Miyachi DT-350 User Manual Download

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ESK

ERIES

–

AUTOMATIC OPERATION

Table 9: Monthly maintenance

Item

Parts

Action/maintenance

Calibration

- Force calibration:

- Temperature

calibration:

- Check plane

parallelism
thermode:

-  Use load cell 67W000-0-1-2;
-  Consult user’s manual.

-  Use readout 67W0007 / 67W0008 with the

related Miyachi thermocouple

- Consult user’s manual.

Use pressure paper 67W0003 or
use low pressure paper 67W0023
- Consult user’s manual.

Summary of Contents for DT-350

Page 1: ... 21 P O box 164 NL 5700 AD HELMOND The Netherlands Phone 31 0 492 54 22 25 Fax 31 0 492 53 62 22 E mail info mec miyachi com Internet www mec miyachi com User manual specifications Date August 2010 Version 1 S D The following documents are related to this manual Electrical Mechanical drawings Bond head manuals Spare parts list DT 350 360 PH DT 350 360 PLC DT 370 PH DT 450 PLC ...

Page 2: ...ION Register of changes Version control table Table 1 Register of changes Page Version Date Status Remarks All 1 0 August 2010 Released Various 1 1 December 2011 Released Options screen dumps for TD200 added and changes to illustrations ...

Page 3: ... written permission of Miyachi Europe Corporation Miyachi Europe Corporation has the right to change parts of the machine at any time without prior or direct notice to the client The contents of this publication is subject to change without notice For extra information as to adjustments maintenance and repair contact the technical department of your supplier This user manual has been composed with...

Page 4: ...safety 16 3 4 4 Emergency stop 16 3 5 CERTIFICATION 17 3 6 DT 350 SYSTEM DESCRIPTION 18 3 7 DT 360 SYSTEM DESCRIPTION 19 3 8 DT 370 SYSTEM DESCRIPTION 20 3 9 DT 450 SYSTEM DESCRIPTION 21 4 INSTALLATION 22 4 1 TRANSPORTATION 22 4 2 INSTALLATION 22 4 3 POST INSTALLATION ADJUSTMENT INSTRUCTIONS 26 4 3 1 DT 350 and 260 systems 26 4 3 2 DT 370 systems 30 4 3 3 DT 450 systems 32 5 THE CONTROL PANELS 37 ...

Page 5: ... 5 TD200 screens DT 450 Options 49 6 GENERAL OPERATION OF THE DESKTOP SYSTEM 54 7 MAINTENANCE AND REPAIR 54 7 1 ADJUSTMENTS 54 7 2 PREVENTIVE MAINTENANCE 54 7 3 TECHNICAL MAINTENANCE 58 7 3 1 Fuse checks 58 8 CALL MIYACHI EUROPE CORPORATION 59 ...

Page 6: ...RNING It is forbidden to install the Desktop system in an area with a possible explosive hazard due to chemicals or gases NOTE If the Desktop system is being used by a third party you as the owner user are responsible unless it is agreed otherwise WARNING Repair or maintenance of electrical circuit or component must only be done by qualified and trained personnel Covers must only be removed and in...

Page 7: ...ymbol Ensure the machine is only switched on when all the guards are in place Keep the machine work table free of obstacles Earth Ground point The label is placed on the left side of the system Warning There is a risk of direct or indirect contact with live parts when covers are open Labels are placed on the outside of the control cabinet Warning for maintenance and repair to make sure the main sw...

Page 8: ...dent operation of the system Knowledge transfer should not only take place by circulating this manual among the operators but by practising with the equipment and doing practical work with the machine The manual is based on current techniques Miyachi Europe Corporation retains the right to make changes to the documentation without being obliged to alter all previous versions Keep this instruction ...

Page 9: ...level of technical knowledge gained by training education are familiar with the techniques used in the unit are aware of the possible risks trained Miyachi Europe Corporation personnel WARNING The installation technical maintenance repair and removal and removal of components may only be done by qualified technicians unless specified otherwise Desktop system operators are competent persons respons...

Page 10: ...ts of a thermode thus creating a known force at a preset temperature and time The joining cycle is as follows The thermode moves down in the Z axis under pneumatic or motorised control It is then heated until the preset temperature has been reached The joining operation is carried out at a constant thermode temperature The thermode will then move up and the system is ready for the next joining cyc...

Page 11: ... Operating humidity 93 40 C 93 104 F Connection requirements Input voltage Uniflow Main fuse Input voltage Desktop See note below Main fuse 230 Vac 50 Hz 1 Phase earth zero 16 A max type C or D delay fuse 230 Vac 50 Hz 1 Phase earth zero Europe 4 A max type C or D delay fuse Compressed air required 6 bar dry filtered air Machine data Maximum peak current Uniflow Peak power Uniflow 2 Maximum peak c...

Page 12: ...Desk Top DT systems consist of several parts the main ones of which are shown below A Left right and rotation head adjustment plate B Power cable connection block C Electrical control drawer D Wrist strap earth grounding point E Portal front rear adjustment of the bond head A D B C E ...

Page 13: ...r power cables option D Control panel E Base plate F Quick Connect Block QCB and Thermode Note For more details about the pneumatic bonding head refer to manuals 69H0082 80N or 69H0504 500N A constant heat control panel is shown at a typical position A It may be installed in other positions A B C D E F A ...

Page 14: ...ction Note The illustration above may not be exactly as shown Rear connection panel TD200 heat control A Earth ground connection B Power input and data cables from the Uniflow C Mains switch D Data plate and CE conformation E Pneumatic and electrical control cables F Pneumatic input connection G Mains input connector Note The illustration above may not be exactly as shown A B C D A B C G D F E ...

Page 15: ...P SERIES AUTOMATIC OPERATION Rear view modified DT 450 with options A Foot firing switch option B J4B firing home switch in position sensors start switches C J4A control functions miscellaneous A B C D E F G H J ...

Page 16: ...own or the turntable is moving there is a danger of crush injuries 3 4 2 Hot parts If the thermode is touched there is a danger of burn injuries as the temperature of the thermode can rise to 600 deg C The thermode area has an optional shield and a warning pictogram is placed on the head guard 3 4 3 Electrical safety The Desktop system using pulsed heat is not provided with a main switch The syste...

Page 17: ...n to activate the emergency stop Deactivate the emergency stop by turning it counter clockwise 3 5 CERTIFICATION The Desktop system and this manual have been designed constructed and tested according to the European directives During all these phases the relevant European standards have been taken into account The CE mark has been mounted on the unit The directives and the standards mentioned are ...

Page 18: ...apped into it This hole pattern accepts a Miyachi fixture base plate which is customer dependent and is mounted with bolts and dowel pins The front position is used for loading positioning and subsequent unloading after processing and the rear position for the bonding process Operation of the two hand controls moves the slide between the front and rear positions When the correct position is reache...

Page 19: ...s customer dependent and is mounted with bolts and dowel pins The front position is used for loading positioning and subsequent unloading after processing and the two rear positions for two separate bonding processes Operation of the two hand controls moves the slide between the front and first rear positions When the bonding process at the first position is completed the slide moves automatically...

Page 20: ...n the left or right positions When the slide is pneumatically moved to each position it automatically locks into place The next set of parts can be loaded while processing takes place on the other Operation of the two hand controls moves the slide between the left and right When the bonding process at the first position is completed operation of the two hand controls moves the slide to the second ...

Page 21: ...his is done with the fixture at the front of the turntable The fixture is then automatically rotated to the rear position to bond the parts For safety reasons a sensor checks if the table is in the correct position for the bonding process Only then can the process cycle be started After the turntable is turned 180 deg the thermode is positioned exactly above the bonding area The rotation limits ar...

Page 22: ... allow for the safe removal of the system from the shipping crate 4 2 INSTALLATION This section describes the installation and adjustment of the Desktop system and is only to be carried out by qualified technicians NOTE The illustrations that follow may not be exactly the same as your system but the process is the same CAUTION The installation and adjustment of the desktop system must only be carr...

Page 23: ...Connect the system and the Uniflow to the electrical power supply The unit requires one of the following power sources depending on the country 230 Vac 50 60 Hz 1 Phase power supply Europe 208 Vac 50 60 Hz 2 Phase power supply US 120 Vac 50 60 Hz 1 Phase power supply US NOTE The supply must be protected by fuses Before switching on the unit make sure the voltage and frequency given on the type lab...

Page 24: ... system 12 For DT 350 DT 360 and DT 370 systems if the system is delivered without product supports make sure you remove the shipping bolt 13 For DT 450 systems if the system is delivered without product supports make sure you remove the shipping bolt 14 If the customer product supports are installed remove the cable ties that lock the turntable or fixtures and shipping bolt After completion of th...

Page 25: ...f this information is provided in this user manual NOTE Put this manual so that it is easily available when the unit is in operation CAUTION If the system is removed and then installed in another place the safety measures described in this chapter must to be taken into account ...

Page 26: ...achi trained persons can do small adjustments according to the customer s settings The height adjustment is set before shipment If the customer supplies a product support the necessary settings are made and the results recorded If no product support is provided the thermode height is set at approximately 40mm above the base plate 4 3 1 1 Front to rear adjustments for the slideslide The next figure...

Page 27: ...DESK TOP SERIES AUTOMATIC OPERATION Install and tighten bolt 1A at the end of the slotted hole Position 2 first heat seal bond position under thermode Status Long cylinder in Short cylinder in 1A 1B 2B 2A ...

Page 28: ...position Note The thermode position is similar or at the back of the bond position Fine adjustment to the front is possible 1 Loosen bolt 1A 2 Turn in bolt 1B in until desired thermode position is reached 3 Tighten bolt 1A Position 3 second heat seal bond position under thermode Status Long cylinder in Short cylinder out 1A 2A 2B 1B ...

Page 29: ...Sensor adjustment slide cylinders Activate the short cylinder Install and tighten bolt 2A at the end of the slotted hole 1 Loosen bolt 2A 2 Turn in bolt 2B in until desired thermode position is reached Max 50mm 3 Tighten bolt 2A 1A 2B 2A 1B 3 1 2 4 ...

Page 30: ...s provided the thermode height is set at approximately 40mm above the base plate The left and right position adjustment is done before shipment However Miyachi trained persons can do small adjustments according to the customer s settings Do the steps that follow to adjust the left right positions The illustrations that follow show the manual version The adjustment procedures are the same for the p...

Page 31: ... Loosen both nuts to release the adjustment screw Turn the screw to adjust stroke by screw Note Adjustments can be made with two adjustment screws left and right of the stroke After adjustment tighten both nuts to lock the adjustment screw ...

Page 32: ... mm 4 3 3 DT 450 systems Do the adjustments of the Bond head in accordance with the applicable manual 69H0082 80N or 69H0504 500N The turntable stop positions are set on production If no product support is provided the thermode height is set at approximately 40mm above the turntable The steps that follow show how to set the turntable height Further adjustments can be made by Miyachi trained person...

Page 33: ...e to position 2 4 Check the gap marked Space 5 If the gap 0 01mm go to step 6 If it is not no correction is necessary 6 Remove the two bolts 1A and 1B 7 Remove the block 4 8 Fill the space with shims refer to the red lines in figure 16 9 Install the block 4 10 Tighten the two bolts 1A and 1B 11 Turn the turntable to the corrected position 1 and check the gap 12 If necessary repeat the shimming 13 ...

Page 34: ...l buffers are deactivated 2 Loosen hexagon nuts 2A and 2B 3 Turn the socket headed screw 3A and 3B out until the turntable turns more than 180 degrees clockwise and counter clockwise 4 Tighten hexagon nuts 2A and 2B 5 Turn the turntable clockwise position 1 see figure 19 1A 1B 2A 2B 3A 3B Turntable cylinder ...

Page 35: ... 1 2 Turn in out adjustment bolt 2 until dowel pin fits into hole see figure 21 3 Tighten lock bolt 1 4 Turn the turntable anti clockwise position 2 5 Repeat step 1 thru 3 for the other side 6 Make sure when the turntable is in position 1 or 2 the dowel pin fits into the hole 1 2 Dowel pin ...

Page 36: ...sen screw 1A 3 Adjust the sensor until it is in the middle of the margin see figure 22 4 Check the operation of the sensor PLC input LED light position 1 5 Tighten screw 1A 6 Turn the turntable counter clockwise to position 2 7 Loosen screw 1B 8 Adjust correct sensor until it is in the middle of the margin 9 Check the operation of the sensor PLC input LED light 10 Tighten screw 1B Margin Margin 1A...

Page 37: ...ll components are completely and correctly installed Before the Desktop system is operated it must first be installed and adjusted in accordance with the instructions in chapter 4 5 1 MAIN CONTROL PANEL A Left button two hand control B Power In indicator C Emergency switch D Right button two hand control A B C D ...

Page 38: ... indicator C Service key switch D TD200 screen display also called Human Machine Interface HMI E Emergency switch F Right button two hand control 5 3 CONSTANT HEAT CONTROL PANEL If constant heat control is installed the TTM 04 control panel is as shown below It can be installed at various positions on the system It is essential that the earth connection of the controller is connected to the thermo...

Page 39: ... panel Press ESC to go to a main menu for example Parameters ACF menu Press ESC again to go to the display alarms menu to readout the alarms Press ESC again to go to the production menu to start production 5 5 1 TD200 keys Keys Description F1 F8 Function keys These keys correspond with the displayed text functions ore movements The function of the keys depends on the displayed function By means of...

Page 40: ...two hand control simultaneously until head moves downwards OR Press to go to the next screen Enter by means of the numeric keys the required number of cycles for the required length of tape feed Press to go to the next screen Enter by means of the numeric keys the required number of products within which the tape feed has to joggle Press to go to the next screen Press or to go to time set by Unifl...

Page 41: ...Press F1 to activate the slide cylinder Status Pos 1 Inlay dispense position is reached Status Pos 2 Head heat seal position is reached Press to go to the next screen 2 2 2 Head manual Key switch in production Head control disabled Key switch in service Press F1 to activate the head cylinder Status Home home level is reached Status Fire fire level is reached Press to go to the next screen 2 2 3 Ta...

Page 42: ...ion Uniflow control disabled Key switch in service Press F1 to start the Uniflow power source Warning the Uniflow will heat up automatically after pressing F1 Status Ready Busy Alarm Press to go to the next screen 2 2 6 Bond positions Key switch in production Bond positions disabled Key switch in service Press F1 to choose between 1 or 2 bond positions Press ESC to go to a main menu for example Pa...

Page 43: ...r slide No movement 270 2 position manual left right slide 350 2 position pneumatic slide 360 3 position pneumatic slide 370 2 position pneumatic left right slide 440 Manual rotary table No movement 450 Pneumatic rotary table PH Pulsed Heat CH Constant Heat Note manual movement has no TD200 Press F1 for pulsed heat Press F2 for constant heat Press to go to the next screen Press F1 for DT 350 Press...

Page 44: ... section 5 5 3 Failure messages DT 350 DT 360 DT 370 Press 2x ESC in manual mode to go to display alarms menu to readout alarms Press ENTER in the manual mode to acknowledge the alarms EMERGENCY STOP ERROR DESCRIPTION CHECK Operator has pressed the emergency stop button or Error Uniflow or PLC Emergency stop Uniflow operator manual PLC UNIFLOW ERROR DESCRIPTION CHECK Time out Uniflow is not respon...

Page 45: ...nt rear position within seconds Air pressure Sensors slide Working slide Slide is in rear position while head activated Working fire switch Z movement head Sensors slide Wiring connectors TAPE ERROR DESCRIPTION CHECK Tape end sensor is activated tape is empty or broken Tape Tape end sensor LIGHTCURTAIN ERROR DESCRIPTION CHECK Only in production mode Light curtain is interrupted Light curtain messa...

Page 46: ...R MODE In this mode it is possible to empty the system and readout the counter Press or to select the desired mode Operating Mode Manual Mode Parameters Mode Press enter to confirm If no activity after a certain time the display will automatically turn to main menu again MANUAL MODE In this mode it is possible to test the two hand control and activate the different cylinders or generate a start to...

Page 47: ...ntrol simultaneously to activate the turntable cylinder Status Pos 1 Inlay dispense position is reached Status Pos 2 Head heat seal position is reached Press to go to the next screen Uniflow manual Key switch in production Uniflow control disabled Key switch in service Press F1 to start the Uniflow power source Warning the Uniflow will heat up automatically after pressing F1 Status Ready Busy Alar...

Page 48: ...the desired value the maximum time within the head has to complete its upward movement Press enter to confirm this value Press to go to the next screen Key switch in production Head parameters timeout down disabled Key switch in service Press enter to change value Press or to select the desired value the maximum time within the head has to complete its downward movement Press enter to confirm this...

Page 49: ...roduction Counter parameters disabled In this manual menu the total count of products is shown and it is possible to clear this value Press F4 to clear this value Press to go to the first screen again TD200 MODE Press or to select the desired menu Operator Menu Diagnostic Menu Display Alarms Press enter to confirm The operator and diagnostic menu are TD200 panel menu s and don t need any adjustmen...

Page 50: ...OMATIC OPERATION Turn the keyswitch to AUTO for production mode Production mode manual The screen below will show Press ACT to continue The screens that follow guide to operator to certain functions that are self explanatory ...

Page 51: ...51 DESK TOP SERIES AUTOMATIC OPERATION ...

Page 52: ...ions that are self explanatory Failure messages DT 450 1 Press 2x ESC to go to display alarms menu to readout the alarms 2 Press ENTER to show type of error 3 Press ENTER to acknowledge the emergency stop error EMERGENCY STOP ERROR DESCRIPTION CHECK Emergency stop Operator has pressed the emergency stop button Emergency stop UNIFLOW ERROR DESCRIPTION CHECK ...

Page 53: ...ead must be in lower position within seconds Air pressure Sensors Working slide TURNTABLE ERROR DESCRIPTION CHECK Time out turntable Turntable must be in position within seconds Air pressure Sensors Working turntable Illegal sensor state turntable Sensors are activated simultaneously Working position sensors Fire while head up Technical fault firing switch or manually activated the fire switch whi...

Page 54: ...the fixture block Make sure they are correctly aligned with the thermode 8 Press the two hand control to start the bonding cycle 9 After the bonding cycle is completed remove the finished product 10 Do steps 4 thru 7 for the next product 11 When production is completed press the emergency stop button D figure 9 12 Lower the Uniflow power source main switch to the off position 13 Set the air pressu...

Page 55: ...d remove dust from parts Use damp cloth compressed air Thermode Remove contamination Check plan parallelism Thermode cleaning module 61W0002 Polishing disk 69C0000 Use pressure paper 67W0003 or use low pressure paper 67W0023 Control box Clean and remove dust from parts Disconnect system from power supply Use clean cloth tweezer Thermode head Clean and remove dust from parts Disconnect system from ...

Page 56: ...sition Mechanical functions Check sealing Bad connection Disconnect system from compressed air supply Use appropriate tools Use clean cloth compressed air Slides bearings Clean and remove dust from parts Rust Use compressed air clean cloth lubricants or clean water Use lubricants to grease check slide bearing specifications Mechanical connections Check all mechanical connections on the system Use ...

Page 57: ...bration Force calibration Temperature calibration Check plane parallelism thermode Use load cell 67W000 0 1 2 Consult user s manual Use readout 67W0007 67W0008 with the related Miyachi thermocouple Consult user s manual Use pressure paper 67W0003 or use low pressure paper 67W0023 Consult user s manual ...

Page 58: ...e rear panen must be set to the on 1 position 1 230V or 120 V AC connection terminal 2 AC fuses 3 24Vdc fuses 4 12Vdc connection terminal X3 5 I O connection terminal X11 If a red light shows the glass fuse is broken Refer to the electrical drawings for details 8 3 Lubrication The Desktop system has no parts that need service adjustment lubrication during normal operation 1 3 2 4 5 ...

Page 59: ...RATION After receipt of an emergency call at Miyachi Europe Corporation the caller will be informed of the start of the action necessary to solve the problem At all times the first attempt at solving the problems will be by telephone with a Miyachi Europe Corporation authorised person We have highly qualified technicians who can help you to solve your problem E mail info mec miyachi com Internet w...

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