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Mitsubishi Electric Melservo-H Series, Specifications And Instruction Manual

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Mitsubishi Electric Melservo-H Series Specifications And Instruction Manual Download Page 9

- 2 -

4.2.1 Display exapmles............................................................................................................................. 4 - 2
4.2.2 Status display list ............................................................................................................................ 4 - 2

4.3 Diagnostic mode...................................................................................................................................... 4 - 3

4.3.1 Diagnostic list................................................................................................................................... 4 - 3
4.3.2 External output signal indication .................................................................................................. 4 - 3
4.3.3 Output signal forced output............................................................................................................ 4 - 4

4.4 Alarm mode............................................................................................................................................. 4 - 5
4.5 Parameter mode ..................................................................................................................................... 4 - 6

4.5.1 Operation example........................................................................................................................... 4 - 6
4.5.2 Parameter list .................................................................................................................................. 4 - 7

5. INSPECTION

5 - 1 to 5- 2

5.1 Inspection ................................................................................................................................................ 5 - 1
5.2 Life ........................................................................................................................................................... 5 - 1

6. TROUBLESHOOTING

6 - 1 to 6 - 4

6.1 Servo amplifier........................................................................................................................................ 6 - 1

6.1.1 Alarm codes ...................................................................................................................................... 6 - 1
6.1.2 Alarm corrective actions ................................................................................................................. 6 - 1

6.2 Converter unit......................................................................................................................................... 6 - 2

6.2.1 Alarms and warning list ................................................................................................................. 6 - 2
6.2.2 Remedies for alarms........................................................................................................................ 6 - 2
6.2.3 Remedies for warnings.................................................................................................................... 6 - 4
6.2.4. Cleaning the alarm history............................................................................................................ 6 - 4

7. OUTLINE DIMENSIONAL DRAWINGS

7 - 1 to 7 - 6

7.1 Converter unit (MR-HP30KA) .............................................................................................................. 7 - 1
7.2 Servo amplifier........................................................................................................................................ 7 - 2
7.3 Connector................................................................................................................................................. 7 - 4

8. CHARACTERISTICS

8 - 1 to 8 - 4

8.1 Overload protection characteristics ...................................................................................................... 8 - 1
8.2 Power supply equipment capacity and generated loss ....................................................................... 8 - 2
8.3 Dynamic brake characteristics.............................................................................................................. 8 - 3

9. OPTIONS AND AUXILIARY EQUIPMENT

9 - 1 to 9 - 16

9.1 Option ...................................................................................................................................................... 9 - 1

9.1.1 Regenerative brake option.............................................................................................................. 9 - 1
9.1.2 External dynamic brake.................................................................................................................. 9 - 5
9.1.3 Cables and connecotors ................................................................................................................... 9 - 7
9.1.4 Heat sink outside mounting attachment (MR-ACN) ................................................................... 9 - 9
9.1.5 MR-H-D01 option card ................................................................................................................... 9 -10

Summary of Contents for Melservo-H Series

Page 1: ...General Purpose AC Servo H Series 200VAC Large Capacity Servo MR H30KAN MR H30KBN MR H30KACN MR H30KTN MR H30KDN Specifications and Instruction Guide ...

Page 2: ...us conditions resulting in death or severe injury CAUTION Indicates that incorrect handling may cause hazardous conditions resulting in medium or slight injury to personnel or may cause physical damage Note that the CAUTION level may lead to a serious consequence according to conditions Please follow the instructions of both levels because they are important to personnel safety What must not be do...

Page 3: ...n do not remove the front cover even if the power is off The Converter unit is charged and you may get an electric shock 2 To prevent fire note the following CAUTION Do not install the Converter unit and regenerative brake resistor on or near combustibles Otherwise a fire may cause When the Converter unit has become faulty switch off the main Converter unit power side Continuous flow of a large cu...

Page 4: ...issing Provide adequate protection to prevent screws and other conductive matter oil and other combustible matter from entering the Converter unit Do not drop or strike converter unit or servo motor Isolate from all impact loads Use the servo amplifier and servo motor under the following environmental conditions Conditions Environment Servo amplifier C 0 to 55 non freezing Ambient temperature F 32...

Page 5: ...ther protective circuits may not operate VIN 24VDC RA Control output signal RA VIN 24VDC Control output signal Servo Amplifier Converter unit Servo Amplifier Converter unit 3 Test run adjustment CAUTION Before operation check the parameter settings Improper settings may cause some machines to perform unexpected operation The parameter settings must not be changed excessively Operation will be insa...

Page 6: ...starting operation 6 Maintenance inspection and parts replacement CAUTION With age the electrolytic capacitor will deteriorate To prevent a secondary accident due to a fault it is recommended to replace the electrolytic capacitor every 10 years when used in general environment Please consult our sales representative 7 Disposal CAUTION Dispose of the product as general industrial waste 8 General in...

Page 7: ...LSERVO Servo Motor Instruction Manual SH NA 3181 Sub number B or later MR H BN Manual Name Manual No MR H BN Servo Amplifier Instruction Manual SH NA 3192 MELSERVO Servo Motor Instruction Manual SH NA 3181 Sub number B or later MR H ACN Manual Name Manual No MR H ACN Servo Amplifier Instruction Manual SH NA 3198 MELSERVO Servo Motor Instruction Manual SH NA 3181 Sub number B or later MR H TN Manua...

Page 8: ...m with auxiliary equipment 1 11 2 INSTALLATION 2 1 to 2 2 2 1 Environmental conditions 2 1 2 2 Installation direction and clearances 2 2 3 SIGNALS AND WIRING 3 1 to 3 16 3 1 Connectors and signal layouts 3 2 3 1 1 MR HP30KA 3 2 3 1 2 MR H AN MR H DN 3 3 3 1 3 MR H BN 3 4 3 1 4 MR H ACN 3 5 3 1 5 MR H TN 3 7 3 1 6 Explanation of signals 3 9 3 2 Power line circuit 3 10 3 2 1 Connection example 3 11 ...

Page 9: ...6 2 6 2 1 Alarms and warning list 6 2 6 2 2 Remedies for alarms 6 2 6 2 3 Remedies for warnings 6 4 6 2 4 Cleaning the alarm history 6 4 7 OUTLINE DIMENSIONAL DRAWINGS 7 1 to 7 6 7 1 Converter unit MR HP30KA 7 1 7 2 Servo amplifier 7 2 7 3 Connector 7 4 8 CHARACTERISTICS 8 1 to 8 4 8 1 Overload protection characteristics 8 1 8 2 Power supply equipment capacity and generated loss 8 2 8 3 Dynamic br...

Page 10: ...IX 1 200VAC 37kW SERVO MR H37K App 1 Appendix 1 1 Precautions for use App 1 Appendix 1 2 Packing list App 1 Appendix 1 3 Standard specifications App 2 Appendix 1 4 Model code App 3 Appendix 1 5 Combination with converter unit App 4 Appendix 1 6 Installation App 4 Appendix 1 7 Outline dimensional drawing App 5 Appendix 1 8 Characteristics App 7 Appendix 1 9 Option and auxiliary equipment App 8 Appe...

Page 11: ... 4 MEMO ...

Page 12: ...ake option Refer to Section 9 1 1 Model Servo Amplifier Connection conductors Specification and Installtion Guide MR H 30KAN MR H30KBN MR H30KACN MR H30KTN MR H30KDN 1 2 1 3 Servo motor Model Servo motor pcs TO USE THE AC SERVO SAFELY HA LF30K2 1 1 1 2 Overview The 30kW large capacity type is newly available as the Mitsubishi MELSERVO H series general purpose AC servo This type is applicable to th...

Page 13: ...DS RA CHARGE lamp L11 L21 Control power supply Fan Regenerative brake Base amplifier Voltage detection Overcurrent protection I F P1 P2 P CN1 CN5 Converter unit C DCL Regenerative brake option P N CPU L11 L12 Converter servo amplifier protection coordination CN5A P N NFB BU BV BW Trouble ...

Page 14: ...l position control Pulse input Model position Model speed Virtual motor Virtual encoder BW OHS1 OHS2 P N L11 L12 CN5A CN5B MR A TM termination connector Option BU BV BW CN5A Thermal relay Fan Note Note RS 232C Control power supply Regenerative brake Overcurrent protection Base amplifier Model speed control Actual position control Current control Actual speed control Model touque CN1 CN11 CN12 D I ...

Page 15: ... F non freezing Storage humidity 90 RH or less non condensing Ambient Indoors no direct sunlight Free from corrosive gas flammable gas oil mist dust and dirt Altitud Max 1000m 3280 ft above sea level 5 9 m s2 or less Environment Vibration 19 4 ft s2 or less Weight Kg lb 22 48 502 1 4 2 Servo amplifier Servo amplifier Item MR H30K Voltage frequency Single phase 200 to 230VAC 50 60Hz Permissible vol...

Page 16: ...NPUT OUTPUT SERIAL AC SERVO TC300A156G54 PASSED 1 5 2 Model 30 Series name Output kW 30K Rated output Symbol AN BN ACN TN DN Servo Type General Purpose Interface SCCNET compatible Positioning function built in CC Link compatible Symbol Source I O MR H 30 1 6 Combination with converter unit servo motor The following table table lists combinations of Converter unit servo amplifiers and servo motors ...

Page 17: ...SET Used to set data Used to change the display data in each mode Used to change the mode Charge lamp Lit to indicate that the main circuit is charged While this lamp is lit do not reconnect the cables CN1 Outputs an alarm signal CN3 For maker adjustment Leave this open CN6 For maker adjustment Leave this open CN5 Connect to CN5A of the servo amplifier Ground terminal TE1 2 Supply main circuit pow...

Page 18: ... personal computer CN11 MR H D01 option card Used to connect extra digital I O signals when the MR H D01 option card is loaded CN1 I O signal connector Used to connect digital I O signals CN2 Encoder connector Connector for connection of the servo motor encoder Refer To Name Application Connect to the PN terminals of the converter unit using the connection conductors supplied TE2 1 TE2 2 PN termin...

Page 19: ... Used to connect a bus cable which links with a subsequent axis servo amplifier or termination controller CN1B CN1A CN5 CS1 Charge lamp CN6 TE2 2 TE1 TE2 1 a CN3 CN4 CN2 Encoder connector Connector for connection of the servo motor encoder Section 3 2 2 Connect to the PN terminals of the converter unit using the connection conductors supplied TE2 1 TE2 2 PN terminals Refer To Name Application Grou...

Page 20: ... CN2 Encoder connector Connector for connection of the servo motor encoder Section 3 2 2 Ground terminal CN5A CN5B Front View a TE3 Control circuit terminal Supply control circuit power TE1 Connect to U V W of the servo motor Refer To Name Application Connect to the PN terminals of the converter unit using the connection conductors supplied TE2 1 TE2 2 PN terminals CN5A CN5B Converter unit connect...

Page 21: ...nal connector Used to connect digital I O signals CN2 Encoder connector Connector for connection of the servo motor encoder CN5A CN5B Front View a TE3 Control circuit terminal Supply control circuit power TE1 Connect to U V W of the servo motor Refer To Name Application Connect to the PN terminals of the converter unit using the connection conductors supplied TE2 1 TE2 2 PN terminals CN5A CN5B Con...

Page 22: ...BW U P N L1 L2 L3 P1 W P N V W E V CN1 P2 P C CN1 CN5 L21 L11 U CN5A L21 L11 CN2 Encoder cable Note3 Parameter unit cable or communication cable Servo Configuration software Personal computer Parameter unit or CN4 MR HSCBL M The parameter unit or Servo Configuration software is required for parameter setting No fuse breaker NFB Note 1 MR J2HBUS M Control signal Regenerative brake option Note 2 Pow...

Page 23: ...1 12 1 FUNCTIONS AND CONFIGURATION MEMO ...

Page 24: ... block the intake exhaust ports of the Converter unit and servo amplifier Otherwise a fault may occur Do not subject the Converter unit and servo amplifier to drop impact or shock loads as they are precision equipment Do not install or operate a faulty Converter unit and servo amplifier When the product has been stored for an extended period of time consult Mitsubishi 2 1 Environmental conditions ...

Page 25: ...rter unit 50mm 1 969in or more 100mm 3 937in or more Side view 2 Mounting dimensional diagram Converter unit Servo amplifier Exclusive connection conductor 8 M10 screw 110 4 33 200 4 66 20 W2 W1 480 18 9 500 19 69 10 0 39 10 0 39 Servo Amplifier Model W1 W2 450 17 717 360 14 173 Unit mm Unit in MR H30K 45 1 77 45 1 77 45 1 77 45 1 77 Dimension 0 47 3 Others When using heat generating equipment suc...

Page 26: ...fault etc Ensure that polarity is correct Otherwise a burst damage etc may occur The surge absorbing diode installed to the DC relay designed for control output should be fitted in the specified direction Otherwise the signal is not output due to a fault disabling the emergency stop and other protective circuits VIN 24VDC RA Control output signal RA VIN 24VDC Control output signal Servo Amplifier ...

Page 27: ... connectors are views from the wiring section of the cable connectors 3 1 1 MR HP30KA 2 4 6 7 5 3 1 8 10 12 14 SE SG COM ALM VDD 13 11 9 CN1 CN3 Leave this open CN6 Leave this open CN5 Connect to CN5A of the servo amplifier CN1 alarm output connector Model 10114 3000VE 3M make Converter unit ...

Page 28: ...DD DI19 SG DI03 DI01 DO05 DO03 DO01 DI21 DO12 VIND DI18 SG DI02 DI10 DO04 DO02 DO00 DI20 SD DO14 DI17 DI15 DI13 DI10 DI08 DI06 DO09 DI23 DI22 DO15 SG DI16 DI14 DI12 DI09 DI07 DO10 DO08 DO07 DO06 DI05 DI04 SG DI11 CN11 for MR H D01 I O signals Model PCR S50FS Honda Tsushin make 1 3 5 7 9 11 13 15 17 19 21 23 25 P15R LG LAR LBR LZR TL RES SG NPO VDD ZSP TLC PPR 2 4 6 8 10 12 14 16 18 20 22 24 VC LA ...

Page 29: ...8 20 11 13 15 LG 17 19 2 4 6 RD 8 10 1 LG 3 5 7 9 CN1A For connection of preceding axis Model PCR S20FS Honda Tsushin make SD TD BT LG RD EMG LG 12 14 TD 16 EMG 18 20 11 13 15 LG 17 19 2 4 6 RD 8 10 1 LG 3 5 7 9 CN1B For connection of subsequent axis Model PCR S20FS Honda Tsushin make SD TD BT LG RD EMG LG 4B MBR 3A COM 3B 2A 2B EM1 1A EM2 1B CN6 connector EM1 EM2 shorted supplied as standard CN1A...

Page 30: ...I18 16 SG 14 12 DI02 10 DI10 8 DO04 6 DO02 4 DO00 2 DI20 50 SD 48 DO14 46 DI17 44 DI15 42 DI13 40 38 DI10 36 DI08 34 DI06 32 DO09 30 DI23 28 DI22 26 49 DO15 47 SG 45 DI16 43 DI14 41 DI12 39 37 DI09 35 DI07 33 DO10 31 DO08 29 DO07 27 DO06 SON CR DI05 DI04 SG DI11 M01 1 M02 2 M0G 4 CN1 For input signals Model PCR S50FS Honda Tsushin make CN11 MR H D01 option card Model PCR S50FS Honda Tsushin make C...

Page 31: ... 14 12 DI02 10 DI10 8 DO04 6 DO02 4 DO00 2 DI20 50 SD 48 DO14 46 DI17 44 DI15 42 DI13 40 38 DI10 36 DI08 34 DI06 32 DO09 30 DI23 28 DI22 26 49 DO15 47 SG 45 DI16 43 DI14 41 DI12 39 37 DI09 35 DI07 33 DO10 31 DO08 29 DO07 27 DO06 SON CR DI05 DI04 SG DI11 M01 1 M02 2 M0G 4 CN1 For input signals Model PCR S50FS Honda Tsushin make CN11 MR H D01 option card Model PCR S50FS Honda Tsushin make CN12 MR H ...

Page 32: ...B 34 LG 36 38 LSP 40 SG 42 DI1 44 ST1 46 EMG 48 ALM 50 SD 27 TLAP 29 31 FPA 33 OP 35 37 39 LSN 41 DI0 43 DI2 45 ST2 47 SG 49 RD SON CR M01 1 M02 2 M0G 4 CN1 Model PCR S50FS Honda Tsushin make CN3 For analog monitor Model 171822 4 AMP make 12 14 BAT 16 P5 18 20 11 13 15 LG 17 LG 19 2 4 6 LG 8 P5 10 1 LG 3 MRR 5 7 9 SD MR P5 CN2 for encoder signals Model PCR S20FS Honda Tsushin make CN3 CN1 Servo am...

Page 33: ...6 38 TL 40 SG 42 MD1 44 ST1 46 EMG 48 ALM 50 SD 27 TLAP 29 31 FPA 33 OP 35 37 39 PS2 41 MO0 43 MO2 45 ST2 47 SG 49 RD SON CR M01 1 M02 2 M0G 4 CN1 Model PCR S50FS Honda Tsushin make CN3 For analog monitor Model 171822 4 AMP make 12 14 BAT 16 P5 18 20 11 13 15 LG 17 LG 19 2 4 6 LG 8 P5 10 1 LG 3 MRR 5 7 9 SD MR P5 CN2 for encoder signals Model PCR S20FS Honda Tsushin make CN3 CN2 CN1 Servo amplifie...

Page 34: ...ommon terminal for VDD Isolated from LG Signal common SE 3 Common for open collector output Connect to SG Shield SD Plate Connect one end of the shield cable Trouble ALM 8 ALM SG are disconnected when the protective circuit is activated to shut off the base circuit at power off They are connected when the status is normal at power off DO 1 2 Interface Here are given the details of the output signa...

Page 35: ...tinuous flow of a large current may cause a fire Use the trouble signal to switch power off Otherwise a regenerative brake transistor fault or the like may overheat the regenerative brake resistor causing a fire Connect the power supply phases U V W of the servo amplifier and servo motor correctly Not doing so can cause the servo motor to run abnormally Do not connect a three phase 200V power supp...

Page 36: ...P CN5 CN2 L2 L1 L11 L3 L21 MC NFB Converter unit Servo amplifier CN N N P N R S CN1 P N External dynamic brake Note3 Note4 R S R S Note1 Regenerative brake option MR J2HBUS M cable Fan Fan Motor thermal relay Operation ready Servo motor thermal relay Encoder MR HSCBL M cable Note1 Regenerative brake option Note1 Regenerative brake option 48 Note 1 For the MR RB139 For the MR RB137 three units are ...

Page 37: ...ssory connection bars to make connection Grounding PE Connect this terminal to the protective earth PE terminals of the servo motor and control box for grounding 2 Servo amplifier Signal Name Abbreviation Terminal Block Description Servo motor output U V W TE1A Connect to the servo motor power supply terminals U V W Control circuit power supply L11 L21 Connect single phase 200 to 230VAC 50 60Hz PN...

Page 38: ...hed on Therefore when SON is switched on simultaneously with the three phase power supply the base circuit will switch on in about 1 second and the ready signal RD will switch on in further about 20ms making the servo amplifier ready to operate CAUTION To stop operation and switch power off immediately provide an external emergency stop circuit Make up a circuit which shuts off main circuit power ...

Page 39: ...h terminal M5 screw Thermal protector terminal block M4 screw Note 1 The encoder connector may also be fitted to portion a 2 Wiring may also be carried out from portion b Signal Name Abbreviation Description Power supply U V W Connect to the motor output terminals U V W of the servo amplifier Supply power which satisfies the following specifications Item Description Voltage frequency Three phase 2...

Page 40: ... ground cablerouting the servo amplifier may be affected by the switching noise due to di dt and dv dt of the transistor To prevent such a fault refer to the following diagram and always ground Control box Servo amplifier L11 L21 P N Line filter NFB MC Earth plate CN2 U V W Outer box Servo motor Encoder SM U V W 3 phase 200 to 230VAC Must be grounded by cable L2 L3 L1 L21 L11 Converter unit P N Pr...

Page 41: ...3 16 3 SIGNALS AND WIRING MEMO ...

Page 42: ... diagnose an alarm confirm external sequences and or confirm the operation status Press the MODE UP or DOWN button once to move the next screen MODE DOWN UP Bus voltage Effective load ratio Peak load ratio Within one revolution position Sequence Current alarm ParameterNo 0 External I O siglal Output signal forcded output Sorftware version L Tenth alarminpast Status display Diagnosis Alarm Basic pa...

Page 43: ...e 225 V Effective load factor 67 Peak load factor 95 Regenerative load factor 90 4 2 2 Status display list The following table lists the servo statuses that may be displayed Status Display Symbol Unit Description Indication Range Bus voltage d V The converter unit voltage is displayed 150 to 500 Effective load factor J Continuous effective load torque is displayed Note The effective value is displ...

Page 44: ...status of trouble ALM Lit ON Extinguished OFF For details refer to Section 4 3 2 Output signal forced output ALM Allows trouble ALM to be switched on off forcibly For details refer to Section 4 3 3 Software version Low Indicates the version of the software Software version High Indicates the system number of the software 4 3 2 External output signal indication You can check the ON OFF status of th...

Page 45: ...ction is used for output signal Press MODE once Press UP twice Press SET for more than 2 seconds Press SET for more than 2 seconds Trouble ALM The signal under the lit LED is switched on off Indicates ON OFF of the trouble ALM signal Lit ON extinguished OFF Press UP once Press DOWN once Trouble ALM switches on ALM SG are connected Trouble ALM switches off Call the display screen shown after power ...

Page 46: ...ast is alarm 10 Indicates that the fifth alarm in the past is alarm 10 Indicates that the sixth alarm in the past is alarm 50 Indicates that there is no seventh alarm in the past Indicates that there is no eighth alarm in the past Indicates that there is no ninth alarm in the past Alarm history Indicates that there is no tenth alarm in the past Indicates no occurrence of alarm 37 parameter error P...

Page 47: ...arameter number is displaed Pless UP or DOWN to change the number Press UP twice The set value of the specified parameter number flickers Press UP fourth During flickering the set value can be change Use UP or DOWN Press SET to enter 4 MR RB137s 3 pcs are used To shift to the next parameter press the UP DOWN button When changing the parameter No 0 setting change its set value then swtch power off ...

Page 48: ...0 3 For maker setting Do not change 0001 4 DMD Status display selection Used to select the status display shown at power on 0 0 0 Status display of converter unit display section at power on 0 Bus voltage initial value 1 Effective load ratio 2 Peak load ratio 3 Regenerative load ratio 0000 0000h to 0003h 5 ACL Alarm history clear Used to select alarm history clear 0 0 0 Alarm history clear 0 Inval...

Page 49: ...4 8 4 DISPLAY SECTION AND OPERATION SECTION OF THE CONVERTER UNIT MEMO ...

Page 50: ... 5 1 Inspection It is recommended to make the following checks periodically 1 Check for loose terminal block screws Retighten any loose screws 2 Check the servo motor bearings brake section etc for unusual noise 3 Check the cables and the like for scratches and cracks Perform periodic inspection according to operating conditions 4 Check the servo motor shaft and coupling for misalignment 5 2 Life ...

Page 51: ...fe in 10 000 to 30 000 hours Normally therefore the fan must be changed in a few years of continuous operation as a guideline It must also be changed if unusual noise or vibration is found during inspection 4 Servo motor bearings When the servo motor is run at rated speed under rated load change the bearings in 20 000 to 30 000 hours as a guideline This differs on the operating conditions The bear...

Page 52: ...age to drop at start etc Review the power supply 4 Power switched on within 5s after it had switched off AL 10 Under voltage Power supply voltage dropped 160V or less Under volt 5 Faulty parts in the servo amplifier Checking method Alarm AL 10 occurs if power is switched on after all connectors are disconnected Change the Servo amplifier 1 Bus voltage is low Al 1b Converter RD off Servo on SON sig...

Page 53: ...Alarm 8888 Watchdog A E0 Excessive regenerative load warning A E1 Over load warning Warning A E9 Undervoltage warning 6 2 2 Remedies for alarms CAUTION When any alarm has occurred eliminate its cause ensure safety then reset the alarm and restart operation Otherwise injury may occur POINT When any of the following alarms has occurred always remove its cause and allow about 30 minutes for cooling b...

Page 54: ...rmally 2 The alarm occurs even after removal of the built in regenerative brake resistor or regenerative brake option Change the Converter unit 6 Regenerative brake option faulty Change Converter unit or regenerative brake option A 30 Regenerative alarm Permissible regenerative power of the built in regenerative brake resistor or regenerative brake option is exceeded 7 Unusual overheat due to cool...

Page 55: ...power increased to 85 or more of permissible regenerative power of built in regenerative brake resistor or regenerative brake option Checking method Call the status display and check regenerative load ratio 1 Reduce frequency of positioning 2 Change regenerative brake option for the one with larger capacity 3 Reduce load A E1 Over load warning There is a possibility that overload alarm 1 or 2 may ...

Page 56: ... TE1 1 L1 L2 L3 TE1 2 P TE2 1 TE2 2 N L11 L21 TE3 Terminal block screw M10 3 2 MITSUBISHI MELSERVO MR HP55KA4 TE2 1 TE2 2 480 500 10 12 0 47 175 300 Safety cover 75 2 95 FAN WIND DIRECTION A MITSUBISHI AC SERVO PASSED 45 1 77 10 110 4 33 200 7 87 125 TE1 2 TE1 1 2 12 Installation hole hole Unit mm Unit in 0 39 18 9 19 69 0 39 45 1 77 6 89 11 81 4 92 0 13 Terminal block screw M10 Terminal block scr...

Page 57: ... CN2 CN5A CN5B L11 L21 Safety cover MITSUBISHI MELSERVO CN1 CN4 CN3 FAN WIND DIRECTION B A 75 2 95 20 0 79 12 0 47 45 1 77 360 14 17 450 17 72 480 18 9 10 0 39 10 0 39 500 19 69 MITSUBISHI AC SERVO PASSED 2 12 Installation hole Unit mm Unit in 45 1 77 Terminal block signal layout Terminal block screw M10 Terminal block screw M10 175 6 89 300 11 81 125 4 92 3 2 0 13 ...

Page 58: ...SUBISHI MELSERVO A 75 2 95 20 0 79 12 0 47 45 1 77 360 14 17 450 17 72 480 18 9 10 0 39 10 0 39 500 19 69 2 12 Installation hole Unit mm Unit in 45 1 77 Terminal block signal layout Terminal block screw M10 Terminal block screw M10 175 6 89 300 11 81 125 4 92 3 2 0 13 CN1B CN1A CN6 CN3 CN4 Safety cover FAN WIND DIRECTION B MITSUBISHI AC SERVO PASSED 110 4 33 ...

Page 59: ... Model Connector 10120 6000EL Shell kit 10320 3210 000 Unit mm Unit in 42 0 1 65 11 5 0 45 6 7 0 26 20 9 0 82 2 0 5 0 02 29 7 1 17 Logo etc are indicated here 33 0 1 30 Honda Tsushin Kogyo make HONDA Unit mm Unit in 17 0 0 67 42 5 1 67 19 0 0 75 51 1 2 01 Model Number of Pins Connector Case PCR S50FS soldering type 50 PCR S50F insulation displacement type PCR LS50LA1 Crimping terminal FHAT 002A No...

Page 60: ...nector Case PCR S20FS soldering type 20 PCR S20F insulation displacement type PCR LS20LA1 PCR LS20LA1W Crimping terminal FHAT 002A Note PCR S20F and PCR LS20LA1W are not options and to be supplied by the customer 5 8 0 23 14 0 0 55 1 1 9 0 4 7 Housing Model 171822 4 Unit mm Unit in Nippon AMP make 5 0 0 20 11 1 0 44 Applicable wire range AWG 30 26 0 05 to 0 15mm2 Contactor caulking hand tool Model...

Page 61: ...7 6 7 OUTLINE DIMENSIONAL DRAWINGS MEMO ...

Page 62: ...bove the electronic thermal relay protection curve shown below Overload 2 alarm A 51 occurs if the maximum current flew continuously for several seconds due to machine collision etc Use the equipment on the left hand side area of the continuous or broken line in the graph It is recommended to use the machine which generates unbalanced torque e g a vertical lift application so that the unbalanced t...

Page 63: ...enerated by the servo amplifier is indicated in the left term within the parentheses and the heat generated by the converter unit in the right term 2 Heat dissipation area of enclosed control box When setting the temperature inside the enclosed control box hereafter referred to as the control box which will contain the converter unit and servo amplifier factor in the allowance of about 5 C 41 F re...

Page 64: ...ics When the optional dynamic brake is used the occurrence of an alarm emergency stop or a power failure causes the dynamic brake to be operated to bring the servo motor to a sudden stop Fig 8 2 shows the pattern in which the servo motor comes to a stop when the dynamic brake is operated Use Equation 8 2 to calculate an approximate coasting distance to a stop The dynamic brake time constant t vari...

Page 65: ... 015 0 025 0 035 0 045 Time constant Speed Fig 8 3 Dynamic Brake If the dynamic brake is operated at more than 10 times as large as the ratio of load inertia moment to servo motor inertia moment the brake resistor of the dynamic brake may burn out If the value is exceeded contacts us ...

Page 66: ... fire may occur 1 Combination and regenerative power The regenerative power values in the table are the regenerative power of the resistor and are not the rated power Regenerative Power W Servo Amplifier Converter unit MR RB139 1 3 Note Three MR RB137 1 3 in parallel MR H30K MR HP30KA 1300 3900 Note The composite resistor value of three options is 1 3Ω The resistor value of one option is 4Ω 2 Para...

Page 67: ...e ambient temperature Fully consider heat dissipation installation position used wires etc to place the option For wiring use flame resistant wires or make the wires flame resistant and keep them away from the regenerative brake option Always twist the wires for connection with the converter unit a MR RB139 RA G4 Converter unit P1 P2 Note DC reactor Option G3 P C P C OHS1 OHS2 Fan R S Single phase...

Page 68: ...200VAC 24VDC power supply Servo motor OHS2 Servo motor thermal relay Rrgeneative brake option P1 P2 P C G4 G3 P C G4 G3 P C G4 G3 P C R S R S R S Note Fan Fan Regenerative brake option Regenerative brake option Regenerative brake option RA Note When using the DC reactor remove the short bar across P1 P2 ...

Page 69: ...9 15 0 59 230 9 06 260 10 24 TE1 480 18 9 500 19 69 10 0 39 2 3 0 09 197 7 76 215 8 47 10 22 05 11 24 25 TE1 Regenerative Brake Option Weight kg lb MR RB139 MR RB137 R S G4 G3 C P 2 10hole Unit mm Unit in 10 0 39 15 0 59 Terminal block signal layout Terminal screw M5 15 0 59 ...

Page 70: ... Selection of dynamic brake The dynamic brake is designed to bring the servo motor to a sudden stop when a power failure occurs or the protective circuit is activated Set 1 in parameter No 3 Servo Amplifier Converter unit Dynamic Brake MR H30K MR HP30KA DBU 37K 2 Connection example MC EMG OFF ON MC SK Servo RA1 MC L11 L21 22 20 VDD VIN 48 ALM 12 SON RA1 SM W V U W V U Servo motor 3 Phase 200 to 23...

Page 71: ...rence b Timing chart at emergency stop EMG validity Dynamic brake Base ON OFF Dynamic brake Coasting Dynamic brake 4 Outline dimension drawing 230 9 06 370 14 57 10 0 39 390 15 35 330 12 99 30 1 18 10 0 39 TE2 TE1 15 0 59 260 10 24 235 9 25 220 8 66 2 3 0 09 U V W a b1314 U TE1 TE2 V W a b 13 14 2 10 0 39 Installation hole Screw M5 Screw M3 5 30 1 18 10 0 39 15 0 59 230 9 06 15 0 59 15 0 59 15 0 5...

Page 72: ...ifier side connector Honda Tsushin Kogyo make Connector PCR S20FS Cable PCR LS20LA1 Encoder side connector Japan Aviation Electronics Industry make Plug MS3106B20 29S Cable clamp MS 3057 12A Long flexing life IP22 2 Encoder connector set MR JSCNS Servo amplifier side connector Honda Tsushin Kogyo make Connector PCR S20FS Cable PCR LS20LA1 Encoder side connector Japan Aviation Electronics Industry ...

Page 73: ...ol signal connector set MR J2CN1 Servo amplifier side connectors 3M make or equivalent Connector 10120 3000VE Shell kit 10320 52F0 008 5 Connector set MR HP4CN1 Converter unit side connector 3M make or equivalent Connector 10114 3000VE Shell kit 10314 52F0 008 6 Termination connector MR A TM ...

Page 74: ...pplied and install the servo amplifier to the control box The environment outside the control box when using the heat sink outside mounting attachment should be within the range of the servo amplifier operating environment conditions 1 Panel cut dimensions Unit mm in Variable Dimensions Servo amplifier Converter unit Attachment A B C D MR HP30KA MR ACNP55K 156 6 16 110 4 33 205 8 09 190 7 48 MR H3...

Page 75: ...ncy Differential 400kpps open collector 200kpps 2 Part names CN11 CN12 CN7 H D01 DI0 connector Mounting screw hole Front surface Connector for connection with servo amplifier Rear surface 3 Installation to servo amplifier POINT The internal circuits of the servo amplifier may be damaged by static electricity Always take the following precautions Ground human body and work bench Do not touch the co...

Page 76: ...ncoder Motor 3 Motor power supply lead Encoder cable BU BV BW Cooling fan L3 L11 L21 L11 L21 C P 1 Main circuit power supply lead 4 Regenerative brake option lead Regenerative brake option Note1 6 Fan lead 3 P2 P1 5 Thermal relay Thermal relay 2 DC reactor 3 The following table lists wire sizes The wires used assume that they are 600V vinyl wires and the wiring distance is 30m max If the wiring di...

Page 77: ... No Fuse Breaker Magnetic Contactor MR H30K MR HP30K NF400 type 250A S K150 9 2 3 DC reactor Servo Amplifier Converter unit DC reactor MR H30K MR HP30K MR DCL 30K P1 P2 1 5 1 5 W1 Terminal cover H or less Mounting hole for M8 D or less X Terminal block M3 5 screw For thermal protector Terminal screw W or less Model W D H W1 X Terminal Screw Weight kg MR DCL30K 135 255 215 80 232 M12 Approx 9 5 ...

Page 78: ...ether with the ground wire will reduce the filter effect Run the ground wire separately from the power wires Use four FR BLFs b Outline drawing 160 6 30 180 7 09 130 5 12 85 3 35 2 3 0 09 31 5 1 24 7 0 28 7 0 28 35 1 38 80 3 15 2 Radio noise filter FR BIF This filter is effective in suppressing noises radiated from the power supply side of the servo amplifier especially in 10MHz and lower radio fr...

Page 79: ...F NV CF 1 General models NV CA NV CS NV SS 3 SM Noise filter Cable NV Ig1 Ign Ig2 Igm Iga Cable Servo amplifier Converter unit Ig1 Leakage current on the electric channel from the leakage current breaker to the input terminals of the servo amplifier Found from Fig 9 1 Ig2 Leakage current on the electric channel from the output terminals of the servo amplifier to the servo motor Found from Fig 9 1 ...

Page 80: ... current breaker generally available Find the terms of Equation 9 1 from the diagram Ig1 95 1000 5 0 475 mA Ig2 105 1000 5 0 525 mA Ign 0 not used Iga 5 mA Igm 2 5 mA Insert these values in Equation 9 1 Ig 10 0 475 0 5 3 0 525 2 5 145 5 mA According to the result of calculation use a leakage current breaker having the rated sensitivity current Ig of 145 5 mA or more A leakage current breaker havin...

Page 81: ...9 16 9 OPTIONS AND AUXILIARY EQUIPMENT MEMO ...

Page 82: ...output is 30kW or less 0 0 Tpsa tc Tpsd TMa Td TL Time N r min Servo motor speed Time Servo motor torque Driving TaDriving TLHDriving tf 1 cycle TMdRegeneration t Trms tf T2 Ma Tpsa T2 LH tc T2L t Tmd regeneration is not added Always make the Trms value not more than 75 of the rated torque Appendix 1 2 Packing list 1 Servo amplifier Model Servo amplifier Connection conductors Specifications and in...

Page 83: ...LF Series Three phase For 200VAC Low Inertia Large Capacity Servo motor Item HA LF37K2 Compatible servo amplifier MR H37KAN MR H37KBN MR H37KACN MR H37TN MR H37KDN Compatible converter unit MR HP30KA Rated output kw 37 N m 177 Continuous characteristics Note 1 6 Rated torque oz in 25065 38 Rated speed Note 1 r min 2000 Maximum speed r min 2000 Instantaneous permissible speed r min 2300 N m 422 Max...

Page 84: ... When the running speed varies frequently or when the regenerative mode continues as in vertical feed calculate regenerative heat generated during operation Provisions must be made to keep this generated heat below the permissible value 5 When the equipment is to be used in places where it is subjected to oil and or water such as on machine field sites optional features apply to the equipment Plea...

Page 85: ...perature 5 to 158 F non freezing Storage humidity 90 RH or less non condensing Ambient Indoors no direct sunlight Free from corrosive gas flammable gas oil mist dust and dirt Altitude Max 1000m 3280 ft above sea level 5 9 m s2 or less Vibration 32 ft s2 or less 2 Installation direction and clearances Converter unit Servo amplifier 8 M10 Screw 110 4 33 200 8 66 20 W2 W1 480 18 9 500 19 69 10 0 39 W...

Page 86: ...E3 CHARGE CN2 CN5A CN5B L11 L21 Safety cover MITSUBISHI MELSERVO CN1 CN4 CN3 FAN WIND DIRECTION B A 75 2 95 20 0 79 12 0 47 45 1 77 360 14 17 450 17 72 480 18 9 10 0 39 10 0 39 500 19 69 MITSUBISHI AC SERVO PASSED 2 12 Installation hole Unit mm Unit in 45 1 77 Terminal block signal layout Terminal block screw M10 Terminal block screw M10 175 6 89 300 11 81 125 4 92 3 2 0 13 ...

Page 87: ...LSERVO A 75 2 95 20 0 79 12 0 47 45 1 77 360 14 17 450 17 72 480 18 9 10 0 39 10 0 39 500 19 69 2 12 Installation hole Unit mm Unit in 45 1 77 Terminal block signal layout Terminal block screw M10 Terminal block screw M10 175 6 89 300 11 81 125 4 92 3 2 0 13 CN1B CN1A CN6 CN3 CN4 Safety cover FAN WIND DIRECTION B MITSUBISHI AC SERVO PASSED 110 4 33 ...

Page 88: ...w 4 19 Unit mm Unit in Inlet Exhaust Appendix 1 8 Characteristics 1 Power supply equipment capacity and generated loss Note Servo Amplifier Generated Heat W Servo amplifier Converter unit Power Supply Capacity At rated output At zero torque Area Required for Heat Dissipation m 2 ft 2 MR H37K MH HP30KA 59 1850 1300 550 60 30 30 30 6 329 Note The heat generated by the servo amplifier is indicated in...

Page 89: ... MR H37K MR HP30KA 1300 3900 Note The composite resistor value of three options is 1 3Ω The resistor value of one option is 4Ω b Regenerative loss of servo amplifier and servo motor Servo amplifier Inverse efficiency C Charge J MR H37KA 90 390 2 External dynamic brake Servo amplifier Converter unit Dynamic brake MR H37K MR HP30KA DBU 37K 3 Heat sink outside mounting attachment MR ACN Unit mm Unit ...

Page 90: ... L2 L3 2 L11 L21 3 U V W P1 P2 4 P C 5 OHS1 OHS2 6 BU BV BW MR H37K MR HP30K 60 AWG2 0 2 AWG14 80 AWG3 0 5 5 AWG10 1 25 AWG16 2 AWG14 2 No fuse breakers magnetic contactors Servo amplifier Converter unit No fuse breaker Magnetic contactor MR H37K MR HP30K NF400 type 300A S K180 3 DC reactors Servo amplifier DC reactors W D H W1 X Terminal Screw Weight kg lb MR H37K MR DCL37K 135 255 215 80 232 M12...

Page 91: ...App 10 APPENDIX MEMO ...

Page 92: ...REVISIONS The manual number is given on the bottom left of the back cover Print Data Manual Number Revision May 2000 IB 0300004 A First edition ...

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