Minebea OPT-564 Instruction Manual Download Page 29

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Calibration Procedure

Calibration in Measurement Mode

Step 1

Connect the torque transducer to the equipment.

Step 2

Turn on and wait for approximately 10 minutes for the torque
transducer and equipment to stabilize.

Step 3

Select calibration mode.

Step 4

Select the minimum torque units.

Step 5

Set the maximum torque value that can be measured by the
torque transducer.

Step 6

Set the actual torque value applied to the torque transducer.

Step 7

Calibrate the zero point with the torque transducer at the
initial torque state or by setting the zero point torque for the
torque transducer.

Step 8

Calibrate the span point with the span torque acting on the
torque transducer or by setting the span point torque for the
torque transducer.

Step 9

Calibration is complete. Perform steps 10 onward as
described below where necessary.



Steps 4 to 9 must be carried out in sequence. The calibration results will not be updated if the
procedure is not completed up to step 9.



The A/Z function is canceled once calibration is completed (up to step 9).



The A/Z function is canceled if step 10, 11, or 12 is performed.

Section 4-4-3

Minimum Scale Division
Setting

Section 4-4-4

Torque Setting

Torque transducer

connection

Step 11

Step 12

Step 13

Step 14

Section 4-4-5

Actual Torque Setting

Section 4-4-7

Span Calibration

Section 4-4-6

Zero Calibration

Step 15

After turning on power

Section 4-4-2

Selecting Calibration
Mode

Ending Calibration

Section 4-9

Decimal Place
Setting

Section 4-10

Units Setting

Section 4-6

Symmetry
Correction
Function

Section 4-7

Linearization
Correction
Function

Section 4-8

Polarity
Change
Function

Step 10

Section 4-5

Zero/Span
Adjustment
Function

Summary of Contents for OPT-564

Page 1: ...DIGITAL TRANSMITTER OPT 564 Instruction Manual EN294 1924B ...

Page 2: ......

Page 3: ...rs Pictograms and Conventions Used in This Manual This manual uses the following pictograms to indicate actions to avoid at all times aspects requiring caution and other noteworthy matters Be sure to read the descriptions provided alongside these pictograms WARNING This indicates circumstances in which incorrect handling may result in death or serious injury to users Avoid the actions described he...

Page 4: ...install in hot locations or locations exposed to direct sunlight Avoid use in damp locations Do not install in locations subject to vibration or impact Avoid use where the atmosphere contains excessive dust or particles Avoid use where the atmosphere contains corrosive gases or salt Do not install in locations subject to sudden temperature or humidity fluctuations Do not install close to equipment...

Page 5: ...ount in accordance with the following dimensions and allow space around the equipment When installing equipment side by side also be sure to leave adequate space between units The individual component dimensions are as follows Front Rear Units mm Panel cut out dimensions Side ...

Page 6: ... result in incorrect measurement equipment malfunction and damage to peripherals Likewise recalibrate the equipment if it has already been calibrated but gives incorrect results WARNING Confirm that the wiring is correctly connected before attempting to use the equipment Incorrect wiring of the equipment may lead to incorrect measurements equipment malfunctions damage to peripheral equipment and s...

Page 7: ...uipment for measurement control and laboratory use EMC requirements Immunity test requirements for equipment intended for use in industrial locations EN61010 1 2010 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 General requirement RoHS Directive Compliant ...

Page 8: ... DRW No EN294 1924B Due to ECN FN22 0057 Addition 1 Outdoor and places above 2000m altitude are added as places that should not be installed 3 Add a high temperature warning to the precautions for use 4 Conformity standards added 13 3 General specifications Added use elevation 13 3 Added pollution degree to general specifications 13 3 General Specifications To Added Overvoltage Category 13 3 Gener...

Page 9: ...ON HISTORY VI PART NAMES AND FUNCTIONS 1 Front Panel 1 Rear Panel 3 CONNECTIONS 4 Wiring Precautions 4 Torque Transducer Connection 4 Rotation Detector Connection 7 External Control Input Output Connection 8 Torque Analog Output Connection 10 Rotation Speed Analog Output Connection 11 Power and Ground Connections 12 OPERATING INSTRUCTIONS 13 key 13 key 13 key 13 key 13 key 14 key 14 key 14 key 14 ...

Page 10: ...0 Filter Settings 32 Display Functions 33 Autozero 34 Key Lock 34 SETTING DATA STORAGE LOCATION 35 Data Saved in EEPROM 35 Data Saved in RAM 35 CHECK MODE 36 Selecting Check Mode 36 MONITOR MODE 39 FUNCTION MODE 40 Switching to Function Mode 40 Functions Available in Function Mode 41 Function List 46 ANALOG OUTPUT 52 Torque Analog Output 52 Rotation Speed Analog Output Scaling 53 Torque Analog Out...

Page 11: ...RS 232C Communication 71 RS 422 485 Communication 74 RS 232C 422 485 Communication Data Format 78 TROUBLESHOOTING 84 Troubleshooting 84 Error Display 96 SPECIFICATIONS 98 Specifications 98 Interfaces 100 General Specifications 101 Accessories 101 External View 102 WARRANTY 103 Warranty 103 Repairs 103 COMPONENT SERVICE LIVES 103 EEPROM 103 APPENDIX 104 Fuse Replacement Procedure 104 Display Patter...

Page 12: ......

Page 13: ...tion with the DBX 001 power supply box A Z Illuminates when the A Z function operates CHECK Illuminates when the key is pressed to turn CHECK on LOCK Illuminates when external control input LOCK to COM is short circuited ERROR Illuminates when an error signal is output Rotation speed units display Displays the rotation speed units Rotation speed display Displays the rotation speed and OS for overs...

Page 14: ...erical values key Used to select function mode Also used to return to measurement mode without entering the value when setting Depress for at least 2 seconds to select function mode key Used to turn the CHECK value on or off Depress for at least 2 seconds to turn on the CHECK value Depress for at least 2 seconds again to turn off the CHECK value key Used for registering settings key Cancels the er...

Page 15: ...put connector Used to connect the external control device Torque transducer rotation speed detector connector Connect the signal cable to the torque transducer rotation speed detector MP 9820 Analog output connector Connect the signal cable to the analog input device Optional part mounting section Allows one optional part RS 232C RS 422 485 PROFIBUS or CANopen to be mounted 4 Torque transducer rot...

Page 16: ...ould house exclusively cables connected to the equipment itself Avoid joint use with other lines in the conduit Always ground the equipment Use Type D single grounding Do not share a ground with the power supply system Use shielded cable for the external control input output connections and connect the shield wire to the F G Terminal on the power supply connector board Torque Transducer Connection...

Page 17: ...evels are low 13 Yellow white ALARM IN3 input ALARM IN3 signal low light level signal input terminal Low is constantly input from the torque transducer 14 Brown Torque differential signal The torque differential signal is input 15 Brown white Torque differential signal The torque differential signal is input 16 Black and green GND Torque transducer ground 17 Green Common Torque transducer common C...

Page 18: ...ecting the OPT 564 to the TMHFB TMOFB and TMOS optical transmission torque transducers Always use the cable provided with the torque meter to connect the equipment to the torque transducer To avoid increased sensitivity to external noise and loss of accuracy do not use a connector board to extend the cable If the standard cable included is too short contact a MinebeaMitsumi sales office or dealer ...

Page 19: ...tation IN B 12 V output The dedicated power supply for the rotation detector B MP 9820 Do not use for other types 24 Rotation IN B Rotation speed signal The rotation signal for the rotation detector B is input 25 Rotation IN B GND The ground for the rotation detector B Connection to rotation detector Connector plug types OPT 564 MC_1 5 16 ST 3 81 MP 9820 MX 71 where indicates the cable length Avai...

Page 20: ...he torque reading to the current torque and clearing A Z on the status display 3 LOCK level All key inputs are locked prohibited while this signal is input and LOCK lights up on the status display 4 Rotation POL level This signal is enabled when Measure with one rotation detector detect rotation direction using external input signal is set for F 24 The rotation direction is reversed while this sig...

Page 21: ...ccurs Errors refer to the errors described in Section 12 2 Error Display and light level status errors The external control output common terminal No 5 is insulated from the other common terminal No 17 To protect external control output add a suitable surge protector for the load Load Surge protector VCE 7 COM 5 Open collector rating VCE 35 V DC IC 40 mA DC ...

Page 22: ...und connector The standard torque analog output consists of voltage output only If current or frequency output is required specify the corresponding model at the time of purchase Torque analog output models Model T A OUT1 T A OUT2 OPT 564 Standard Voltage output OPT 564 T2 Voltage output Current output at zero torque to rated torque OPT 564 T3 Voltage output Current output at rated torque to rated...

Page 23: ...utput connections and connect the shield wire to the protective ground connector Rotation speed analog output models Model R A OUT R F OUT OPT 564 Standard OPT 564 R1 Voltage output OPT 564 R2 Current output at zero rotation speed to rated rotation speed OPT 564 R3 Current output at rated rotation speed to rated rotation speed OPT 564 R4 Frequency output OPT 564 R14 Voltage output Frequency output...

Page 24: ...ing CAUTION For power and grounding connect securely as shown Use within the rated power range Since OPT 564 does not have a power switch install a circuit breaker etc if necessary Use Type D single grounding for the equipment If not the equipment may be susceptible to noise from other devices resulting in malfunctions 100 V to 240 V AC Permissible range 85 V to 264 V AC Type D single grounding ...

Page 25: ...tion and zeros the torque reading if the value displayed on the torque display is 10 or less of the maximum value A Z is also displayed on the status display In Other Modes Pressing the key when a setting is displayed causes the flashing digit to move to the left in the sequence 101 102 103 104 Note that the range of movement will vary depending on the number of digits and sign displayed key In Me...

Page 26: ... in sequence from 0 9 to 1 and then back to 0 Fine adjustment decrement Pressing the key for fine adjustment of the zero point span point asymmetry correction linearization correction or analog output decrements the corresponding value key In Measurement Mode CHECK illuminates on the status display and the value CHECK value set in function mode F 20 is output from the torque analog output V OUT I ...

Page 27: ...a torque is applied to the torque transducer This can be calibrated either using the torque value span torque state or by entering the torque transducer output value Calibration data selection This equipment can save up to four sets of calibration data Select the location for saving the calibration data by selecting Calibration Data 1 to 4 before calibrating using F 59 If the equipment is calibrat...

Page 28: ... a torque transducer in conjunction with this equipment And when correcting symmetry as described in Section 4 6 the torque must be applied in the clockwise direction Calibrating or adjusting with the torque applied in the wrong direction will result in unexpected malfunctioning Clockwise direction For symmetry correction Counter clockwise direction For calibration ...

Page 29: ...nsducer Step 9 Calibration is complete Perform steps 10 onward as described below where necessary Steps 4 to 9 must be carried out in sequence The calibration results will not be updated if the procedure is not completed up to step 9 The A Z function is canceled once calibration is completed up to step 9 The A Z function is canceled if step 10 11 or 12 is performed Section 4 4 3 Minimum Scale Divi...

Page 30: ...cale Division Setting Set the minimum scale division for torque Use the or key to set the required minimum scale division on the lower display Select from 1 2 5 or 10 Select the minimum scale division Cancels the setting and returns to measurement mode Registers the value displayed and proceeds to the next step Press the key after setting If the equipment has been previously calibrated the torque ...

Page 31: ...l Torque Setting Set actual torque acting on the torque transducer or torque transducer output Use the keys to change the torque on the lower display to the required value Alter the value of the digit to be altered Select the digit to be altered Cancels the setting and returns to measurement mode Registers the value displayed and proceeds to the next step Press the key after setting New torque val...

Page 32: ...nd is displayed b Calibrating by entering the torque value for the torque transducer Press the key to display in the lower display and then press the key to display the value The value displayed will be the output frequency for the torque transducer at the initial torque state previously registered Set the torque value frequency corresponding to the zero point in 1 Hz intervals When F 54 is set to...

Page 33: ...2 seconds when the torque transducer frequency output exceeds 10 500 Hz or if the value entered exceeds 10 500 Hz When F 54 is 1 240 kHz 120 kHz specifications The display flashes for approximately 2 seconds when the torque transducer frequency output is less than 228 000 Hz or if the value entered is less than 228 000 Hz The display flashes for approximately 2 seconds when the torque transducer f...

Page 34: ...is registered and is displayed b Calibrating by entering the torque value for the torque transducer Press the key to display in the lower display and then press the key to display The value displayed will be the output frequency for the torque transducer at the span point previously registered Set the torque value frequency corresponding to the span point in 1 Hz intervals When F 54 is set to 1 th...

Page 35: ...cer value entered zero point torque transducer output frequency or zero point torque transducer value entered 0 or when the torque transducer output frequency is less than 348 000 Hz or if the value entered is less than 348 000 Hz The display flashes for approximately 2 seconds when the torque transducer output frequency exceeds 372 000 Hz or if the value entered exceeds 372 000 Hz In span calibra...

Page 36: ...int fine adjustment mode has been selected when the key is pressed The lower display displays the torque value currently entered Set the torque transducer to the initial torque state and adjust the display to zero Increments the torque Hold down the key to increment the torque continuously Decrements the torque Hold down the key to decrement the torque continuously Cancels the setting and returns ...

Page 37: ...st the display to the actual torque value Increments the torque Hold down the key to increment the torque continuously Decrements the torque Hold down the key to decrement the torque continuously Cancels the setting and returns to measurement mode Registers the value displayed and proceeds to the next step Press the key after setting is displayed after span point fine adjustment Press the key to e...

Page 38: ...value for adjustment here will be 10000 Increments the torque Hold down the key to increment the torque continuously Decrements the torque Hold down the key to decrement the torque continuously Cancels the setting and returns to measurement mode Registers the value displayed and proceeds to the next step Press the key after setting Displays after symmetry correction Press the key to exit symmetry ...

Page 39: ...per display reads when the key is pressed five times The upper display reads and flashes on the lower display indicating that linearization correction mode has been selected when the key is pressed Use the or key to set the required value on the lower display 0 Counter clockwise direction 1 Clockwise direction Alter the value of the digit to be altered Cancels the setting and returns to measuremen...

Page 40: ...ducer is set to 1000 the target value for adjustment here will be 1000 Increments the torque Hold down the key to increment the torque continuously Decrements the torque Hold down the key to decrement the torque continuously Cancels the setting and returns to measurement mode Registers the value displayed and proceeds to the next step Press the key after setting If there are two or more correction...

Page 41: ...ative output when torque acts in the clockwise direction The function mode F 19 setting can be altered to reverse the polarity to negative output for torque acting on the transducer in the counterclockwise direction and positive output for torque acting in the clockwise direction For details of the operating procedure see 9 Function Mode The change polarity setting will be temporarily canceled whe...

Page 42: ...ith one rotation detector detect rotation direction using external input signal is set for F 24 The rotation direction is reversed while this signal is input 5 COM The common for input output terminals terminals 1 to 4 and 6 to 9 6 ERROR IN pulse This signal cancels the error when an error occurs in the equipment The operation is the same as for pressing the key in Section 3 8 8 SEL 1 level Select...

Page 43: ...egularly based on the status display For further details see the optical flange type torque transducer operating manual Display Name Operation H Light level H Sufficient light is provided M Light level M The light level is low Measurement is possible but the torque meter receiver and emitter should be cleaned ERROR Abnormal light level The torque display flashes and the error output signal see Sec...

Page 44: ...Function Mode Frequencies tend to have the following characteristics Frequency 1 Hz 6 kHz Noise resistance Response speed Stable Sensitive Slow Fast Torque Digital Filter The torque digital filter provides stability through moving average processing of input torque values With this equipment the torque digital filter can be set from 00 to 88 The value set determines the number of moving average sa...

Page 45: ...approximately by the following equation No of moving average samples 2m 2n m 101 setting n 100 setting For example if the setting is 55 the approximate number of moving average samples will be as follows No of moving average samples 25 25 64 cycles The number of moving average samples tends to have the following characteristics Number of moving average samples High Low Noise resistance Response sp...

Page 46: ...at restricts operations to prevent accidental operation of the various keys on the front panel Setting each digit for function mode F 18 to 0 disables the corresponding key lock and setting to 1 enables the corresponding key lock By default key lock is disabled for all keys For details of the operating procedure see 9 Function Mode Note that keys affected by key lock correspond to the setting digi...

Page 47: ...EPROM is non volatile and so data is saved semi permanently Note that RAM is not backed up so any RAM data will be erased when the power is turned off Data Saved in EEPROM Calibration data Function data Data Saved in RAM A Z data Data can be saved to EEPROM depending on the F 26 setting ...

Page 48: ...g the function mode F 26 setting Selecting Check Mode Check mode can be selected from measurement mode as follows appears in the upper part when the key is depressed for approximately 2 seconds in measurement mode The upper display reads when the key is pressed six times When the key is pressed the upper display reads and the lower display indicates the DSP ROM version When the key is pressed the ...

Page 49: ...s allowing the torque analog output to be checked The torque corresponding to the value in the lower display is output from the torque analog output here The current output will vary depending on the output setting for zero torque For details of the current output setting see Section 10 8 2 10 V DC or DC 4 mA 0 V DC or 4 mA DC 12 mA 10 V DC or 20 mA DC Changes lower display in sequence Changes low...

Page 50: ...o point Torque value corresponding to span point Changes lower display in sequence Changes lower display in sequence Cancels the setting and returns to measurement mode Pressing the key lights up all of the displays including status display The upper display reads when the key is pressed Press the key to exit check mode and return to measurement mode A Display all lit To measurement mode ...

Page 51: ...ds and the lower display shows a numerical value when the key is pressed The numerical value displayed indicates the current torque value output from the torque transducer as a frequency For further details see the torque transducer test results The upper display reads when the key is pressed Press the key to exit monitor mode and return to measurement mode Current torque value When F 54 is set to...

Page 52: ...t to be altered Select the digit to be altered Cancels the setting and returns to measurement mode Registers the value displayed and proceeds to the next step Press the key after setting The lower display changes to display the function details Use the and keys to select the required function number on the lower display The upper display reads when the key is pressed indicating that function regis...

Page 53: ...samples b Time width setting F 10 The time width is set by function F 10 Setting range 000 to 999 Units 10 ms 000 Off By default this is set to 000 off c Data width setting F 11 The data width is set by function F 11 Setting range 00 to 99 Units 1 digit Digit refers to the display scale 1 digit is expressed as 00001 By default this is set to 20 If the torque variation width is within the value set...

Page 54: ...et by function F 16 Setting range 000 to 999 Units 10 ms 000 Off By default this is set to 000 off c Data width setting F 17 The data width is set by function F 17 Setting range 00 to 99 Units 1 digit Digit refers to the display scale 1 digit is expressed as 00001 By default this is set to 20 If the rotation speed variation width is within the value set by function F 17 and that state persists for...

Page 55: ...n detector 2 input signal The rotation direction is detected using the signal phase 2 Measure using 1 rotation detector The rotation direction is detected using the external input signal Rotation is detected using the rotation detector 1 input signal The rotation direction is detected using the external input signal Rotation POL 3 Measure using 1 rotation detector Rotation direction cannot be dete...

Page 56: ...can be saved to Calibration 2 simplifying the calibration procedure when calibrating the transducers By default this is set to 0 Selected by external control input Function F 21 maximum torque analog output display value Function F 22 maximum rotation analog output display value Symmetry correction function and Linearization correction function are saved respectively for calibration data 1 to 4 Ca...

Page 57: ...ted using the linearization function can be cleared F 58 Only the currently selected calibration data will be cleared Pressing the key while is displayed causes the lower display indication to flash To stop clearing the clockwise linearization correction at this point press Clockwise linearization correction clearing is not performed and the system returns to measurement mode If the key is pressed...

Page 58: ...er 00 to 88 No of moving average samples 2m 2n m 101 setting n 100 setting 00 F 07 Rotation speed analog filter 0 1 Hz 1 10 Hz F 08 Rotation speed digital filter 00 to 88 No of moving average samples 2m 2n m 101 setting n 100 setting 00 F 09 Torque stabilization filter No of moving average samples 0 No of moving average samples 1 1 No of moving average samples 2 2 No of moving average samples 4 3 ...

Page 59: ...rage samples 14 7 No of moving average samples 16 8 No of moving average samples 32 F 16 Rotation speed stabilization filter Time width setting 000 to 999 Unit 10 ms 000 Rotation speed stabilization filter off 000 F 17 Rotation speed stabilization filter Data width setting 00 to 99 Unit DIGIT 00 Rotation speed stabilization filter off 20 F 18 Key lock 00000 to 11111 00000 0 Off 1 On 100 digit 101 ...

Page 60: ... 26 Selecting A Z data save destination 0 RAM 1 EEPROM F 30 RS 232C operating mode 0 Command mode 1 Stream mode F 31 RS 232C stream output target 0 Torque display data 1 Input torque A D data 2 Rotation speed display data 3 Frequency data F 32 RS 232C RS 422 RS 485 Baud Rate 0 1 200 bps 1 2 400 bps 2 4 800 bps 3 9 600 bps 4 19 200 bps 5 38 400 bps 6 57 600 bps 7 115 200 bps F 33 RS 232C RS 422 RS ...

Page 61: ... 45 CANopen PDO output frequency 0 to 100 0 OFF Units 1 ms 100 F 50 Maintenance 1 00000 0 to 99 999 Do not use F 51 Maintenance 2 00000 0 to 99 999 Do not use F 54 Frequency input range selection 0 10 kHz 5 kHz 1 240 kHz 120 kHz F 55 Calibration prohibition 00000 0 Calibration permitted 1 Calibration prohibited 100 digit Calibration data 1 101 digit Calibration data 2 102 digit Calibration data 3 ...

Page 62: ...00 Datum value initial value F 70 Calibration 2 Increment 1 Datum value initial value F 71 Calibration 2 Maximum display value 10000 Datum value initial value F 72 Calibration 2 Actual torque value 10000 Datum value initial value F 73 Calibration 2 ZERO A D 0x1FFFF Datum value initial value F 74 Calibration 2 SPAN A D 0x3AAAA Datum value initial value F 75 Calibration 2 SPAN A D 0x5555 Datum value...

Page 63: ...on 4 Actual torque value 10000 Datum value initial value F 93 Calibration 4 ZERO A D 0x1FFFF Datum value initial value F 94 Calibration 4 SPAN A D 0x3AAAA Datum value initial value F 95 Calibration 4 SPAN A D 0x5555 Datum value initial value F 96 Calibration 4 ZERO frequency conversion value 24000 Datum value initial value F 97 Calibration 4 SPAN frequency conversion value 36000 Datum value initia...

Page 64: ...djusting the voltage output The analog output includes variable output components when the power is first turned on Wait approximately one hour after turning on the power to ensure stability in use The frequency output does not include a scaling function The torque transducer output is output unmodified Torque Analog Output The maximum and minimum analog outputs for the standard model are set to a...

Page 65: ... are set for a rotation speed display of between 0 and 25 000 Display Approx 11 V Maximum 10 V Minimum 0 V 0 display 10 of setting value Setting value 10 of negative setting value Negative setting value Negative maximum 10 V Approx 21 6 mA 20 mA 4 mA 12 mA 4 mA Approx 11 V Analog output 2 4 mA ...

Page 66: ...ssed again flashes and the analog output corresponding to the zero point is output Adjust while monitoring the analog output Increments the analog output Hold down the key to increment the rotation speed continuously Decrements the analog output Hold down the key to decrement the rotation speed continuously Cancels the setting and returns to measurement mode Registers the value displayed and proce...

Page 67: ... pressed Press the key to exit torque analog output fine adjustment mode and return to measurement mode The analog output maximum and minimum values will not be entered unless the procedure is performed in sequence up to this step Measurement mode A ...

Page 68: ...shes on the lower display When is flashing use the or key to switch from to select then press the key The lower display changes to when the key is pressed When the key is pressed again flashes and the analog output corresponding to the zero point is output Adjust while monitoring the analog output Increments the analog output Hold down the key to increment the rotation speed continuously Decrement...

Page 69: ...ut Adjust while monitoring the analog output The upper display changes to when the key is pressed Press the key to exit rotation speed analog output fine adjustment mode and return to measurement mode The analog output maximum and minimum values will not be entered unless the procedure is performed in sequence up to this step After analog output adjustment Measurement mode A ...

Page 70: ...ressing the key again causes the currently input torque value to flash Set the torque transducer to the initial torque state then adjust while monitoring the analog output Increments the analog output Hold down the key to increment the rotation speed continuously Decrements the analog output Hold down the key to decrement the rotation speed continuously Cancels the setting and returns to measureme...

Page 71: ...ssed Press the key to exit analog output actual torque fine adjustment mode and return to measurement mode The analog output maximum and minimum values will not be entered unless the procedure is performed in sequence up to this step Measurement Mode A ...

Page 72: ...er display When is flashing use the or key to switch the display from to then select and press the key The lower display changes to when the key is pressed Pressing the key again causes the currently input torque value to flash Set the torque transducer to the initial torque state then adjust while monitoring the analog output Increments the analog output Hold down the key to increment the rotatio...

Page 73: ...e analog output The upper display changes to when the key is pressed Press the key to exit analog output actual rotation speed fine adjustment mode and return to measurement mode The analog output maximum and minimum values will not be entered unless the procedure is performed in sequence up to this step After analog output adjustment Measurement mode A ...

Page 74: ...ge Approx 11 V DC for OL indication Approx 11 V DC for OL indication Output cycles Approx 10 000 cycles s Group delay time Filter setting Group delay time typ 6 kHz 0 27 ms 1 kHz 0 56 ms 500 Hz 0 99 ms 300 Hz 1 7 ms 100 Hz 5 8 ms 50 Hz 11 ms 30 Hz 14 ms 10 Hz 50 ms 1 Hz 328 ms Voltage Output Electrical Conditions Load resistance 2 kΩ or more Capacitance load 0 1 μF or less ...

Page 75: ...x 10 000 cycles s Group delay time Filter setting Group delay time typ 6 kHz 0 27 ms 1 kHz 0 56 ms 500 Hz 0 99 ms 300 Hz 1 7 ms 100 Hz 5 8 ms 50 Hz 11 ms 30 Hz 14 ms 10 Hz 50 ms 1 Hz 328 ms Current Output Settings The following current output settings can be selected for this equipment at the time of purchase Model At negative rated torque At zero torque At positive rated torque OPT 564 T2 4 mA 20...

Page 76: ...on Approx 0 5 Hz or more Over range 4 kHz for OL indication 16 kHz for OL indication Group delay time 20 ms When F 54 1 Specifications Details Output range 120 kHz to 360 kHz Output voltage 0 to 5 V Non linearity Within 0 01 R O Resolution Approx 12 Hz or more Over range 96 kHz for OL indication 384 kHz for OL indication Group delay time 20 ms Frequency Output Adjustment No zero or span adjustment...

Page 77: ...ut Current Output Specifications Models OPT 564 R2 OPT 564 R3 Specifications Details Output 4 mA to 20 mA DC Non linearity Within 0 05 R O Resolution Approx 1 12 000 or more Over range Approx 2 4 mA DC for OS indication Approx 21 6 mA DC for OS indication Output cycles Approx 10 000 cycles s Group delay time Filter setting Group delay time typ 10 Hz 24 ms 1 Hz 240 ms Current Output Settings The fo...

Page 78: ...tput Specifications Model OPT 564 R4 Specifications Details Output range 50 000 Hz at 25 000 rpm Non linearity Within 0 01 R O Group delay time 20 ms Frequency Output Adjustment No zero or span adjustment functions are available for frequency output Users should make any necessary adjustments on their own equipment ...

Page 79: ... shielded cable for the analog output connections and connect the shield wire to the protective ground connector Voltage Output Current Output The voltage output connection destination varies depending on the particular model For further details see the table in Section 2 5 The connection example shown above applies to the OPT 564 T24 OPT 564 T34 models V Shield Load resistance 2 kΩ or more Capaci...

Page 80: ...68 Frequency Output Shield Frequency counter or other device ...

Page 81: ...here The rotation speed analog output is not provided on the standard model If rotation speed analog output is required this should be specified at the time of purchase Voltage Output Current Output Shield Load resistance 510 Ω or less A V Shield Load resistance 2 kΩ or more Capacitance load 0 1 μF or less ...

Page 82: ...70 Frequency Output Use shielded cable for the analog output connections and connect the shield wire to the protective ground connector Shield Frequency counter or other device ...

Page 83: ...t CR LF or CR Transmission data ASCII code Cable length Up to 15 m Input output monitor With LED TXD RXD RS 232C Communication Settings RS 232C communication settings are configured using functions RS 232C Operating Mode Command mode In response to commands or data sent from the host PC or PLC to the OPT 564 data is returned by the OPT 564 to the host side Be sure to follow these steps for communi...

Page 84: ...selected as 7 bit or 8 bit By default 7 bit is selected Parity F 34 The parity bit setting can be selected as No Odd or Even By default Odd is selected Stop bit F 35 The stop bit setting can be selected as 1 bit or 2 bit By default 1 bit is selected Terminator F 36 The terminator setting can be selected as CR or CR LF By default CR LF is selected Decimal point F 37 The decimal point for output dat...

Page 85: ...connect wires to the N C pins The card is insulated from the internal circuit of the equipment by means of a photocoupler RS 232C connections 1 OPT 564 Host 25 pin 1 CD 1 F G 2 TXD 2 TXD 3 RXD 3 RXD 4 N C 4 RTS 5 S G 5 CTS 6 N C 6 DSR 7 RTS 7 S G 8 CTS 8 DCD 9 N C 9 to 19 20 DTR 21 to 25 RS 232C connections 2 OPT 564 Host 9 pin 1 CD 1 DCD 2 TXD 2 RXD 3 RXD 3 TXD 4 N C 4 DTR 5 S G 5 S G 6 N C 6 DSR...

Page 86: ...le length Approx 1 km Address Select one address within the range 0 to 31 No of connections Up to 32 10 for RS 422 Terminal resistance Built in Selected by plugging in the connector board Input output monitor With LED RS 422 485 selection Selected by RS 422 485 selection setting Selecting RS 422 485 Communication Setting Screen RS 422 485 communication settings are configured using functions RS 42...

Page 87: ...R or CR LF By default CR LF is selected Decimal point F 37 The decimal point for output data can be selected as No or Yes By default No is selected Address F 38 Sets the address for communication Set within the range 0 to 31 in increments of 1 By default 0 is selected RS 422 485 selection F 39 The communication method can be selected as RS 422 or RS 485 By default RS 422 is selected RS 485 data de...

Page 88: ... recommended that twisted pair wires be used for connections The card is insulated from the internal circuit of the equipment by means of a photocoupler One to one connections Communication is performed in measurement mode only An error command will be sent in all other modes The OPT 564 does not use flow control The CTS RTS signal is not used X flow control is not used RS 422 host OPT 564 SDA SDB...

Page 89: ...ort TRM and RDB SDA SDB RDA RDB address 01 TRM S G SDA SDB RDA RDB address 09 TRM S G SDA SDB RDA RDB address 00 TRM S G RS 422 host RS 485 host OPT 564 OPT 564 OPT 564 SDA SDB RDA RDB address 31 TRM S G SDA SDB RDA RDB address 01 TRM S G SDA SDB RDA RDB address 00 TRM S G OPT 564 OPT 564 OPT 564 Connect a terminal resistance to the point furthest away from the host Short TRM and RDB RDA RDB SDA S...

Page 90: ...ed on the calibration screen The unit part uses the value set by function number F 02 0 N m 1 kN m 2 V The unit part for command 21 is fixed at 0 and the unit part for command 22 is fixed at Space Data reading Host OPT 564 For command numbers 20 21 22 2 4 6 0 0 2 0 Terminator Return OPT 564 Host 2 4 6 8 10 12 14 0 0 2 0 Unit Terminator 2 4 6 8 10 12 14 0 0 2 0 1 0 Terminator 2 4 6 8 10 12 14 0 0 2...

Page 91: ...isplay OS e A Z error f Display value error g 0 Fixed value h 0 Fixed value 1 ON 0 OFF Status reading 2 Host OPT 564 2 4 6 0 0 4 1 Terminator Return OPT 564 Host 2 4 6 8 10 12 14 0 0 4 1 a b c d e f g h Terminator a A Z b CHECK c LOCK d ERROR e 0 Fixed value f 0 Fixed value g 0 Fixed value h 0 Fixed value 1 ON 0 OFF Address 00 to 31 Command No Address 00 to 31 Status Command No Address 00 to 31 St...

Page 92: ...8 0 0 E R 1 3 Terminator The error transmission conditions are as follows If A Z could not be executed outside the valid A Z range when A Z execution was commanded by command No 50 Command No Operation 50 Execute A Z 51 Execute A Z OFF 52 Execute CHECK 53 Transition to measurement mode Address 00 to 31 Command No Address 00 to 31 Command No Address 00 to 31 ...

Page 93: ...OPT 564 2 4 6 8 10 12 14 0 0 8 0 0 1 Terminator Normal return OPT 564 Host 2 4 6 8 10 12 14 0 0 8 0 0 1 Terminator Abnormal return when setting range differs OPT 564 Host 2 4 6 8 0 0 E R 1 1 Terminator Command No Address 00 to 31 Function No Command No Address 00 to 31 Function No Setting value Sign or Address 00 to 31 Address 00 to 31 Function No Command No Setting value Sign or Address 00 to 31 ...

Page 94: ...ader is not 15 Read out data error Error occurring when the data read is of a size that cannot be set to transmission parameters 16 Function No error Error occurring when no corresponding function number exists No error command is returned if the address and termination code terminator cannot be detected Consider corrective action at the host if a communication error command is returned by the equ...

Page 95: ... for rotation speed All blank areas are spaces The unit part uses the value set by function number F 02 0 N m 1 kN m 2 V The unit part for rotation speed display is fixed at 0 and the unit part for input torque AD data is fixed at Space Return OPT 564 Host 2 4 6 8 10 12 14 0 0 9 9 Unit Terminator 2 4 6 8 10 12 14 0 0 9 9 1 0 Terminator 2 4 6 8 10 12 14 0 0 9 9 0 1 0 Terminator 2 4 6 8 10 12 14 0 0...

Page 96: ... the specifications Start troubleshooting True True True Check the display Check the key operation Check the external control input output False False False No Provide the correct power supply to suit the specifications Yes An optional device does not operate correctly True Check the optional device False The display is incorrect The keys do not operate The external control input output does not o...

Page 97: ...rmally OL display OL display 2 3 Has the fuse blown Replace the fuse No No Yes Yes Yes Yes No Display check Contact us and describe the issue and situation in as much detail as possible No No IN 1 display Yes Is the LED illuminated Yes 1 No ...

Page 98: ...put cable core severed or short circuited Remove the LED protective cover No Yes Connect correctly No Refer to the torque transducer operating manual and position correctly Repair or replace the cable No Are the rotor and stator positions offset No 1 Yes Yes Yes Is the torque transducer rotor LED protective cover still attached ...

Page 99: ...4 set to 0 Are the frequency output specifications of the torque transducer connected 10 kHz 5 kHz Yes Yes Set F 54 to 1 The frequency output specifications of the torque transducer connected are 240 kHz 120 kHz Set F 54 to 0 No No No No Is the input cable mixed in with other power cables Is the stator mounting stand grounding faulty Wire the input cable separately No Reinforce the stand grounding...

Page 100: ...function F 18 No Open the lock input signal No Contact us and describe the issue and situation in as much detail as possible Key operation check Yes Yes Is key locking set using function F 18 Is external control input locking used ...

Page 101: ...trol input output check Yes Set the pulse input to at least 100 ms Contact us and describe the issue and situation in as much detail as possible Yes Is the pulse input item signal at least 100 ms Yes Is the level input item signal at least 100 ms Yes Contact us and describe the issue and situation in as much detail as possible No No No No Set the level input to at least 100 ms ...

Page 102: ...Check the RS 422 Check the RS 485 Yes Yes Yes No No Contact us and describe the issue and situation in as much detail as possible No Yes Is the torque analog output operation defective Check the torque analog output Yes Is the rotation speed analog output operation defective Check the rotation speed analog output No ...

Page 103: ...ons correctly configured Check the torque analog output settings Are they set correctly Yes Yes Yes Contact us and describe the issue and situation in as much detail as possible No No Connect correctly in accordance with 2 5 Torque Analog Output Connection Use a load resistance to suit the specifications Set correctly in accordance with 10 Analog Output No ...

Page 104: ...correctly configured Check the rotation speed analog output settings Are they set correctly Yes Yes Yes Contact us and describe the issue and situation in as much detail as possible No No No Connect correctly in accordance with 2 6 Rotation Speed Analog Output Connection Use a load resistance to suit the specifications Set correctly in accordance with 10 Analog Output ...

Page 105: ...rdance with 11 1 RS 232C Communication Is flow control specified on the host Connect the external device correctly in accordance with 11 1 5 RS 232C Connector Pin Configuration Yes Yes Yes Yes Are the command data settings correct Disable flow control on the host No Are incorrect values sent in stream mode Yes Select the output target for stream mode No Contact us and describe the issue and situat...

Page 106: ... Are the command data settings correct Yes See 11 2 4 RS 422 485 Communication Setting Items and set the address number correctly Is flow control specified on the host Yes Is RS 422 485 switching set correctly Contact us and describe the issue and situation in as much detail as possible No No Disable flow control on the host See 11 2 RS 422 485 Communication and set to suit the host specifications...

Page 107: ... Are the command data settings correct Yes See 11 2 4 RS 422 485 Communication Setting Items and set the address number correctly Is flow control specified on the host Yes Is RS 422 485 switching set correctly Contact us and describe the issue and situation in as much detail as possible No No Disable flow control on the host See 11 2 RS 422 485 Communication and set to suit the host specifications...

Page 108: ...torque transducer frequency output exceeds 10 5 kHz or if the value entered exceeds 10 500 Hz during calibration When F 54 1 The display flashes for approximately 2 seconds when the torque transducer frequency output exceeds 252 kHz or if the value entered exceeds 252 000 Hz during calibration When F 54 0 The display flashes for approximately 2 seconds when span point torque transducer output freq...

Page 109: ... in monitor mode When F 54 0 Illuminates when the input torque value is less than 4 kHz in monitor mode When F 54 1 Illuminates when the input torque value is less than 96 kHz in monitor mode When F 54 0 Illuminates when the input torque value exceeds 110 of maximum display value or exceeds 16 kHz in measurement mode When F 54 1 Illuminates when the input torque value exceeds 110 of maximum displa...

Page 110: ...ampling frequency 60 000 cycles s when F 54 1 10 000 cycles s when F 54 0 Torque display Output display 99 999 digital display green LED Out of range display OL appears for minus overflow OL appears for plus overflow Display format Analog voltage torque Decimal point display No display 101 102 103 104 Status display A Z LOCK CHECK H M ERROR Units display V N m kN m Display frequency 20 cycles s ca...

Page 111: ...on number selection Enabled for level input short circuit of at least 100 ms SEL2 Calibration number selection Enabled for level input short circuit of at least 100 ms ERROR IN Cancels error status External control output ERROR OUT Open collector on when an error occurs ERROR reset Resets torque transducer errors Functions Digital filter Stabilizes data using calculation processing inside CPU Shee...

Page 112: ...dress Select one address within range 0 to 31 Transmission data ASCII code Cable length Approx 1 km Connected units Up to 32 units 10 units with RS 422 Terminal resistance Built in Selected by plugging in connector board Input output monitor with LED RS 422 485 switching Torque current output Selected at time of purchase Output 4 mA to 20 mA DC Load resistance 510 Ω or less Resolution Approx 1 12 ...

Page 113: ...vervoltage category Category II Power supply Power supply voltage 100 V to 240 V AC Allowable fluctuation range 85 V to 264 V AC Power supply frequency 50 60 Hz Power consumption Approx 49 VA 100 V AC no options no rotation detector Approx 51 VA 100 V AC no options with rotation detector Approx 52 VA 100 V AC no options no rotation detector Approx 53 VA 100 V AC with options with rotation detector...

Page 114: ...102 External View The individual component dimensions are as follows Front Rear Units mm Panel cut out dimensions Side ...

Page 115: ...fter these inspections contact our sales office or dealer from which you purchased the equipment for repairs Component Service Lives Components used in the equipment have finite service lives The exact service lives will vary depending on usage methods and operating conditions but guideline figures are provided below Component Purpose Approximate life EEPROM Setting data storage Approx 1 million w...

Page 116: ...8 pan head with SPW Part 4 Remove the rear panel then replace the fuse The fuse is located near the top of the connector board 5 Reattach the rear panel after replacing the fuse T5A 250V 6 Reattach the five rear panel retaining screws With Optional Circuit Board 1 Turn off the power to the equipment 2 Remove the four side panel retaining screws M3 6 countersunk then remove the side panel Part 1 Si...

Page 117: ...retaining screws M3 8 pan head with SPW Part 7 Remove the rear panel then replace the fuse T5A 250V 8 Reattach the rear panel then reattach the three rear panel retaining screws M3 8 pan head with SPW 9 Reattach the frame and optional circuit board then reattach the two frame mounting screws M3 6 countersunk two side panel retaining screws M3 6 countersunk two rear panel retaining screws M3 8 pan ...

Page 118: ...106 Display Pattern Chart The following chart shows the display patterns using the 7 segment LED of the equipment 0 D Q 1 E R 2 F S 3 G T 4 H U 5 I V 6 J W 7 K X 8 L Y 9 M Z A N B O C P ...

Page 119: ...F 16 000 F 68 12000 F 17 20 F 70 1 F 18 00000 F 71 10000 F 19 0 F 72 10000 F 20 16 F 73 0X1FFFF F 21 10000 F 74 0X3AAAA F 22 25000 F 75 0X5555 F 23 0 F 76 24000 F 24 0 F 77 36000 F 25 0 F 78 12000 F 26 0 F 80 1 F 30 0 F 81 10000 F 31 0 F 82 10000 F 32 3 F 83 0X1FFFF F 33 0 F 84 0X3AAAA F 34 1 F 85 0X5555 F 35 0 F 86 24000 F 36 0 F 87 36000 F 37 0 F 88 12000 F 38 00 F 90 1 F 39 0 F 91 10000 F 40 00...

Page 120: ...e Product Sales Management 1 1 1 Katase Fujisawa shi Kanagawa ken 251 8531 Japan Tel 81 466 23 2681 Fax 81 466 22 7191 Sensing Device Business Unit FUJISAWA PLANT 1 1 1 Katase Fujisawa shi Kanagawa ken 251 8531 Japan Tel 81 466 22 7151 Fax 81 466 22 1701 KARUIZAWA PLANT 4106 73 Miyota Miyota machi Kitasaku gun Nagano ken 389 0293 Japan Tel 81 267 31 1309 Fax 81 267 31 1353 HOMEPAGE ADDRESS http ww...

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