruction Manual SUPREMATouch Fire and Gas Warning Unit...

Page 10: ...partic ular the safety instructions as well as the information for the use and operation of the product must be carefully read and observed Furthermore the national regulations applicable in the user...

Page 11: ...ive catalytic semiconductor sensors 3 or 5 wire Automatic pre setting of passive detectors in first calibration Operation of active transmitters with 4 20 mA output 2 or 3 wire System operation via a...

Page 12: ...ainst ignition prescribed for the installation site The connection between the input module of the SUPREMATouch and the sensors is established by a screened remote measurement cable of the 2 3 4 or 5...

Page 13: ...40 CAN 24 V 24 V 24 V MUT10 40 MUT10 40 MUT10 40 MRC10 TS 40 5 x MRO10 8 TS MRO20 8 TS MRO20 8 TS SSR MRC10 TS MRC10 TS MRC10 TS 40 40 MRO10 8 TS MRO20 8 TS MRO20 8 TS SSR 5 x MRO10 8 TS MRO20 8 TS MR...

Page 14: ...arm condition no longer exists Pressing the ACKNL key silences the horn regardless of whether or not the alarm condition still exists 2 3 Operation and Display unit MDO The operation and display unit...

Page 15: ...acknowledge all alarms press the ACKNL key to make the LED change to steady state Pressing the ACKNL key silences the horn regardless of whether or not the alarm condition still exists RESET key If a...

Page 16: ...tion Instructions for Following the EMC Directives for low voltage installation information In order to protect the battery and the SUPREMATouch against damage an additional deep discharge contactor c...

Page 17: ...wer supply unit INT terminals This variant is used when power supply redundancy is not required and the power which can be supplied by the unit installed in the rack 250 W is sufficient to supply all...

Page 18: ...to failure condition A System Fail message indicates a malfunction of the SUPREMATouch and therefore an service is required immediately The connection of the switching outputs of the system fail rela...

Page 19: ...lected by tapping the corresponding menu item The Measure submenu is automatically activated at system start up If another menu is active and there is no operator activity for 3 minutes the system ret...

Page 20: ...d create a new password carry out the following 1 Select the corresponding password field in the Setup System menu Enter the current password or actuate the key switch 2 After entering the password or...

Page 21: ...und The number of measuring points in alarm and in fail and the CAN bus A or B currently selected as the information source is also shown in this area It is possible to switch to the CAN bus by touchi...

Page 22: ...tapping on the Power Supply Indicator a window with information on the measuring values of all transmitter detector input nodes appears The 3 different power supplies are indicated with 3 different sy...

Page 23: ...fail or an alarm suppression during the warm up period of specific sensor types dashes are displayed instead of the measured value Status Current status of the input The status is updated at interval...

Page 24: ...d values are displayed as solid bars In error free operation with no alarms the bars are grey Any alarm will cause the corresponding bar to change to red When a status message occurs for an input the...

Page 25: ...an input is not configured no LEDs are displayed in that column Fig 8 LED Display Measuring Information Any item in the measuring list can be selected with a double tap A selected item is highlighted...

Page 26: ...s window the status of each group of measuring points is displayed as a text list The following status information is shown in this display No The number of the group in the system This number is set...

Page 27: ...e root menu Each menu level is represented by a mask with different icons for each menu entry which can be selected by tapping it Fig 10 Menu list and input All types of controls are used by just touc...

Page 28: ...ues Fig 12 Number input Pressing the CLEAR button deletes the entered number Pressing the button deletes the last digit Text Fields Text fields can contain numbers letters and special characters that...

Page 29: ...he box switches between enabled and disabled status An enabled check box shows a cross A disabled check box is empty Lists Fig 14 List Lists display information No parameters can be entered To scroll...

Page 30: ...ord or operating the key switch The menu is structured as follows Measuring Points Submenu This window shows all parameters that describe a sensor input Input parameters can be viewed and changed here...

Page 31: ...hich input parameters have already been set If a number is entered that has not been used before authorization with a password or key switch is required Information Sensor Data Alarms and Properties B...

Page 32: ...Type Function Sensor Type Selection empty by default Contains a list of supported input device types Set the type of device used for the selected input Range Selection default 100 Contains a list of s...

Page 33: ...ed If the signal no longer exceeds the alarm threshold and the alarm has been acknowledged the LED is extinguished by pressing the RESET key If the signal still exceeds the alarm threshold pressing RE...

Page 34: ...t panel LEDs on the information in the Measure menu and on the relay outputs assigned to an alarm Limit decimal number range is selected range of measuring point 20 30 40 50 by default A limit value c...

Page 35: ...it Inputs Check Box not set by default If enabled the selected input cannot trigger alarms Inhibit Outputs Check Box not set by default If enabled assigned outputs will not be activated in the event o...

Page 36: ...ut that was last selected in the Measuring Point window Tag text 10 charac ters empty by default Enter a customer specific designation for the selected relay output Normal run Selection default is clo...

Page 37: ...f m conditions are set and the value of n is entered as the voting then the selected relay output will only be switched if n out of the m conditions are met After each change of the voting conditions...

Page 38: ...st fields described are identical in all three subwindows All parameter changes using the menu elements described below apply to the relay output selected in the Relay field Field Field Type Function...

Page 39: ...red for the voting corresponds to the number of set conditions i e all of the set conditions must be met for the relay output to be switched Voting link n out of m If m conditions are set and the valu...

Page 40: ...IGH Signal this is called a connected relay is ener gised The Normally de energised principle blinking Checkbox not set by default If enabled the relay flashes at a frequency of approx 0 5 Hz when act...

Page 41: ...to be activated for the input shown in the channel column in the specific line Fail Check box not set by default If this condition is set the selected relay output is activated when an error fault oc...

Page 42: ...value of 1 is entered as the voting OR link 1 out of m Multiple conditions are set and the value of 1 is entered as the voting i e if any one or more of the set conditions are met the relay output wil...

Page 43: ...e Function Channel Checkbox not set by default If this condition is set the selected relay output is activated when the switching condition occurs for the relay shown in the channel column in the spec...

Page 44: ...y by default Enter a customer specific designation for the selected group Marking Text 20 char acters empty by default Enter a customer specific description for the selected group Calibratable Check B...

Page 45: ...ld Field Type Function Button Opens a list of all measuring points The selected measuring point is added to the group with OK Button Pressing this button deletes the measuring point currently selected...

Page 46: ...to see if they are valid If the parameters are valid they become part of the system s parameter set If they are not valid a warning appears Cancel Button Press this button to discard the settings ente...

Page 47: ...measured value before inhibiting occurred is retained maintain The signal goes to the maintenance level corre sponds to 3 0 mA The setting is essential for all measuring points in the whole system Ope...

Page 48: ...rect setting of is required for the automatic time synchronization function Synchroniza tion Checkbox not set by default Activating this field activates the automatic time synchroniza tion Update now...

Page 49: ...ult This field shows and changes the subnet mask of the MDO Standard Gateway IP input empty by default This field shows and changes the IP address of the standard gateway The standard gateway is used...

Page 50: ...n A remote sensor can be selected by its ID Status Status of this data cell Display Displays the status of the cell used for data saving If this status is protected then no data can be changed and the...

Page 51: ...his value can only be set for the three user changeable data sets UAover Limit for overflow Number integers Adjusting range 2000 2200 This value defines the sensor signal UA of the remote sensor for t...

Page 52: ...e lists can be entered here This text will be displayed if the measured value lies within the specified signal range Range Number input This signal range can be set in a range from 0 400 Lower and Upp...

Page 53: ...ted by its ID Status Status of this data cell Display This field displays the status of the cell used for data saving If the status is protected then data cannot be changed and the following input fie...

Page 54: ...unction ID ID of this Dimension Selection A dimension can be selected by its ID Status Status of this data cell Display This field displays the status of the cell used for data saving If the status is...

Page 55: ...data cannot be changed and the following input fields are display only fields Node Number input Locked Nodes are defined for each 5 increment along the X axis The linearity curve is shown in the diag...

Page 56: ...Field Field Type Function Time interval Selection Field never by default The time interval repetition rate of the measuring data logging never annually monthly daily every second etc can be set here...

Page 57: ...D card so that it can be removed safely Time Time stamp in seconds since 01 01 1970 00 00 00 or Excel time stamp if Excel optimized is enabled Point Number of the measuring point this line is referrin...

Page 58: ...D DM DY TH TM TS by default The format of the alive message can be specified here Apart from free text predefined tags can be used See table below for a listing of possible tags Time interval Selectio...

Page 59: ...2 was set R if alarm 2 was reset A3 S if alarm 3 was set R if alarm 3 was reset A4 S if alarm 4 was set R if alarm 4 was reset SF S if signal fail was set R if signal fail was reset MP MP and the Mea...

Page 60: ...alibration Submenu For details about the usage of the calibration see chapter 7 IBR Bridge Current Window CAUTION Setting the sensor bridge current deletes all calibration data for the measuring point...

Page 61: ...d Type Function Measuring point Display To select the measuring point for which the sensor current should be set Tag Display Displays the tag defined for the selected measuring point Sensorcurrent ref...

Page 62: ...is inhibited With the Output value field the output test value can be changed The value set is displayed directly at the output selected After finishing the test tap the End button or start testing an...

Page 63: ...terfaces WARNING During this test the SUPREMATouch has to be treated as non functional This test can therefore also be used to test the effects of a system fail Every time the Test button is tapped a...

Page 64: ...st Screen button a series of 3 test screens will be displayed and all front panel LEDs will be activated serially To jump to the next test screen tap anywhere on the screen The test mode will be left...

Page 65: ...an inserted microSD card Logbook Selection Field The logbook to be saved can selected here Number of entries Number input The number of entries to be saved can selected here Save Logbook Button Pressi...

Page 66: ...systems are saved Logbook The following logbooks are available System Events max 10 000 entries Signal Events max 50 000 entries Sensor History max 4 calibration entries and pre settings for each mea...

Page 67: ...a separate zero adjustment has been carried out the values for Concentration and Measure ment value are blanked in the Span Gas Measurement line by The type of entry is identified by a character in th...

Page 68: ...m events logbook Changes Logbook This logbook stores changes of parameter settings When changing the parameters of measuring points groups of measuring points relay outputs or switch inputs an entry i...

Page 69: ...Type Function Measuring Point No Selection After selection of a measuring point number the current signals of the selected point are displayed Signal UA Display The amplified sensor signal is display...

Page 70: ...es Menu From the Module menu the user can recall information about the system modules Fig 48 Modules The functions of the individual fields are described below Field Field Type Function Input No Selec...

Page 71: ...s which are connected to the CAN bus After an ID has been selected the remaining fields are filled with all data available for this partic ular module Partial System Display The letter of the partial...

Page 72: ...MSAsafety com Service and Maintenance Guide SUPREMATouch Fire and Gas Warning Unit...

Page 74: ...ted for operation with zero signal by turning the zero signal potentiometer By switching over to the other switch position another measuring value is simulated which is regulated by the span signal po...

Page 75: ...ing to the manual of the detector 4 Reconnect connector plug of sensor to MAT MAT TS module or sensor cable to MGT40 TS module 5 Check parametrization of sensors in the Setup Input and Outputs Measuri...

Page 76: ...t apply for D 7010 detectors In this case the automatic detection can be overwritten with a manual selection as follows 1 Activate the manual input device type selection mode by pressing the buttons U...

Page 77: ...4 Exit the selection mode by pressing the MODE button Fig 50 MAI30 button interface WARNING An invalid selection can cause a signal error for this measuring point If possible the automatic detection s...

Page 78: ...e international national industry specific or company regulations 6 1 Plug In Modules Status LED For modules designed as plug in modules status LEDs are located in the upper left corner Position of St...

Page 79: ...the current system configuration setup measuring points relay outputs system with the SUPREMA Manager 2 Remove power from the system e g by disconnecting the supply voltage connections at the MIB mod...

Page 80: ...st be switched off To prevent alarms and malfunction messages the relays must be inhibited directly on the MRC TS module chapter 12 10 Connecting the Relay Outputs Connection Modules Replacing MAT MAT...

Page 81: ...also be defect hardware 6 fatal internal error All Exception Inter rupt e g write access to ROM invalid memory address Restart X X Exception number Memory address Hardware defect exchange module Perh...

Page 82: ...detected does not correspond to the configura tion stored or configuration parameteriza tion is not consistent Restart X X Configura tion error code Additional data error code depended Modules on wro...

Page 83: ...4 25 26 27 28 29 2A 2B 2C 2D 2E 2F 30 Rack 4 Slot 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 ID dec 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 ID hex 31 32 33 34 35 36 37 38 39 3A 3B 3C 3D 3E 3F 40 R...

Page 84: ...lluminated when the switch is pressed it is possible that the MDO module needs to be replaced Fig 53 MDO Module Switch for LED Test Message Priority Display List LEDs Relays Alarm 1 9 Measuring points...

Page 85: ...If the configuration is to be taken manually from a particular module press the RESET button for approx 1 second directly after switch on The system configuration message appears after the system sta...

Page 86: ...rs to apply gas and finally finishing the calibration back at the SUPREMATouch NOTICE Observe and follow all regulations and rules regarding use of communication devices in the area where the SUPREMAT...

Page 87: ...defined in the measuring point parameters The field defaults to the value of the last calibration if the input has already been calibrated Test Gas type Selection Contains a list of test gases that c...

Page 88: ...rrent difference signal is always based on the defined value which is the value resulting from the first calibration Stability Progress bar Indicator for a stable difference signal Ux for passive dete...

Page 89: ...e case and a reference gas is used the response factor of the gas concentration used must be known see operating and maintenance instructions for the sensor reference curve Exceptions to this rule are...

Page 90: ...completely filled confirm value with Store button In one man calibration mode this step is done automatically Value is now shown in CAL ZERO 10 After person 1 confirms that the zero point calibration...

Page 91: ...W line 11 Check the measuring values taken over and shown on the display If plausible complete the calibration by pressing the End button otherwise cancel the cali bration by pressing the Cancel butto...

Page 92: ...input current of 4 mA as 0 of the measuring range and an input current of 20 mA as 100 of the measuring range NOTICE In case of sensors that do not send a maintenance level during calibration it is r...

Page 93: ...ule are neither necessary nor possible for active transmitters Calibration with a Variable Power Source 1 Lock the measuring point in question in the Setup Input and Outputs Measuring points menu to p...

Page 94: ...tenance instructions of the sensor for supplying the gases are necessary for a successful calibration The duration and flow rate of the zero and test gas supplies can be found in the operating and mai...

Page 95: ...nsmitters When a digital communication between the SUPREMA and a supported transmitter is available e g a HART enabled PrimaX is connected to a MAI30 with MHS30 module it is possible to cali brate the...

Page 96: ...setting with Start 4 Wait until the Status field indicates completion of the process 5 End the process with End 6 Remove sensor simulation module 7 Connect desired sensor When the bridge current is se...

Page 97: ...nputs on an existing MAI30 module have been assigned The number of free inputs equals the number of new inputs to be connected In this case no additional modules are required The additional inputs mus...

Page 98: ...d the system depending on the extent the system has already been expanded 1 A sufficient number of free relay driver outputs is still available on an existing MGO module 1 a Only the common alarms of...

Page 99: ...nalogue outputs on an existing MAO module have been assigned The number of free analogue outputs is equal to the number of new analogue outputs to be connected No additional modules are required The a...

Page 100: ...MSAsafety com Installation and Start Up Manual SUPREMATouch Fire and Gas Warning Unit MSA Europe GmbH Schl sselstrasse 12...

Page 102: ...cted with a fuse rated at 0 6 of the nominal specified relay contact current 10 The system fail relay contacts even for satellites must be safety related processed and supervised for warning purposes...

Page 103: ...rea The sensors in the same area have to be connected to different MAI20 analogue input modules For configuration 3 when using the MRO8 and or MRO8 TS modules the contacts of the relays for the same a...

Page 104: ...nd their suitability for the respective Safety Integrity Level SIL has to be proven sepa rately 9 4 Configurations Configuration 1 Fig 57 In case of a single channel configuration the MLE Modules cann...

Page 105: ...cial conditions to comply with the requirements of DIN EN 61508 for SIL 1 3 according to T V GB SUPREMATouch Configuration 2 Fig 58 Configuration without MLE10 Modules Fig 59 Configuration with MLE10...

Page 106: ...cial conditions to comply with the requirements of DIN EN 61508 for SIL 1 3 according to T V GB SUPREMATouch Configuration 3 Fig 60 Configuration without MLE10 Modules Fig 61 Configuration with MLE10...

Page 107: ...System expansions with CAN bus and single channel configuration Fig 63 System expansions with CAN bus and redundant configuration SUPREMA central SUPREMA central SUPREMA central SUPREMA central SUPREM...

Page 108: ...0 4 Switch Input MFI10 5 7 Fire Input MCI20 MCI20 BFE 11 Current Input MAT10 4 analogue Terminal MAT10 TS 6 analogue Terminal MPI10 WT 100 MPI10 WT 10 MPI10 HL 8101 MPI10 HL 8113 6 Passive Detector In...

Page 109: ...t Version Meaning MAO10 6 Analogue Output Unit MAO20 4 Analogue Output Unit MHD10 2 High Driver SUPREMA PKV 30 COS AUER Module Software version Component MDA20 2 01 02 Controller MGO20 3 01 02 Control...

Page 110: ...system must be installed outside of the hazardous area Performance DIN EN 60079 29 1 2008 07 DIN EN 50104 2011 04 DIN EN 50271 2011 04 Marking II 1 G 2 G EU Type Examination Certificate DMT 03 ATEX G...

Page 111: ...Sensor Data The system fault relays of all racks in the system shall be monitored For each channel the alarm with the highest significance for safety shall be configured as Latching Relay Outputs for...

Page 112: ...vEl 5 Bus communication unit MBC20 Modbus 5 Bus communication unit MCP20 5 Central Processing Unit MDC20 2 Display Connection Module MDO20 3 4 5 Display and Operation MGO 20 4 General Output MGT40 TS...

Page 113: ...oxygen Perfor mance requirements and test methods 2014 30 EU EMC EN 50270 Electromagnetic compatibility Electrical apparatus for the detection and measurement of combustible gases toxic gases or oxyg...

Page 114: ...ng procedures Sensors are monitored by evaluation of the measurement signals Euro card with a 96 way connector Up to 8 MAI modules can be installed in one rack for the evaluation of 64 input signals M...

Page 115: ...is operated with a touch panel in conjunction with a Windows type user interface configuration performance of calibrations etc Graphic display 320 x 240 pixels with backlit LCD screen System operated...

Page 116: ...installed on rear of rack 8 relays for common alarms Alarms 1 4 signal fail horn inhibit power Actuated by MGO modules Relays locked via the MST MRC module LOCK Switching status display green LED made...

Page 117: ...CAN bus A The System Fail Relay is activated when a processor error occurs Euro card with a 96 way connector 11 5 Power Supply Bus Connections Connecting Technique MSP Module System Power Module Rack...

Page 118: ...ord key switch PSW MAT Module analogue Terminal Module Connecting terminals for remote measuring heads Terminals for sensors 4 20 mA outputs etc 1 5 mm2 8 inputs each with 5 terminal connections Up to...

Page 119: ...from the rack are installed on a mounting rail An MRC TS module is used to connect up to 5 TS Relay modules The relay power supply and the ribbon cable which are required for the control of the relays...

Page 120: ...In an alarm situation one or both contacts open Controlled by 2 separate MGO modules Relays can be inhibited via the MRC TS module no alarm MRO16 TS Module Relay Assignment The first 8 outputs of the...

Page 121: ...ply voltage free of feedback to the external source in accordance with the EMC Directives must be used If the devices are supplied from a direct voltage dc source the supply cable must be screened Scr...

Page 122: ...e specified must be screened 80 coverage they are to be connected to the rack The rack is to be equipped with separate potential ground The connection of the cable screen should be as short as possibl...

Page 123: ...are not required to connect the individual relay modules Fig 65 SUPREMATouch shielding and grounding concept 12 3 Installation Step by Step NOTICE Follow the instructions for components subject to da...

Page 124: ...O16 TS modules are designed for the connection of conductors with a cross section in the range of 0 2 2 5 mm2 The terminal posts on the External Connection Module MGT40 TS are designed for the connec...

Page 125: ...s 3 4 ohms for ATEX 1500 m 140 m for ATEX Ultima X 2 wire 2 x 0 5 mm2 Y C Y 2000 m Screened cable is required Ultima X 3 wire 3 x 0 5 mm2 3 x 1 0 mm2 3 x 1 5 mm2 Y C Y 300 m 750 m 1250 m Screened cabl...

Page 126: ...must be laid in accordance with the previous EMC instructions and regulations 12 6 Module Configuration The modules should be configured in the order given here with no voltage applied For systems th...

Page 127: ...ck switches 1 and 2 of the DIL switch must be set to the ON position If an additional rack is provided for the system the racks are connected to each other at the rear via the MST modules with ready m...

Page 128: ...minating Resistors CAN FREE Baud Rack A B A B 4 2 1 4 2 1 Switch No 1 2 3 4 5 6 7 8 9 10 In case of alternative assembly 10 9 8 7 6 5 4 3 2 1 Terminating Resistor Closed Standard ON ON Terminating Res...

Page 129: ...connected For 5 wire operation with active transmitters MCI module the solder bridges must be open MAO Module Configuration of turn on behavior and failure behavior CAN FREE Baud Rack A B A B 4 2 1 4...

Page 130: ...TION The solder bridges for 3 wire operation must only be closed when passive detectors are connected For 5 wire operation with active transmitters the solder bridges must be open Solder bridge OPEN 5...

Page 131: ...ablished Solder bridge BR1 OPEN relays are energised when the relay inhibit is turned on Solder bridge BR1 CLOSED relays are de energised when the relay inhibit is turned on Fig 69 Configuration of th...

Page 132: ...module in the system should also be configured according as normally energised like the common alarms when the option of inhibiting the relays via the LOCK connection is used Configuration MRO8 TS Mod...

Page 133: ...the MAO module Turn on behaviour Behaviour at CAN failure OFF OFF OFF OFF All analogue outputs at 2 mA All analogue outputs at 2 mA after 2 min OFF ON OFF OFF All analogue outputs at 2 mA Last status...

Page 134: ...OFF activates the boot loader mode CAUTION The normal function of the module is deactivated in the boot loader mode This mode should therefore only be used by the MSA service personnel Configuration...

Page 135: ...he normal function of the module is deactivated in the boot loader mode This mode should therefore be used only by the MSA service personnel Switch S3 Function 1 2 3 4 OFF OFF ON ON Function by switch...

Page 136: ...ory configured No changes to the configuration are planned Within the scope of the installation and start up or the replacement of the MDO20 module however the switch setting S200 set to all OFF shown...

Page 137: ...AI30 MGI30 module however the switch setting S100 set to all OFF illustrated in Figure Fig 75 must be checked and corrected if necessary The module MAI30 MGI30 is furnished with a boot loader for inst...

Page 138: ...ade for changing the configuration Within the scope of the installation and start up of the system or of the replacement of the MBC20 module however the switch setting S500 set to all OFF illustrated...

Page 139: ...Up to 5 relay modules can be connected MRO8 MRO16 to the MRC module If not all 5 relay modules are connected an MRD module must be plugged into each of the unused relay module connectors The unused r...

Page 140: ...nnected in series with a light emitting diode to provide the load for the MGO module The light emitting diodes show the switching state of the MGO driver output Fig 79 View of MRD Module NOTICE Note t...

Page 141: ...13 can be used for MAI MAO MBC or MGO modules Slots 14 15 Use slots 14 and 15 only for MAO MBC or MGO modules Rear Connection site 1 The first connection site is only to be used for the MST module The...

Page 142: ...plugged into the rear are compatible with the modules inserted in the front e g the combination of an MAI module with an MRO8 module is non functional see table below The modules plugged into the rea...

Page 143: ...ote connection of relay outputs MUT module connection to the MGT40 TS module for providing driver outputs for the connection of magnetic valves etc MAO module MAT module direct connection of the 4 20...

Page 144: ...upply and Chapter 17 Technical Data and the operation and maintenance manuals of the sensors to be connected NOTICE A cooling fan must be installed and operated to prevent overheating in the installat...

Page 145: ...contacts 1 and 2 CAN A CAN B of the DIL switch on the MIB module in the last rack i e the one where the CAN bus ends should be closed All DIL switch contacts 1 and 2 CAN A CAN B on the racks in betwee...

Page 146: ...st for systems with large distances between sensors or alarms and SUPREMA evaluation unit the recording of measuring values as well as control of alarms can be carried out near the sensors This can be...

Page 147: ...esistor of rack 1 must be deactivated and a 120 Ohm resistor connected between terminal 2 and 4 NET 0 of the CAN connection A 120 ohms resistor for Net 1 must be connected under the terminal 2 to 4 NE...

Page 148: ...s be in position 0 When both LEDs 1 and 2 are on the status is good If there is a failure at one of the two CAN buses the corresponding LED will flash LED 1 for NET 1 and LED 2 for NET 0 To be conside...

Page 149: ...e satellite and LWL converter Measuring points Distance in m Bit rate setting in kbit s 1 64 0 800 50 65 128 0 400 125 129 256 0 200 250 The parameter setting of a CAN bridge for the CAN bus B is carr...

Page 150: ...d via an ST connector The baud rate of the converter can be set with DIP switches Additionally there is an extra switch for the CAN termi nator in the converter The LWL converters have a very good dia...

Page 151: ...se module 4 Connection switching contact onlybase module 5 CAN connection Shield onlybase module 6 CAN connection GND onlybase module 7 CAN connection C_High onlybase module 8 CAN connection C_Low onl...

Page 152: ...ction correctly tthe EMC Directive and its provisions must be observed Chapter 12 2 Installation Instructions for Following the EMC Directives The cables intended to be connected to the SUPREMA and to...

Page 153: ...are comply only up to a maximum line resistance of 1 7 Ohm pro lead respec tively 3 4 Ohm loop resistance If the line resistance exceeds 1 7 Ohm pro lead respectively 3 4 Ohm loop resistance the 5 wir...

Page 154: ...sensors provide bridges If wire jumpers cannot be installed at the terminals they can be provided on the rear of the MAT module in the form of solder bridges next to the ribbon plug of the MAT TS modu...

Page 155: ...H green 14 0 green 0 green M brown 13 D yellow D yellow GND H yellow 16 D grey 4 15 K white signal signal M white 18 K brown K brown 24 V 24 V H green 17 0 green 0 green M brown 20 D yellow D yellow G...

Page 156: ...AI Module Measurement Point No MAT Terminal No MGT40 TS Module Terminal No 1 1 2 2 1 3 4 4 3 5 6 2 1 5 2 8 3 7 4 10 5 9 3 1 12 2 11 3 14 4 13 5 16 4 1 15 2 18 3 17 4 20 5 19 5 1 22 2 21 3 24 4 23 5 26...

Page 157: ...IB module which are controlled in the event of a system fail SYSTEM FAIL LED is on The following table provides information on the contact load capacity of MRO modules MRO8 module 8 common alarm relay...

Page 158: ...plugged directly into the rear of the rack Each relay has a changeover contact which is connected to terminals The common alarm relays can be inhibited by connecting a switch to the LOCR contact of t...

Page 159: ...ule Relay Terminal Assignment Fig 98 MRO8 Module Terminal Assignment Relay No Terminal No Contact 1 1 NO 2 C 3 NC 2 13 NO 14 C 15 NC 3 4 NO 5 C 6 NC 4 16 NO 17 C 18 NC 5 7 NO 8 C 9 NC 6 19 NO 20 C 21...

Page 160: ...dware MRO8 TS modules Nos 1 5 are connected to the MRC TS connector 1 5 with a 20 way ribbon cable In addition the supply voltage for the relays must be connected to the terminals Bat Int and or Ext A...

Page 161: ...REMATouch voltage supply is turned off an independent external voltage supply must be connected to the appropriate terminals of the MRC TS module EXT BAT 24 VDC NOTICE If service is finished the inhib...

Page 162: ...ch MRO10 8 TS Module The terminals are assigned as follows Relay No Terminal No Contact 1 1 NO 2 C 3 NC 2 13 NO 14 C 15 NC 3 4 NO 5 C 6 NC 4 16 NO 17 C 18 NC 5 7 NO 8 C 9 NC 6 19 NO 20 C 21 NC 7 10 NO...

Page 163: ...follows Relay Number Terminal Contact 1 1 NO 2 M 3 NC 25 NO 26 M 27 NC 2 4 NO 5 M 6 NC 28 NO 29 M 30 NC 3 7 NO 8 M 9 NC 31 NO 32 M 33 NC 4 10 NO 11 M 12 NC 34 NO 35 M 36 NC 5 13 NO 14 M 15 NC 37 NO 38...

Page 164: ...O 23 M 24 NC 46 NO 47 M 48 NC Relay Number Terminal Contact 1 1 NO 1 2 2 3 NO 2 4 3 5 NO 3 6 4 7 NO 4 8 5 9 NO 5 10 6 11 NO 6 12 7 13 NO 7 14 8 15 NO 8 16 9 17 NO 9 18 10 19 NO 10 20 11 21 NO 11 22 12...

Page 165: ...ules are indicated with a red LED on the MDO module and at the same time an error message with data acquisition error is regis tered in the log System Fail Relay There are two system fail relays on th...

Page 166: ...ion Hardware The switching outputs can be accepted by an MGT40 TS module installed on a mounting rail The MGT40 TS module must be connected to the MUT module assigned to the MGO module by a 40 way rib...

Page 167: ...ive connection of the demand while the positive connection of the load is to be connected directly to the 24 V supply Terminal Assignments of the Switching Outputs MGO Driver Output Switching Output T...

Page 168: ...mited the more outputs are active the less must be the current per output The MHD module is an external supplement of the MGO module inverting the MGO output signal Unlike the MGO module Low Driver th...

Page 169: ...module that supplies an electrically isolated 0 20 mA output current Each MAO module offers 8 analogue outputs that follow the level of the sensor signal The assignment between signal inputs and anal...

Page 170: ...es must be screened Chapter 12 2 Installation Instructions for Following the EMC Direc tives An external device with voltage input e g recorder PC with a DAQ card can be connected to the analogue outp...

Page 171: ...ional connection was added so that the T pieces are saved when connecting racks Chapter 12 8 Systems Consisting of Several Racks CAN Bus Ports CAN A CAN B The two system buses in the system i e CAN A...

Page 172: ...wing minimum requirements The terminal assignment of the RS232A connection is given in the following table see Tab 111 RS232A Terminal Assignment Connect the screening to the pin housing Tab 111 RS232...

Page 173: ...ful manual reset or a signal fail The current status of the input is printed out in accordance with the data structure shown in Figure 113 NOTICE This formatting can be changed by the user See the sec...

Page 174: ...e used to enter a new password Chapter 12 8 Systems Consisting of Several Racks 12 14 Connecting the System Power Supply Before beginning installation ensure that chapter 12 10 Connecting the Relay Ou...

Page 175: ...ax DF 8502 5 W 0 1 W DF 9500 1 W not applicable DF 9200 1 W not applicable SafEye 8 W 0 1 W GD10 3 5 W 0 05 W max Ultima X 4 W 0 1 W Ultima X IR 7 W 0 1 W DF 8510 2 W 0 65 W max FlameGard 5 W 0 1 W Pr...

Page 176: ...filter The requirements of the EMC and Low Voltage Directive must be complied with EXT Connection External Power Supply Unit 24 VDC Connection for external power to supply all assemblies of a rack Req...

Page 177: ...the power switched off and all relevant safety regulations must be complied with As shown in Figure 115 the 24 V output terminal of the MSP module must be connected to the ve terminal of the INT conn...

Page 178: ...for each slot are printed on it In the first rack the input numbers assigned to the slot are also printed on this field if the slot has been filled with an MAI module In addition the customer can mark...

Page 179: ...les installed on mounting rails MRO 8 TS MAT TS MRC TS and MGT 40 TS modules Figure 119 shows a possible labelling system Fig 119 Labelling of the rail mounted connection and terminal Modules Assignme...

Page 180: ...of the connector plug of the MAT and MAT TS modules Figure 120 shows a possible labelling system Fig 120 Labelling of the MAT TS connector plug 1 1 1 Rack No of the rack on which the MAT TS module is...

Page 181: ...justment see chapter 4 2 Maintain Menu 10 Carry out a first sensor calibration chapter 7 3 First Calibration with Pre Adjustment 11 Subject the overall system to a function test with gas 13 2 Switch O...

Page 182: ...tters no preadjustments are necessary The buttons for setting the bridge voltage the zero point and the sensitivity are inactive After the supply voltage has been turned on and the system has started...

Page 183: ...be used WARNING Only one PC laptop may be connected to the SUPREMATouch system at any one time even if more than one USB RS232 port is available Connecting cable RS232 extension 9 pin SUB D connector...

Page 184: ...y setting DIP switch S200 4 on the MDO the baud rate can be changed to 115200 baud 8 data bits 1 stop bit parity none Operating Software PC operating software SUPREMA Manager is available as an option...

Page 185: ...ST Module Fig 124 Protocol printer Default data Structure This output is generated each time a change occurs in the status of a sampling point whenever the upper or lower alarm threshold is crossed un...

Page 186: ...l systems using a Profibus gateway The SUPREMA Gateway Profibus DP can be integrated to the available SPS controlled system The gateway is equipped for rail mounting and supplied with a 24 VDC voltage...

Page 187: ...consumption at 20 C 125 mA max 20 mA on TTY operation of the serial interface Plug connector X100 SIO331 DSUB9 plug serial interface X100 CBMPB DSUB9 socket profibus DP interface X101 6 pin screw con...

Page 188: ...a second CAN bus and the necessary double modules for data acqui sition and setting alarms the non redundant system can be converted into a redundant system There must be sufficient spare slots in the...

Page 189: ...V CAN 40 MGO 20 24 V 500 mA 40 Drivers 1 40 CAN 24 V First MRO10 8 group signal fault horn relays inhibit relays powerfail relays 1 group alarm 2 group alarm 3 group alarm 4 group alarm 24 V ACK MDO...

Page 190: ...configuration with plug in jumpers for CAN A or CAN B The same number of MGO modules at CAN A and CAN B Connection of 2 gateways at CAN A and CAN B Installation of the MAR MGR Module This module is us...

Page 191: ...il mounting and provide 8 relay outputs per module The MRO8 TS module has 1 changeover contact per relay The relay contacts are connected via screw terminals The use of MRO16 TS modules permits the re...

Page 192: ...MRO8 TS module are described in detail in chapter 12 6 Module Configuration Connection MRO16 TS Module If the system is redundant the outputs of 2 MGO modules must always be evaluated channel A B The...

Page 193: ...The MAO module does not support redundancy therefore retrofitting of MAO modules is not necessary By default it is supplied configured via switches for the CAN A Logic extension MLE10 with SIL 3 Appro...

Page 194: ...guration Configuration Tool All configuration has to be done and all Parameterisation can be done with the PC program SUPREMAManager For version and ordering information see chapter 19 Ordering Inform...

Page 195: ...ting of the system parameters a functional check must be carried out Trigger alarms by applying test gas Test the switching output functions according to the relay configuration LED BAT BAT used OFF L...

Page 196: ...TOX OX X DF 9200 MAI30 electrochemical TOX OX X DF 8510 MAI30 electrochemical Fire Detection X DF 8502 MAI30 semiconductor Fire Detection X DF 8603 MAI30 semiconductor TOX X DF 8201 MAI30 semiconducto...

Page 197: ...he cable screen is only connected to the SUPREMA Conditions for use For further details see operation manual of the transmitter For further information on the sensors see the Operating and Maintenance...

Page 198: ...on X X Short circuit at the MAT TS Module Wire X1 1 X1 2 Failure indication X Short circuit at max cable length Wire X1 1 X1 2 Failure indication X Connection module MAI30 active 3 wire 4 20 mA curren...

Page 199: ...Short circuit at the MAT TS Module Wire X1 1 X1 2 Wire X1 1 X1 4 Wire X1 2 X1 4 Failure indication X X X Short circuit at max cable length Wire X1 1 X1 2 Wire X1 1 X1 4 Wire X1 2 X1 4 Failure indicati...

Page 200: ...n X X X Open circuit at max cable length Wire X1 1 Wire X1 4 Failure indication X X Short circuit at the MAT TS Module Wire X1 1 X1 4 Failure indication X Short circuit at max cable length Wire X1 1 X...

Page 201: ...dity 5 95 rel humidity noncondensing Pressure 47 K ST 47 K PRP 800 1200 hPa Start up Preadjustment required before first calibration and when changing sensor Preadjustment Connect the digital multimet...

Page 202: ...AT TS Module Wire X1 2 Wire X1 3 Wire X1 4 Bridge X1 1 X1 2 Bridge X1 4 X1 5 Disconnect plug of MAT TS Failure indication X X XX XX X X Open circuit at max cable length Wire X1 2 Wire X1 3 Wire X1 4 F...

Page 203: ...at 1 5 mm2 cross section per wire Cable diameter 7 12 mm Cross section per wire allowed 1 0 2 5 mm2 Connection box Ex d 2 x 3 4 NPT Order No 10051080 Connection box Ex e 2 x M25 x 1 5 mm Order No 100...

Page 204: ...ist of components Order No D0792420 Possible other gas types and measuring ranges on request Open or Short Circuit Fault Indication X Signal fail FAIL LED XX Alarm LEDS Signal exceeded Signal fail FAI...

Page 205: ...on Order No 10030263 Connection data Bridge current 280 mA Maximum nominal current 350 mA Power consumption 1 0 W typical without cable length Cable type 3 core 80 screened Maximum loop resistance 36...

Page 206: ...100 mV or with the value of the existing gas concentration according to Ua mV C 100 1600 400 C Span gas concentration in of measuring range Warm up period 15 min minutes for preadjustment 2 hours for...

Page 207: ...ication XX X X Short circuit at max cable length Wire X1 2 X1 3 Wire X1 2 X1 4 Wire X1 3 X1 4 Failure indication XX XXXX X At output resistance0 1 7 Ohmper wire XX X X Connection module MAI30 passive...

Page 208: ...r to the test sockets on the MAI module Bridge current setting 310 mA Zero adjustment by zero gas Zero setting Ua 400 450 mV Sensitivity adjust ment with measuring gas Measuring range level Ua 1950 21...

Page 209: ...S Module Wire X1 1 X1 2 Wire X1 1 X1 3 Wire X1 1 X1 4 Wire X1 1 X1 5 Wire X1 2 X1 3 Wire X1 2 X1 4 Wire X1 2 X1 5 Wire X1 3 X1 4 Wire X1 3 X1 5 Wire X1 4 X1 5 Failure indication X XX XX X XX X X X X X...

Page 210: ...ure Type SMOKE detector 20 C to 60 C Type HEAT detector 20 C to 90 C Humidity 0 95 rel humidity noncondensing Pressure 950 1100 hPa Weight approx 120 kg Dimensions Diameter 100 mm x 50 mm Simulation E...

Page 211: ...ccording to connection diagram inside the detector Connection module MAI30 MGI30 Connection data Maximum nominal current 42 mA Maximum nominal voltage 22 V Power consumption 1 5 W including cable leng...

Page 212: ...r s specification MEDC NG16 6JF Type BGI WIRING DIAGRAM BGE I W PBE IW Contact type NORMALLY OPEN terminal 2 3 inside the detector Carry out installation according to NFPA 72 With resistor 2 2 kOhms 0...

Page 213: ...rcuit diagram Connect resistor 1 0 K 1 0 5 W between terminal 3 and 44 Alarm message RESET Connect wire jumper between terminals 3 and 4 Normal operation After max 45 s failure message appears Open ci...

Page 214: ...ments specified under 1 3 Indication of leakage current In case of failure the OPEN COLLECTOR transistor is conducting to terminal 5 Connection module MAI30 Connection data Maximum nominal current 42...

Page 215: ...l operation After max 45 s failure message appears Open circuit of line External power supply 23 32 V connected according to circuit diagramEND OF LINE resistor 2K2 not connected Failure message Line...

Page 216: ...e current In case of failure the OPEN COLLECTOR transistor is conducting to terminal 5 Connection module MAI30 Connection data Maximum nominal current 42 mA Maximum nominal voltage 22 V Power consumpt...

Page 217: ...l operation After max 45 s failure message appears Open circuit of line External power supply 23 32 Vconnected according to circuit diagramEND OF LINE resistor 2K2 not connected Failure message Line s...

Page 218: ...o be mounted in the last mounting support of the detection zone circuit or in the portable detector according to the documents specified in 1 3 Indication of leakage current In case of failure the OPE...

Page 219: ...pears Open circuit of line External power supply 23 32 V connected according to circuit diagramEND OF LINE resistor 2K2 not connected Failure message Line short circuit External power supply 23 32 V c...

Page 220: ...according to the documents specified in 1 3 Indication of leakage current In case of failure the OPEN COLLECTOR transistor is conducting to terminal 5 Connection module MAI30 Connection data Maximum n...

Page 221: ...ppears Open circuit of line External power supply 23 32 V connected according to circuit diagramEND OF LINE resistor 2K2 not connected Failure message Line short circuit External power supply 23 32 V...

Page 222: ...current In case of failure the OPEN COLLECTOR transistor is conducting to terminal 5 Connection module MAI30 Connection data Maximum nominal current 42 mA Maximum nominal voltage 22 V Power consumptio...

Page 223: ...operation After max 45 s failure message appears Open circuit of line External power supply 23 32 V connected according to circuit diagramEND OF LINE resistor 2K2 not connected Failure message Line s...

Page 224: ...ystem power supply 3x redundancy 3 x 24 VDC Rack power supply 150 W 85 265 VAC Output voltage rack power supply 24 VDC Output current rack power supply 6 5 A System power supply limits maximum permiss...

Page 225: ...oltage feed 3 x 24 VDC 18 5 32 VDC Internal power draw typically 40 mA Temperature range 5 C to 55 C Humidity 0 90 relative humidity noncondensing Dimensions 95 x 24 mm Weight 30 g Number of measuring...

Page 226: ...o 55 C Humidity 0 90 relative humidity non condensing Dimensions 100 x 160 mm Weight 125 g Operating voltage feed 3 x 24 VDC 14 32 VDC Operating current 40 mA Plug connector 50 channel ribbon cable Te...

Page 227: ...at 24 V Output current 300 mA output typical Maximum current 1 output 1 A Maximum current 1 driver 2 A 4 x 500 mA Maximum current all drivers 12 A Temperature range 5 C to 55 C Humidity 0 90 relative...

Page 228: ...ture range 5 C to 55 C Humidity 0 90 relative humidity noncondensing Dimensions 90 x 153 x 65 mm Weight 180 g Operating voltage 18 32 VDC Temperature range 5 C to 55 C Humidity 0 90 relative humidity...

Page 229: ...e over contact Contact load capacity see relay contact data Temperature range 5 C to 55 C Humidity 0 90 relative humidity noncondensing Dimensions 132x 68 x 90 mm Weight 348 g Relay operating voltage...

Page 230: ...d capacity see relay contact data Temperature range 5 C to 55 C Isolation Galvanic Humidity 0 90 relative humidity noncondensing Dimensions 103 x 60 x 90 mm Weight 150 g Maximum switching voltage max...

Page 231: ...mperature range 5 C to 55 C Humidity 0 90 1 5 relative humidity noncondensing Dimensions 125 x 76 mm Weight 190 g Maximum switching voltage 250 VAC 250 VDC Nominal current 3 A Maximum switching power...

Page 232: ...232 Dimensions GB SUPREMATouch 18 Dimensions 18 1 Rack...

Page 233: ...233 Dimensions GB SUPREMATouch 18 2 Rail mounted Modules MRO8 TS Module MRO16 TS Module...

Page 234: ...234 Dimensions GB SUPREMATouch MRO20 8 TS SSR Module MRO10 16 TS SSR Module 1 0 3 90 60 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 0 3 90 60 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16...

Page 235: ...235 Dimensions GB SUPREMATouch MRO20 8 TS Module 1 3 2 69 90...

Page 236: ...236 Dimensions GB SUPREMATouch MRO20 16 TS Module 2 5 2 64 73 relay dependent 90...

Page 237: ...237 Dimensions GB SUPREMATouch MRC TS Module MGT40 TS Module...

Page 238: ...238 Dimensions GB SUPREMATouch MHD TS Module MAT TS Module...

Page 239: ...AdvEl 10105277 SUPREMA MBC20 Modbus 10122578 SUPREMA MBT20 10105279 SUPREMA MCP20 10101581 SUPREMA MDA20 Data Acquisition Unit 10080011 SUPREMA MDC20 10110482 SUPREMA MDO20 10109638 SUPREMA MGI30 101...

Page 240: ...nsor Simulations Module WT 10030263 SUPREMA Touch Rack w PS 250W w MDO 10166234 SUPREMA Touch Rack w PS 250W w o MDO 10166233 SUPREMA Touch Rack w o PS 250W w MDO 10166236 SUPREMA Touch Rack w o PS 25...

Page 241: ...For local MSA contacts please visit us at MSAsafety com Because every life has a purpose...

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