Mahindra XUV500 Owner'S Manual Download

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GENERAL MAINTENANCE

V102011© Copyright Mahindra & Mahindra Ltd.

4-4

Engine Compartment Overview

-M

IN-

-MAX-

MAX

MIN

Engine oil filer cap

Brake / Clutch fluid reservoir

Degassing tank

Power steering fluid reservoir

Engine oil dipstick

Front windscreen washer
fluid reservoir

Battery

Fuse box

Summary of Contents for XUV500

Page 1: ......

Page 2: ...ISSUE DATE OCTOBER 2011...

Page 3: ......

Page 4: ...manual and none of the safety devices installed in the vehicle is a substitute for careful operation and common sense Always make sure that your vehicle is in optimum working order and take note of th...

Page 5: ...Caring 1 6 FEATURES AND CONTROLS 2 Keys 2 1 Key Number Tag 2 2 Remote Key Battery Replacement 2 3 Locks and Alarms 2 4 Locking Unlocking the vehicle with Remote Key 2 4 Locking Unlocking the vehicle w...

Page 6: ...Auto Wipe 2 33 Rear Wiper Control Lever 2 35 Power Windows 2 36 Window Opening and Closing 2 36 Express Down Window 2 37 Rear Window Child Lock Switch 2 38 Seats 2 39 Sitting in Correct Position 2 39...

Page 7: ...ation 2 63 Front Roof Lamp 2 63 Rear Roof Lamp 2 64 Map Reading Lamp 2 64 Vanity Mirror Lamp 2 64 Ambience Lamp 2 65 Door Ajar Lamp 2 66 Door Puddle Lamp 2 66 Glove Box Lamp 2 66 Camping Lamp 2 66 Bat...

Page 8: ...ion Key Positions 3 1 Starting the Vehicle 3 2 Limp Home Mode 3 2 Fuel Economy 3 3 Driving Tips for Different Terrains 3 4 Driving in Wet Weather Snowy Conditions 3 4 Driving in Low Visibility 3 5 Saf...

Page 9: ...Maintenance 4 3 In the Engine Compartment 4 3 Engine Compartment Overview 4 4 Engine Oil 4 5 Inspecting Engine Oil Level 4 5 Power Steering Fluid 4 6 Inspecting Power Steering Fluid Level 4 6 Brake Cl...

Page 10: ...Location 5 4 Emergency Starting 5 5 Jump Starting 5 5 Wheel Changing 5 7 Tool Kit Location 5 7 Spare Wheel Removal 5 7 Block the Wheel 5 8 Wheel Nuts Loosening 5 8 Jacking Precautions 5 9 Jacking Poin...

Page 11: ...CONTENTS V102011 Copyright Mahindra Mahindra Ltd TECHNICAL DATA 6 Recommended lubricants and filling capacities 6 1 Technical specifications 6 4 Vehicle Dimensions 6 7 Vehicle weights 6 8 INDEX 7 If...

Page 12: ...1 INTRODUCTION...

Page 13: ...products could affect performance durability and safety of the vehicle and may even violate governmental regulations In addition performance problems or damage resulting due to the unauthorised modifi...

Page 14: ...moothly during first 1000 kms will help to prevent premature failures and abnormal system wear which improves the life of drivetrain and vehicle components A new engine may consume more oil during the...

Page 15: ...tart is the Index an alphabetical listing of all information in your manual This manual includes information titled as WARNING CAUTION and NOTICE All information specifications and illustrations in th...

Page 16: ...exhaust system 7 Examine tyres for excessive tread wear and uneven wear patterns Check for stones nails glass or other objects lodged in the tread and check sidewalls for any cuts cracks or other sign...

Page 17: ...th the plate which will immediately void the warranty 17 On a long drive take frequent breaks in order to remain fully alert during operation of the vehicle Never operate the vehicle if you feel dizzy...

Page 18: ...andling may be required for service or vehicle end of life disposal Environment Caring Your vehicle has been designed with the aim of caring for the environment A number of features have been incorpor...

Page 19: ...2 FEATURES AND CONTROLS...

Page 20: ...where for example equipment such as amateur radio medical devices and telecommunication equipments or other remotely operated alarms are in use may cause difficulty If such difficulties are experience...

Page 21: ...e able to deactivate the theft deterrent devices or start the engine WARNING Always withdraw the key whenever you leave the vehicle even if it is only for a short time This is particularly important i...

Page 22: ...ton refer Locks and Alarms for key button description Carefully remove the battery cover in the direction as shown in below image Remove the discharged battery from the key Insert the new battery Ensu...

Page 23: ...doors are locked However if any one of the doors remain open the hazard warning lamps will blink 5 times along with the alarm Unlock Press to unlock all doors The hazard warning lamps will blink twice...

Page 24: ...ey Release Press to release the folded key NOTICE Tailgate will automatically lock if the tailgate door is not opened within 45 seconds When the vehicle is centrally locked either by remote key or usi...

Page 25: ...nic alarm press the unlock button continuously for more than 3 seconds when the key is in ignition switch Once panic alarm is activated hazard warning lamps will flash along with alarm Press unlock bu...

Page 26: ...to cause a restraints device to deploy all door locks will become unlocked and the hazard warning lamps will start to flash Locking Unlocking the vehicle with Key Either of the front doors can be loc...

Page 27: ...applies if you have locked your vehicle using key It is not possible to open the doors or the tailgate from the outside You can unlock the doors individually from the inside and open them by pulling t...

Page 28: ...insert the key inside the ignition switch the transponder chip in the key s head transmits an electronic code to the vehicle The engine will start only when the electronic code inside the chip corresp...

Page 29: ...m 1 Park the vehicle and stop the engine 2 Remove the ignition key from the ignition switch and exit the vehicle 3 Make sure that all doors tailgate and bonnet are properly closed 4 Lock the doors usi...

Page 30: ...remote key 2 Turn ON the ignition NOTICE For your own safety and that of the vehicle when the vehicle is set unattended Apply park brake Remove keys from the vehicle prior to locking the doors Close a...

Page 31: ...light levelling switch 4 Combination switch 6 Front utility box 7 Infotainment display 8 Audio control panel 9 Heating Air conditioning control panel 10 Central bezel switch bank 11 Front passenger a...

Page 32: ...Mahindra Ltd 2 13 Instrument Cluster Overview 1 TPMS learning switch 2 Speedometer 3 Odo and Trip meter 4 Fuel level 5 Gear information 6 Tell tale zone 7 Tachometer 8 Engine temperature 9 Trip switch...

Page 33: ...s engine speed in thousands of revolutions per minute RPM Trip Switch Trip switch is located on right hand side of instrument cluster During ignition ON the display mode can be switched between odomet...

Page 34: ...illed Trip A mode Short press of Trip switch in Trip A will change to Trip B Long press of Trip switch in Trip A will reset Trip A Trip B mode Short press of Trip switch in Trip B will change to ODO L...

Page 35: ...display the current gear position in the vehicle while running NOTICE When all bars on the fuel level are blinking contact the nearest Authorised Mahindra Dealer NOTICE The direction of the arrow sho...

Page 36: ...eam Indicator Open Door Warning Driver Seat Belt Reminder OBD Indicator Applicable for BSIV vehicles Glow Plug Indicator Indicator Description Rear Fog Lamp Indicator Front Fog Lamp Indicator If equip...

Page 37: ...dows audio system and AC Keep the engine running Stopping and starting of the engine will discharge the battery rapidly Immediately take the vehicle to the nearest Authorised Mahindra Dealer Low Engin...

Page 38: ...3 Front brake pad is worn out If the fluid level is low add brake fluid as required Refer General Maintenance Section Turn ON the ignition and check for the warning light If the warning light remains...

Page 39: ...switch is ON A sudden increase in the rate of flashing indicates failure of one or more of the indicator bulbs Immobilizer System Warning When the key is in the ignition switch this light serves as t...

Page 40: ...ON or does not illuminate when the ignition key is turned to the ON position take the vehicle to the nearest Authorised Mahindra Dealer Glow Plug Indicator Glow plug indicator illuminates when the ign...

Page 41: ...uipped The indicator illuminates when the cruise control is ON The indicator goes OFF when the cruise control is OFF Interactive Torque Management ITM Warning If equipped The indicator illuminates whe...

Page 42: ...ce the coolant temperature reaches 1050 C It will start blinking at double rate when the temperature reaches 1100C and it will continuously remain ON with buzzer alert once the temperature reaches 114...

Page 43: ...rument panel illumination also lights up along with the Position lamps Parking lamps Headlamp Low Beam Rotate the outer switch clockwise to the second position to turn ON the headlamp low beam Headlam...

Page 44: ...amp If equipped Rain Light Sensor RLS located on front windshield turns the headlamp ON or OFF whenever it senses the ambient light intensity eg vehicle enters in a tunnel or in dim light condition Op...

Page 45: ...nses it as a low intensity This is absolutely a normal behavior In Auto headlamp mode headlamps will remain ON until enough ambient light intensity is not available Once enough light is present headla...

Page 46: ...lever returns automatically after you make a turn but should be disengaged manually while changing lanes An arrow or indicator lamp on the instrument cluster will flash in the direction of the turn o...

Page 47: ...illuminates in the instrument cluster The switch will spring back to its original position after switching ON the rear fog lamp Rear fog lamps should be used when visibility is considerably restricted...

Page 48: ...the vehicle is equipped with auto headlamp feature lead me to the vehicle will be activated automatically on pressing the unlock button and if the outside is dark or cloudy Or If the vehicle is not eq...

Page 49: ...The static bending lamp assists the driver while taking a turn It will be activated when headlamp is ON and steering wheel is turned more than 90 at 5 kmph or 45 at 100 kmph Reverse Gear Alarm if equ...

Page 50: ...FEATURES AND CONTROLS V102011 Copyright Mahindra Mahindra Ltd 2 31 High Mounted Stop Lamp The high mounted stop lamp will illuminate when the brake pedal is pressed...

Page 51: ...in operation Flick Wipe MIST For a single wiping cycle push the lever upward and release it The wipers will operate continuously if the lever is pushed and held upward Intermittent INT Push the lever...

Page 52: ...the front wiper when rain drops falling on front windshield is detected Operation 1 Turn ON the Ignition 2 To activate the AUTO WIPE feature press Auto Wipe switch 3 Once AUTO WIPE mode is activated s...

Page 53: ...se of any damages scratches to windshield new sensor needs to be installed assembled along with new windshield Old sensor can not be used on the new windshield as it is calibrated for a particular win...

Page 54: ...Automatic Operation When reverse gear is engaged rear wiper will operate automatically provided front wiper is in ON position WARNING Do not operate the windscreen washer for more than 10 seconds or w...

Page 55: ...3 Rear left passenger s door power window switch 4 Rear right passenger s door power window switch Opening a Window Press the switch downward to open the window MIR RO R L R WARNING Isolate the rear w...

Page 56: ...s Down Window If equipped The window switch has an express down feature that allows the window to be lowered without continuously holding the switch Press the switch all the way down for a moment and...

Page 57: ...e the window switches in the rear doors Press the switch again to restore independent control WARNING Leaving the power window switch disabled with children in the vehicle is dangerous Never allow chi...

Page 58: ...the same height as the top of the occupant s head This position reduces the chances of a neck injury in a crash Front Seats Seat Slide To adjust the driver co driver seat forward or backward pull the...

Page 59: ...er and the front passenger are sitting upright with the back rest well positioned During collision with the seats reclined the lap belt may slide past the passenger hips and apply restraint forces dir...

Page 60: ...er downward until the seat is at the desired height Head Restraint Adjust the head restraint so that the top of the restraint is at the same height as the top of the occupant s head This position redu...

Page 61: ...ust the seat back rest lean forward and pull up the seat folding lever located on the upper corner of the second row seat back rest Now lean back until the desired seat back angle is achieved To lock...

Page 62: ...al position once the passenger enters the third row move the back rest till it gets locked into position Passenger Exit from Third Row The passenger seated in the third row can exit the vehicle by pul...

Page 63: ...sh the back rest forward until it lies flat Head Restraint Adjust the head restraint so that the top of the restraint is at the same height as the top of the occupant s head This position reduces the...

Page 64: ...ock itself in position during a sudden impact or collision The seat belts provided are designed to suit and protect people of various sizes right from a child to an adult Importance of wearing Seat Be...

Page 65: ...placed if webbing becomes frayed contaminated or damaged Using a damaged seat belt is dangerous An accident could damage the belt webbing The damaged seat belt cannot provide proper protection during...

Page 66: ...ctly seated Bulky loose clothing e g a winter coat over a jacket does not allow you to be correctly seated and impairs proper operation of the seat belts The lock tongue should only be inserted into t...

Page 67: ...TICE Seat belts are designed to bear upon the bone structure of the body and should be worn low across the front of the pelvis chest and shoulders as applicable Wearing the lap section of the belt acr...

Page 68: ...turned ON buzzer will sound for 30 seconds if the driver seat belt is not engaged Passenger When the front passenger does not wear seat belt the seat belt warning indicator glows on the central bezel...

Page 69: ...for specific recommendations The lap belt should be worn snugly and as low as possible over the hips and below the stomach The shoulder belt should be worn across the shoulder properly but never acros...

Page 70: ...FEATURES AND CONTROLS V102011 Copyright Mahindra Mahindra Ltd 2 51 SRS Airbag If equipped 1 Driver airbag 2 Front passenger airbag 3 Side airbag 4 Curtain airbag 3 4 3 1 2...

Page 71: ...ssibility of injuries in frontal collisions that are not severe enough to activate the airbags 4 Reduce the possibility of being thrown from your vehicle during collision 5 Reduce the possibility of i...

Page 72: ...AIRBAC SRS Airbag AIRBAC SRS Airbag CAUTION The driver or front passenger who is too close to the steering wheel or instrument panel during airbag deployment can be seriously injured Mahindra strongly...

Page 73: ...peration of Front Airbags The airbag system is designed in such a way that the driver and front passenger airbag are deployed in the event of a frontal collision of major severity In certain accident...

Page 74: ...rbag in the front seat and the curtain airbag on the side on which the collision occurs are deployed In certain accident situations the front side and curtain airbag are simultaneously deployed If an...

Page 75: ...of the airbag module the steering wheel hub housing the driver s airbag the instrument panel for the front passenger s airbag or the garnish trim and ceiling of the vehicle near the side windows may...

Page 76: ...the ON position 3 The airbags inflate 4 The front or side of the vehicle is damaged even if the airbag has not inflated 5 Any part of the airbag module cover shows sign of cracking or damage For your...

Page 77: ...g may not function properly in the event of collision or may deploy unexpectedly Driving with the damaged airbag sensors is dangerous A collision even if not strong enough to inflate the airbags could...

Page 78: ...lt must still be worn snugly and positioned properly The seat belt pre tensioner will only be activated once and then must be replaced by the Mahindra Authorised Dealer Failure to do so will reduce th...

Page 79: ...seat belt Refer to seat belts section for additional information For effective protection in automobile accidents and sudden stops a child must be properly restrained using a seat belt or child restra...

Page 80: ...secured properly Restraint System Check Now and then make sure the safety belt reminder light and all your belts buckles latch plates retractors and anchorages are working properly Look for any other...

Page 81: ...below the steering column and hold in this position Set the steering wheel to the desired position Release the lever to lock the steering column in position Adjusting lever Upward Downward Forward Bac...

Page 82: ...d with SRS airbag only This illumination helps in finding the ignition switch and interior space in low light condition The illumination will be turned OFF with 1 Closing all doors 2 Enabling the cent...

Page 83: ...n ON the map reading lamp by pressing the lens Press the lens again to turn it OFF You can use the map reading lamp at all times Vanity Mirror Lamp On opening the vanity mirror cover the vanity mirror...

Page 84: ...locking the door Ambience light will be ON again after unlocking the door provided the switch is in ON position Once ambience lamp switch is turned ON ambience light can be seen at below locations 1...

Page 85: ...Door Puddle Lamp Puddle lamp will turn ON with door open and it goes OFF with door closed This lamp assists ease of entry and exit from the vehicle Glove Box Lamp The glove box lamp illuminates when...

Page 86: ...e box with a firm push Once glove box is open the lamp inside will illuminate to help locate objects You can place a first aid kit here for easy access 2 Upper Glove Box To Open the upper glove box pu...

Page 87: ...uipped 1 Upper Console Tray To open press and pull the upper release latch Small items can be placed in the tray of the center console lid 2 Center Console Storage or Cooler If equipped To open press...

Page 88: ...maps etc Third Row Seat Pocket The third row seat pockets are located on both sides of the third row seats Front Storage Locations The multi box can be used for storing small items Front To open the...

Page 89: ...ces sories Socket Front Cigarette Lighter For the cigarette lighter to work the ignition switch must be in the ACC position or ON position To use the cigarette lighter push it all the way into its soc...

Page 90: ...an by emptying it regularly CAUTION Always run the engine during prolonged use of electrical accessories otherwise the battery may become discharged CAUTION Do not touch the metal part of the lighter...

Page 91: ...holstery Smoking warning Smoking causes lung cancer heart disease emphysema and may complicate pregnancy Smoking by pregnant women may result in fetal injury premature birth and low birth weight Cup B...

Page 92: ...g interference with the driver and the possibility of an accident Only use a cup holder for cups or drink cans To reduce the risk of personal injury in the event of sudden stop or collision do not pla...

Page 93: ...g it to the side Adjust the sun visor extension forward or backward The ticket holder is provided for holding toll gate ticket and visiting cards To use the vanity mirror pull down the sunvisor and sl...

Page 94: ...t hand rear view mirrors on the exterior of the vehicle The mirror heads can be folded back to prevent damage during an automatic vehicle wash or when passing through a narrow street The controls for...

Page 95: ...L R MIRR OR L R WARNING Do not adjust or fold the rear view mirrors while the vehicle is moving This could result in loss of control and an accident which could cause death serious injury or property...

Page 96: ...ipped Fold the outside mirror rearward until it is flush with the vehicle WARNING Driving with the outside mirrors in folded condition is dangerous Your rear view will be restricted and you could have...

Page 97: ...filler lid cover is located near left hand third row seat AC vent NOTICE Fuel filler lid cannot be released when the vehicle speed is more than 20 kmph Fuel filler lid operation is limited to 8 times...

Page 98: ...ked flame or light Cover Open WARNING Fuel can burn skin and eyes and cause illness when ingested Fuel spray is released when there is pressure in the fuel tank and the fuel cap is removed too quickly...

Page 99: ...her than specified will not be covered under Mahindra warranties The operation power output and durability of the engine are affected to a great extent by the quality of the fuel CAUTION Never add fue...

Page 100: ...lace CAUTION Ensure that the arms of the windscreen wipers are in parked position before opening the bonnet otherwise damage could occur to the paintwork WARNING Never open the bonnet if you see steam...

Page 101: ...Refer Warning triangle section Remove the cable hook from it s place and pull out so as to unlock the tailgate Closing the Tailgate Pull the tailgate down and close it with a slight swing WARNING Whi...

Page 102: ...re that the lock is properly engaged after closing the tailgate Otherwise it might open suddenly when driving even if tailgate lock is closed risk of accident Never drive with the tailgate fully opene...

Page 103: ...m levels of comfort within the vehicle in all climatic conditions 1 Side window defroster vents A Defrost mode 3 Windshield defroster vents 2 Side vents 4 Center vents 5 Floor vents 1 2 3 6 RPT 9 TA C...

Page 104: ...unction efficiently all windows should be closed and the air intake vents free from ice snow leaves or other debris In very humid conditions slight screen misting may be experienced when the air condi...

Page 105: ...eat Vents 1 To change the direction of the air flow adjust the vent in the desired direction 2 To control the amount of air roll the control knob located below the vents Third Row Seat Vents To change...

Page 106: ...tioning switch 4 Air recirculation mode switch 5 Rear air conditioning switch 6 Blower fan speed control dial 7 Rear windshield defroster switch 8 Blower fan OFF switch 9 AUTO mode switch 10 Fresh air...

Page 107: ...ontrol is used to set the degree of cooling or heating desired Cool Turning the dial in anti clockwise Blue direction Hot Turning the dial in clockwise Red direction Turn the dial to set the desired t...

Page 108: ...itioning will be controlled automatically based on temperature setting Manual Operation All the functions of air conditioning and heating system can be manually controlled by pressing individual push...

Page 109: ...ill be discharged through the windshield defroster vents floor vents and side defroster vents Corresponding information will appear on the infotainment display 5 Defrost mode A Air will be discharged...

Page 110: ...activated to improve windshield defrosting Sunload Sensor Never place anything over the sunload sensor which is located on the instrument panel to ensure better control of the heating and cooling syst...

Page 111: ...at This is used to select the blower fan speed The blower fan speed and the volume of air delivered from the system may be controlled manually by setting the blower fan speed control between the 1 and...

Page 112: ...l dial 2 Economy ECON switch 3 Air conditioning switch 4 Air recirculation mode switch 5 Rear air conditioning switch 6 Blower fan speed control dial 7 Rear windshield defroster switch 8 Face mode sel...

Page 113: ...ool Turning the dial in anti clockwise Blue direction Hot Turning the dial in clockwise Red direction Economy ECON Switch Press ECON switch to turn economy mode on During ECON AC operation the system...

Page 114: ...be discharged through the windshield defroster vents side defroster vents and side vents For additional information refer to Heating and Ventillation section page 2 84 Front Windshield Defroster Switc...

Page 115: ...he rear air conditioning Switch will illuminate when rear blower fan is turned ON Rear Blower Fan Speed Control Dial Rear blower fan speed control dial is located near RH third row seat This is used t...

Page 116: ...ld defroster switch The switch will illuminate once rear defroster is turned ON The rear windshield defroster automatically turns OFF depending upon ambient temperature ECON A C AUTO REAR A C MODE CAU...

Page 117: ...3 DRIVING AND OPERATIONS...

Page 118: ...closed and locked 8 Fasten your seat belt Check that your passengers have fastened their seat belts 9 If you plan to take a reverse make sure that there is no obstacle or people in your way Ignition K...

Page 119: ...to bring the vehicle back to the nearest workshop or a safe place Needless to say the driveability and fuel consumption will be greatly affected Driving the vehicle to an Authorised Mahindra Dealer i...

Page 120: ...can cause them to overheat and malfunction Instead when you are driving down a long hill slow down and shift to a lower gear When you do this engine braking will help slow the vehicle 2 Slow down bef...

Page 121: ...s or sudden hard application of brakes can cause loss of control 6 Exercise extra caution while driving in rain after a long dry spell After months of dry weather the first rain brings grime to the su...

Page 122: ...parking brake and keep the transmission in first reverse gear If possible block the wheels Do not drive across steep slopes Instead drive either straight up or straight down the slopes Driving through...

Page 123: ...a breakdown or fire could occur If driving crossing through shallow streams first check the level of the water and bottom of the river bed for better gripping Take all necessary safety measures to ma...

Page 124: ...ange fully depress the clutch pedal before operating the gear shift lever If the clutch pedal is not fully depressed before the gear is shifted gear rattling noise may be heard Transmission damage cou...

Page 125: ...fifth 5 gear to fourth 4 gear caution should be taken not to inadvertently press the gearshift lever sideways in such a manner that the second 2 gear is engaged Such a drastic downshift may cause the...

Page 126: ...Vehicle is by default in AUTO mode Once the ignition key is turned ON ITM system turns into AUTO mode In AUTO mode whenever any slippage is detected in the FRONT wheels slippery surfaces like icy road...

Page 127: ...there is a malfunction in the ITM system In such case please take your vehicle to an Authorized Mahindra Dealer Towing Instruction for AWD Vehicles While towing on two wheels propeller shaft needs to...

Page 128: ...wing a cold start a significant loss of the vehicle drivability or other unusual malfunctions CAUTION Avoid jump starting of the engine by pushing or towing the vehicle or by coasting downhill Avoid f...

Page 129: ...nce the traffic signal turns green pressing the clutch pedal will start the engine 5 Indicator in the cluster goes OFF indicating that the engine has started again and you are ready to drive on To act...

Page 130: ...possible to start the engine through clutch pedal 4 How to activate deactivate the system The system can be turned ON or OFF using the Start Stop activation switch 5 Whether AC will function if the en...

Page 131: ...ntinue to enjoy the music 12 If any component involved in the system fails what will happen Most of the component system has built in diagnostic module which understands the failure and immediately go...

Page 132: ...If the parking brake does not release have the system checked by an Authorised Mahindra Dealer Brake System Failure Check the brake warning light by turning the ignition switch ON This light will be i...

Page 133: ...the driver to retain steerability and control of the vehicle ABS in action Under normal driving conditions where sufficient road surface friction exists to reliably bring the vehicle to a halt withou...

Page 134: ...taking risks that could affect his her safety or that of other road users In all cases it remains the driver s responsibility to drive within normal safety margins having due consideration for the pre...

Page 135: ...the brake force between front and rear wheels while braking under all vehicle loading conditions Typically the front end carries the more weight and EBD distributes less braking pressure to the rear...

Page 136: ...ng less than appropriate for the steering wheel position ESP ON Whenever the vehicle is started the ESP system will be in active mode This mode should be used for most driving conditions When the ESP...

Page 137: ...s that ESP is working If this indicator illuminates continuously it indicates that some malfunction is detected in the ESP system Drive carefully to the nearest Authorised Mahindra Dealer for getting...

Page 138: ...itch bank Once HDC switch is ON the switch will illuminate Press the switch again to deselect this function HDC in action During a descent if the vehicle speed is more than the rated speeds refer reco...

Page 139: ...ontinuous brake application HDC Warning Indicator If HDC is selected check the LED lamp on the HDC switch itself If this lamp is not illuminating that means the system is not turned ON Also if the war...

Page 140: ...indra Ltd 3 23 HHC Warning Indicator If this indicator illuminates continuously in the instrument cluster it indicates that there is some malfunction with the HHC function Drive carefully to the neare...

Page 141: ...gears in 2nd 3rd 4th 5th or in 6th gear Clutch pedal should not be in pressed condition Brake pedal should not be in pressed condition Once the Cruise Control is activated with the help of SET button...

Page 142: ...speed can be increased by normal use of the accelerator e g for overtaking When the accelerator is released road speed will return to the previously set cruising speed To Increase Cruising Speed Pres...

Page 143: ...ch is ON and the vehicle speed is above 20 kmph To Disengage Suspend Cruising Speed Cruise Control can be suspended by a single press of the CRUISE OFF switch The warning indicator in the instrument c...

Page 144: ...at the rear bumper to provide complete rear view to the driver for hassle free parking Limitations of RPAS System may not sense obstacles like wire mesh handrail small objects which are below the bump...

Page 145: ...2 3 and 4 indicate how close the obstacle is from the vehicle rear bumper with bar 1 being very close and bar 4 being distant Distance indicator will display a STOP symbol if the obstacle is less tha...

Page 146: ...s of 2 cm whichever is shortest 6 The alert sound can be heard from the driver side speaker Frequency of the beep will increase if obstacle comes closer crossing each display bar and the sound will be...

Page 147: ...act an Authorised Mahindra Dealer 3 Obstacle in the blind zone cannot be sensed by the system 4 Please check the condition of the obstacle behind your vehicle before reversing In some cases the displa...

Page 148: ...itions 8 Though the obstacle is in the sensing zone obstacle may not be detected since the ultrasonic waves are not reflected back to the sensor 9 The obstacle of a conical shape may not be detected s...

Page 149: ...MS has been customised only for the manufacturer s genuine tyres and wheels TPMS pressure limits and warning messages have been established for the tyre size equipped on your vehicle Replacement of ma...

Page 150: ...condition occurs contact the nearest Authorised Mahindra Dealer for further assistance TPMS warning indicator will illuminate in the instrument cluster if any of the below mentioned errors occur in t...

Page 151: ...uster and turn ignition ON along with the switch pressed infotainment will be displayed as below and TPMS warning lamp in the cluster will start blinking 2 Start removing air from front left tyre once...

Page 152: ...arm and hazard lamp will alert once and the screen in the infotainment will change as below 5 Start removing air from rear left tyre Once the tyre get learnt vehicle alarm and hazard lamp will alert o...

Page 153: ...cknowledge the same TPMS warning indicator will continue to glow if the spare tyre is having any pressure or temperature alert After correction user needs to press the TPMS switch to acknowledge the s...

Page 154: ...4 GENERAL MAINTENANCE...

Page 155: ...by Mahindra Service Reminder Information This is an indication that the vehicle needs to be serviced Once the above message comes take your vehicle to nearest Authorised Mahindra Dealer Regular servi...

Page 156: ...ner s Manual Take a few minutes to review this Maintenance Section Make it a habit to use this manual to record scheduled maintenance in the Service Coupon Booklet Consult an Authorised Mahindra Deale...

Page 157: ...ed Mahindra Dealer Your vehicle s oils and fluids should be changed at the specified intervals or in conjunction with a repair General Maintenance Listed below are the general maintenance items that s...

Page 158: ...hindra Mahindra Ltd 4 4 Engine Compartment Overview MIN MAX MAX MIN Engine oil filer cap Brake Clutch fluid reservoir Degassing tank Power steering fluid reservoir Engine oil dipstick Front windscreen...

Page 159: ...acceptable do not add oil 6 If it is near or at Min add enough oil to bring the level to Max Do not overfill Refer Recommended lubricants and filling capacities section before adding engine oil CAUTIO...

Page 160: ...on If the level is low add fluid to the MAX level Refer Recommended lubricants and filling capacities section before adding power steering fluid MAX MIN NOTICE Check and top up the fluid level only wi...

Page 161: ...ce a condition associated with wear of brake linings If it is excessively low have the brake system inspected by an Authorised Mahindra Dealer Adding Brake Clutch Fluid Clean the area around the cap I...

Page 162: ...pressure release in the system Coolant should be filled till fill level rises above MIN but remain below the MAX marking on degassing tank However if degassing tank is found to be near empty it is rec...

Page 163: ...at intervals of three months Check all the six cells for proper electrolyte level If the level is below the lower marker add distilled water until the level reaches the upper marker Adding Distilled...

Page 164: ...es and seek medical attention Battery terminals and related accessories contain lead Allowing children to play near the battery is dangerous Battery fluid could cause serious injuries if it gets in th...

Page 165: ...time Tyre Pressure Proper tyre inflation pressure is essential for the safe and satisfactory operation of your vehicle Three primary areas are affected by improper tyre pressure Safety Economy Ride Co...

Page 166: ...e checked and adjusted as well as inspected for signs of tyre wear or visible damage Do not make a visual judgement when determining proper inflation Radial tyres may look properly inflated even when...

Page 167: ...d tyre rotation It is recommended to rotate the tyres as per the Maintenance Schedule Recommended Tyre Rotation Method 1 Spare wheel should go to Rear Left wheel 2 Rear Left wheel should go to Front R...

Page 168: ...iginal factory wheel in diameter rim width and offset Proper wheel balancing provides the best riding comfort and helps reduce tread wear Unbalanced wheels can cause vibration and uneven wear such as...

Page 169: ...can be adjusted using a pin for correct spray direction on the windshield Always direct the washer jet to hit the middle of the windshield This will help in performing a complete wipe of the windshiel...

Page 170: ...clip 3 Compress the clip and slide the assembly downward to remove the arm Installation 1 Install the new blade assembly by inserting the lock part into the slot in the wiper arm until it clicks into...

Page 171: ...windshield This will help in performing a complete wipe of the windshield Checking the Wiper Blades Lift the wiper arm from its position Expose the blade lip for inspection Clean the wiper blade lips...

Page 172: ...the wiper arm 2 Turn the blade assembly 3 Pull the wiper blade from the wiper arm Installation 1 Install the new blade assembly by inserting the center part into the slot in the wiper arm CAUTION To p...

Page 173: ...to wash the vehicle Rinse frequently Check the body for road tar tree sap etc Remove these stains Rinse it off immediately so that it does not harm the finish When the exterior is washed and rinsed d...

Page 174: ...mpletely both from the inside and the outside Corrosion Protection Typically corrosion in vehicles is caused due to two principal factors Collection of damp dirt and road salt on the underside of the...

Page 175: ...l cleaning of leather Severe dirt can be cleaned with a mild soap solution The leather should never get wet at any point of time No water should get through the stitches Never try to use solvents wax...

Page 176: ...t is used in registering the ownership It is located at the bottom of B pillar near the driver s door Engine Number Location Engine number is located on the bottom of the intake manifold near the star...

Page 177: ...000 30month 100000 33month Engine Engine oil R I R I R I R I R I R Engine oil filter R R R R R R Auto tensioner and belt I I R Coolant I I I I I I I I R I I Air Fuel and Exhaust Air filter element R R...

Page 178: ...nth 20000 9month 30000 12month 40000 15month 50000 18month 60000 21month 70000 24month 80000 27month 90000 30month 100000 33month Transaxle Transaxle oil R R IRDA and PTU IRDA oil R R R PTU oil R R R...

Page 179: ...nth 100000 33month Suspension Front suspension bolts torque I I I I I I Rear suspension bolts torque I I I I I I Suspension bushes I I Suspension arms and links I I Steering Power steering fluid level...

Page 180: ...12month 40000 15month 50000 18month 60000 21month 70000 24month 80000 27month 90000 30month 100000 33month Heating Air conditioning Particle filter c c c c c c c c c c Final inspection Tyre pressure...

Page 181: ...5 IN CASE OF EMERGENCY...

Page 182: ...battery condition and terminals If any loose connection is found tighten it and clean 3 Check battery charge condition Refer General Maintenance Section 4 In case of discharged battery do not push or...

Page 183: ...ngers and connecting hoses Also verify that the radiator shrouds engine fan blades and engine belt all are in good condition If any evidence of failure is observed contact nearest Authorised Mahindra...

Page 184: ...indicator turns OFF start the vehicle Otherwise contact an Authorised Mahindra Dealer 5 Check the glow plug light illumination ON the instrument cluster If it does not illuminate check the glow plug f...

Page 185: ...el filter partially unscrew the water level sensor A provided at the bottom of the fuel filter B Let the water drain into a small container or tray Tighten the water level sensor back firmly after dra...

Page 186: ...quired 4 Attach the clamps of the jumper cable as shown on the illustration First attach one clamp of the jumper cable to the positive terminal B of the discharged battery Then attach the other end of...

Page 187: ...ect the battery cables Once battery is reconnected fol lowing needs to be reset Clock AM FM channels Audio adjustments Bass Treble Balance etc If volume is too high it will automatically come to norma...

Page 188: ...third row seat near the tail gate 1 Open the tailgate Lift the strap to locate the tools 2 Remove tools from storage area 1 Screw Driver 2 D E O spanner 10mm x 12mm 3 TOW bar 4 PVC tool bag 5 Winch ac...

Page 189: ...l from the lock Block the Wheel Block the wheel that is diagonally opposite from the wheel to be removed Wheel Nuts Loosening The wheel nuts should be loosened slightly before raising the vehicle To l...

Page 190: ...ground and firmly apply the parking brake Block the wheel diagonally opposite to the one being changed CAUTION Make sure to set the jack properly in the jacking point Raising the vehicle with jack im...

Page 191: ...icle to the ground by turning the jack operating lever in an anti clockwise direction and tighten the wheel nuts Be sure the wheel spanner is seated completely over the nut Do not stand on the wheel s...

Page 192: ...ulting in an accident personal injury or death Never over tighten the nuts on the wheel stud You could damage the stud or the nut Always use a torque wrench WARNING If any of the wheel studs or nuts a...

Page 193: ...w Hook Front tow hook is welded to front cradle assembly Rear Tow Hook 1 Remove the tow cover using a small screw driver 2 Rotate in anti clockwise direction to tighten the tow hook Towing Equipment T...

Page 194: ...icle may be temporarily towed by a cable or chain secured to the towing eyelet under the front bumper welded with the front cross member Use only the eyelet for towing in an emergency Otherwise the ve...

Page 195: ...faced roads for short distances and at low speeds Also the wheels axles drive train steering and brakes must all be in good condition Avoid sudden starts or erratic driving manoeuvers which would plac...

Page 196: ...current The size of the metal fuse element determines the rating Once a fuse blows off it must be replaced with a new one Fuse Box Location Fuse boxs are located in two different places 1 Engine comp...

Page 197: ...If a fuse again fails after it has been replaced contact an Authorised Mahindra Dealer 2 When replacing a blown fuse use the fuse puller located in the fuse block CAUTION When replacing the fuse ensur...

Page 198: ...e Compartment Fuse Chart K15 K10 K2 K13 K22 K12 K18 K21 K1 K8 K9 K11 K17 K3 K4 K5 K6 K7 K16 SF7 SF3 SF6 SF1 SF5 SF10 SF1 SF9 SF2 EF16 EF21 EF12 EF13 EF1 EF17 EF24 EF25 EF8 EF9 EF10 EF19 EF5 EF4 EF3 EF...

Page 199: ...EF11 10A Red IGN 87 EF12 30A Green Spare 2 EF13 15A Blue Front Washer EF15 10A Red ABS ESP3 EF16 5A Brown ECU IGN Fuse No Fuse Rating Color Circuit EF17 15A Blue Horn EF18 15A Blue Spare 1 EF19 20A Y...

Page 200: ...it K1 Gray Start K3 Black Low Beam K4 Black Horn K6 Gray Cooling Fan High K7 Gray Cooling Fan Low K8 Black Front Wiper On K9 Black Front Wiper Speed K11 Black Spare1 K12 Gray Spare2 K15 Gray Glow Plug...

Page 201: ...Copyright Mahindra Mahindra Ltd 5 20 Instrument Panel Fuse Chart 56 57 54 52 53 50 49 47 48 45 43 44 37 38 39 40 41 42 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30...

Page 202: ...cuit 16 15A Blue Power Socket Rear 17 15A Blue Power Socket MID 18 15A Blue Power Socket Front 19 15A Blue Rear Wiper 20 15A Blue Rear Washer 21 5A Brown Rear Fog lamp 22 10A Red HVAC ACC 23 5A Brown...

Page 203: ...40A Black Rear Defogger Relay 44 Not used 45 50A Gray Accessory Relay 46 40A Black Front Blower Relay 47 20A Blue Rear Blower Relay 48 20A Blue Rear Fog Lamp 49 Not used 50 20A Gray Mirror Unfold Rel...

Page 204: ...eam H7 55W 12V 55W 2 Front Position Parking Lamp if equipped W 5W 12V 5W 2 Front Turn Indicator Lamp P 21W 12V 21W 2 Front Static Bending Lamp H1 55W 12V 55W 2 Front Fog Lamp H8 35W 12V 35W 2 Stop Lam...

Page 205: ...bulb C Low beam bulb D Turn indicator bulb High Beam Bulb Replacement 1 Pull off the sealing cover 2 Disconnect electrical connector 3 Unhook the bulb retaining spring 4 Carefully remove the headlight...

Page 206: ...rom the socket by pulling it straight back Position Lamp Bending Lamp Bulb Replacement 1 Pull off the sealing cover 2 Disconnect electrical connector 3 Unhook the bulb retaining spring 4 Carefully rem...

Page 207: ...e for the other bulbs also except the rear position parking lamp Rear Position Parking Lamp Replacement 1 Keep ignition switch in OFF position 2 Carefully remove the tail lamp assembly from vehicle 3...

Page 208: ...6 TECHNICAL DATA...

Page 209: ...rse Recommend to use only the genuine filter for better engine protection and lubricant life Engine Cooling MAHINDRA MAXIMILE ULTRACOOL READY TO USE COOLANT NO NEED TO MIX WATER 8 0 lit Brand specific...

Page 210: ...TU Only for AWD models MAHINDRA MAXIMILE DO 80W 90 EXL 0 8 lit SPECIAL AXLE FLUID For other than Maximile brand oil change interval has to be reduced to 20000 km if the oil meets minimum of API GL5 SA...

Page 211: ...ight Mahindra Mahindra Ltd TECHNICAL DATA 6 3 SYSTEM LUBRICANT NAME FILLING QUANTITY LITRES SPECIFICATION REMARKS Recommended Fuel High Speed Diesel confirming to IS 1460 2010 specification or equival...

Page 212: ...3 w K 3 0 1 m p r w K t u p t u o e n i g n E x a M m p r 0 0 8 2 0 0 6 1 m N 0 3 3 m p r m N e u q r o T x a M Transaxle Type 6 speed synchromesh No of gears 6 forward 1 reverse Gear ratio Final driv...

Page 213: ...to slack adjuster fitted Yes ABS fitted Optional Front Disc Drum Disc Rear Disc Drum Disc Parking brake Acting on rear wheels integral park brake Wheels and tyres Make BRIDGESTONE JK Wheel rim size 7J...

Page 214: ...TECHNICAL DATA V102011 Copyright Mahindra Mahindra Ltd 6 6 Fuel tank Capacity liters 70 2 Seating Seating capacity 7...

Page 215: ...TECHNICAL DATA V102011 Copyright Mahindra Mahindra Ltd 6 7...

Page 216: ...indra Ltd 6 7 Vehicle Dimensions Description Measurement mm Wheel base 2700 Overall width Front fender 1890 Overall length 4585 Overall height 1785 Front track 1600 Rear track 1600 Min ground clearanc...

Page 217: ...TECHNICAL DATA V102011 Copyright Mahindra Mahindra Ltd 6 8 Vehicle weights Vehicle kerb weight kg 1785 15 for FWD and 1860 15 for AWD Gross vehicle weight kg 2450...

Page 218: ...7 INDEX...

Page 219: ...to Relock 2 7 Auto start 3 12 Auto stop 3 12 Auto Wipe 2 33 Automatic Climate Control 2 87 AUX mode 2 73 AWD 3 9 AWD Indicator 3 10 AWD Lock 3 9 B Battery 4 9 Battery Charge Indicator 4 10 Battery Con...

Page 220: ...dow Switches 2 36 Driver Seat Belt Reminder 2 21 Driving in Low Visibility 3 5 Driving Tips 3 4 E EBD Warning Indicator 3 18 Economy Switch 2 88 2 94 Electrolyte Level 4 9 Electronic Brake Force Distr...

Page 221: ...id 4 15 Front Windshield Washer 2 34 Front Wiper and Washer 2 15 Fuel 2 15 Fuel Economy 3 3 Fuel Filler Cap 2 79 Fuel Filler Lid 2 78 Fuel Filler Lid Opening Electric 2 78 Fuel Filler Lid Opening Manu...

Page 222: ...tures 2 67 Interior Lamps 2 63 Intermittent Wipe 2 32 ITM System 3 9 ITM Warning 2 22 J Jacking Points 5 9 Jacking up the vehicle 5 9 Jump Starting 5 5 K Key in Warning 2 23 Key Number Tag 2 2 Key Rel...

Page 223: ...Front Airbags 2 54 Operation of RPAS 3 28 Operation of Side Airbags 2 55 Operation of TPMS 2 32 ORVM Indicator 2 30 Over Speed Warning 2 23 Overhead Console 2 70 Override Function 3 26 P Panic Alarm 2...

Page 224: ...Speed 3 26 Reverse Gear 3 8 Reverse Gear Alarm 2 30 Routine Maintenance 4 2 RPAS display 3 28 RPAS display bars 3 30 RPAS Sensors 3 27 S Safe Driving Tips 3 5 Search Alarm 2 6 Seat Belt Height Adjust...

Page 225: ...Control Dial 2 88 2 94 Third Row Seat Folding 2 44 Third Row Seat Head Restraint 2 44 Third Row Seat Pocket 2 69 Third Row Seat Vents 2 86 Third Row Seats 2 44 Thrid row seat cup holders 2 72 To Opera...

Page 226: ...cle does not Start 5 1 Vehicle Identification Number Location 4 22 Vehicle Overheats 5 1 Vehicle Unlocking in an Emergency 2 7 Vehicle weights 6 8 W Warning Triangle 5 14 Warnings and Indicators 2 17...

Page 227: ......

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Mahindra XUV500, Owner'S Manual

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