Lauda RE 1050 G Operating Instructions Manual Download Page 88

Page: 88 / 101

ECO GOLD

Maintenance

28.04.10/ YACE0088

9.5

Disposal information

9.5.1

Disposal of the coolant

The cooling circuit is filled with a CFC-free HFC coolant. The type and amount used are stated on the
rating label. Repair and disposal are only to be carried out by refrigeration specialists.

The Global Warming Potentials (GWP)

[CO

= 1.0]

Coolant GWP

(100a)

R-134a / HFKW-134a

1,300

R-404A / HFKW-404A

3,784

* Time horizon 100 years – according to IPCC II (1996)

Basis for Kyoto Protocol.

9.5.2

Disposal of the packaging

Packaging parts

Material

Disposal route

Pallet

Laminated wood
Wood, for export

Recyclable
Pallet recycling

Inner and outer packaging

Corrugated cardboard

Paper recycling

Foam inner packaging

Polyurethane foam (PUR) and
plastic bag of polyethylene (PE-HD)

Plastics recycling

Cushioning damper parts (tech-
nical foam)

Polyethylene (PE) foam boards

Plastics recycling

Bubble wrap

Polyethylene (PE-HD) film

Plastics recycling

Volume filler

Air filled polyethylene (PE-HD) bag

Plastics recycling

Moulded parts

Polystyrene, foamed (PS-E, polysty-
rene)

Plastics recycling

Clear plastic folder for operating
instructions

Polypropylene (PP)

Plastics recycling

Fastening strips

Polyester tape, high strength

Plastics recycling

If recycling is not possible, the packaging parts can also be disposed of in the normal waste.

Summary of Contents for RE 1050 G

Page 1: ...Software Chilling System from Version 1 20 Phone 49 09343 503 0 Fax 49 09343 503 222 e mail info lauda de Internet http www lauda de Operating Instructions ECO GOLD Heating and Cooling Thermostats with control head GOLD Immersion thermostat ECO GOLD Heating thermostats E 4 G E 10 G E 15 G E 20 G E 25 G E 40 G ET 6 G ET 12 G ET 15 G ET 20 G Cooling thermostats RE 415 G RE 420 G RE 620 G RE 630 G RE...

Page 2: ......

Page 3: ...not of legal age may only operate the device under supervision of an instructed and legal age person Never operate the device without heat transfer liquid Do not operate the device if it is damaged it is leaking the mains cable is damaged Switch off the device and withdraw the mains plug when carrying out service or repair work moving the device installing or removing modules or accessories Empty ...

Page 4: ...Graphics window 35 7 4 BASIC SETUP 36 7 4 1 Setting the overtemperature switch off point Tmax 36 7 4 2 Setting the temperature setpoint value 36 7 4 3 Setting the pump level 37 7 4 4 Setting up standby 38 7 5 OTHER SETTINGS 39 7 5 1 Defining temperature limits 39 7 5 2 Restoring factory settings 40 7 5 3 Setting the volume of the acoustic signals 40 7 5 4 Selecting the menu language 41 7 5 5 Setti...

Page 5: ...ANDS AND ERROR MESSAGES APPLICABLE TO THE RS 232 485 INTERFACE MODULE AND TO THE USB INTERFACE 76 8 6 1 Write commands data issued to the thermostat 76 8 6 2 Read commands data request from the thermostat 77 8 6 3 Error messages 79 8 6 4 Driver software for LABVIEW 79 8 7 CONTACT MODULE 80 8 7 1 Contact module LRZ 914 with 1 input and 1 output 80 8 7 2 Contact module LRZ 915 with 3 inputs and 3 ou...

Page 6: ...is sign is used when improper handling can lead to personal injury or damage to property Note Here something in particular needs the reader s atten tion In certain circumstances this includes a note about a hazard Ì Reference Refers to further information in other chapters ...

Page 7: ...ucted specialist personnel The devices are not designed for use under medical conditions according to DIN EN 60601 1 or IEC 601 1 Classes in the EMC standard DIN EN 61326 1 Class A Operation only on electrical supply networks without connected domestic areas Class B Equipment for operation on electrical supply networks with connected domestic areas With unfavourable network conditions interfering ...

Page 8: ... bath temperature Toxic vapours may be generated depending on the heat transfer liquid used and the operating mode Ensure adequate air extraction Attach immersion thermostats carefully to the bath vessel Only use bath vessels which are suitable for the intended operating temperatures Always set the overtemperature cut off point immediately according to the heat transfer liquid used when filling Wh...

Page 9: ...signal Calibration Display English off Factory Setting Autostart Deutsch external Pt100 Device Status Display resolution Français Curr consumpt Español Setpoint Value DLK connected Italiano loud Setup Language Русский medium Programmer low Interfaces Calibration no off Graph Factory calibration yes Clock Standby all default no automatic Control yes Stage 5 Stage 4 Error store Reset all Stage 3 Pro...

Page 10: ...s Section 8 2 Tint Text Graph Tint Clock Text Standby Tset Mode Displayed Value Sample Time 2 s max 2h10min Time Axis 10 s max 11h5min Time Base 30 s max 33h20min Temperature Scale 1 min max 66h40min Temperature Limits 2 min max 133h automatic 9 min 45 min Set time and date 2 h 15 min Timer 1 Timer 2 Format of date absolut relativ automatic manual Temp Scale min Temp Scale max DD MM YYYY MM DD YYY...

Page 11: ...mp 1 2 3 4 5 6 7 8 9 1 Mains switch 2 Light sensor for automatic control of display brightness 3 Colour TFT display 4 Control panel refer to page 16 5 Selector switch for dividing up the external and internal pump flow 6 Pump output for internal bath circulation 7 Pump output for bath circulation or connection to the pump connection set 8 Pt100 temperature sensor 9 Heater ...

Page 12: ...pper module receptacle approx 51x27 mm for analogue RS 232 485 Profibus module and contact modules 3 Lower module receptacle approx 51x17 mm for Pt100 LiBus module 4 Connection for control cable of cooling underpart for RE 1050 G 5 Connection of power supply between the control head and cooling underpart 6 Rating label 7 Mains connecting lead ...

Page 13: ...ng Thermostats ECO GOLD 1 2 3 4 1 Cooling coil connections 2 Pump connection outflow and return as standard only with E 4 G and ET 15 G 3 Bath cover as standard only with E 4 G 4 Four feet 1 2 3 4 1 Rating label 2 Mains connecting lead 3 Bath drain tap 4 Bath drain point ...

Page 14: ... controls 28 04 10 YACE0088 Cooling Thermostats ECO GOLD 1 2 3 4 5 6 Pump connection with thread M16x1 stainless steel 2 Bath cover 3 Front grip recess 4 Ventilation grill both sides 5 Front panel removable without tools Ì 6 1 6 Four feet ...

Page 15: ...ctional controls 15 1 2 3 4 5 6 7 1 Connecting lead between the control head and cooling underpart 2 Back grip recess 3 Rating label 4 Control cable for cooling underpart only with RE 1050 G 5 Bath drain tap 6 Bath drain point 7 Ventilation grill ...

Page 16: ...8 Display Control panel 1 Expanded status display 5 Soft keys left and right 2 Status display 6 Enter key or soft key centre 3 Display of the internal or external temperature value Tint or Text 7 Cursor keys Cursor keys for Up Down Left and Right 4 Soft key bar 8 Key Tmax Display and adjustment of the over temperature switch off point ...

Page 17: ...h volume of 6 litres in the GOLD device variant Cooling thermostats The type designation of cooling thermostats is composed of the prefix R to identify the cooling device Refrigerated an E for ECO the bath volume in litres the minimum attainable temperature without ar ithmetical sign and a G for the device variant GOLD Example RE 415 G is a heating thermostat with a maximum bath volume of 4 litres...

Page 18: ...mA or 0 10 V interface 20 V is brought out on the socket as a power supply for an external sen sor with evaluation electronics 2 RS 232 485 Interface Module LAUDA order no LRZ 913 with nine pole SUB D socket Electrically isolated using optocouplers Using the LAUDA instruction set extensively com patible to Proline Proline Kryomat Integral XT and Integral T series The RS232 interface can be connect...

Page 19: ...ped with a thermal release which responds to the compressor temperature and current consumption The chiller is normally switched in automatically but can also be switched in manually via the operating menu Ì 7 5 5 The chiller is switched off when a malfunction occurs which affects safety The Cooling Thermostat RE 1050 G is equipped with the SmartCool technology which makes optimum use of the compr...

Page 20: ...Q 128 1 Bath Cover RE 620 RE 630 RE 620 G and RE 630 G HDQ 129 1 Bath Cover RE 1050 RE 1050 G HDQ 130 1 Bath Cover RE 1225 RE 1225 G HDQ 131 1 Bath Cover RE 2025 RE 2025 G LCZ 0716 1 Pump Connection Set RE cooling devices E 4 G ET 15 G HKO 026 2 Olive Ø 13 mm RE cooling devices E 4 G ET 15 G HKM 032 2 Union Nuts M16x1 RE cooling devices E 4 G ET 15 G HKN 065 2 Sealing Plug RE cooling devices E 4 G...

Page 21: ...cm free on all sides of the device Operation with Cooling Coils LCZ 0720 and LCZ 0721 Ì 10 The cooling coil can only be mounted on one side of the control head This is located on the side with the mains switch refer to illustration Use a soft underlay to avoid scratches to the upper side of the control head Withdraw the mains plug To fit the cooling coil loosen the two cross head screws on the bli...

Page 22: ... cross head screws Do not cover the ventilation opening on the back of the control head Keep a distance of at least 20 cm free on all sides of the device Set the flow distribution to INT Ì 6 2 so that during operation as a bath thermostat without external load the flow is discharged from the opening for the internal bath circulation During operation as a bath thermostat without an exter nal load a...

Page 23: ...internal bath circulation During operation as a bath thermostat without an external load and with the pump connec tion set fitted the outflow nozzle of the pump connection set must be closed use sealing plug or short circuited with the return nozzle For bath temperatures above 70 C attach the sticker included in the supplied items to an easily visible point on the bath Operation with external load...

Page 24: ...ntinu ously variable and is possible during operation The adjustment between internal and external circulation is only practicable with a connected external load A pump connection set is needed to do this This set is included as standard with cooling devices and with the heating devices E 4G and ET 15 G With immersion thermo stats and the remaining heating thermostats the pump connection set is av...

Page 25: ...nting to the user this is then on the right refer to illustration Use a soft underlay to avoid scratches to the upper side of the control head With heating thermostats take out the flat seal Loosen the two cross head screws on the blind flange and remove it Turn the pump output downwards for external bath circulation Fit the hose section of the pump connection set onto the outflow elbow and place ...

Page 26: ...eter Ì 6 4 to the pump connections Pump connection return to the bath rear outflow nozzle front Ì label on control head housing Always ensure the largest possible cross section and the shortest possible hose lengths in the external circuit If external control is to be used provide a temperature sensor probe in the external load Ì 7 7 1 For a hose cross section that is too small a temperature gradi...

Page 27: ...ow level switch off at approx 90 mm below the bath bridge With the use of oils as heat transfer liquids note that they expand on heating approx 10 100 C With a connected external load the complete expansion takes place in the bath Emptying Switch off the thermostat and withdraw the mains plug Push a hose onto the bath drain point Drain the heat transfer liquid via the drain tap at the back of the ...

Page 28: ...aporisation losses occur In this case use a bath cover Ì 10 Use distilled water or pure demineralised water only after adding 0 1 g of soda Na2CO3 sodium carbonate litre of water Otherwise there is the risk of corrosion The proportion of water reduces with longer working at high temperatures and the mixture be comes flammable flash point 128 C Check the mixing ratio using a hydrometer Do not use i...

Page 29: ...091 Viton cold insulated 8 5 External Ø approx 30 mm 20 150 For all LAUDA heat trans fer liquids LZS 017 Viton cold insulated 11 External Ø approx 32 mm 20 150 For all LAUDA heat trans fer liquids LZS 018 EPDM hose is not suitable for Ultra 350 nor for mineral oils Never use silicone oil with silicone hoses Secure hoses against slippage by using hose clips b Metal hoses in non rusting stainless st...

Page 30: ...ct between the tank and a frame e g copper and the bath may corrode despite the use of high quality materials for the tank TIP Avoid the use of this type of frame or the direct contact with this sort of frame or contact with non ferrous metal samples and the inside of the container Use original LAUDA stainless steel frames and commercially available frames in temperature resistant plastics 6 5 Coo...

Page 31: ...l load the pressure nozzle is closed off or short circuited to the return nozzle Ensure that the unit is filled according to section Ì 6 2 7 2 Switching on Switch on the device with the mains switch at the front 1 s An acoustic signal sounds for approx 1 s Example depends on device type and equipment The adjacent display appears for approx five seconds with the corresponding version numbers of the...

Page 32: ...y The Standby soft key function is high lighted in a different colour The values are accepted which were set before the switch off Check or set the overtemperature switch off point with the key Tmax On pressing the key Tmax the value in the upper line is dis played Changing the overtemperature cut off point Ì 7 4 1 3 25 0 27 10 2009 10 58 Tmax 200 C 26 45 סּ Tmax Tint 3 25 0 27 10 2009 10 55 Text T...

Page 33: ...ng devices Date and time External temperature text if external temperature sensor is connected and setpoint value Tset Current bath temperature Tint Soft key bar display menu standby If standby is activated Ì 7 4 4 Standby appears instead of the symbol for heating cooling 7 3 2 Menu window The menu of the ECO GOLD thermostats consists of several menu levels With the cursor keys arrow keys you can ...

Page 34: ...n of the display The following functions can be selected with the soft keys ESC You are returned to the basic window OK You enter the submenu This can also occur by pressing Standby Standby is activated If Standby is inversely highlighted standby is active If not the device is in operation Submenu Cooling In the window the following information is displayed The setting on is displayed inversely an...

Page 35: ... can be selected You confirm the set value by pressing By pressing ESC you are returned to the menu level without the value being changed 7 3 4 Graphics window The ECO GOLD thermostats offer you the possibility of displaying temperature measurements graphically The temperature traces are displayed in the graphics window In the graphics window the following information is displayed de pending on th...

Page 36: ...perature values are dis played Change the value with or By pressing or individual numbers can be selected and changed with or The selected value is confirmed with By pressing you are returned to the menu level without the value being changed 7 4 2 Setting the temperature setpoint value Access to the main menu level is obtained by pressing Setpoint Value is highlighted in colour סּ OK Tmax Max Tempe...

Page 37: ... pump level With the ECO Vario pump you have six pump levels available with which you can optimise the bath circulation flow rate and pressure the noise generated and the mechanical heat input With small thermostats e g E 4 G RE 415 G RE 420 G without an external load power levels 1 to 3 are practi cable and sufficient Access to the main menu level is obtained by pressing The adjacent menu window ...

Page 38: ...lecting the standby mode 1 Confirm Standby by pressing 2 Select menu by pressing The adjacent menu window appears Select Standby with or and confirm with If Standby is active it is highlighted in colour in the soft key bar Æ Standby 3 Standby 27 10 2009 10 57 05 Text Tset C 30 00 C 26 45 Display סּ Menu Standby Tint ESC סּ OK Standby Main Menu TSET Setpoint Value Setup Programmer Interfaces Graph Cl...

Page 39: ...nu window appears by selecting and confirming Æ Setup Æ Limits Select the lower Til or upper Tih limit with or and confirm it with In the entry window the cursor flashes below the value to be changed The permissible adjustment range is indicated with Min and Max Change the value with or By pressing or you can also select numbers indi vidually and change them with or By pressing the arithmetic sign...

Page 40: ...appears in which a choice between no and yes can be made With no you return to the All modules menu level without changes being made With yes the respective setting is re set With or ESC you quit the respective window with out changes 7 5 3 Setting the volume of the acoustic signals The ECO GOLD thermostats signal alarms and errors as a two tone acoustic signal and warnings as a continuous tone Ac...

Page 41: ...mperature and operating status However you can also switch the refrigerating machine on or off manually Access to the main menu level is obtained by pressing Selection and confirmation of Æ Setup Æ Cooling autom The adjacent menu window ap pears As well as Cooling the current operating mode is stated This is off on or automatic Select Cooling with Select the operating status off on or automatic wi...

Page 42: ...Setting the date and time Access to the main menu level is obtained by pressing Selection and confirmation of Æ Clock Æ Set time and date The adjacent menu window appears The cursor flashes under the hours display Move to the value which is to be changed with the or cursor Change the value with or and confirm with You quit the window without changes with ESC The adjacent menu window appears on sel...

Page 43: ...tep Access to the main menu level is obtained by pressing Selection and confirmation of Æ Setup Æ Basic setup The adjacent menu window appears As well as Autostart the current setting is stated This is off or on Select Autostart with Select the operating status off or on with or and confirm with With or ESC you quit the window without changes ESC סּ OK Standby Basic setup Sounds Display Autostart o...

Page 44: ...s the only load Access to the main menu level is obtained by pressing Selection and confirmation of Æ Setup Æ Basic setup The adjacent menu window appears As well as Curr Consumpt the set value is displayed Select Curr Consumpt with Change the value with or By pressing or you can also select numbers indi vidually and change them with or You confirm the set value by pressing You quit the window wit...

Page 45: ...ined by pressing Selection and confirmation of Æ Setup Æ Calibration The adjacent menu window appears Select Calibration with or and confirm with The entry window appears Change the value with or By pressing or you can also select numbers indi vidually and change them with or By pressing the arithmetic sign or can be selected You confirm the set value by pressing By pressing ESC you are returned t...

Page 46: ...he main menu level is obtained by pressing Selection and confirmation of Æ Setup Æ Calibration The adjacent menu window appears Select Factory Calibration with or and confirm with The adjacent menu window appears Select yes using or and confirm with to restore the factory settings With no ESC or you quit this menu level with out changes ESC סּ OK Standby Calibration Calibration Factory Calibration ...

Page 47: ...vidual menu points of the menu window Graph are described All menu points are selected with or and confirmed with With or you quit the respective window without changes In the menu Mode there are the following settings The recording runs continuously as an Online graph The recording is started with Record Start and termi nates with Record Stop The current recording is saved with Freeze Graph Start...

Page 48: ...ling to be used via the menu point Time base With absolut the current time is displayed With relativ scaling starts at 00 00 00 With Temperature Scale you can define the scaling of the y axis temperature value With automatic the scaling is defined by the program You can define the limits yourself with manual The temperature limits are entered via the menu point Temperature Limits This menu point o...

Page 49: ...the illus trated example has been selected the entry window appears The minimum and maximum possible temperature values and the current minimal temperature value are displayed Change the value with or By pressing or you can also select numbers individually and change them with or By pressing the arithmetic sign or can be selected You confirm the set value by pressing You quit the window without ch...

Page 50: ...Ì 10 Furthermore the signal coming from an analogue or serial module can also be controlled The analogue module and contact modules are available as accessories Ì 10 7 7 1 Activating external control external Pt100 Access to the menu level is obtained by pressing Selection and confirmation of Æ Setup Æ Control Æ Contr Variable The adjacent menu window appears The menu item extern Pt100 only appear...

Page 51: ...fset value is displayed The adjacent menu window appears on selecting the menu point Offset source Select the set value source with or and confirm it with The setpoint offset is deactivated with off Select Diff set actual value with or and confirm with The adjacent menu window appears The minimum and maximum possible offset values and the current offset value are displayed Change the value with or...

Page 52: ... first segment If the pump level is to be changed in the course of the program then the specified pump level is entered in the respective program line If the pump level is to remain unchanged 0 is entered and it is indicated as in the display 7 8 1 Programming example No Tend hh mm Tolerance No Pump S1 S2 S3 Start 30 00 0 1 Start 2 off off off 2 50 00 0 20 0 0 2 2 off off off 3 70 00 0 40 0 0 3 3 ...

Page 53: ...ause undesired delays In particular with external control the range should not be chosen too tightly In Segment 5 a larger tol erance has been entered so that the desired time of ten minutes is maintained even with settling action p Only flat slow ramps should be programmed where necessary with a tolerance range Steep ramps which lie close to the maximum possible heating or cooling rates of the th...

Page 54: ...menu level is obtained by pressing The adjacent menu window appears by selecting and confirm ing Æ Programmer By selecting and confirming Program 1 Æ Edit you obtain ac cess to the editor view of the programmer To view the complete window information go to the right with With the keys and you obtain access to the individual segments The appropriate parameter is selected with and can be changed wit...

Page 55: ...Pump Pump level at which the segment is to be processed S1 S2 S3 Switching contacts of the contact module if present can be programmed here Contact modules are available as accessories Ì 10 The setting stands for no change to the preceding seg ment i e if is present in all fields the contact setting of the start setup or that before the program start is retained Inserting a new segment With or go ...

Page 56: ...7 8 4 Interrupting continuing or terminating the program When a program has been started by pressing the menu points Hold and Stop are displayed An option can be selected with or On confirming with the program is paused with Hold or terminated with Stop The continuation of the program which is paused with Hold occurs with Continue by pressing You can also pause the programmer with Standby Pump hea...

Page 57: ...confirm with Enter the required number with or and confirm with On entering two or three figure numbers the cursor can be moved to the appropriate position with or and the fig ures entered here with or If 0 is entered the program is continuously repeated You quit the window without changes with ESC ESC סּ OK Standby Programmer Status Edit Loops Info ESC סּ OK Loops 0 infinite Max 250 Min 0 0 ...

Page 58: ...rnal temperature sensor Only change the control parameters if you have appropriate knowledge of control tech niques If you have not connected any temperature sensor and activated it as in section 7 7 1 as a control vari able continue reading here For activated external control please read Ì 7 9 2 The control compares the setpoint temperature with the current bath temperature and computes the set v...

Page 59: ... entry using The se lection automatic is displayed in the menu line by auto If automatic is selected the entry is blocked for the pa rameters Tv and Td Select the parameters with or and confirm with The respective edit window appears with Min and Max figures for the parameter values Xp Tn Tv and Td By pressing or you can also select numbers individu ally and change them with or You confirm the set...

Page 60: ...s the heating and cooling Correcting quantity limit If a step change in set point temperature is specified the optimum control might set an outflow tempera ture which is substantially higher than the temperature desired on the external vessel With the correcting quantity limit the maximum permissible deviation between the temperature on the external load and the temperature of the outflow liquid c...

Page 61: ...se lection automatic is displayed in the menu line by auto If automatic is selected the entry is blocked for the pa rameters Tv and Td Select the parameter with or and confirm it with The respective edit window appears with Min and Max figures for the parameter values Kpe Tne Tve Tde and Xpf By pressing or you can also select numbers individu ally and change them with or You confirm the set value ...

Page 62: ...firm it with The adjacent menu window appears The minimum and maximum possible values and the current value are dis played Change the value with or By pressing or you can also select numbers individu ally and change them with or You confirm the set value by pressing You quit the window without changes with ESC ESC סּ OK Correction limit Max 500 0 Min 0 0 50 0 ESC סּ OK Standby Control Control Variab...

Page 63: ... e g 2 5 possibly even larger with good thermal coupling and a small mass to temper Î small e g 0 2 0 7 if fast temperature changes are required external baths should be controlled if possible with in ternal control Otherwise choose Xpf to be very small 0 05 0 1 3 Setting the master controller PID controller First start with Auto then possibly continue with manual 3 1 Setting Kpe With a tendency t...

Page 64: ...s Module Lower module receptacle approx 51 x 17 mm for Pt100 LiBus module Touch the bare earthed stainless steel back panel of the ECO thermostat to discharge any electro static charge Remove the module from the packaging Switch off the thermostat and withdraw the mains plug For the upper module receptacle approx 51 x 27 mm The plastic cover has a recess on each side to ease removal Insert a screw...

Page 65: ...eceptacle approx 51 x 17 mm The plastic cover has a recess on each side to ease removal Insert a screwdriver in the right and then in the left re cess of the plastic cover and lever it up The cover can then be taken off Pull the bus connecting lead out of the plastic cover Plug in the bus connecting lead red plug in the red socket Introduce the module into the appropriate receptacle and fasten it ...

Page 66: ...ntrolled temperature Analog Output 2 Interface type Internal temperature Modules minimal value Temperature extern Pt100 maximal value Temperature extern analog Calibration Temperature extern serial Set value Pump power RS232 Pump speed RS485 extern Pt100 Voltage 0 10V Cooling valve Current 0 20mA Analog Interface 2400 Current 4 20mA serial interface Mode 4800 Switch contacts Baud rate 9600 off RS ...

Page 67: ... with the function Ext actual temperature Pump power with the function Pump pow The following values can be output via the outputs setpoint temperature with the function Setpoint temperature The temperature controlled Controlled temp Actual temperature bath temperature Internal temp External actual temperature of the Pt100 Temp extern Pt100 External actual temperature of the analogue input Temp ex...

Page 68: ...s The RS 232 interface can be connected directly to the PC with a 1 1 connected cable catalogue no EKS 037 2 m cable and EKS 057 5 m cable 8 4 1 Connecting lead and interface test RS 232 Computer Thermostat Signal 9 pole Sub D socket 25 pole Sub D socket 9 pole Sub D socket Signal R x D 2 2 3 3 2 2 T x D T x D 3 3 2 2 3 3 R x D DTR 4 20 4 DSR Signal Ground 5 5 7 7 5 5 Signal Ground DSR 6 6 6 DTR R...

Page 69: ... Example Set value transfer of 30 5 C to the thermostat Computer Thermostat OUT_SP_00_30 5 CRLF Ö Õ OK CRLF 8 4 3 RS 485 connecting lead Thermostat 9 pole Sub D socket Contact Data 1 Data A 5 SG Signal Ground optional 6 Data B Use screened connecting leads Connect screen to the plug housing The wires are electrically isolated from the rest of the electronics Non assigned pins should not be connect...

Page 70: ... device address always precedes the RS 485 commands Up to 127 ad dresses are possible The address must always consist of three figures A000_ to A127_ The command from the computer must be terminated with a CR The response from the thermostat is always terminated with a CR CR Carriage Return Hex 0D Example Set value transfer of 30 5 C to the thermostat with address 15 Computer Thermostat A015_OUT_S...

Page 71: ...nnecting lead is not included in the items supplied When connecting up make sure the correct plug is used Mini USB interface LAUDA makes the drivers specially produced for the USB interface available free of charge for download at http www lauda de Important First install the driver and then connect the thermostat to the PC 8 5 2 Installation of the USB driver The driver is installed once per PC S...

Page 72: ... via the USB interface it is automatically assigned to a free COM port The PC unambiguously identifies the thermostat via a serial number internal to the thermostat and always assigns the same COM port to this thermostat If further ECO thermostats are connected via the USB interface these thermostats are assigned other free COM ports Plug the mini USB cable into the con trol head ...

Page 73: ...thermostat at the mains switch For the first time after installation on the PC a wizard opens to search for new hardware Please fol low the wizard instructions Key Continue Key Continue This window is covered by the following window Hardware installation see below ...

Page 74: ... click on Continue installation click on the key Finish 8 5 4 Where is the ECO Virtual COM Port The thermostat can be operated via conventional communication programs e g Hyperterminal as a COM port Further settings such as baud rate are not needed ...

Page 75: ...ECO GOLD 28 04 10 YACE0088 Interface modules 75 Click on the tab Hardware with the mouse and then on the Device manager ...

Page 76: ...ting of the control parameter TnF 5 180 s 181 Off OUT_PAR_12_XXX Setting of the control parameter TvF OUT_PAR_13_XXX X Setting of the control parameter TdF OUT_PAR_14_XXX X Setting of the setpoint offset OUT_MODE_00_X Keypad 0 released 1 locked corresponds to KEY OUT_MODE_01_X Control 0 int 1 ext Pt100 2 ext Analog 3 ext Serial OUT_MODE_03_X Keypad remote control unit Command 0 released 1 locked O...

Page 77: ... control parameter Tn 181 OFF IN_PAR_02 Interrogation of the control parameter Tv IN_PAR_03 Interrogation of the control parameter Td IN_PAR_04 Interrogation of the control parameter KpE IN_PAR_05 Interrogation of the control parameter TnE 999 OFF IN_PAR_06 Interrogation of the control parameter TvE IN_PAR_07 Interrogation of the control parameter TdE IN_PAR_09 Interrogation of the max outflow tem...

Page 78: ...0_XXX Interrogation of a program segment XXX Response e g 030 00_010 00_005 00_001 00 Set point temperature 30 00 C Time 10 min Tolerance 5 00 C Pump level 1 RMP_IN_01 Interrogation of the current segment number RMP_IN_02 Interrogation of the set program loops RMP_IN_03 Interrogation of the current program loops RMP_IN_04 Interrogation of to which program further commands refer RMP_IN_05 Interroga...

Page 79: ... set ERR_36 No setpoint input programmer is running or is stopped on Pause ERR_37 Start from programmer not possible analogue setpoint input is switched on 8 6 4 Driver software for LABVIEW With the aid of the program development tool LABVIEW from National Instruments http sine ni com apps we nioc vp cid 1381 lang US an easy to use individual control or automa tion software program can be produced...

Page 80: ...e next closed triggers continue with the function Programmer Control change mode the switching statuses of contact open or closed are assigned 2 different set point temperatures Change mode Control the Control mode the switching statuses of input open or closed can have 2 different control temperature sources assigned to them E g internal external control Control mode The outputs provide the follo...

Page 81: ...d connectors with protective caps 8 7 2 Contact module LRZ 915 with 3 inputs and 3 outputs Contact module order no LRZ 915 with 15 pole SUB D socket Range of functions as LRZ 914 but with three relay contact outputs changeover max 30 V 0 2 A and three binary inputs for control via external voltage free contacts Contact inputs and outputs View of sockets on the plug side or of sockets on the solder...

Page 82: ...he cause has been rectified alarms and warnings can be cleared with Warnings can be ignored with without the message periodically appearing again 9 1 1 Overtemperature protection alarm and overtemperature protection check The devices are rated for use with flammable and non flammable liquids according to DIN EN 61010 2 010 Set the overtemperature switch off point as described in Ì 7 4 1 Recommende...

Page 83: ... tem perature is greater than Tmax An alarm message step 1 2 see above should follow Reset the switch off point to be higher than the bath temperature Unlock with 9 1 2 Low level protection alarm and low level protection check kk When the liquid level falls so far that the heaters are no longer completely covered with liquid an alarm is triggered Two tone alarm signal sounds Low Level Pump appears...

Page 84: ... be carried out with water with a few drops of a surfactant washing up liquid added and with the aid of a damp cloth No water should penetrate into the control section Before all maintenance or cleaning work it must be ensured that decontamination of the device is carried out if it has been in contact with hazardous materials 9 3 Device status You can conveniently check the device data via the dis...

Page 85: ...data Access to the menu level is obtained by pressing Selection and confirmation of Æ Setup Æ Device StatusÆ Device data 9 3 3 Software version Under the menu point SW version the appropriate software versions are displayed depending on the device type and connected modules Access to the menu level is obtained by pressing Selection and confirmation of Æ Setup Æ Device StatusÆ SW version Only the m...

Page 86: ... i e with the ECO GOLD thermostat Tmax 202 C and with the ECO GOLD with transparent bath Tmax 102 C Following this Tmax must be re entered manually Ì 7 4 1 because otherwise the device goes into the error status error message in ECO GOLD T max diff Ctrl Safety 9 3 5 Displaying serial numbers The corresponding serial numbers of Control and Safety are displayed in two lines under the menu point Seri...

Page 87: ... or degenerated it should be renewed Ì 6 3 and 6 4 If necessary the heat transfer liquid should be checked for fitness for use e g with a change of application or at least once yearly Further use of the heat transfer liquid is only permissible if the inspection indicates this The heat transfer liquids should be inspected according to DIN 51529 9 4 3 Cleaning the condenser The cooling circuit is la...

Page 88: ...et Laminated wood Wood for export Recyclable Pallet recycling Inner and outer packaging Corrugated cardboard Paper recycling Foam inner packaging Polyurethane foam PUR and plastic bag of polyethylene PE HD Plastics recycling Cushioning damper parts tech nical foam Polyethylene PE foam boards Plastics recycling Bubble wrap Polyethylene PE HD film Plastics recycling Volume filler Air filled polyethy...

Page 89: ...0 0001 Catalogue number Year of manufacture 2010 Incremental numeration Your contact for maintenance and expert service support LAUDA Service Constant Temperature Equipment Phone 49 0 9343 503 236 English and German Fax 49 0 9343 503 283 e mail service lauda de We are available at any time for queries ideas and critique LAUDA DR R WOBSER GMBH CO KG Postfach 1251 97912 Lauda Königshofen Germany Pho...

Page 90: ...0 15 416 x 130 x 310 LCZ 0705 20 T Polycarbonate 100 20 300 x 490 x 160 LCZ 0706 B 4 Stainless steel 200 4 135 x 240 x 150 LCZ 0707 B 10 Stainless steel 200 11 300 x 329 x 150 LCZ 0708 B 15 Stainless steel 200 16 300 x 329 x 200 LCZ 0709 B 20 Stainless steel 200 19 300 x 505 x 150 LCZ 0710 B 25 Stainless steel 200 25 300 x 505 x 200 LCZ 0711 B 40 Stainless steel 200 40 300 x 750 x 200 LCZ 0712 Bat...

Page 91: ...ces Accessory Catalogue number For upper module receptacle approx 57 x 27 mm Analogue module LRZ 912 RS 232 485 interface module LRZ 913 Contact module with 1 input and 1 output LRZ 914 Contact module with 3 inputs and 3 outputs LRZ 915 Profibus module LRZ 917 For lower module receptacle approx 57 x 17 mm External Pt100 LiBus module LRZ 918 Remote control unit Command LRT 914 functions only in con...

Page 92: ...ge flow max L min 22 Heating power 230 V 50 60 Hz kW 2 6 Power con sumption 230 V 50 60 Hz kW 2 7 Class of protection IP 21 Safety equipment Class III FL to DIN 12876 1 suitable for flammable and non flammable liquids Class of protection for electrical operating equipment DIN EN 61140 VDE 0140 1 Class I EMC requirements to DIN EN 61326 1 corresponds to VDE 0843 20 1 applies to Europe Class B for C...

Page 93: ...20 200 Working temperature range with water cooling C 20 200 Operating temperature range C 20 200 Interface Mini USB Bath depth mm At least 150 Overall dimensions W x D x H mm 130 x 135 x 325 Weight kg 3 4 Mains connection Catalogue number 230 V 10 50 60 Hz LCE 0228 at Pump power level 1 with extraneous cooling ...

Page 94: ...cket Powder coated steel sheet Bath opening W x D with control head mm 135 x 105 300 x 190 300 x 190 300 x 365 300 x 365 613 x 300 Bath depth mm 150 150 200 150 200 200 Usable bath depth mm 130 130 180 130 180 180 Height of bath edge without cover mm 196 196 246 196 246 248 Overall dimensions W x D mm 168 x 272 331 x 361 331 x 361 331 x 537 331 x 537 350 x 803 Overall height mm 376 376 426 376 426...

Page 95: ...s Polycarbonate Bath opening W x D with control head mm 130 x 285 300 x 175 275 x 130 300 x 350 Bath depth mm 160 160 310 160 Usable bath depth mm 140 140 290 140 Height of bath edge without cover mm 169 208 356 208 Overall dimensions W x D mm 143 x 433 322 x 331 428 x 148 322 x 506 Overall height mm 349 389 532 389 Weight kg 4 5 6 8 6 8 8 0 Pump connection Stainless steel olives 13 mm thread M16x...

Page 96: ...12 14 20 Overall dimensions W x D mm 130 x 105 130 x 105 150 x 130 150 x 130 200 x 200 200 x 200 300 x 350 Bath depth mm 160 160 160 160 160 200 160 Usable depth mm 140 140 140 140 140 180 140 Height to top edge of bath mm 365 374 400 400 443 443 443 Overall dimensions W x D mm 180 x 350 180 x 396 200 x 430 200 x 430 280 x 440 250 x 435 350 x 570 Overall height mm 546 555 581 581 624 624 624 Sound...

Page 97: ...ve for ECO GOLD heating thermostats with transparent bath 0 20 40 60 80 100 00 00 00 10 00 20 00 30 00 40 00 50 01 00 Aufheizzeit h min Badtemperatur C Stage 6 Stage 5 Stage 4 Stage 3 Stage 2 Stage 1 ET 6 G ET 12 G ET 15 G ET 20 G Tempering liquid Water bath closed Heat transfer liquid Water bath closed Measured with water Flow rate in L min Discharge pressure in bar Bath temperature in C Heating ...

Page 98: ...mostats Abkühlkurven ECO 60 50 40 30 20 10 0 10 20 00 00 00 40 01 20 02 00 02 40 03 20 04 00 Zeit h min Badtemperatur C E 4 G E 10 G E 15 G E 20 G E 25 G RE 1050 G RE 630 G RE 1225 G RE 2025 G RE 415 G RE 420 G RE 620 G Tempering liquid Therm 240 bath closed Pump characteristics Heat transfer liquid Therm 240 bath closed Heat transfer liquid Ethanol bath closed Heating time in h min Cooling time i...

Page 99: ...ype 86 Display brightness 42 Disposal 88 Drain tap 27 E EMC requirement DIN EN 61326 1 7 Emptying 27 Error messages 82 Error store 85 Errors 82 External control 50 External load 22 External temperature sensor 18 F Factory calibration 46 Factory settings 40 Filling 27 Flow distribution pump 24 G Gain 60 Graph window 35 Graphical display 47 H Heat transfer liquids 28 87 Heating curve 97 98 Hoses 28 ...

Page 100: ...erial number 89 Serial numbers 86 Servicing 87 Servicing intervals 87 Setpoint offset 51 Set point bath temperature 36 Setting the date 42 Setting the time 42 Soft key 16 Software version 85 Standby 38 Starting mode 43 T Td 58 Tde 60 Technical data 92 Temperature ambient temperature 23 room temperature 23 setpoint value 36 Temperature limits 39 Through flow cooler 30 Tn 58 Tne 60 Tv 58 Tve 60 U Un...

Page 101: ... LAUDA voir plaque signalétique Typ Type Type Serien Nr Serial no No de série mit folgendem Medium betrieben wurde was used with the below mentioned media a été utilisé avec le liquide suivant Darüber hinaus bestätigen wir daß das oben aufgeführte Gerät sorgfältig gereinigt wurde die Anschlüsse verschlossen sind und sich weder giftige aggressive radioaktive noch andere gefährliche Medien in dem Ge...

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Lauda RE 1050 G, Operating Instructions Manual

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