Meijer KOOI ReachControl Instructions And Parts Manual Download Page 2 | Manualshive

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Table of contents

Declaration of Conformity

Safety information

Flow meter with integrated angle sensor

Identification

Specifications

Hydraulic installation on KOOI-

Forks with flow divider – flow meter without

Forks with flow divider – flow meter with

Forks with master-slave function – flow meter

without Autostop

Forks with master-slave function – flow meter

Electrical installation

Without Autostop – battery (re)placement 19

Working with the flow meter

Identification

Specifications

Working with the Controller

ReachControl app

Android devices

Working with the app

Getting started

Troubleshooting

Clear data and cache for the ReachControl

app (Android only)

Replacement parts lists

Autostop valve

2

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Summary of Contents for KOOI ReachControl

Page 1: ...INSTRUCTIONS AND PARTS MANUAL Flow meter BA Flow meter CA Autostop valve 12VDC Autostop valve 24VDC Controller MA15032019 05ENG 04 20 2021 English Original instructions...

Page 2: ...ion flow meter without Autostop 17 Forks with master slave function flow meter with Autostop 18 Electrical installation 19 Without Autostop battery re placement 19 With Autostop 20 Working with the fl...

Page 3: ...Controller 39 ReachControl app 39 3...

Page 4: ...te that information in this manual may be changed at any time without prior notice and that it may contain technical inaccuracies and typing errors Meijer Handling Solutions B V makes every effort to...

Page 5: ...y conforms to the provisions as stipulated by the following directives and national statutory legislation implemented in line with these directives Low Voltage Directive 2006 95 EC Electromagnetic com...

Page 6: ...afety information before using the KOOI ReachControl system The term Controller refers to the touchscreen unit which can optionally be supplied with your KOOI ReachControl system The term device refer...

Page 7: ...e Do not drop or cause excessive impact to the Controller This may damage your Controller or battery cause the Controller to malfunction or shorten its lifespan This may also cause overheating combust...

Page 8: ...a damaged or leaking battery For safe disposal of your batteries please follow local law and regulations Do not operate a device while driving Not being focused on driving might lead to collisions an...

Page 9: ...ear devices or apparatuses that emit radio frequencies such as sound systems or radio towers Radio frequencies may cause the Controller to malfunction Turn off the Controller in potentially explosive...

Page 10: ...ble modify or repair KOOI ReachControl modules Any changes or modifications made without prior written consent from the manufacturer will void warranty If any KOOI ReachControl devices or sensors need...

Page 11: ...ead to malfunction of the KOOI ReachControl software malware or virus infections or data loss It may void warranty Do not change settings on the Android OS running on the Controller It may lead to mal...

Page 12: ...Flow meter with integrated angle sensor The term forklift will be used for any forklift truck lifter or similar vehicle used for lifting and transporting loads The term left and right when used in co...

Page 13: ...eter body Specifications Hydraulic data Operating pressure max 250 bar max 3626 psi Nominal flow max 25 L min max 6 6 gal min Filtration Class 21 19 16 according to ISO 4406 or cleaner Weight 0 98 kg...

Page 14: ...Dimensions 14 Wireless flow meter Flow meter with Autostop Autostop valve optional...

Page 15: ...low meter without Autostop The flow meter needs to be connected to the return flow of the flow divider Remove the plugs from the flow meter Connect one port of the flow meter to the R port on the flow...

Page 16: ...w meter to port 1 of the 3 2 valve for the Autostop function Connect port 3 of the 3 2 valve with a T coupling to the P port on the flow divider Finally connect port 2 of the 3 2 valve to the return h...

Page 17: ...he flow meter Connect one port of the flow meter to the R port on the left fork Connect the other port of the flow meter to the return hose of the lift truck Check all connections for leakage before o...

Page 18: ...port of the flow meter to port 1 of the 3 2 valve for the Autostop function Connect port 3 of the 3 2 valve with a T coupling to the O port on the right fork Finally connect port 2 of the 3 2 valve t...

Page 19: ...battery insulator tab before first use using instructions below Be careful when removing the cap to prevent damage to wiring The cap is connected to the flow meter by wiring 19 1 2 3 5 4 Allen key 2...

Page 20: ...24 VDC depending on the supplied solenoid spool on the Autostop valve Connect the power supply from the forklift to the flow meter and solenoid connector See the next image and the pin assignments in...

Page 21: ...ontroller page 22 or the app continue at chapter ReachControl app page 26 Maintenance The battery of the flow meter without Autostop requires periodic replacement The Controller or app will give a low...

Page 22: ...ication See serial number on outside of Controller housing Specifications Electrical data Power supply without Autostop Wired 12 or 24 VDC Current drawn at 20 C 2A Data connection Bluetooth Wi Fi disa...

Page 23: ...Dimensions Center hole pattern is compatible with AMPS 4 and RAM Mounts 3 hole 120 small hole patterns 23...

Page 24: ...power supply from the forklift to the power cable delivered with the Controller The power cable may be shortened if required Then connect the connector of the power cable to the connector of the Contr...

Page 25: ...tart to restart the Controller Leave Emergency mode off This is an Android feature not required for the operation of KOOI ReachControl and may result in slowdown of the Controller functions and commun...

Page 26: ...droid Play store on your Android device and search for kooi reachcontrol or find the app direct via the QR code or link below Then install the KOOI ReachControl app https play google com store apps de...

Page 27: ...screens 4 Follow the instructions in the Action required popup and tap Settings 5 Enable Allow modifying system settings tap the back button or 6 Check I agree with the terms and conditions and tap 7...

Page 28: ...ower negative numbers means closer sensor example 85 strong signal 35 weak signal After selection tap 14 Provide a name for the set of sensors for instance a lift truck number and tap Multiple sets of...

Page 29: ...screen with the following items 1 Bluetooth manage sensor sets and re calibrate sensors 2 Unit choose between millimeters of inch measurements 3 Presets manage presets for the flow meter length measu...

Page 30: ...isplay the preset length when the flow meter sensor data is shown in the upper or lower display area When extending the forks beyond the preset the bar indicating the fork length will turn red Also if...

Page 31: ...measurements on display do not change when using the flow meter Connected to wrong sensor Connect to correct sensor following instructions in chapter Error Reference source not found at page Error Re...

Page 32: ...ource not found at page Error Reference source not found Difference on display will remain Tolerances in the forks construction result in differences in length Restart you Android device and the app a...

Page 33: ...brated Follow instructions in chapter Error Reference source not found at page Error Reference source not found Autostop valve not properly connected Connect the valve following instruction in chapter...

Page 34: ...tart your device app only Cannot start scan Bluetooth is not available notification in lower side screen Bluetooth cannot be accessed by ReachControl app due to OS or software malfunction Restart the...

Page 35: ...ible tap the sun icon on the top of the screen once or multiple times to change the brightness settings The app can not be installed 3rd party device only Your device is not supported see chapter Andr...

Page 36: ...the KOOI ReachControl app is running 3 Tap the gear icon in the upper right corner to enter Android Settings 4 Scroll downward and tap Apps 5 Scroll downward and tap the ReachControl app 6 Tap FORCE S...

Page 37: ...of parts 1 Flow meter BA 10101209 1 2 Flow meter CA 10094929 1 3 Cover BA 10101214 1 4 Button head screw M4 10092286 4 5 Cover seal 10104767 1 6 Battery size A 3 6V 3 60 Ah 10099365 1 7 Battery suppo...

Page 38: ...of parts 1 Assembly body 3 2 valve 12VDC 10102920 1 2 Assembly body 3 2 valve 24VDC 10102922 1 3 3 2 Valve 12VDC 1 10102921 1 4 3 2 Valve 24VDC 1 10102923 1 5 Body 10102919 1 7 8 or adjustable wrench...

Page 39: ...Article No No of parts 1 KOOI ReachControl Controller 10101481 1 2 Power cable with connector 5 meter or longer 10121357 1 ReachControl app For installation of the ReachControl app see chapter ReachC...

Page 40: ......

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