Lumen Dynamics Group OmniCure LX400+ User Manual Download Page 7

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LX400+ UV LED Spot Curing System

Safety

2.1

Glossary of Symbols

Caution risk of danger

– consult accompanying

documents

Possible hazardous optical radiation/ UV emitted
from this product.
Use appropriate shielding.

Input/Output Signals

Input Signal

Caution, Hot Surface

DC (Direct Current)

Summary of Contents for OmniCure LX400+

Page 1: ...LX400 UV LED Spot Curing System OmniCure LX400 UV LED Spot Curing System User Guide Lumen Dynamics 2260 Argentia Road Mississauga ON L5N 6H7 Canada 1 905 821 2600 www LDGI com 035 00413R Rev 3 ...

Page 2: ...nce only and are subject to change without notice Printed in Canada Doc No 035 00413R No part of this publication may be reproduced transmitted transcribed stored in a retrieval system or translated into any language in any form by any means without the prior written consent of Lumen Dynamics Group Inc Every effort has been made to ensure information in this manual is accurate however information ...

Page 3: ...Head Cap Assembly Removal Procedure 17 4 3 Clamp Installation and Removal 18 4 4 Changing lenses 18 5 Operation 22 5 1 Powering Up Powering Down 22 5 2 Mode Control 24 5 3 Timer Control 24 5 4 Output Emission Level Control 25 5 5 OFF Indication Awareness 25 5 6 Trigger Control 26 5 7 LED Emission Manual Control 27 5 8 LED Emission Automatic Control 27 5 9 Head Hours On Display 29 5 10 LED Display ...

Page 4: ...ng Procedure 46 8 4 Controller Cleaning Procedure 47 9 Troubleshooting 48 9 2 Error Codes System Specific 48 9 3 Error Codes LED Head 49 9 4 Troubleshooting Symptom Possible Cause 50 10 Technical Specifications 52 10 1 Controller Specification 52 10 2 LED Head Specification 53 10 3 Environmental Conditions 53 10 4 Regulatory Compliance 54 10 5 China RoHS 55 10 6 WEEE Directive 2002 96 EU 56 10 7 F...

Page 5: ...Figure 7 Extension Rod Application 21 Figure 8 Active Low Signal Circuit Configuration 42 Figure 9 Active High Signal Circuit Configuration 42 Tables Table 1 Front Panel Button Functions Summary 31 Table 2 Controller LED Indicators Summary 32 Table 3 Display Format Reference 32 Table 4 Foot Pedal Channel Control 35 Table 5 PLC Connector Pin Outs 36 Table 6 Controller Specifications 52 Table 7 Chin...

Page 6: ...ufacturing to bio medicine and we are unmatched in our commitment to quality and service The heart of the OmniCure LX400 is the UV LED Module with an amazing 20 000 hour lifetime This extended lifetime is made possible by the innovative technology incorporated into the design of the system The UV LED s are enclosed within the UV LED head which provides excellent spectral and power output The outpu...

Page 7: ...y 2 1 Glossary of Symbols Caution risk of danger consult accompanying documents Possible hazardous optical radiation UV emitted from this product Use appropriate shielding Input Output Signals Input Signal Caution Hot Surface DC Direct Current ...

Page 8: ... 2 2009 Located on top cover of LX controller chassis Notice UV radiation emitted from this product Hot Surface Located on 365 385 nm LED head assemblies Caution Possibly hazardous optical radiation emitted from this product Hot Surface Located on 400 nm LED head assembly ...

Page 9: ...otective UV shielding is recommended for any process that requires direct viewing or visual monitoring of UV light for extended periods of time It is the responsibility of the end user to ensure that adequate safeguards are implemented to prevent any potential hazardous UV exposure CAUTION The LED s available for this system provide optical output power classified as RISK GROUP 2 as per IEC EN 624...

Page 10: ...xposure to hazardous optical UV radiation always ensure that the available LED heads are properly secured in a mounting fixture as described in Section 4 0 of this manual Hand held use of the LED heads is not recommended and may expose the user to dangerous optical radiation Additionally to prevent unintentional exposure use of the on off key switch is recommended Ensure that the OmniCure LX400 ex...

Page 11: ...rms etc must be included to detect the failure of any associated equipment Warning Do not attempt to connect any other type of equipment to the qty 4 connectors labelled CH1 4 located on the rear panel of the OmniCure LX400 These connectors are provided only for connection of the various LED heads available from Lumen Dynamics Warning Should the OmniCure LX400 be used in a manner not specified by ...

Page 12: ...connect the external power supply cord from the controller chassis Additionally allow approximately 5 minutes for the heads to cool down to room temperature to prevent contact with any components at excessive temperatures Use only a cloth slightly dampened with an appropriate optical cleaning solution to clean the lens cover assembly of the UV LED head Applying a cleaning solution to a hot lens as...

Page 13: ... Normal to Beam Axis mm 122 0 107 15 87 20 52 26 22 30 Head Model 365nm Weighted Actinic UV Skin and Eye Irradiance determined from table 5 4 of IEC 62471 Distance Away From Head Along Plane of Beam Axis mm Distance Away From Head Normal to Beam Axis mm 167 0 163 12 128 23 87 30 51 35 22 38 Head Model 365nm Un weighted UVA Irradiance determined from table 5 4 of IEC 62471 Distance Away From Head A...

Page 14: ...3 42 27 Head Model 385nm Weighted Skin Thermal Hazard Irradiance determined from table 5 4 of IEC 62471 Distance Away From Head Along Plane of Beam Axis mm Distance Away From Head Normal to Beam Axis mm 271 0 254 24 197 43 107 50 42 27 Head Model 385nm Un Weighted UVA Irradiance determined from table 5 4 of IEC 62471 Distance Away From Head Along Plane of Beam Axis mm Distance Away From Head Norma...

Page 15: ...EC 62471 Distance Away From Head Along Plane of Beam Axis mm Distance Away From Head Normal to Beam Axis mm 273 0 257 30 201 57 126 58 2 3 2 Exposure Hazard Values EHVs Test Results Radiance Summations watt srm IEC62471 Test Results 365nm Head Test Results 385nm Head Test Results 400nm Head Exempt Group Specified Max Blue Light Hazard table 5 5 177 watt sr m 637 watt sr m 1257 watt sr m 100 watt s...

Page 16: ...031 watt m 0 001 watt m Un weighted UVA Irradiance table 5 4 23 44 watt m 18 68 watt m 3 49 watt m 10 watt m Blue Light Hazard Irradiance table 5 4 0 281 watt m 1 01 watt m 2 00 watt m 1 0 watt m Un weighted Eye IR Hazard Irradiance table 5 4 0 00016 watt m 0 00001 watt m 0 00037 watt m 100 watt m Un weighted Skin Thermal Hazard Irradiance table 5 4 2 28 watt m 19 14 watt m 7 56 watt m 8 77 watt m...

Page 17: ... Exempt Exempt 622222 watt sr m Risk Group 1 Weighted Actinic Eye Irradiance Risk Group 1 Exempt Exempt 0 003 watt m Risk Group 1 Un weighted UVA Irradiance Risk Group 1 Risk Group 1 Exempt 33 watt m Risk Group 1 Blue Light Hazard Irradiance Exempt Marginal Exempt Risk Group 2 400 watt m Risk Group 2 Un weighted Eye IR Exempt Exempt Exempt 570 watt m Risk Group 1 Un weighted Skin Thermal Hazard Ir...

Page 18: ...ging and packing materials for future use Check List Main Controller with 2 keys LED UV Head Cable qty 0 4 Optional Extension Cables qty 1 4 AC Adaptor Cord Foot Pedal Switch Assembly UV Protective Eye Wear CD User Guide Quick Start Guide PLC Connector Remote Safety Interlock Connector Refer to Table 8 for individual part numbers If your packaged system is missing any of the ordered components cal...

Page 19: ...tem 3 2 Front Panel Figure 1 Front Panel KEY SWITCH O I POWER ON OFF CHANNEL SELECT BUTTONS 1 2 3 4 LED ON SYSTEM READY INDICATOR UP DOWN SELECT BUTTONS DISPLAY WINDOW MODE SELECT BUTTON MODE INDICATORS START STOP BUTTON FOR UV OUTPUT ...

Page 20: ... Figure 2 Rear Panel Image VENTILATION SLOTS BOTH SIDES REMOTE SAFETY INTERLOCK CONNECTION PIN OUTS 1 2 FOOT PEDAL INPUTS 1 THROUGH 4 LED HEAD INPUTS 1 THROUGH 4 DC INPUT 1 12 13 24 1 2 1 2 3 4 PLC CONNECTIONS 24 PIN OUTS TOP ROW 1 12 BOTTOM ROW 13 24 ...

Page 21: ...rce does not cause any possible obstruction with the power cable connection from the source to the controller 4 1 2 Ensure the remote Safety Interlock is connected before start up as the LED light will not turn on Refer to Figure 2 and section 7 6 4 1 3 Connect the LED UV head cable to the rear of the controller via the quick release fittings 4 1 4 Upon determining the working location of the LED ...

Page 22: ...Figure 4 and Figure 7 for typical installation applications 4 2 LED Head Cap Assembly Removal Procedure 4 2 1 The LED head cap is a protective cap located over the LED lens and housing assembly Refer to Figure 3 and Figure 5 4 2 2 Head cap must be removed before turning on the LED to avoid damaging the lens and cap 4 2 3 Removing the cap by pulling the cap hat do not rotate the LED head or cap 4 2...

Page 23: ...ove the clamp loosen the locking screw and slide the clamp off the lens and head assembly 4 4 Changing lenses Note do not use any form of a mechanical tool when removing or replacing the lens housing Note Hand tighten only do not over tighten as this will make the assembly difficult to remove 4 4 1 Refer to section 8 for cleaning and safety requirements 4 4 2 The lens and housing are one subassemb...

Page 24: ...ns and Housing Subassembly Figure 4 Clamp Note Refer to OmniCure LED Head Assembly Specification Guide 035 00433R for LED Head specifications M4 x 10 Allen Key Size 3mm PLACE PROTECTIVE LED HEAD CAP OVER THE LENS HOUSING LENS AND HOUSING SUBASSEMBLY ...

Page 25: ... Curing System Figure 5 Recommended Clamp Position LED APERTURE THREADED LENS HOUSING REFERENCE LINE FIRST CIRCULAR GROOVE PLACE PROTECTIVE LED HEAD CAP OVER THE LENS HOUSING RECOMMENDED CLAMP POSITION FOR BEST PERFORMANCE ...

Page 26: ... 21 LX400 UV LED Spot Curing System Figure 6 Typical Installation Applications Figure 7 Extension Rod Application EXTENSION ROD FOR USE WITH STANDARD OPTICAL FIXTURES ...

Page 27: ...ON Position System Ready indicator red will be on 5 1 5 Panel will display the current software version installed in the main controller 5 1 6 Panel will then search for LED heads installed displaying sequence 1 2 3 4 from left to right Periods dots indicate that the head at that location has not been detected E g 1 indicates that only head 1 is present Display 1 head installed in number 1 connect...

Page 28: ...al channel used and the controller s memory will display the previous timer setting XXX X eg 10 0 for ten seconds 0 0 if in count up mode 5 1 9 All channels are factory set Timer 0 1 Level 100 Trigger cnt d Foot Pedal FP 1 5 1 10 To power down the unit after use turn the key counter clock wise from I ON position to O OFF position ...

Page 29: ... mode 5 3 Timer Control 5 3 1 Controls the setting of the length of light emission time from each individual LED head when the count down cnt d function automatic mode is selected from the TRIGGER control 5 3 2 Press and release the MODE button to access the timer control The TIMER LED should light up color green and the display window should read XXX X 5 3 3 Press the channel select button of the...

Page 30: ... 4 Press and release the UP DOWN button to increase or decrease the emissions output value in 1 increments Range is 15 100 5 4 5 Press and hold the UP DOWN button to rapidly increase or decrease the emissions output value Range is 15 100 5 4 6 When selection is below 15 the channel is disabled and the display shows OFF 5 5 OFF Indication Awareness 5 5 1 Displays OFF when FP 2 FP 3 or FP 4 are sele...

Page 31: ...nce the complete process has finished the selected enabled or disabled channel will default from OFF back to it s original timer setting Note If selecting the channel with the longest process time programmed this channel will not display OFF upon completion of the process count down 5 6 Trigger Control 5 6 1 Controls the emission trigger selection for all LED heads at once not individually for cou...

Page 32: ...omes on color green 5 7 3 Press and release the UP or DOWN button so the display reads cnt u 5 7 4 Press and release the MODE button until the LEVEL LED on the front panel comes on color green Press the channel select button of the installed LED head 5 7 5 Press and release the UP or DOWN button to select the emission intensity level 5 7 6 Press and hold the START STOP button to start the desired ...

Page 33: ...X seconds 0 1 999 9 seconds 5 8 7 Repeat steps 5 8 3 and 5 8 6 for multiple installed heads Each individual channel can be set for different intensity levels and emission times 5 8 8 Press the START STOP button to start the LED Emission process the display will count from the desired LED emission time setting down to 0 seconds 5 8 9 Upon completion of the LED emission time the display will automat...

Page 34: ...s to channel and displays the heads hours Press the highlighted channel button again to return to previous mode 5 9 3 A dash will display when there is no head installed on the selected channel s 5 9 4 Removing and re installing heads will not erase the hours on time for that head Each head has individual memory which automatically stores head hours on Display reads four digits fifth digit hidden ...

Page 35: ...ior to the start of the process 5 10 5 Press and hold any channel button 5 10 6 Press mode button 5 10 7 Press up or down button to display ref table 3 5 10 8 Press the highlighted channel button to return to previous mode 5 11 Temperature Display 5 11 1 To read the temperature of each head during process operation Refer to section 5 10 for in operation display 5 11 2 During operation select chann...

Page 36: ... 2 FP 3 FP 4 UP Press and release Increase by 1 step Press and hold Increase continuously Down Press and release Decrease by 1 step Press and hold Decrease continuously Start Stop count down mode Press and release Control the start of the LED emission Press and release Control the stop of the LED emission Start Stop count up mode Press LED emission will start Release LED emission will stop Ch Butt...

Page 37: ...me Displays time during cnt u and cnt d dP C Display LED head temp Displays LED head temp during cnt u and cnt d Table 3 Display Format Reference Controller LED Indicator Controller LED Status Description Timer Green Mode to adjust the exposure time in cnt d automatic mode Level Green Mode to adjust the output power level Trigger Green Mode to adjust the exposure timer operation cnt d cnt u UV ON ...

Page 38: ...im bright to alert the operator of various error conditions The channel light will flash from on to off signifying an error alarm 6 1 4 Press and hold down channel button to see error code Once all errors have been viewed channel will be displayed 6 1 5 The display will reset automatically after releasing the channel button 6 1 6 If flashing continues it indicates more than one error code is prese...

Page 39: ...edal is clicked during a timed emission in progress the emission will be terminated and the associated LED head s will turn off 7 1 4 When in cnt u mode the timer will count up as long as the foot pedal is pressed and stop when the foot pedal is released 7 1 5 The Start Stop button overrides all foot pedal configurations 7 1 6 To configure the channel emissions with the foot pedal controls referen...

Page 40: ...h4 separately in either the cnt d or cnt u mode Note FP2 FP3 are inoperative 1 FP6 Mode functions in cnt d mode only refer to para 7 1 3 while in FP6 mode you cannot manually switch to cnt u If FP6 is selected while the unit is already in cnt u mode it will default to cnt d mode automatically upon selection FP1 CONTROLS ALL CHANNELS SIMULTAINIOUSLY FP1 CONT CH 1 2 3 SIMULTAINIOUSLY FP1 CONT CH 1 2...

Page 41: ...e 5 PLC Connector Pin Outs PIN Description I O Location 1 INTIN1 I Pin 1 2 INTIN2 I Pin 2 3 GND Pin 3 4 ALARM O Pin 4 5 SYNCOUT1 O Pin 5 6 SYNCOUT2 O Pin 6 7 SYNCOUT3 O Pin 7 8 SYNCOUT4 O Pin 8 9 EMPTY Pin 9 10 STRT STP1 I Pin 10 11 STRT STP2 I Pin 11 12 FPLOCK I Pin 12 13 INTIN3 I Pin 13 14 INTIN4 I Pin 14 15 AGND Pin 15 16 ALARM O Pin 16 17 SYNCOUT1 O Pin 17 18 SYNCOUT2 O Pin 18 19 SYNCOUT3 O Pi...

Page 42: ... 3 PLC Signal Descriptions Pin 1 INTIN1 Analog input from 1 0VDC to 4 0VDC will set the output intensity of channel 1 from 15 to 100 in 1 increments The following equation can be used to determine the output intensity based on a voltage input y 85x 40 3 where x is the voltage input from 1 0V to 4 0V y is the output intensity in percent Value round to nearest percent ...

Page 43: ... Return for digital input signals Pin 4 ALARM and Pin 16 ALARM Signal output to indicate an error has occurred The signal is active when any LED head alarm condition is present The signal is inactive at all other times Pin 5 SYNCOUT1 and Pin 17 SYNCOUT1 Signal output to indicate LED output of channel 1 status When the LED head is on the signal is active When the LED head is off the signal is inact...

Page 44: ...f channel 4 status When the LED head is on the signal is active When the LED head is off the signal is inactive Pin 9 EMPTY Not In Use Pin 10 STRT STP1 Shorting signal to GND will trigger channel 1 STRT STP1 0V Channel 1 triggers STRT STP1 floating No change Pin 11 STRT STP2 Shorting signal to GND will trigger channel 2 STRT STP2 0V Channel 2 triggers STRT STP2 floating No change Pin 12 FPLOCK Sho...

Page 45: ... from 1 0V to 4 0V y is the output intensity in percent Value round to nearest percent Pin 14 INTIN4 Analog input from 1 0V to 4 0V will set the output intensity of channel 4 from 15 to 100 in 1 increments The following equation can be used to determine the output intensity based on a voltage input y 85x 40 3 where x is the voltage input from 1 0V to 4 0V y is the output intensity in percent Value...

Page 46: ...ts 1 Characteristics of the output signal Output device optocoupler Logic Level uncommitted emitter and collector can be used as active high or active low Maximum voltage 30VDC capability Vce Maximum carry current 8mA 2 An output signal is active when the transistor side of it s respective optocoupler is conducting current 3 The description of current conduction is dependent upon it s end configur...

Page 47: ... 42 LX400 UV LED Spot Curing System Figure 8 Active Low Signal Circuit Configuration Figure 9 Active High Signal Circuit Configuration ...

Page 48: ...Maximum open circuit output voltage 6VDC Maximum sinking current 5mA Logic low time for momentary 50ms minimum 7 5 2 Characteristics of the analog input signal Input voltage 0 4VDC Maximum input current 500uA 7 6 Remote Safety Interlock Connector 7 6 1 Connect to this pin block and trigger safety lockout Refer to Figure 2 7 6 2 Closed contact LED light will turn on 7 6 3 Open contact LED light wil...

Page 49: ...andling RISK GROUP 2 CAUTION Possible hazardous optical radiation UV emitted from this product Always use appropriate shielding 8 1 1 Operate the unit in a well ventilated area with at least six inches clearance to allow adequate space for the air vents located on the chassis side panels 8 1 2 Always connect the controller s external power module AC supply cord to a grounded outlet earthed mains o...

Page 50: ...head lens assembly 8 2 2 Handling Always handle the head and lens assembly by the metal body never touch the optical window assembly with your fingertips The moisture or oils on your fingertips can damage the coating of the glass in the optical window assembly Fingerprints left on an optical surface for an extended period of time can become a permanent stain Even if you are wearing gloves avoid to...

Page 51: ... Cleaning Procedure 8 3 1 Wear powder free latex gloves or finger cots to protect hands from solvents and prevent window from contamination 8 3 2 Blow off dirt and dust with pressurized gas on front glass surface 8 3 3 Use a lens tissue or a lint free cotton swab Saturate the lens tissue or swab with organic solvent CAUTION Before using any solvent consult the manufacturer s Materials Safety Data ...

Page 52: ...id excessive moisture when wiping in the air vent area s 8 4 4 Using a new dampened tissue or pre saturated tissue clean the optical window by gently wiping the surface with one continuous stroke in one direction Note Never apply a dirty tissue or swab to the optical window of the controller 8 4 5 Inspect the window to verify no residue is present Note Regular cleaning of the optical window is rec...

Page 53: ...Once an error message has been shown it is cleared All head error messages will be queued and displayed by subsequent pressing and holding of the channel select button that is flashing 9 1 4 When an error occurs the current active exposure will be terminated immediately 9 1 5 On any head level error condition the alarm PLC output will be activated The alarm PLC output will be cleared when all mess...

Page 54: ...Foot Pedal and PLC I O Start Stop inputs Er 2 The head X has failed to emit light when turned on Error code will remain present until cleared however the head will continue to be activated during subsequent exposures This is to allow the heads to be re activated after a safety interlock triggered fault Er 3 The head X has been disconnected after power on The head will remain disabled until the pow...

Page 55: ...tlet 2 The power supply cord is securely connected into the 3 pin outlet on the rear of the controller unit If the light intensity is too low check for the following 1 Verify that the lens of the UV LED head has been properly cleaned Ensure Power is off 2 Verify that the intensity level of the UV LED head is set to correct level If the Controller display does not illuminate 1 Verify that the Contr...

Page 56: ...k LED head to controller connections Check PLC connections Error code Er 6 Check LED head to controller connections Check PLC connections Error code ERR1 Reset system if error code persists contact service center Error code ERR2 Reset system if error code persists contact service center Error code ERR3 Reset system if error code persists contact service center Error code ERR4 Check mode button up ...

Page 57: ... Adjustable output modes 15 100 Start Stop Start Stop button to control start or stop the LED Emission Key Switch Key Switch to turn on off controller Flashing Alarm Over temperature protection and lamp off alarm for LED heads Foot Pedal Foot pedal to control start or stop the LED Emission External Control Method PLC External Input Start Stop intensity lock out front panel External Output Emission...

Page 58: ...ations 10 3 Environmental Conditions Operating Conditions Ambient Temperature 15ºC to 35ºC Altitude 2000m max Atmospheric Pressure 700 to 1060 hPa Relative Humidity 15 to 85 non condensing Installation Category II Pollution Degree 2 Transport and Storage Conditions Temperature 10 to 60ºC Relative Humidity 10 to 100 Atmospheric Pressure 500 to 1060 hPa ...

Page 59: ...rements UL 61010 1 2nd Edition Electrical Equipment for Laboratory Use Part 1 General Requirements IEC Equipment Class III Installation Category II Pollution Degree 2 62471 2006 62471 2 2009 Photobiological safety of lamps and lamp systems including LED s Electromagnetic Compatibility Immunity EN 61326 1 2006 Electrical equipment for measurement control and laboratory use EMC requirements Emission...

Page 60: ...roller o o o o o o External Power Adapter o o o o o o Indicates that this toxic or hazardous substance contained in all of the homogeneous materials for this part is below the limit requirement in SJ T11363 2006 x Indicates that this toxic or hazardous substance contained in at least one of the homogeneous materials used for this part is above the limit requirement in SJ T11363 2006 Enterprises ma...

Page 61: ...ral resources for its production It may contain hazardous substances that could impact health and the environment In order to avoid the dissemination of those substances in our environment and to diminish the pressure on the natural resources we encourage you to use the appropriate take back systems Those systems will reuse or recycle most of the materials of your end life equipment in a sound way...

Page 62: ...ith the instruction manual may cause harmful interference to radio communications However there is no guarantee that interference will not occur if installed in a residential area If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of t...

Page 63: ...tact person who may be contacted for additional service related questions Any claims for units received with defects in material or workmanship must be reported to an authorized Lumen Dynamic Service Centre within 30 days from the original date of receipt and returned within 30 days of reporting to a an authorized Lumen Dynamic Service Centre Lumen Dynamic will repair or replace these reported def...

Page 64: ...n the equipment Opening the equipment main enclosure will void the warranty 12 Component Number Table Table 8 Component Part Numbers Product Description Part Number LX400 Controller Up to 4 heads can be connected Includes AC Adaptor Foot Pedal UV Glasses User Guide 010 00243R LED Head Extension Cable Extension Cable used with LED Head 018 00409R Foot Pedal Foot Pedal to start stop LED emission 014...

Page 65: ...A Tel 1 905 821 2600 Toll 1 800 668 8752 USA and Canada Fax 1 905 821 2055 omnicure LDGI com www LDGI omnicure com Technical Assistance Techsupport lsi LDGI com http www ldgi omnicure com asc php For a complete listing of Authorized OmniCure Distributors and Service Centers please go to the main web site www LDGI omnicure com ...

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