Repair Manual MAN-00
190
THAR
CRDe
BS-IV
MAY
2012
/Rev 1
The repair methods given by the manufacturer in this document are based on the technical specifications at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part or whole of the present
document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of
Mahindra & Mahindra Ltd., will amount to unauthorized use and shall be liable for penalty/prosecution© 2012 Mahindra & Mahindra Ltd.
Master Cylinder
Bore diameter
19.05 mm
Slave Cylinder
Inner diameter
22.22 mm
Clearance between
The piston & the bore
( Both cylinders)
0.13 mm
Flywheel
Flatness
Runout
Standard Service Limit
≤
0.05 0.1
≤
0.05 0.1
Flywheel
Width from Mounting face to
clutch face
35
±
0.13
Clutch release point from
pedal full stroke end position
25 mm from Bottom position
Pressure plate finger height
(mm)
47.6
±
1.0 mm
Diaphragm spring tip non
alignment.( Max)
0.8 mm ( finger to finger)
Diaphragm spring finger wear
Max depth 0.5 mm
Max width 5 mm
Torque Specification
Location
Torque Nm ( Lbft)
Pressure plate bolts
32.5 ± 2.5 Nm (24 ± 2 Lb-ft)
Clutch pedal position Switch lock nut
25 Nm (18 Lb-ft)
Clutch master cylinder nut
25 Nm (18 Lb-ft)
Clutch slave cylinder bolts
45 Nm (33 Lb-ft)
Flywheel Bolts
90 Nm + 60
°
( 66 Lbft + 60
°
)
Clutch pedal pivot bolt and nut
27.5 ± 2.5 Nm ( 20 ± 2 Lb-ft)
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