4-18
Published 01-14-2021 Control # 707-01
SUPERSTRUCTURE
TMS9000-2 SERVICE MANUAL
18.
Remove the wear pads, plates, and strips (29, 30, 32,
59), (Figure 4-22) as necessary.
19.
Remove the rope protection bar (2), (Figure 4-22).
20.
Remove the guide (162), (Figure 4-22).
21.
Remove Tele Section 3 (1), (Figure 4-21).
22.
Remove the wear pads, holders, strips, and plates (3, 4,
5, 6, 7, 8, 9, 10, 11, 12, 13, and 14), (Figure 4-21).
23.
Remove the sliders, fill plates, plates, and guide pilots
(33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 44, 45, 46, 47),
(Figure 4-21) as necessary. Tag the plates and sliders
as to their location for reassembly.
24.
Remove the wear pads, plates, and strips (29, 30, 32,
59), (Figure 4-21) as necessary.
25.
Remove the rope protection bar (2), (Figure 4-21).
26.
Remove the guide (162), (Figure 4-21).
27.
Remove Tele Section 4 (1), (Figure 4-20).
28.
Remove the wear pads, holders, strips, and plates (3, 4,
5, 6, 7, 8, 9, 10, 11, 12, 13, and 14), (Figure 4-20).
29.
Remove the sliders, fill plates, plates, and guide pilots
(33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 44, 45, 46, 47),
(Figure 4-20) as necessary. Tag the plates and sliders
as to their location for reassembly.
30.
Remove the wear pads, plates, and strips (29, 30, 32,
59), (Figure 4-20) as necessary.
31.
Remove the rope protection bar (2), (Figure 4-20).
32.
Remove the guide (162), (Figure 4-20).
33.
Remove Tele Section 5 (1), (Figure 4-16).
34.
Remove the wear pads, strips, and plates (37, 38, 40,
and 73), (Figure 4-16).
35.
Remove the sliders, plates, guide pilots, fill plates and
wear pads (41, 42, 43, 44, 45, 46, 47, 48, 49, 50, and
52), (Figure 4-16). Tag the plates, sliders, fill plates, and
wear pads as to their location for reassembly.
BOOM ASSEMBLY
Do not attempt to work on the boom without experienced
supervision.
NOTE:
Apply Loctite 243 to the threads of all attaching
hardware except cable ends and cable lock nuts.
Apply multipurpose grease (MPG) to all wear
surfaces.
Use standard torque values specified in Section 1
of this Manual unless otherwise specified.
NOTE: Wear Pads
. When installing upper and lower side
wear pad, use shims as necessary so wear pad is
within 1.52 mm (0.06 inch) from side plate of next
inner section. Use equal number of shims on each
side.
If wear pad shims were previously removed, place
shims in same locations that was noted during
removal.
Telescope Section 5 Assembly
Refer to (Figure 4-16) when assembling this section.
1.
Install the plates (49, 50) and sliders (48).
2.
Install the wear pads (52).
3.
Install the plates (45, 46) and sliders (44).
4.
Install the guide pilots (47).
5.
Install the plates (42, 43) and sliders (41).
6.
Place the wear pad (37) on the section and insert six
strips (40) inside.
7.
Secure the wear pad (37) with the plate (38).
8.
Install the opposite wear pad (73), strips (40) and plate
(38).
9.
Assemble the lubrication hoses (60, 61, 62, 65) and
connect to the wear pads (37, 73).
10.
Attach the thin nuts (64) and pipe unions (63) to the
lubrication hoses and secure the hoses to the tabs
(Figure 4-19) inside the section.
DANGER
Accident Hazard!
To prevent serious injury or death, always wear personal
protective equipment; i.e., a hard hat, eye protection,
gloves and metatarsal boots.
Fo
r
Reference
Only
