Repair Manual
MAN-00
190
THAR
CRDe
BS-IV
MAY
2012
/Rev 1
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present
document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra
& Mahindra Ltd., will amount to unauthorized use and shall be liable for penalty/prosecution© 2012 Mahindra & Mahindra Ltd.
Safety Instructions
1.
General Precautions –
•
Make sure that vehicle is in neutral, parking brakes is ‘ON’ and wheels are blocked before
doing any work or diagnostic procedure on the engine or vehicle.
•
When it is necessary to do service work with the engine running, make sure that the parking
brake is set fully and the transmission is in Neutral. Keep hands, hair, clothing, tools, etc. away
from the fan and belts when the engine is running.
•
Make sure the work area is ventilated and well lit. When it is necessary to run the engine
indoors, make sure that the exhaust gas is forced to stream outdoors.
•
Do not perform service work in areas where combustible materials can come in contact with a
hot exhaust system. When working with toxic or flammable materials, make sure that the area
you work in is well-ventilated.
•
Make sure that the Transmission, Transfer Case, Oil/ Exhaust system has cooled down
sufficiently before attempting to remove any components, for your safety.
•
Use correct lifting devices. Whenever raising a vehicle for service, be sure to follow the
instructions.
•
Keep work area clean, dry and well organized.
•
Keep tools and parts off the floor or in a trolley.
•
Use safety blocks and stands.
•
Wear proper safety equipment as recommended and authorized for the job. Wear proper
hearing protection.
•
Wear protective safety glasses/ goggles or face shields. Wear safety shoes.
•
Wear correct work clothing, do not wear wrist watches, jewelry, rings, loose or hanging
apparel, such as ties, torn clothing, unzipped jackets that can catch on moving parts.
•
New and used engine oil, Brake or Clutch oil, Radiator Coolant, Transmission and Differential
oils can be hazardous. Continuous contact with used engine oil has been found to cause [skin]
diseases. Brief contact with used oil may irritate skin. To minimize your exposure to used
engine oil, wear a long-sleeve shirt and moisture-proof gloves (such as dish washing gloves)
when changing engine oil. If engine oil contacts your skin, wash thoroughly with soap and
water.
•
Recycle or properly dispose the used Coolant, oil and filters.
•
Make sure that charged fire extinguishers are available in the workshop.
•
Make sure a first Aid Kit is available in workshop.
2.
Vehicle Safety –
•
Before starting any service work, cover fenders, seats and any other parts that are likely to get
scratched or stained during servicing. Also, be aware that what you wear (e.g. but-tons,
buckles) may cause damage to the vehicle’s finish.
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