Kubota ME5700 Workshop Manual Download

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ME5700, WSM

ENGINE

1-S69

Valve Seat Tightness

1. Set the injection nozzle to a nozzle tester (Code No. 07909-

31361).

2. Raise the fuel pressure, and keep at 12.75 MPa (130

1849 psi) for 10 seconds.

3. If any fuel leak is found, replace the nozzle piece.

(2) Disassembling and Assembling

Nozzle Holder

1. Secure the nozzle retaining nut (7) with a vise.
2. Remove the nozzle holder (1), and take out parts inside.

(When reassembling)

Assemble the nozzle in clean fuel oil.

Install the push rod (4), noting its direction.

After assembling the nozzle, be sure to adjust the fuel injection
pressure.

Valve seat tightness

Factory spec.

No fuel leak at
12.75 MPa
130
1849 psi

0000000935E

Tightening torque

Nozzle holder

34.3 to 39.2

3.5 to 4.0

25.3 to 28.9 ft-lbs

Overflow pipe nut

19.6 to 24.5

2.0 to 2.5

14.5 to 18.1 ft-lbs

Nozzle holder assembly

49.0 to 68.6

5.0 to 7.0

36.2 to 50.6 ft-lbs

(1)

Nozzle Holder

(5)

Distance Piece

(2)

Adjusting Washer

(6)

Nozzle Piece

(3)

Nozzle Spring

(7)

Nozzle Retaining Nut

(4)

Push Rod

0000000936E

KiSC issued 04, 2006 A

Summary of Contents for ME5700

Page 1: ...WORKSHOP MANUAL TRACTOR ME5700 KiSC issued 04 2006 A...

Page 2: ...which has not been described to this workshop manual The heading General section comes general precautions check and maintenance and special tools Other section there are troubleshooting servicing sp...

Page 3: ...sitions A Never start the engine while standing on ground Start the engine only from operator s seat This symbol the industry s Safety Alert Symbol is used throughout this manual and on labels on the...

Page 4: ...ng Otherwise hot water will spout out from radiator Only remove radiator cap when cool enough to touch with bare hands Slowly loosen the cap to first stop to relieve pressure before removing completel...

Page 5: ...eyes hands and clothing If you spill electrolyte on yourself flush with water and get medical attention immediately DISPOSE OF FLUIDS PROPERLY A Do not pour fluids into the ground down a drain or into...

Page 6: ...e following safety decals are installed on the machine If a decal becomes damaged illegible or is not on the machine replace it The decal part number is listed in the parts list ROPS TYPE SAFETY DECAL...

Page 7: ...ME5700 WSM SAFETY INSTRUCTIONS 5 0000002845E KiSC issued 04 2006 A...

Page 8: ...ME5700 WSM SAFETY INSTRUCTIONS 6 0000003130E KiSC issued 04 2006 A...

Page 9: ...ME5700 WSM SAFETY INSTRUCTIONS 7 0000003126E KiSC issued 04 2006 A...

Page 10: ...ME5700 WSM SAFETY INSTRUCTIONS 8 CABIN TYPE 0000003131E KiSC issued 04 2006 A...

Page 11: ...ME5700 WSM SAFETY INSTRUCTIONS 9 0000003132E KiSC issued 04 2006 A...

Page 12: ...ME5700 WSM SAFETY INSTRUCTIONS 10 0000003133E KiSC issued 04 2006 A...

Page 13: ...ground clearance 425 mm 16 7 in BRACKET DRAWBAR 420 mm 16 5 in PARKING BRAKE LINKAGE Weight 2095 kg 4619 lbs 2475 kg 5457 lbs Traveling system Standard tire size Front 11 2R20 Rear 16 9R28 Clutch Mul...

Page 14: ...ME5700 WSM DIMENSIONS 12 DIMENSIONS ROPS TYPE 0000003134E KiSC issued 04 2006 A...

Page 15: ...ME5700 WSM DIMENSIONS 13 CABIN TYPE 0000003135E KiSC issued 04 2006 A...

Page 16: ...G GENERAL KiSC issued 04 2006 A...

Page 17: ...OF EVERY 50 HOURS G 18 4 CHECK POINTS OF EVERY 100 HOURS G 19 5 CHECK POINTS OF EVERY 200 HOURS G 25 6 CHECK POINTS OF EVERY 300 HOURS G 28 7 CHECK POINTS OF EVERY 400 HOURS G 28 8 CHECK POINTS OF EV...

Page 18: ...tributor always specify engine serial number tractor serial number CABIN serial number and hour meter reading 1 Tractor Identification Plate 4 CABIN Identification Plate 2 Tractor Serial Number 5 CABI...

Page 19: ...KUBOTA genuine parts for parts replacement to maintain machine performance and to assure safety A Gaskets and O rings must be replaced during reassembly Apply grease to new O rings or oil seals befor...

Page 20: ...Do not attempt to modify or remodel any electrical parts and wiring A When removing the battery cables disconnect the negative cable first When installing the battery cables connect the positive cabl...

Page 21: ...or excessive tension except for movable part where sag be required A In installing a part take care not to get wiring caught by it 1 Grommet A Correct B Incorrect 0000000616E 1 Clamp 3 Clamp Wind Clam...

Page 22: ...ct on battery A Take care not to let battery liquid spill on your skin and clothes If contaminated wash it off with water immediately A Before recharging the battery remove it from the machine A Befor...

Page 23: ...Use sandpaper to remove rust from terminals A Repair deformed terminal Make certain there is no terminal being exposed or displaced A Make certain that there is no female connector being too open A Pu...

Page 24: ...cover is large enough to cover whole connector 5 HANDLING OF CIRCUIT TESTER A Use tester correctly following manual provided with tester A Check for polarity and range 1 Cover A Correct B Incorrect 0...

Page 25: ...e Coolant Recovery tank 1 0 L 1 1 U S qts 0 9 lmp qts 3 Washer liquid 1 3 L 1 4 U S qts 1 1 lmp qts Automobile washer liquid 4 Engine crankcase 8 0 L 8 5 U S qts 7 0 lmp qts Engine oil API service cla...

Page 26: ...o employ the CF CD or CE lubricating oil with a high total base number If the CF 4 or CG 4 lubricating oil is used with a high sulfur fuel change the lubricating oil at shorter intervals A Lubricating...

Page 27: ...2 to 25 3 48 1 to 55 8 4 9 to 5 7 35 5 to 41 2 39 3 to 44 1 4 0 to 4 5 29 0 to 32 5 60 9 to 70 6 6 2 to 7 2 44 9 to 52 0 M12 12 mm 0 47 in 62 8 to 72 5 6 4 to 7 4 46 3 to 53 5 77 5 to 90 2 7 9 to 9 2...

Page 28: ...15 Fuel line Check G 24 Replace G 33 16 Radiator hose and clamp Check G 25 Replace G 33 17 Power steering oil line Check G 25 Replace G 33 18 Toe in Adjust G 26 19 Fuel Tank Water Drain G 26 20 Inner...

Page 29: ...el line Check G 24 Replace G 33 16 Radiator hose and clamp Check G 25 Replace G 33 17 Power steering oil line Check G 25 Replace G 33 18 Toe in Adjust G 26 19 Fuel Tank Water Drain G 26 20 Inner air f...

Page 30: ...uld be cleaned more often in dusty conditions than in normal conditions A 2 Every year or every 6 times of cleaning A 3 Hydraulic oil filter should be changed more often in severe conditions A 4 When...

Page 31: ...r screen and grill 9 Check and clean the air conditioner condenser screen and intercooler screen 10 Check the nuts of tires are tight 11 Check the number plate or SMV emblem for damage and replace as...

Page 32: ...oil filter cartridge A Allow engine to cool down sufficiently oil can be hot and can burn 1 Remove the oil filter 1 2 Put a film of clean engine oil on rubber seal of new filter 3 Tighten the filter...

Page 33: ...seal of new filters 6 Tighten the filter quickly until it contacts the mounting surface Tighten filter by hand and additional 1 2 turn only 7 After the new filter has been replaced fill with the oil u...

Page 34: ...l 1 To drain the used oil remove the right and left drain plugs 2 and filling plug 1 at the front axle case and drain the oil completely into the oil pan 2 After draining reinstall the drain plugs 2 3...

Page 35: ...the shuttle shift lever 1 Sit on operator s seat 2 Shift the shuttle shift lever to the forward or reverse position 3 Depress the clutch pedal fully 4 Disengage the PTO clutch control lever 5 Pull out...

Page 36: ...especially when new If there are loosened tighten as follows 4 CHECK POINTS OF EVERY 100 HOURS Changing Engine Oil 1 See page G 15 Tightening torque Front wheel mounting nut and front disc mounting n...

Page 37: ...t and muddy condition lubricate grease fittings more often 1 Grease Fitting 5 Grease Fitting Front Axle Support Top Link Bracket 2 Grease Fitting 6 Grease Fitting Lifting Rod Parking Brake Lever Shaft...

Page 38: ...OWER levels A Never remove the vent plugs while the engine is running A Keep electrolyte away from eyes hands and clothes If you are spattered with it wash it away completely with water immediately an...

Page 39: ...r cleaner primary element A Once a year or after every six times of cleaning whichever comes first A Check to see if the evacuator valve is blocked with dust A The air cleaner uses a dry element never...

Page 40: ...e to clean the fuel filter bowl and element periodically Adjusting Fan Belt Tension A Be sure to stop the engine before checking belt tension 1 Stop the engine and remove the key 2 Apply moderate thum...

Page 41: ...imit 4 Retighten the lock nut 2 A Keep the free travel in the right and left brake pedals equal Checking Fuel Line 1 Check to see that all lines and hose clamps are tight and not damaged 2 If hoses an...

Page 42: ...perature be nearly or more than the boiling point what is called Overheating 1 Stop the machine operation in a safe place and keep the engine unloaded idling 2 Don t stop the engine suddenly but stop...

Page 43: ...nt is obtained 4 Retighten the tie rod nut 3 5 Attach the snap ring 1 of the tie rod joint 2 Draining Fuel Tank Water CABIN Type 1 Loosen the drain plugs 2 at the bottom of the fuel tanks 1 to let sed...

Page 44: ...and malfunction A If the filter is very dirty Dip the filter in lukewarm water with mild dish washing detergent Move it up and down as well as left and right to loosen dirt Rinse the filter with clean...

Page 45: ...page G 23 Replacing Fuel Filter CABIN Type 1 Remove the fuel filter 1 2 Put a film of clean fuel on rubber seal of new filter 3 Tighten the filter until it contacts the mounting surface Tighten filter...

Page 46: ...ing wheel B Adjusting Procedure 1 Loosen the lock nut 2 tighten the adjusting screw 1 all the way and then loosen the screw by 1 6 turn 2 Retighten the lock nut 2 9 CHECK POINTS OF EVERY 800 HOURS Adj...

Page 47: ...onditioner Pipes and Hoses CABIN Type 1 Check to see that all lines and hose clamps are tight and not damaged 2 If hoses and clamps are found worn or damaged replace or repair them at once Checking Ca...

Page 48: ...minutes 10 Stop the engine Check coolant level and add coolant if necessary A Do not start engine without coolant A Use clean fresh water and anti freeze to fill the radiator A When the anti freeze i...

Page 49: ...ow 0 or before a long term storage let out cooling water completely or mix fresh water with long life coolant and fill the radiator and reserve tank with the mixture 1 Long life coolant hereafter LLC...

Page 50: ...ars Be sure to change the coolant every 2 years A The above data represents industry standards that necessitate a minimum glycol content in the concentrated anti freeze A When the coolant level drops...

Page 51: ...rst and with added resistance as air is purged from the system To make sure air is completely purged pitch the fuel overflow hose with fingers if a pulsation is felt when the knob is pumped then no ai...

Page 52: ...where in the electrical system 2 If any of the fuses should blow replace with a new one of the same capacity A Before replacing a blown fuse determine why the fuse blew and make any necessary repairs...

Page 53: ...em Refer to troubleshooting section of this manual for specific information dealing with electrical problems Fuse No Capacity A Protected circuit 1 15 Flasher Hazard 2 10 Dome light 3 10 Air condition...

Page 54: ...ee page 10 S23 Light Capacity Head lights 45 W Tail light 10 W Turn signal hazard light front 21 W Turn signal hazard light rear 21 W Sidemarker light 5 W Brake stop light 21 W Number plate light 5 W...

Page 55: ...GENERAL G 38 Lubricating Door and Rear Window Hinge 1 Apply a small amount of lubricating liquid to the following points when it is necessary 1 Door Hinge 2 Rear WIndow Hinge 0000003167E KiSC issued...

Page 56: ...No 07909 32121 Application Use exclusively for removing or installing the piston ring with ease Diesel Engine Compression Tester Code No 07909 30208 Assembly 07909 31251 G 07909 30934 A to F 07909 31...

Page 57: ...liary Socket For Fixing Crankshaft Sleeve Code No 07916 32091 Application Use to fix the crankshaft sleeve of the diesel engine Socket Wrench 46 Code No 07916 30901 Application Use exclusively for rem...

Page 58: ...2 Application Use to reseat valves Angle 0 785 rad 45 0 262 rad 15 Diameter 28 6 mm 1 126 in 38 0 mm 1 496 in 31 6 mm 1 244 in 41 3 mm 1 626 in 35 0 mm 1 378 in 50 8 mm 2 000 in Connecting Rod Alignme...

Page 59: ...ce between crankshaft and bearing etc Measuring Green 0 025 to 0 076 mm 0 001 to 0 003 in range Red 0 051 to 0 152 mm 0 002 to 0 006 in Blue 0 102 to 0 229 mm 0 004 to 0 009 in Red Check Code No 07909...

Page 60: ...38 in B 35 mm 1 38 in C 27 mm 1 06 in D 35 mm dia 1 38 in dia E 27 90 to 27 95 mm dia 1 098 to 1 100 in dia F 25 00 to 25 01 mm dia 0 984 to 0 985 in dia a 6 3 250 b 1 25 50 c 1 25 50 For idle gear bu...

Page 61: ...63 to 0 275 in dia J 20 mm dia 0 787 in dia K 12 5 to 12 8 mm dia 0 492 to 0 504 in dia L 8 9 to 9 1 mm 0 350 to 0 358 in C1 Chamfer 1 0 mm 0 039 in C2 Chamfer 2 0 mm 0 079 in C0 3 Chamfer 0 3 mm 0 01...

Page 62: ...in F 20 mm dia 0 79 in dia G 56 8 to 56 9 mm dia 2 236 to 2 240 in dia H 51 8 to 51 9 mm dia 2 039 to 2 043 in dia 2 Inserting tool A 130 mm 5 12 in B 72 mm 2 83 in C R40 mm R1 57 in D 9 mm 0 35 in E...

Page 63: ...F PF 1 2 G 5 mm 0 20 in H 17 mm dia 0 67 in dia I 8 mm dia 0 31 in dia J 1 0 mm 0 039 in K 17 mm dia 0 67 in dia L 6 10 to 6 20 mm dia 0 2402 to 0 2441 in dia M 8 mm 0 31 in N 4 mm 0 16 in O 11 97 to1...

Page 64: ...surement of relief set pressure Flow Meter Code No 07916 52791 Flow Meter 07916 52651 Hydraulic Test Hose Application This allows easy testing of hydraulic system 0000000699E 0000002338E 1 Gauge 07916...

Page 65: ...52501 Application Use for injecting calcium chloride solution into and removing it from rear tires Rear Axle Nut Wrench 85 Code No 07916 52541 Application Use for removing and installing a rear axle n...

Page 66: ...eplace the center guide 1 for shown in figure 0000003139E A 20 mm dia 0 79 in dia B 11 5 mm dia 0 45 in dia C Chamfer 1 mm 0 04 in D 6 mm 0 24 in E 15 mm 0 59 in F 20 mm 0 79 in G Weld all around H 6...

Page 67: ...16 52961 Application This pressure gauge is used to measure the low oil pressure Power Steering Adaptor Code No 07916 54021 Application Use for measuring the relief valve setting pressure for power st...

Page 68: ...conditioning system A Special tools for R134a refrigerant air conditioning system introduced below are available from DENSO CO LTD 0000002347E 1 Manifold Gauge 95048 10090 Assembly 2 Charging Hose Red...

Page 69: ...ME5700 WSM GENERAL G 52 Adaptor for R134a Code No DENSO CO 95048 10190 AC220V 95048 10200 AC240V Application Use for evacuating the air conditioning system 0000002351E KiSC issued 04 2006 A...

Page 70: ...20 mm dia 0 79 in dia D 30 mm dia 1 18 in dia E 90 mm 3 54 in F 30 5 mm 1 20 in G 30 mm 1 18 in H 15 mm 0 59 in I 21 mm dia 0 83 in dia J Weld all around K Weld all around L 20 mm 0 79 in 0000002352E...

Page 71: ...us E 55 mm 2 17 in F 15 mm 0 59 in G 35 mm 1 38 in H 5 mm 0 2 in I 20 mm 0 55 in J 10 mm 0 39 in K 0 78 rad 45 L 10 mm 0 39 in M 50 mm 1 97 in N 55 mm 2 17 in O 25 mm 0 97 in P 80 mm 3 15 in 000000235...

Page 72: ...in dia C 35 mm 13 8 in P 1 05 rad 60 D 23 to 23 3 mm 0 9055 to 0 9713 in Q 3 mm dia 1 18 in dia E 16 mm 0 63 in R 36 mm 1 18 in F 40 mm 1 58 in S 60 mm 2 36 in G 32 4 to 32 7 mm 1 2756 to 1 2874 in T...

Page 73: ...A C Compressor A 125 mm 4 92 in G 3 x M8 x 1 25 All screws B 40 mm dia 1 57 in dia H 4 52 rad 120 C Radius 33 mm Radius 1 30 in I Radius 27 mm Radius 1 06 in D 16 mm 0 63 in J Radius 50 mm Radius 1 97...

Page 74: ...ompressor Application Use to remove the hub plate or center piece A 12 mm 0 47 in E 5 5 mm dia 0 22 in dia B 35 mm 1 38 in F 6 5 mm dia 0 26 in dia C 7 mm 0 28 in G 0 52 rad 30 D 0 4 mm 0 016 in H M8...

Page 75: ...oler Relief Valve Setting Pressure Adaptor A 45 mm 1 77 in K 2 mm 0 079 in B 40 mm 1 58 in L 10 mm dia 0 39 in dia C 28 mm 1 1 in M M12 x 1 5 D 18 mm 0 71 in N 7 5 mm dia 0 3 in dia E 15 mm 0 59 in O...

Page 76: ...g a pinion shaft A 106 mm 4 17 in B 350 mm 13 078 in C 6 mm 0 24 in D 90 mm 3 54 in E 10 mm 0 39 in F 40 mm 1 57 in G 10 mm 0 39 in H 35 6 mm 1 40 in I 36 mm 1 42 in J 41 6 mm 1 64 in K Part code No 3...

Page 77: ...6 mm 0 24 in Q 4 mm 0 16 in E 45 mm 1 77 in R 90 mm 3 54 in F 140 mm 5 51 in S 130 mm 5 12 in G 74 mm 2 91 in T 50 mm 1 97 in H 12 mm 0 47 in U 62 mm 2 44 in I 20 mm 0 79 in V 60 mm 2 36 in J 1580 mm...

Page 78: ...OF TIRES The following tires can be mounted on models ME5700 A Do not use tires larger than specified Model Type of Tire Front Rear ME5700 Farm Tire 9 5 9 20 14 9 R28 11 2 R20 420 85R28 11 2 R20 16 9...

Page 79: ...servicing or adjustment securely support them with stands or suitable blocking beforehand A Never operate tractor with a loose rim wheel or axle A Always attach wheels as shown in the drawing A If no...

Page 80: ...actor 200 m 200 yards and thereafter daily check service 1 Remove the wheel rim and or disk mounting bolts 2 Change the position of the rim and or disk right and left to the desired position and tight...

Page 81: ...2 mm 8 in 203 2 mm 8 in Number of screws 6 8 Screws M16 x 1 5 M16 x 1 5 Hub pilot diameter B 152 4 mm 6 in 152 4 mm 6 in 0000003140E A Do not attempt mount a tire This should be done by a qualified pe...

Page 82: ...reparation of Calcium Chloride Solution A When making a calcium chloride solution do not pour water over calcium chloride since this results in chemical reaction which will cause high temperature Inst...

Page 83: ...ttaching Injector 1 Lift the rear tires off the ground 2 Turn the tire so that the air valve is at the top 3 Remove the air valve and attach the injector Code No 07916 52501 1 Injector 2 Hose 00000023...

Page 84: ...is being used A Once injection is completed reset the air valve and pump air into the tire to the specified pressure Weight of calcium chloride solution filling 75 of full capacity of a tire Tire siz...

Page 85: ...ove the air valve and drain liquid liquid can only be drained to the level of the valve and liquid under that level remains inside 4 To drain liquid completely use the injector 1 and direct compressed...

Page 86: ...implements are not covered by the warranty Tread max width Lower link end max loading weight W0 Front Rear ME5700 1430 mm 56 3 in 1720 mm 67 7 in 1900 kg 4190 lbs Actual figures Implement weight W1 an...

Page 87: ...ing Width 2130 mm 84 in Max Weight 800 kg 1760 lbs 6 Bottom Plow Max Size 14 in x 3 16 in x 2 18 in x 1 Max Weight 450 kg 1000 lbs 7 Disc harrow 3P Type Max Size 18 in x 24 Max Harrowing Width 2130 mm...

Page 88: ...x Digging Depth 2530 mm 100 in Max Weight 900 kg 2000 lbs 16 Snow Blade Max Width 1820 mm 72 in Max Weight 450 kg 1000 lbs A Implement size may very depending on soil operating conditions 1 Must remov...

Page 89: ...1 ENGINE KiSC issued 04 2006 A...

Page 90: ...CONTENTS 1 LUBRICATING SYSTEM 1 M1 2 COOLING SYSTEM 1 M2 3 FUEL SYSTEM 1 M3 KiSC issued 04 2006 A...

Page 91: ...r filtered Then the oil is forced to crankshaft connecting rods idle gear camshaft and rocker arm shaft 1 to lubricate each part Some part of oil splashed by the crankshaft or leaking and dropping fro...

Page 92: ...ad and force it into the cylinder block The thermostat 3 opens or closes according to the water temperature When the water temperature is high the thermostat 3 opens to allow the water to flow from th...

Page 93: ...71 MPa 140 to 150 1991 to 2062 psi of the injection nozzle 3 is injected into the combustion chamber Part of the fuel fed to the injection nozzle 3 lubricates the moving parts of the plunger inside th...

Page 94: ...NE BODY 1 S25 1 Checking and Adjusting 1 S25 2 Disassembling and Assembling 1 S28 3 Servicing 1 S43 3 LUBRICATING SYSTEM 1 S61 1 Checking 1 S61 2 Disassembling and Assembling 1 S61 3 Servicing 1 S62 4...

Page 95: ...t 1 S66 A Fuel camshaft worn Replace A Injection nozzle clogged Clean 1 S68 A Injection pump malfunctioning Repair or replace 1 S33 S66 A Seizure of crankshaft camshaft piston cylinder or bearing Repa...

Page 96: ...lter clogged Replace G 23 28 A Air cleaner clogged Clean or replace G 22 30 A Deficient nozzle injection Repair or replace nozzle 1 S68 Deficient Output A Incorrect injection timing Adjust 1 S66 A Eng...

Page 97: ...specified type of oil G 8 A Oil pump defective Repair or replace 1 S36 S62 High Oil Pressure A Different type of oil Use specified type of oil G 8 A Relief valve defective Replace Engine Overheated A...

Page 98: ...e Clearance When cold 0 18 to 0 22 mm 0 0071 to 0 0087 in Valve Seat Width Intake 2 12 mm 0 0835 in Width Exhaust 2 12 mm 0 0835 in Valve Seat Angle Intake 1 047 rad 60 Angle Exhaust 0 785 rad 45 Valv...

Page 99: ...rance 0 016 to 0 045 mm 0 00063 to 0 00177 in 0 15 mm 0 0059 in Rocker Arm Shaft O D 13 973 to 13 984 mm 0 55012 to 0 55055 in Rocker Arm I D 14 000 to 14 018 mm 0 55118 to 0 55189 in Push Rod Alignme...

Page 100: ...5 to 0 1154 mm 0 00163 to 0 00454 in 0 15 mm 0 0059 in Idle Gear to Injection Pump Gear Backlash 0 0415 to 0 1154 mm 0 00163 to 0 00454 in 0 15 mm 0 0059 in Crank Gear to Oil Pump Drive Gear Backlash...

Page 101: ...D 51 921 to 51 940 mm 2 04413 to 2 04488 in Crankshaft Bearing 2 I D 51 980 to 52 025 mm 2 04645 to 2 04822 in Cylinder Liner Standard I D 87 000 to 87 022 mm 3 42519 to 3 42606 in 0 15 mm 0 0059 in...

Page 102: ...to 0 19 mm 0 0043 to 0 0075 in 0 25 mm 0 0098 in Rotor to Cover Clearance 0 105 to 0 150 mm 0 0041 to 0 0059 in 0 20 mm 0 0079 in 0000002381E COOLING SYSTEM Item Factory Specification Allowable Limit...

Page 103: ...10 seconds or more for pressure falling from 14 7 13 7 MPa from 150 140 from 2133 1990 psi 5 seconds or more for pressure falling from 14 7 13 7 MPa from 150 140 from 2133 1990 psi Injection Nozzle I...

Page 104: ...12 x 1 5 24 5 to 34 3 2 5 to 3 5 18 1 to 25 3 Nozzle holder assembly M20 x 1 5 49 0 to 68 6 5 0 to 7 0 36 2 to 50 6 Overflow pipe assembly retaining nut 19 6 to 24 5 2 0 to 2 5 14 5 to 18 1 Glow plug...

Page 105: ...iator hose Draining Engine Oil 1 Start and warm up the engine for approx 5 minutes 2 Place an oil pan underneath the engine 3 Remove the drain plugs 1 to drain oil 4 After draining reinstall the drain...

Page 106: ...fter running the engine for a few minutes stop it and check the fluid level again add fluid to prescribed level if it is not correct level A Use only KUBOTA UDT or SUPER UDT fluid Use of other fluids...

Page 107: ...1 6 after removing the screws 5 2 Tap out the spring pin 4 7 and then slide the coupling 3 8 to the front and rear When reassembling A Apply grease to the splines of the propeller shaft 2 B Separatio...

Page 108: ...wer steering hose clamps 6 3 Remove the air cleaner hose 3 4 Remove the radiator upper hose 4 and lower hose 5 When reassembling Tightening torque Oil cooler pipes Pipe diameter Dia 12mm 0 47 in 49 0...

Page 109: ...side covers 3 5 Disconnect the head light 3P connectors 6 Remove the front lower cover 4 Battery 1 Remove the fuse stay 2 2 Remove the bonnet stay 1 3 Remove the battery 3 Tightening torque Front axl...

Page 110: ...r C terminal and B terminal 9 9 Disconnect the engine oil pressure switch 1P connector 8 10 Disconnect the power steering hoses 2 Tightening torque Oil cooler pipes Pipe diameter Dia 12 mm 0 47 in 49...

Page 111: ...Shaft 1 Slide the propeller shaft cover 1 6 after removing the screws 5 2 Tap out the spring pin 4 7 and then slide the coupling 3 8 to the front and rear When reassembling A Apply grease to the spli...

Page 112: ...tands 2 Separate the front axle support as a unit after removing the front axle frame mounting screws When reassembling Tightening torque Front axle frame mounting screw M10 60 8 to 70 6 6 2 to 7 2 44...

Page 113: ...meter cable 6 6 Disconnect the main switch connector 7 combination switch connector 8 and hazard switch connector 10 7 Disconnect the engine stop cable 11 at the engine side 8 Remove the rear bonnet...

Page 114: ...ay 1 5 Disconnect the glow plug 1P connector 7 and coolant temperature sensor 1P connector 6 When reassembling Tightening torque Starter s terminal B mounting nut 8 8 to 11 8 0 9 to 1 2 6 5 to 8 7 ft...

Page 115: ...1901 or equivalent to the splines of clutch disc boss A Apply liquid gasket Three Bond 1141 1211 or equivalent to joint face of the engine and clutch housing Tightening torque Engine and clutch housi...

Page 116: ...s surely assembled to the flywheel A Direct the shorter end of the dumper disc boss toward the flywheel A Apply molybdenum disulphide Three Bond 1901 or equivalent to the shaft A Tightening torque Dum...

Page 117: ...ng A Apply molybdenum disulphide Three Bond 1901 or equivalent to the splines A Apply liquid gasket Three Bond 1141 1211 or equivalent to joint face of the engine and clutch housing E Separating Engin...

Page 118: ...s surely assembled to the flywheel A Direct the shorter end of the dumper disc boss toward the flywheel A Apply molybdenum disulphide Three Bond 1901 or equivalent to the shaft A Tightening torque Dum...

Page 119: ...imit apply a small amount of oil to the cylinder wall through the nozzle hole and measure the compression pressure again 7 If the compression pressure is still less than the allowable limit check the...

Page 120: ...head and tighten the cylinder head screws to the specified torque 4 Turn the crank shaft until the piston exceeds its top dead center 5 Remove the cylinder head and measure the thickness of the squee...

Page 121: ...TC mark 2 on the flywheel and projection 1 on the housing so that the No 1 piston comes to the overlap position 6 Check the following valve clearance marked with using a feeler gauge When No 1 piston...

Page 122: ...older Assembly 1 Remove the overflow pipe assembly 2 Remove the nozzle holders using a 21 mm deep socket wrench 3 Remove the copper gasket 2 and heat seal 3 When reassembling A Replace the copper gask...

Page 123: ...ection nozzle is removed for cleaning or for service Glow Plugs 1 Remove the lead 1 from the glow plugs 2 Remove the glow plugs 2 Fan Fan Belt and Alternator 1 Loosen the nut and tension screw 2 Remov...

Page 124: ...y metallic particles on the surface on which the assembly is mounted Push Rods 1 Remove the push rods 1 When reassembling A When putting the push rods onto the tappets check to see if their ends are p...

Page 125: ...ten the cylinder head screws after running the engine for 30 minutes Cylinder Head Gasket and Tappet 1 Remove the cylinder head gasket 1 2 Remove the O ring 2 3 Remove the tappets 3 from the crankcase...

Page 126: ...a plastic hammer A Do not change the combination of valve and valve guide Cylinder Head Assembly 1 Remove the cylinder head assembly See page 1 S28 to 1 S31 Fuel Filter Assembly 1 Loosen the pipe cla...

Page 127: ...n pump so that its control rack pin 4 engages with the groove 5 of fork lever 1 1 A Install the injection pump cover with the arm of engine stop lever 2 at the right of the arm of fork lever 1 1 A The...

Page 128: ...valent to both sides of the speed control plate gasket Start Spring 1 Remove the start spring 1 from the gear case When reassembling A Be careful not to drop the start spring into the gear case A Hook...

Page 129: ...rings 3 When reassembling A Check to see if there are four O rings 3 inside the gear case 1 A Apply a thin film of engine oil to the oil seal 2 and install it noting the lip come off A Apply a liquid...

Page 130: ...dle gear collar 1 When reassembling A Check to see each gear is aligned with its aligning mark One mark 1 Idle gear and crank gear Two marks 2 Idle gear and camshaft gear Three marks 3 Idle gear and i...

Page 131: ...bly 3 4 and fork lever assembly 1 2 5 at the same time When reassembling A After installation check to see that the fork lever 1 1 and 2 2 are fixed to the fork lever shaft and that they can turn smoo...

Page 132: ...w of oil strainer 1 4 Detach oil strainer 1 1 being careful of the O ring When reassembling A After cleaning the oil strainer 1 1 check to see that the strainer mesh in clean and install it A Visually...

Page 133: ...rting the piston into the cylinder face the mark on the connecting rod to the injection pump A Do not change the combination of cylinder and piston Make sure of the position of each piston by marking...

Page 134: ...engine oil to the piston pin A When installing the connecting rod to the piston immerse the piston in 80 176 oil for 10 to 15 minutes and insert the piston pin to the piston A When installing the con...

Page 135: ...align it in the window on flywheel housing Bearing Case Cover and Flywheel Housing Case 1 Remove the bearing case cover mounting screws first inside and next outside 2 Remove the bearing case cover 1...

Page 136: ...ne oil on the bearings A Install the main bearing case assemblies in the original positions Since diameters of main bearing case vary install them in order of makings A B C D from the gear case side A...

Page 137: ...correcting Cylinder Head Flaw 1 Prepare an air spray red check Code No 07909 31371 2 Clean the surface of the cylinder head with the detergent 2 3 Spray the cylinder head surface with the red permeat...

Page 138: ...lean a new valve guide and valve guide bore and apply engine oil to them 2 Press in a new valve guide using a valve guide replacing tool 3 Ream precisely the I D of the valve guide to the specified di...

Page 139: ...inder head Valve Seating 1 Coat the valve face lightly with prussian blue and put the valve on its seat to check the contact 2 If the valve does not seat all the way around the valve seat or the valve...

Page 140: ...hin film of compound between the valve face and valve seat and fit them with valve lapping tool 4 Check the valve seating with prussian blue The valve seating surface should show good contact all the...

Page 141: ...n Rocker Arm and Rocker Arm Shaft 1 Measure the rocker arm shaft O D with an outside micrometer 2 Measure the rocker arm I D with an inside micrometer and then calculate the oil clearance 3 If the oil...

Page 142: ...mshaft with a cylinder gauge and calculate the oil clearance 3 If the oil clearance exceeds the allowable limit replace the camshaft Push rod alignment Allowable limit 0 25 mm 0 0098 in 0000000885E Oi...

Page 143: ...1 Measure the idle gear shaft O D with an outside micrometer 2 Measure the idle gear bushing I D with an inside micrometer and calculate the oil clearance 3 If the oil clearance exceeds the allowable...

Page 144: ...holding its mating gear 3 If the backlash exceeds the allowable limit check the oil clearance of the shafts and the gear 4 If the oil clearance is not proper replace the gear A When removing B When in...

Page 145: ...ut the used bushing using a small end bushing replacing tool When installing 1 Clean a new small end bushing and bore and apply engine oil to them 2 Press in a new bushing so that it is flush with the...

Page 146: ...n the connecting rod 3 Install the connecting rod on the connecting rod alignment tool Code No 07909 31661 4 Put a gauge over the piston pin and move it against the face plate 5 If the gauge does not...

Page 147: ...ry spec 0 040 to 0 118 mm 0 00157 to 0 00465 in Allowable limit 0 20 mm 0 0079 in Crankshaft journal O D Factory spec 51 921 to 51 940 mm 2 04413 to 2 04488 in Crankshaft bearing 1 I D Factory spec 51...

Page 148: ...Clean a new crankshaft bearing 1 and crankshaft journal bore and apply engine oil to them 2 Using a crankshaft bearing 1 replacing tool press in a new bearing 1 2 so that its seam 1 directs toward the...

Page 149: ...of crankshaft journal Oil clearance between crankshaft journal and crankshaft bearing 2 Factory spec 0 040 to 0 104 mm 0 00157 to 0 00409 in Allowable limit 0 20 mm 0 0079 in Crankshaft journal O D Fa...

Page 150: ...wable limit replace the crankshaft Flywheel Sway 1 Set dial indicator with its tip on the rear friction face of the flywheel near the edge 2 Turn the flywheel and measure the sway 3 If the measurement...

Page 151: ...ctory spec 0 15 to 0 31 mm 0 0059 to 0 0122 in Allowable limit 0 50 mm 0 0197 in Oversize Bearing Code Number Marking 0 2 mm 0 008 in Thrust bearing 1 02 15221 23951 020 OS Thrust bearing 2 02 19202 2...

Page 152: ...eference A Undersize crankpin bearing A Undersize dimensions of crankpin Oil clearance between crankpin and crankpin bearing Factory spec 0 025 to 0 087 mm 0 00098 to 0 00343 in Allowable limit 0 20 m...

Page 153: ...6 32091 3 Set the sleeve guide 3 to the crankshaft 2 4 Set the stopper 1 to the crankshaft as shown in figure 5 Heat a new sleeve 4 to a temperature between 150 and 200 302 and 392 and fix the sleeve...

Page 154: ...and hone it to the specified dimension 2 Replace the piston and piston rings with oversize ones A When the oversize cylinder is worn beyond the allowable limit replace the cylinder block with a new o...

Page 155: ...tive A Oil strainer clogged A Oil filter cartridge A Oil gallery clogged A Excessive oil clearance A Foreign matter in the relief valve When reassembling A After checking the engine oil pressure tight...

Page 156: ...a strip of plastigage Code No 07909 30241 onto the rotor face with grease 2 Install the cover and tighten the screws 3 Remove the cover carefully and measure the width of the press gauge with a sheet...

Page 157: ...fan belt is worn and sunk in the pulley groove 4 If the fan belt is nearly worn out and deeply sunk in the pulley groove replace it Radiator Water Leakage 1 Pour a specified amount of water into the...

Page 158: ...embly 1 Use a press and press out the water pump shaft from the water pump impeller side 2 Remove the mechanical seal assembly 1 from the water pump body When reassembling A Replace the mechanical sea...

Page 159: ...e opens and leaves the string 3 Continue heating and read the temperature when the valve opens approx 8 mm 0 315 in Read the temperature at this moment on the thermometer 4 If the measurement is not w...

Page 160: ...s out If the calculation differs from specified injection timing add or remove the shim to adjust A The sealant is applied to both sides of the shim soft metal gasket shim The liquid gasket is not req...

Page 161: ...heel and raise the pressure to approx 15 7 MPa 160 2275 psi 3 Now turn the flywheel back about half a turn to keep the plunger free Maintain the flywheel at this position and clock the time taken for...

Page 162: ...thin the factory specifications replace the adjusting washer 1 in the nozzle holder to adjust it Reference A Pressure variation with 0 1 mm 0 0039 in difference of adjusting washer thickness Approx 98...

Page 163: ...g A Assemble the nozzle in clean fuel oil A Install the push rod 4 noting its direction A After assembling the nozzle be sure to adjust the fuel injection pressure Valve seat tightness Factory spec No...

Page 164: ...2 CLUTCH KiSC issued 04 2006 A...

Page 165: ...CONTENTS 1 LINKAGE 2 M1 1 TRAVELLING 2 M1 1 ROPS Type 2 M1 2 CABIN Type 2 M1 2 PTO CLUTCH 2 M2 1 STRUCTURE 2 M2 2 PTO CLUTCH OPERATION 2 M3 3 PTO LINKAGE 2 M5 KiSC issued 04 2006 A...

Page 166: ...CLUTCH 2 M1 1 LINKAGE 1 TRAVELLING 1 ROPS Type 2 CABIN Type 1 Clutch Rod 1 2 Clutch Rod 2 3 Clutch Spool 4 Clutch Pedal 0000002542E 1 Clutch Pedal 2 Clutch Cable 3 Clutch Spool 0000002543E KiSC issued...

Page 167: ...the clutch discs 7 and drive plates 8 toward the pressure plate 9 As a result the rotation of the PTO propeller shaft is transmitted to the gear shaft 4 through the PTO clutch pack 2 The PTO clutch v...

Page 168: ...clutch pack pushes the piston 4 to engage the clutch pack The modulating valve 12 absorbs the engaging shock of the clutch pack A Refer to the hydraulic circuit on the section 8 Mechanism 1 PTO Clutc...

Page 169: ...ston 4 is pushed back by the return spring 8 When the piston 4 is pushed back the brake plate 7 is also moved to contact the brake disc 6 so as to stop the rotation and the drag of the PTO shaft 1 PTO...

Page 170: ...ME5700 WSM CLUTCH 2 M5 3 PTO LINKAGE 1 PTO Clutch Lever 2 PTO Clutch Valve A ROPS Type B CABIN Type 0000002548E KiSC issued 04 2006 A...

Page 171: ...ENING TORQUES 2 S3 4 CHECKING DISASSEMBLING AND SERVICING 2 S4 1 TRAVELLING CLUTCH 2 S4 1 Checking and Adjusting 2 S4 2 PTO CLUTCH VALVE 2 S7 1 Disassembling and Assembling 2 S7 3 PTO CLUTCH 2 S8 1 Di...

Page 172: ...Clutch disc or drive plate excessively worn Replace 2 S17 A Deformation of piston or return plate Replace 2 S17 PTO Shaft Does Not Rotate A PTO clutch malfunctioning Repair or replace 2 S17 A PTO pro...

Page 173: ...CONTROL LINKAGE Shift Rod Length Approx 209 mm 8 23 in PTO CLUTCH PTO Clutch Disc Thickness 1 70 to 1 90 mm 0 067 to 0 075 in 1 55 mm 0 061 in PTO Steel Plate Thickness 1 15 to 1 25 mm 0 045 to 0 049...

Page 174: ...79 3 15 2 to 18 3 109 9 to 132 3 Step mounting nut 48 1 to 55 9 4 9 to 5 7 35 4 to 41 2 Step mounting screw M16 117 7 to 147 1 12 0 to 15 0 86 8 to 108 5 Clutch housing and transmission case mounting...

Page 175: ...on the bottom of hole B when the pedal is released 2 If the clutch pedal or turnbuckle is out of above condition adjust with turnbuckle 3 Measure the clutch pedal free travel A 4 If adjustment is need...

Page 176: ...pedal stroke A 4 If the measurement is not within the factory specifications adjust with stopper bolt 3 A Be sure to fix the coil spring 4 in original direction when hook the coil spring as shown in...

Page 177: ...1 floor mat 2 2 and cover 3 2 Measure the clutch pedal free travel 3 If adjustment is needed loosen the lock nuts 4 and adjust the cable length within acceptable limits 4 Retighten the lock nut 4 Pro...

Page 178: ...TO valve side 4 Remove the PTO clutch valve 3 When reassembling A Apply grease to the O ring A Take care not to damage the O ring A Replace the oil pipes 5 with new ones A Apply transmission oil to oi...

Page 179: ...auge A After running the engine for a few minutes stop it and check the fluid level again add fluid to prescribed level if it is not correct level A Use only KUBOTA UDT or SUPER UDT fluid Use of other...

Page 180: ...t the jumper leads for hazard and tail light 4 Disconnect the jumper leads for PTO safety switch 5 Remove the fenders 1 6 Remove the bonnet 3 with mirror 7 Remove the muffler 4 When reassembling B Sep...

Page 181: ...the center frame 2 When reassembling Tightening torque ROPS mounting screw M16 grade 9 260 to 304 26 5 to 31 0 192 to 224 ft lbs ROPS mounting screw 1 4 grade 5 8 1 to 9 5 0 83 to 0 97 5 97 to 7 00 ft...

Page 182: ...tors 9 and hour meter cable 6 6 Disconnect the main switch connector 7 combination switch connector 8 and hazard switch connector 10 7 Disconnect the engine stop cable 11 at the engine side 8 Remove t...

Page 183: ...rod Hydraulic Pipes and Brake Rod 1 Remove the suction pipe 3 2 Remove the delivery pipe 4 for the three point hydraulic system 3 Remove the PTO pipe 1 from power steering controller 4 Remove the bra...

Page 184: ...of the transmission case and clutch housing transmission upper cover and transmission case Tightening torque Transmission case and clutch housing mounting screw nut M12 grade 11 nut 1 103 0 to 117 7 1...

Page 185: ...el Tank Support 1 Remove the brake rods 3 2 Remove the cabin supports 4 3 Remove the fuel tank supports 2 4 Disconnect the wire harness 1 C Separating Transmission Case CABIN Type A Before proceeding...

Page 186: ...pipe 4 2 Remove the delivery pipe 5 3 Remove the return pipe 3 with relief valve 4 Remove the shuttle pipe 1 5 Remove the PTO pipe 2 When reassembling 1 Shuttle Valve Assembly 3 Return Spring 2 Clutch...

Page 187: ...pe ends with the PTO clutch holder holes assemble the PTO clutch valve 2 to the transmission case A When reassembling the PTO clutch assembly direct the projection part of brake plate 6 as a figure A...

Page 188: ...s of the another steel plate 8 with the steel plate 9 Refer to figure below A Apply enough transmission fluid to the discs 3 A Confirm the moving of the piston 15 smoothly when pressure air at 0 29 to...

Page 189: ...8 Brake Plate 1 Remove the brake plate mounting screws 3 and then take out the brake plate 4 and the springs 2 When reassembling A Apply liquid lock Three Bond 1372 or equivalent to the brake plate mo...

Page 190: ...ble limit replace it PTO Steel Plate Wear 1 Measure the thickness of PTO steel plate with vernier calipers 2 If the thickness is less than the allowable limit replace it 1 Clutch Case 6 Washer 2 Jig 7...

Page 191: ...f Seal Ring 1 Measure the thickness of seal rings 1 with an outside micrometer 2 If the measurement is less than the allowable limit replace it Flatness of PTO piston Allowable limit 0 15 mm 0 006 in...

Page 192: ...3 TRANSMISSION KiSC issued 04 2006 A...

Page 193: ...TRAIN FOR TRAVELLING GEAR 3 M2 1 SHUTTLE SHIFT SECTION 3 M2 2 MAIN GEAR SHIFT SECTION 3 M2 3 HI LO CREEP SHIFT SECTION 3 M3 4 FOUR WHEEL DRIVE SECTION 3 M3 3 POWER TRAIN FOR PTO GEAR 3 M4 1 PTO GEAR S...

Page 194: ...ME5700 WSM TRANSMISSION 3 M1 1 STRUCTURE 1 Shuttle Shift Section 3 Hi Lo Creep Shift Section 4 Four Wheel Drive Section 5 PTO Gear Section 2 Main Shift Gear Section 0000002710E KiSC issued 04 2006 A...

Page 195: ...SHIFT SECTION 2 MAIN GEAR SHIFT SECTION 1 Input Shaft R Reverse 2 1st Shaft F Forward 3 Clutch Disc and Plate 4 Coupling 0000002712E 1 1st Shaft 1 1st Speed 2 Hub 2 2nd Speed 3 Shifter 3 3rd Speed 4...

Page 196: ...EEP SHIFT SECTION 4 FOUR WHEEL DRIVE SECTION 1 2nd Shaft C Creep 2 Shifter H Hi Range 3 Hub L Lo Range 4 3rd Shaft 5 Shifter 6 Hub 0000002714E 1 3rd Shaft 4WD Four Wheel Drive 2 Shifter 3 Propeller Sh...

Page 197: ...00 WSM TRANSMISSION 3 M4 3 POWER TRAIN FOR PTO GEAR 1 PTO GEAR SECTION 1 PTO Propeller Shaft 540E 540E rpm at 2 Shifter 1828 rpm 3 Hub 540 540 rpm at 4 PTO Shaft 2307 rpm 0000002716E KiSC issued 04 20...

Page 198: ...ATIONS 3 S2 3 TIGHTENING TORQUES 3 S3 4 DISASSEMBLING AND SERVICING 3 S4 1 CLUTCH HOUSING 3 S4 1 Disassembling and Assembling 3 S4 2 Servicing 3 S28 2 TRANSMISSION CASE 3 S31 1 Disassembling and Assem...

Page 199: ...e 3 S30 Hard Shifting A Shifter or shift fork worn or damaged Replace 3 S30 A Shift fork bent Replace A Synchronizer unit damaged Repair or replace 3 S30 Gears Clash When Shifting A Synchronizer unit...

Page 200: ...30 mm 0 0079 to 0 0118 0 4 mm 0 016 in Differential Case Bore Differential Case Cover Bore to Differential Side Gear Boss Clearance 0 050 to 0 151 mm 0 00197 to 0 00594 in 0 35 mm 0 0138 in Differenti...

Page 201: ...and clutch housing mounting screw nut 77 5 to 90 2 7 9 to 9 2 57 1 to 66 5 Engine and clutch housing mounting stud bolt 38 2 to 45 1 3 9 to 4 6 28 2 to 33 3 Shuttle valve mounting screw 23 5 to 27 5...

Page 202: ...level A Use only KUBOTA UDT or SUPER UDT fluid Use of other fluids may damage the transmission or hydraulic system A Refer to LUBRICANTS FUEL AND COOLANT See page G 8 A Do not mix difference brands oi...

Page 203: ...ls 2 3 Disconnect the jumper leads for hazard and tail light 4 Disconnect the jumper leads for PTO safety switch 5 Remove the fenders 1 6 Remove the lift rods 3 7 Remove the lower link 4 with stabiliz...

Page 204: ...ap out the spring pin 4 7 and then slide the coupling 3 8 to the front and rear When reassembling A Apply grease to the splines of the propeller shaft 2 1 Propeller Shaft Cover 5 Screw 2 Propeller Sha...

Page 205: ...vel connector 6 7 Disconnect the glow plug 1P connector 10 and coolant temperature sensor 1P connector 11 When reassembling Tightening torque Starter s motor B terminal mounting nut 8 8 to 11 8 0 9 to...

Page 206: ...e the center frame 2 When reassembling Tightening torque ROPS mounting screw M16 grade 9 260 to 304 26 5 to 31 0 192 to 224 ft lbs ROPS mounting screw 1 4 grade 5 8 1 to 9 5 0 83 to 0 97 5 97 to 7 00...

Page 207: ...ectors 9 and hour meter cable 6 6 Disconnect the main switch connector 7 combination switch connector 8 and hazard switch connector 10 7 Disconnect the engine stop cable 11 at the engine side 8 Remove...

Page 208: ...ift rod Hydraulic Pipes and Brake Rod 1 Remove the suction pipe 3 2 Remove the delivery pipe 4 for the three point hydraulic system 3 Remove the PTO pipe 1 from power steering controller 4 Remove the...

Page 209: ...15 5 Remove the pin 13 6 Remove the hydraulic pipe 3 7 Disconnect the brake switch connectors 2 8 Disconnect the wire harness 9 Remove the brake rods 9 1 Pedal Frame Assembly 11 Adjusting Plate 2 Brak...

Page 210: ...t the length L A Make sure length C of the main shift cable 6 a screw full bottom A Confirm the direction of attaching of spring 16 A It is confirmed that it is not free play to the main cable 6 while...

Page 211: ...ver and transmission case Tightening torque Delivery pipe and return pipe retaining nut 49 0 to 68 6 5 0 to 7 0 36 2 to 50 6 ft lbs Turning delivery hose retaining nut 24 5 to 29 4 2 5 to 3 0 18 1 to...

Page 212: ...boss A Apply liquid gasket Three Bond 1211 1141 or equivalent to the seam of engine and clutch housing A When connecting the engine to the clutch housing be sure to align the input shaft spline to th...

Page 213: ...ear Case 1 When reassembling A Apply liquid gasket Three Bond 1216 or equivalent to joint face of the clutch housing and DT gear case Lift Rods and Lower Links 1 Remove the lift rods 1 2 Remove the lo...

Page 214: ...1 Remove the hose cover 1 2 Remove the connection hose 2 Auxiliary Step and Fuel Tank 1 Remove the auxiliary steps 3 2 Disconnect the wire harness 2 3 Disconnect the fuel return hoses 1 4 Remove the...

Page 215: ...with relief valve 4 Remove the shuttle pipe 1 5 Remove the PTO pipe 2 When reassembling 1 Wire Harness 3 Brake Rod 2 Fuel Tank Support 4 Cabin Support 0000002602E Tightening torque Delivery pipe retai...

Page 216: ...spline to the clutch hub center Shuttle Valve 1 Remove the return spring 3 2 Remove the clutch rod 2 3 Remove the shuttle valve assembly 1 When reassembling A Apply oil to the O ring 4 A Apply liquid...

Page 217: ...ion case from the clutch housing When reassembling A Apply liquid gasket Three Bond 1216 or equivalent to joint face of the transmission case and clutch housing transmission upper cover and transmissi...

Page 218: ...nd B When reassembling A Apply oil to the O ring A When assemble the shuttle case to the clutch housing case be sure to align the 21T gear 5 to coupling 6 securely by turning the input shaft 4 1 DT Ge...

Page 219: ...seal 7 A Apply grease to the oil seal 7 and seal ring 15 A Apply transmission fluid to the bearing A Replace the sleeve 9 with a new one and be sure to install sleeve as shown figure A Apply liquid g...

Page 220: ...and thrust needle bearing A Do not get in the thrust needle bearing 8 between thrust collar 9 and input shaft 1 A Attach the allen plug surely when you replace the new input shaft A Do not interchang...

Page 221: ...e 3rd thin steel plate is put in to the internal snap ring 1 side A Assemble the steel plates with rubber 5 and steel plates without rubber 14 alternately and steel plates are built in so that the par...

Page 222: ...out the shift forks 1 and 11 When reassembling A Apply grease to the ball and spring A Take care of installing the inter locking ball 6 A Apply liquid lock Three Bond 1372 or equivalent to the lock sc...

Page 223: ...the outer synchronizer rings to the grooves C of the inner synchronizer rings Refer to the figure left A Install the synchronizer keys in the key groove of the outer synchronizer rings firmly 1 Extern...

Page 224: ...r locking ball 7 A Apply liquid lock Three Bond 1372 or equivalent to the lock screws 1 1st Shaft 1 Tap out the 1st shaft to the front with gears 1 Lock Screw 6 Shift Rod Creep 2 Spring 7 Inter lockin...

Page 225: ...23 1 Ball Bearing 14 41T 19T Gear 2 External Snap Ring 15 External Snap Ring 3 Collar 16 Shifter 4 26T Gear 17 Hub 5 External Snap Ring 18 23T Gear 6 Hub 19 Inner Ring 7 Shifter 20 Spacer 8 Needle Bea...

Page 226: ...oved side of the thrust collars 5 and 15 to the gear side 2 Servicing Checking Bearing 1 Hold the inner race and push and pull the outer race in all directions to check for wear and roughness 2 Apply...

Page 227: ...in input shaft 1 on the opposite side of the key way 2 A Measure the R side first to decide the value of F side by R side A Clearance between internal snap ring and pressure plate is adjusted by two k...

Page 228: ...ngage the shifter with the coupling and check that they slide smoothly 3 Similarly check that there is any flaw or wear on the gear splines 4 If there is any defect replace them Flaw on Synchronizer K...

Page 229: ...nly KUBOTA UDT or SUPER UDT fluid Use of other fluids may damage the transmission or hydraulic system A Refer to LUBRICANTS FUEL AND COOLANT See page G 8 A Do not mix difference brands oil together Dr...

Page 230: ...ls 2 3 Disconnect the jumper leads for hazard and tail light 4 Disconnect the jumper leads for PTO safety switch 5 Remove the fenders 1 6 Remove the lift rods 3 7 Remove the lower link 4 with stabiliz...

Page 231: ...8 Remove the PTO clutch lever assembly 10 9 Remove the center frame 2 When reassembling 1 Propeller Shaft Cover 5 Screw 2 Propeller Shaft 6 Propeller Shaft Cover 3 Coupling 7 Spring Pin 4 Spring Pin...

Page 232: ...clutch housing cover 2 4 Remove the steps 4 5 Disconnect the wire harness When reassembling Tightening torque Step mounting nut 48 1 to 55 9 4 9 to 5 7 35 4 to 41 2 ft lbs Step mounting screw M16 117...

Page 233: ...nectors 9 and hour meter cable 6 6 Disconnect the main switch connector 7 combination switch connector 8 and hazard switch connector 10 7 Disconnect the engine stop cable 11 at the engine side 8 Remov...

Page 234: ...sting the shift rod Hydraulic Pipes and Brake Rod 1 Remove the suction pipe 3 2 Remove the delivery pipe 4 for the three point hydraulic system 3 Remove the PTO pipe 1 from power steering controller 4...

Page 235: ...When reassembling A Apply liquid gasket Three Bond 1216 or equivalent to joint face of the PTO gear case and transmission case Tightening torque Transmission case and clutch housing mounting screw nut...

Page 236: ...t control rod Brake Cam Plate 1 Remove the return spring 1 2 Remove the brake cam plate 2 When reassembling A Apply grease to the brake ball seats Do not grease excessively Lift Rods and Lower Links 1...

Page 237: ...1 Remove the hose cover 1 2 Remove the connection hose 2 Auxiliary Step and Fuel Tank 1 Remove the auxiliary steps 3 2 Disconnect the wire harness 2 3 Disconnect the fuel return hoses 1 4 Remove the...

Page 238: ...mbly 1 When reassembling A Apply oil to the O ring 4 A Apply liquid gasket Three Bond 1216 or equivalent to joint face of the shuttle valve assembly and transmission case A Be sure to spring direction...

Page 239: ...1 and PTO drive shaft as a unit When reassembling A Apply liquid gasket Three Bond 1216 or equivalent to joint face of the PTO gear case and transmission case Tightening torque Transmission case and c...

Page 240: ...face of the rear axle case and transmission case A Reassemble the hydraulic cylinder assembly to the tractor be sure to adjust the position control feedback rod and draft control rod Brake Cam Plate...

Page 241: ...he differential lock fork 6 after remove the differential assembly A When replacing the oil seal only tap out the differential lock lever spring pin 7 then remove the spring holder 4 and replace the o...

Page 242: ...e 2 Remove the differential lock shifter and taper roller bearing as a unit with a puller Differential Case Cover and Differential Side Gear 1 Remove the differential case cover 3 2 Remove the differe...

Page 243: ...heir original position When reassembling A Check the differential pinions 2 and 3 and pinion shaft 1 and 5 for excessive wear If these parts and damaged or excessively worn replace their parts they ar...

Page 244: ...move the PTO clutch holder mounting screws 2 Remove the PTO clutch 2 with PTO clutch holder 1 When reassembling A Apply transmission fluid to O ring A Take care not to damage the oil pipes 3 A When re...

Page 245: ...wise then remove it 5 Tap out the shaft to the rear When reassembling A Replace the staking nut with a new one and be sure to adjust the turning torque of spiral bevel pinion shaft only See page 3 S49...

Page 246: ...the grooves of thrust collars 6 14 to the inner rings 10 13 sides A Replace the PTO shaft staking nut 16 with new one and stake it firmly after tightening A Apply molybdenum disulfide Three Bond 1901...

Page 247: ...the tightening torque of staking nut Reference A Thickness of adjusting collar 1 1 00 mm 0 039 in 2 00 mm 0 079 in 1 50 mm 0 059 in 2 10 mm 0 083 in 1 70 mm 0 067 in 2 20 mm 0 087 in 1 75 mm 0 069 in...

Page 248: ...er of shim at bearing support R 2 side And proceed to the next step 3 Measure the turning torque by turning the spiral bevel pinion shaft and then add a shim to the bearing support R 2 if the turning...

Page 249: ...ly red lead lightly over several teeth at three positions equally spaced on the spiral bevel gear 6 Turn the spiral bevel pinion shaft while pressing a wooden piece against the periphery on the spiral...

Page 250: ...fferential case and differential case cover 2 Measure the differential side gear boss O D and calculate the clearance 3 If the clearance exceeds the allowable limit replace them A Proper Contact 00000...

Page 251: ...within the factory specifications adjust with the differential side gear washer Reference A Thickness of differential side gear washer 1 5 mm 0 059 in 1 7 mm 0 067 in 1 6 mm 0 063 in 1 8 mm 0 071 in 2...

Page 252: ...bend the shift fork to get the displacement of the differential lock shifter 4 2 If the measurement is not within the factory specifications adjust with the differential lock adjusting shim 2 Displac...

Page 253: ...4 REAR AXLE KiSC issued 04 2006 A...

Page 254: ...CONTENTS 1 STRUCTURE 4 M1 KiSC issued 04 2006 A...

Page 255: ...r axle 1 and rear axle case 2 which support the rear wheel load as well as transmitting power to the rear wheel They withstand all the forces caused by tire rotation and side skidding 1 Rear Axle 6 Di...

Page 256: ...2 3 TIGHTENING TORQUES 4 S3 4 DISASSEMBLING AND SERVICING 4 S4 1 DISASSEMBLING AND ASSEMBLING 4 S4 1 Separating Rear Axle Case from Transmission Case 4 S4 2 Disassembling Planetary Gear 4 S8 3 Disasse...

Page 257: ...4 S10 A Improper backlash between planetary gear and internal gear Replace 4 S10 A Bearings worn Replace 4 S10 A Insufficient or improper type of transmission fluid used Replenish or change G 8 Noise...

Page 258: ...ear Thrust Collar Thickness 1 55 to 1 65 mm 0 0610 to 0 0650 in 1 2 mm 0 047 in Planetary Gear to Planetary Gear Shaft Clearance 0 009 to 0 048 mm 0 00035 to 0 00189 in 0 30 mm 0 0118 in Planetary Gea...

Page 259: ...4 26 5 to 31 0 192 to 224 Fender mounting screws 9 16 UNF grade 8 screw 47 0 to 53 9 4 8 to 5 5 34 7 to 39 8 Rear wheel mounting nut 260 to 304 26 5 to 31 0 192 to 224 CABIN mounting bolt and nut 124...

Page 260: ...fluid to prescribed level if it is not correct level A Use only KUBOTA UDT or SUPER UDT fluid Use of other fluids may damage the transmission or hydraulic system A Refer to LUBRICANTS FUEL AND COOLAN...

Page 261: ...th additional lever 4 for position control When reassembling A Be sure to adjust the parking brake See page 5 S6 Tightening torque ROPS upper frame mounting screw 9 16 UNF grade 8 screw 149 to 179 15...

Page 262: ...brake rod 4 When reassembling A Be sure to install the washers plate and mount rubbers etc in their original positions A Be sure to adjust the parking brake See page 5 S5 S6 Tightening torque Cabin mo...

Page 263: ...ransmission case When reassembling A Apply liquid gasket Three Bond 1216 or equivalent to joint face of the rear axle case and transmission case after eliminate the water oil and stuck liquid gasket T...

Page 264: ...tary gear shaft 3 2 Draw out the planetary gear shaft 3 and remove the planetary gear 2 3 Tap out the spring pin 1 from the planetary gear shaft 3 When reassembling A Apply transmission fluid to the i...

Page 265: ...When reassembling A Replace the rear axle nut with a new one and stake if firmly after tightening Rear Axle Cover 1 Remove the rear axle cover 2 with a rear axle cover puller 1 Code No 07916 51041 Wh...

Page 266: ...needles installed diagonally in the needle bearing 4 Calculate the clearance 5 Clearance Planetary gear I D 2 x Needle O D Planetary gear shaft O D 6 If the clearance exceeds the allowable limit repla...

Page 267: ...5 BRAKES KiSC issued 04 2006 A...

Page 268: ...CONTENTS 1 LINKAGE 5 M1 KiSC issued 04 2006 A...

Page 269: ...B ROPS Type 1 Brake Pedal 3 Parking Brake Turnbuckle 5 Brake Rod 8 Cam Plate 2 Brake Pedal Turnbuckle Rod 6 Brake Plate 9 Parking Brake Lever Rod 4 Brake Cam Lever 7 Brake Disc 10 Parking Brake Rod 0...

Page 270: ...N Type 1 Brake Pedal Turnbuckle 3 Parking Brake Turnbuckle 5 Parking Brake Lever 8 Brake Disc Rod Rod 6 Parking Brake Cable 9 Brake Plate 2 Brake Pedal 4 Brake Cam Lever 7 Cam Plate 10 Brake Rod 00000...

Page 271: ...CING SPECIFICATIONS 5 S2 3 TIGHTENING TORQUES 5 S3 4 CHECKING DISASSEMBLING AND SERVICING 5 S4 1 BRAKE SYSTEM 5 S4 1 Checking and Adjusting 5 S4 2 BRAKE CASE 5 S7 1 Disassembling and Assembling 5 S7 2...

Page 272: ...l too small Adjust 5 S4 A Parking brake lever free play too small Adjust 5 S5 S6 A Ball holes of cam plate for uneven wear Replace 5 S12 A Brake pedal return spring weaken or broken Replace A Brake ca...

Page 273: ...0 39 in Parking Brake Cable Position B Length 0 mm 0 in Cam Plate Flatness 0 3 mm 0 012 in Cam Plate and Ball Height 22 45 to 22 55 mm 0 8839 to 0 8879 in 22 00 mm 0 8661 in Brake Disc Thickness 4 15...

Page 274: ...crew 9 16 UNF grade 8 screw 149 to 179 15 2 to 18 3 110 to 132 ROPS mounting screw M16 grade 9 screw 260 to 304 26 5 to 31 0 192 to 224 Fender mounting screw 3 8 16 UNF grade 8 screw 47 0 to 53 9 4 8...

Page 275: ...ress the brake pedals and measure free travel C at top of pedal stroke 3 If the measurement is not within the factory specifications loosen the lock nut 2 and turn the turnbuckle 1 to adjust the rod l...

Page 276: ...surement is not within the factory specifications loosen the lock nut to adjust the cable length within acceptable limits B Parking Brake Parking brake cable length L1 Factory spec 10 mm 0 39 in Parki...

Page 277: ...at this time 3 If not adjust it with the turnbuckles 3 4 Check the other side in a same way Reference A After adjusting the parking brake lever free play Right and left parking brake for even braking...

Page 278: ...not correct level A Use only KUBOTA UDT or SUPER UDT fluid Use of other fluids may damage the transmission or hydraulic system A Refer to LUBRICANTS FUEL AND COOLANT See page G 8 A Do not mix differe...

Page 279: ...additional lever 4 for position control When reassembling A Be sure to adjust the parking brake See page 5 S6 Tightening torque ROPS upper frame mounting screw 9 16 UNF grade 8 screw 149 to 179 15 2...

Page 280: ...ake rod 4 When reassembling A Be sure to install the washers plate and mount rubbers etc in their original positions A Be sure to adjust the parking brake See page 5 S5 S6 Tightening torque Cabin moun...

Page 281: ...the rear axle case and transmission case after eliminate the water oil and stuck liquid gasket Brake Cam Plate 1 Remove the return springs 1 2 Remove the brake cam plate 2 When reassembling A Apply gr...

Page 282: ...uld be overlapped Brake Cam and Brake Cam Lever 1 Remove the external snap ring 1 2 Remove the brake cam 2 and brake cam lever 3 When reassembling A Apply grease to the O ring 4 and take care not to d...

Page 283: ...the ball installed 2 If the measurement is less than the allowable limit replace the cam plate and balls 3 Inspect the ball holes of cam plate for uneven wear If the uneven wear is found replace it B...

Page 284: ...ace the brake plate on the surface plate 2 Measure the flatness of brake plate with a feeler gauge at four points on a diagonal line 3 If the measurement exceeds the allowable limit replace it Brake p...

Page 285: ...6 FRONT AXLE KiSC issued 04 2006 A...

Page 286: ...CONTENTS 1 STRUCTURE 6 M1 KiSC issued 04 2006 A...

Page 287: ...ced by the bevel gears 17 13 then the power is transmitted to the axle 12 The differential system allows each wheel to rotate at a different speed to make turning easier 1 Bevel Gear Case 7 Front Axle...

Page 288: ...CATIONS 6 S2 3 TIGHTENING TORQUES 6 S4 4 CHECKING DISASSEMBLING AND SERVICING 6 S5 1 CHECKING AND ADJUSTING 6 S5 2 DISASSEMBLING AND ASSEMBLING 6 S7 1 Separating Front Axle 6 S7 2 Disassembling Front...

Page 289: ...Replace 6 S5 A Tie rod end loose Tighten 6 S5 A Air sucked in power steering circuit Bleed 8 S24 to 27 Front Wheels Can Not Be Driven A Propeller shaft broken Replace 6 S7 A Front wheel drive gears in...

Page 290: ...100 mm 0 00252 to 0 00394 in 0 25 mm 0 0096 in Pinion Shaft O D 13 950 to 13 968 mm 0 54921 to 0 54992 in Differential Pinion I D 14 032 to 14 050 mm 0 55244 to 0 55315 in Differential Pinion to Diff...

Page 291: ...o 70 190 mm 2 75826 to 2 76338 in Press fitting Depth of bushing 12 0 to 13 0 mm 0 47 to 0 51 in Bevel Gear Case Boss to Front Axle Support Bushing Clearance 0 060 to 0 220 mm 0 00236 to 0 00866 in 0...

Page 292: ...to 3 0 18 1 to 21 7 Cylinder cover 48 1 to 55 9 4 9 to 5 7 35 4 to 41 2 Front wheel mounting nut 166 7 to 196 1 17 0 to 20 0 123 0 to 144 7 Front bracket mounting screw 103 0 to 117 7 10 5 to 12 0 75...

Page 293: ...rod lock nut 2 5 Attach the snap ring 1 of the tie rod joint 3 Axial Sway of Front Wheel 1 Jack up the front side of tractor 2 Set a dial gauge on the outside of rim 3 Turn the wheel slowly and rear t...

Page 294: ...tacted with the bevel gear case 2 shorten the length of stopper 3 4 Keeping the front gear case 1 contact with the bevel gear case 2 make a specified clearance A as shown in the lower table 5 After ad...

Page 295: ...port plug 1 A Use KUBOTA UDT or SUPER UDT fluid or SAE80 90 gear oil Refer to LUBRICANTS FUEL AND COOLANT See page G 8 Propeller Shaft 1 Slide the propeller shaft cover 1 6 after removing the screws...

Page 296: ...and nuts 6 Separate the front axle from front axle bracket When reassembling A Connect the power steering hose 1 with green tape to the RH A Be sure to adjust the front axle rocking force Tightening t...

Page 297: ...nect the tie rod with a tie rod end lifter Code No 07909 39051 When reassembling A After tightening the tie rod end nut to the specified torques install a cotter pin as shown in the figure Tightening...

Page 298: ...axle flange mounting screws and nuts diagonally in several steps A Install the shim 3 to its original position A The thickness of shim 3 uses 0 4 mm 0 016 in by the standard Bevel Gear and Bevel Gear...

Page 299: ...out the bevel gears 5 6 with ball bearings and shims 7 When reassembling A Install the shims 7 to their original position A Install the oil seal 8 of bevel gear case noting its direction 1 External Sn...

Page 300: ...and shim 7 uses 0 4 mm 0 016 in by the standard There some difference in the production lot Steering Cylinder 1 Remove the tie rod joint 1 right side 2 Remove the cylinder set screw 3 3 Remove the nip...

Page 301: ...ginal position A Install the taper roller bearings correctly noting their direction and apply gear oil to them A When press fitting an oil seal 6 observe the dimension A described in the figure A Be s...

Page 302: ...ure the differential case bore I D and calculate the clearance 3 Measure the differential case cover bore I D and calculate the clearance 4 If the clearance exceeds the allowable limit replace faulty...

Page 303: ...of Spiral Bevel Pinion Shaft Pinion Shaft Only 1 Install the spiral bevel pinion shaft assembly only to the front axle case 2 Measure the turning torque of spiral bevel pinion shaft 3 If the turning...

Page 304: ...tions shown in the figure Reference A Thickness of adjusting collar 2 A Thickness of adjusting shims 4 A After adjusting the tooth contact check the backlash between spiral bevel pinion shaft and spir...

Page 305: ...the backlash is not within the factory specifications adjust with shim 3 Reference A The thickness of shim 3 uses 1 0 mm 0 039 in by the standard There are some difference in the production lot A Thi...

Page 306: ...0 mm 0 039 in 1 2 mm 0 047 in 1 6 mm 0 063 in 1 8 mm 0 071 in 2 0 mm 0 079 in Shim 4 0 1 mm 0 004 in 0 2 mm 0 008 in 0 4 mm 0 016 in Shim 5 0 1 mm 0 004 in 0 2 mm 0 008 in 0 5 mm 0 020 in A Tooth cont...

Page 307: ...ec 0 025 to 0 160 mm 0 00098 to 0 00630 in Allowable limit 0 35 mm 0 0138 in Front axle case boss front O D Factory spec 50 000 to 50 110 mm 1 96850 to 1 97283 in Bracket bushing front I D Factory spe...

Page 308: ...7 STEERING KiSC issued 04 2006 A...

Page 309: ...CONTENTS 1 STRUCTURE 7 M1 KiSC issued 04 2006 A...

Page 310: ...ERING 7 M1 1 STRUCTURE 1 Steering Cylinder 2 Steering Controller 3 Shuttle Valve 4 PTO Clutch Valve 5 Oil Cooler Relief Valve 6 Hydraulic Pump 7 Oil Cooler A ROPS Type B CABIN Type 0000002823E KiSC is...

Page 311: ...S 7 S2 3 CHECKING DISASSEMBLING AND SERVICING 7 S3 1 STEERING CONTROLLER 7 S3 1 Removing Steering Controller ROPS Type 7 S3 2 Removing Steering Controller CABIN Type 7 S6 2 STEERING CYLINDER 7 S7 1 Re...

Page 312: ...S27 Steering Wheel Turns Spontaneously When Released A Control valve malfunctioning Repair or replace 8 S24 to S27 Front Wheels Wander to Right and Left A Control valve malfunctioning Repair or replac...

Page 313: ...and nuts See page G 10 Item ft lbs Delivery pipe and return pipe retaining nut 49 0 to 68 6 5 0 to 7 0 36 2 to 50 6 Turning delivery hose retaining nut 24 5 to 29 4 2 5 to 3 0 18 1 to 21 7 Tie rod end...

Page 314: ...DISASSEMBLING AND SERVICING 1 STEERING CONTROLLER 1 Removing Steering Controller ROPS Type Bonnet 1 Remove the bonnet 1 with miror 2 2 Disconnect the battery s cable 3 1 Bonnet 3 Battery Cable 2 Mirro...

Page 315: ...tors 9 and hour meter cable 6 6 Disconnect the main switch connector 7 combination switch connector 8 and hazard switch connector 10 7 Disconnect the engine stop cable 11 at the engine side 8 Remove t...

Page 316: ...ering controller mounting screws 2 Take out the steering controller Tightening torque Delivery pipe and return pipe retaining nut 49 0 to 68 6 5 0 to 7 0 36 2 to 50 6 ft lbs Turning delivery hose reta...

Page 317: ...ing controller mounting screws 4 Take out the steering controller 3 When reassembling 1 Bonnet 2 Battery s Cable 0000002836E Tightening torque Delivery pipe and return pipe retaining nut 49 0 to 68 6...

Page 318: ...to the specified torque install a cotter pin as shown in the figure left Steering Cylinder 1 Remove the tie rod joint 1 right and left 2 Remove the nipples 2 from steering cylinder 3 Remove the inter...

Page 319: ...8 HYDRAULIC SYSTEM KiSC issued 04 2006 A...

Page 320: ...M2 3 PTO CLUTCH VALVE 8 M3 4 HYDRAULIC SHUTTLE VALVE 8 M4 5 OIL FILTER 8 M16 6 POWER STEERING 8 M17 7 LINKAGE MECHANISM 8 M18 1 POSITION CONTROL 8 M18 2 DRAFT CONTROL 8 M20 3 MIXED CONTROL 8 M24 8 OIL...

Page 321: ...Hydraulic Pump for Power 9 PTO Control Valve 2 Auxiliary Control Valve 5 Oil Cooler Steering and Shuttle Valve 10 Oil Filter Cartridge 3 Shuttle Valve Forward 6 Hydraulic Pump for Three 8 Oil Cooler R...

Page 322: ...ulic Cylinder 3 Point 11 Oil Cooler Case 5 Auxiliary Control Holder Linkage 12 PTO Clutch Valve 2 Hydraulic Oil Filter 6 Auxiliary Control Valve 9 Power Steering Cylinder 13 Shuttle Valve Cartridge 7...

Page 323: ...controller passes through the orifice 1 and flow to the PTO clutch B Oil Flow The oil from the steering controller flows into the PTO clutch valve When the PTO is at the disengaged position the oil f...

Page 324: ...ME5700 WSM HYDRAULIC SYSTEM 8 M4 4 HYDRAULIC SHUTTLE VALVE B Shuttle Lever at Neutral Position CABIN Type 0000001704E KiSC issued 04 2006 A...

Page 325: ...e Therefore only the explanation with ROPS type is described from next page 1 Modulating Valve 5 Shuttle Valve Case 1 A Check Port Modulation R To Clutch Body Reverse 2 Proportionally Reducing 6 Shutt...

Page 326: ...ME5700 WSM HYDRAULIC SYSTEM 8 M6 B Shuttle Lever at Neutral Position ROPS Type 0000001706E KiSC issued 04 2006 A...

Page 327: ...1 Modulating Valve 5 Shuttle Valve Case 1 A Check Port Modulation R To Clutch Body Reverse 2 Proportionally Reducing 6 Shuttle Valve Case 2 B Check Port Forward T1 To Transmission Case Valve 7 Shuttle...

Page 328: ...ME5700 WSM HYDRAULIC SYSTEM 8 M8 B When Shuttle Lever is Shifting Neutral to Forward or Reverse Position Clutch Pedal is Released 0000001708E KiSC issued 04 2006 A...

Page 329: ...e 4 assists the operation of modulating valve 1 to reduce a shock 1 Modulating Valve 5 Shuttle Valve Case 1 A Check Port Modulation R To Clutch Body Reverse 2 Proportionally Reducing 6 Shuttle Valve C...

Page 330: ...ME5700 WSM HYDRAULIC SYSTEM 8 M10 B Shuttle Lever at Forward Position Clutch Pedal is Released 0000001710E KiSC issued 04 2006 A...

Page 331: ...ugh R port and spool 3 1 Modulating Valve 5 Shuttle Valve Case 1 A Check Port Modulation R To Clutch Body Reverse 2 Proportionally Reducing 6 Shuttle Valve Case 2 B Check Port Forward T1 To Transmissi...

Page 332: ...ME5700 WSM HYDRAULIC SYSTEM 8 M12 B Shuttle Lever at Reverse Position Clutch Pedal is Released 0000001712E KiSC issued 04 2006 A...

Page 333: ...ugh F port and spool 3 1 Modulating Valve 5 Shuttle Valve Case 1 A Check Port Modulation R To Clutch Body Reverse 2 Proportionally Reducing 6 Shuttle Valve Case 2 B Check Port Forward T1 To Transmissi...

Page 334: ...5700 WSM HYDRAULIC SYSTEM 8 M14 B When Clutch Pedal is Depressed with Shuttle Lever at Forward or Reverse Position X Connect to Shuttle Lever Y Connect to Clutch Pedal 0000001714E KiSC issued 04 2006...

Page 335: ...ch to be set to off At the same time as the hole c and passage d are connected oil passage among the hole e hole c and T1 port are connected As a result even when the spool 1 2 does not move the oil p...

Page 336: ...n the paper type element of each cartridge which ensures a filtration degree of b60 or BETA60 2 5 MIN This is authorized by ISO 4572 Filter Element Multi Pass Test a The number of particles which are...

Page 337: ...hrough gerotor 6 and into steering cylinder 1 The cylinder rod then moves to control the directional movement of the front wheels Return oil from steering cylinder 1 passes through control valve 5 is...

Page 338: ...LIFT position the lever shaft 2 rotates and press down the cam link 4 between the fulcrum 1 3 and link 5 The link 5 rotates around the fulcrum 2 8 and pushes the spool 7 by the spool drive lever 6 ope...

Page 339: ...pool 7 out by the spool drive lever 6 opening the DOWN circuit When the lift arm 2 moves downward feedback shaft 4 rotates and push the spool 3 by the spool drive lever 1 The lift arm stops when the s...

Page 340: ...osition of the draft control lever 1 When the draft control lever is positioned in the floating range the implement lowers to the ground 2 When the draft control lever is positioned in the draft contr...

Page 341: ...is connected to the link 2 8 and the other end is hold by the fixed arm 13 pulling out or pushing in the spool 12 by the rotation of the link 2 8 The spring 11 is pulling the spool drive lever 9 to ke...

Page 342: ...the link 1 10 to rotate the link 2 8 clockwise The link 2 8 pushes the spool 12 in via the spool drive lever 9 and the LIFT circuit is formed As the implement is raised and the traction load decreases...

Page 343: ...4 As the feedback shaft 3 rotates counterclockwise the spool drive lever 9 pulls the spool 12 out by the spring 11 to form the DOWN circuit As the implement lowers and the traction load increases the...

Page 344: ...implement lower to the height set by the position control only when traction load increases slippage or engine stop may occur unless the implement is raised With the draft control only plowing depth...

Page 345: ...relieving shock pressure caused by engine starting If pressure in the oil cooler line becomes to great oil pressure forces the ball 5 off the seat of valve body 3 compressing the coil spring 2 and al...

Page 346: ...SASSEMBLING AND ASSEMBLING 8 S24 1 PTO Valve 8 S24 2 Steering Controller 8 S24 3 Steering Cylinder 8 S27 4 Hydraulic Pump Power Steering and Three point System 8 S28 5 Relief Valve 8 S31 6 Removing hy...

Page 347: ...ition rod and feedback rod improperly adjusted Adjust 8 S19 to S22 A Draft rod and feedback rod improperly adjusted Adjust 8 S19 to S22 A Lever stopper position improper Adjust Implement Does Not Lowe...

Page 348: ...YSTEM 8 S2 Draft Control Malfunctioning A Draft control linkage improperly adjusted Adjust 8 S19 to S22 A Torsion bar weak or broken Replace 0000002855E Symptom Probable Cause Solution Reference Page...

Page 349: ...HYDRAULIC PUMP Item Factory Specification Allowable Limit Hydraulic Pump for Power Steering Delivery Above 21 1 L min 5 57 U S gals min 4 64 Imp gals min 17 2 L min 4 54 U S gals min 3 78 Imp gals mi...

Page 350: ...or Draft Control ROPS Type Distance L Approx 10 mm 0 39 in ROPS Type Distance H Approx 50 mm 1 97 in CABIN Type Distance L Approx 20 mm 0 79 in CABIN Type Distance H Approx 50 mm 1 97 in 0000002859E R...

Page 351: ...to 230 3060 to 3277 psi 0000002864E HYDRAULIC CYLINDER Item Factory Specification Allowable Limit Cylinder Bore I D 90 000 to 90 050 mm 3 54330 to 3 54527 in 90 15 mm 3 5492 in Hydraulic Arm Shaft to...

Page 352: ...0 to 304 26 5 to 31 0 192 to 224 Delivery pipe retaining nut 107 9 to 117 7 11 0 to 12 0 79 6 to 86 8 Hydraulic cylinder assembly mounting screw and nut 77 5 to 90 2 7 9 to 9 2 57 1 to 66 5 Control va...

Page 353: ...ed position is low check the hydraulic PTO clutch system 7 If the measurement is not within the factory specifications loosen the lock nut 7 and turn the screw 6 to adjust A Do not connect the univers...

Page 354: ...ion of PTO clutch lever guide 3 If adjustment is needed loosen the lock nuts 3 and adjust the clutch control cable 2 length 4 Retighten the lock nuts 3 firmly A Do not connect the universal joint of t...

Page 355: ...he port F and R for the cabin type A Pressure gauge is 5 MPa 50 700 psi full scale A Apply Three Bond 2401 or equivalent to the plugs F R and M when install them Shuttle Lever Clutch Pedal F Port pres...

Page 356: ...as the f n and r grooves for the shuttle lever 3 In this adjustment procedure make alignment between the shuttle valve N detent and shuttle lever guide n groove A Adjusting Shuttle Valve Neutral Posit...

Page 357: ...Free Play 1 Place the shuttle lever to the neutral position 2 Lift the shuttle lever 1 then move it back and forth and confirm the free play D of the shuttle lever 1 at neutral position 1 Shuttle Leve...

Page 358: ...A The figure below is an example when the length of the cable is misadjusted A Use two wrench to prevent the stay bends when adjust the length of the shuttle cable 4 4 If these clearances are not the...

Page 359: ...follows A Do not touch the shuttle lever 1 when the shuttle lever 1 is at specified position as shown in figure Reference Position A Engine start Position B Engine does not start Position C Engine doe...

Page 360: ...urn the steering wheel to the front position and read the pressure gauge when the steering control valve is in neutral 5 If the difference between the relief pressure and the pressure in neutral is no...

Page 361: ...of the hose into the transmission oil port 5 Open the flowmeter loading valve completely Turn counterclockwise 6 Start the engine and set the engine speed at 2000 to 2200 rpm 7 Slowly close the loadin...

Page 362: ...A Oil temperature 45 to 55 113 to 131 Hydraulic pump delivery at no pressure Factory spec 22 4 L min 5 92 U S gals min 4 93 Imp gals min Hydraulic pump delivery at rated pressure Factory spec 21 1 L...

Page 363: ...onnect the other hydraulic test hose to the flowmeter outlet and to hydraulic adaptor 64 6 Open the flowmeter loading valve completely Turn counterclockwise 7 Start the engine and set the engine speed...

Page 364: ...A Oil temperature 45 to 55 113 to 131 Hydraulic pump delivery at no pressure Factory spec Above 40 3 L min 10 65 U S gals min 8 87 Imp gals min Hydraulic pump delivery at rated pressure Factory spec...

Page 365: ...g the turnbuckle 5 until the relief valve begins to be operated 6 From the feedback rod position obtained above 5 turn the turnbuckle by 1 5 turn to lengthen the feedback rod then tighten the lock nut...

Page 366: ...uppermost position section Adjusting Top Link Bracket 1 Measure the clearance A between the stopper 2 and top link bracket 5 If the clearance is not within the factory specifications adjust with the...

Page 367: ...lever 2 to the uppermost position 5 Lengthen the draft control rod 3 by turning the turnbuckle until the relief valve begins to be operated 6 From the draft control rod position obtained above 5 turn...

Page 368: ...the lower link draft control will not operate 8 Set the draft control lever upward by approx H from the lowest position 9 Press the test bar 4 downward until the top link bracket 3 comes in contact wi...

Page 369: ...Start the engine set at maximum speed 3 Set the auxiliary control valve operation lever to the UP position and read the pressure gauge when the relief valve is actuated 4 If the pressure is not withi...

Page 370: ...nd draw out the collar 2 spring 3 and poppet 4 When reassembling A Take care not to damage the O ring A After disassembling and assembling the relief valve be sure to adjust the relief valve setting p...

Page 371: ...r and put the spacer on it Keeping the spacer on the rotor fit it into the stator 6 with the spline bevelled side upward 4 After putting the spacer into the rotor 9 insert the splines of drive shaft 2...

Page 372: ...es and needle bearing from valve assembly When reassembling A Apply transmission oil to the bearing races and needle bearing 10 Draw out the sleeve 9 and spool 11 assembly from the gerotor side with t...

Page 373: ...e of centering springs assembled back to back and then fit springs in one after another A Align the centering spring notch with the sleeve notch 3 Steering Cylinder Disassembling Steering Cylinder 1 R...

Page 374: ...e carried out with the hydraulic pump assembly except when emergency repair is unavoidable A When repair is required follow the disassembly and servicing procedures shown below with utmost care A Be s...

Page 375: ...the bushings 6 and 9 be sure to reassemble them to the each original position A Take care not to damage the seal elements and O rings A After reassembly check the smooth rotation of the hydraulic pump...

Page 376: ...reassemble them to the each original position and direct bushing grooves to inlet side as shown in the figure A Install the driven gear 8 in the correct direction as shown in the figure A Take care no...

Page 377: ...e clutch housing case and transmission case are securely mounted on the disassembling stands 2 Remove the rear wheels 2 3 Disconnect the jumper leads for hazard and tail light 4 Disconnect the jumper...

Page 378: ...sembly with nylon lift strap and hoist and then remove it When reassembling A Apply liquid gasket Three Bond 1216 or equivalent to joint face of the hydraulic cylinder assembly and transmission case a...

Page 379: ...e rear wheels 4 3 Point Hitch Lowering Speed Control Rod 1 Remove the Lowering speed control grip 1 2 Remove the plate 2 3 Remove lowering speed control rod 3 Tightening torque Rear wheel mounting nut...

Page 380: ...ly liquid gasket Three Bond 1216 or equivalent to joint face of the hydraulic cylinder assembly and transmission case after eliminate the water oil and stuck liquid gasket A Reassemble the hydraulic c...

Page 381: ...for poppet valve When reassembling A After assembling the control valve be sure to check the function of it by air blowing If neutral lift and down circuit can not be obtained properly adjust the pos...

Page 382: ...ring A Install the lock nut so that the distance between the plate and lock nut is same as the recorded valve before disassembling the spool Check Valve 1 Remove the seat plug 1 2 Draw out the check v...

Page 383: ...the cylinder safety valve to the hydraulic cylinder block taking care not to damage the O ring A After disassembling and assembling the cylinder safety valve assembly be sure to check the operating p...

Page 384: ...5 from the hydraulic cylinder When reassembling A Install the hydraulic piston noting O ring 6 and backup ring 7 A Install the hydraulic cylinder cover noting O ring 2 4 and backup ring 3 A Apply grea...

Page 385: ...t to damage the O ring A After tightening the hydraulic arm setting screw to the specified torque insert a wire through the holes of the screw head and hydraulic arm Hydraulic Arm and Hydraulic Rod 1...

Page 386: ...asure the bushing I D with a cylinder gauge 2 Measure the rod O D with a outside micrometer and calculate the clearance 3 If the clearance exceeds the allowable limit replace as a unit 1 Internal Snap...

Page 387: ...If the values obtained in the two determinations differ by more than the allowable limit replace the hydraulic pump as a unit Reference A Use a cylinder gauge to measure the housing I D Clearance bet...

Page 388: ...screw See page 8 S37 4 After adjustment tighten the lock nut firmly A Use specified transmission fluid see page G 8 to test the operating pressure of the cylinder safety valve 5 Hydraulic Cylinder Ass...

Page 389: ...o 0 00606 in Allowable limit 0 50 mm 0 0197 in Hydraulic arm shaft O D Right side Factory spec 49 950 to 49 975 mm 1 96653 to 1 96752 in Bushing I D After press fitted Right side Factory spec 50 024 t...

Page 390: ...9 ELECTRICAL SYSTEM KiSC issued 04 2006 A...

Page 391: ...9 M3 3 Cabin Harness 9 M4 3 COLOR OF WIRING 9 M5 2 LIGHTING SYSTEM 9 M6 1 HAZARD Flasher UNIT 9 M6 2 WORKING LIGHT SWITCH CABIN TYPE 9 M6 3 ROOM LAMP CABIN TYPE 9 M7 3 EASY CHECKER 9 M8 1 INDICATION I...

Page 392: ...0 85 Y B 0 85 R W 0 85 W R 5 R 5 R 3 B W 2 B 0 85 Br 0 85 R Y 0 85 R 0 85 G W 0 85 R B 1 25 B 0 85 L W 1 25 R L D F Name Air Cleaner Hi Beam GND Parking Brake IG PTO Oil Switch Fuel Charge No 1 2 3 4...

Page 393: ...5 R W 0 5 W R 0 5 W R 1 25 Y L 1 25 B 1 25 B 0 5 W 1 25 Y L 0 5 B 0 5 B 0 5 B 0 5 B 0 85 B 0 85 B 0 85 B 0 85 B 0 5 L W 0 5 Br Y 0 5 W R 0 5 W R 1 25 B L 0 85 B Y 0 85 B Y 5 B W 5 B W 1 25 Y L 8 W R 5...

Page 394: ...25 B 0 85 B 0 85 L R 0 85 L R 0 5 Lg Y 0 5 Lg Y 1 25 L 0 85 L 0 5 Br 0 85 G W 0 5 Y 0 85 L W 0 85 L W 0 5 LG R 0 85 G 0 85 Y B 0 5 L G 0 5 L G 0 5 Y 0 85 L W 0 85 G W 0 5 L B 0 5 L B 1 25 Y L 1 25 Y L...

Page 395: ...0 5 B 0 5 B 0 5 R W 0 5 Y B 0 5 Y B 0 5 G L 0 5 Y B 0 5 Y B 0 5 B 0 5 B Pu 0 5 B Pu 0 5 B Pu 0 5 B Y 0 5 B Pu 0 85 R Y 0 5 R G 1 25 L a d c d a d c b e a d c b Blower Motor A C Switch 8 7 6 4 1 2 3 O...

Page 396: ...hite R Y Red Yellow Br Brown G Y Green Yellow W B White Black Lg Light Green L B Blue Black W G White Green Or Orange L G Blue Green W L White Blue Sb Sky Blue L Or Blue Orange W R White Red B G Black...

Page 397: ...Rear When the switch 1 is pushed once the lamp 2 lights on and working light switch is set to ON position When it is pushed once more the lamp lights off and working light switch is set to OFF positio...

Page 398: ...ghts on at the door switch comes close position B Door Switch When the door is closed the push rod 2 is pushed by door frame so that the door switch comes open position Both R H and L H door should cl...

Page 399: ...ABIN Type 1 When the key is turned ON electrical charge lamp 3 air cleaner lamp 2 fuel level lamp 7 and engine oil pressure lamp 8 should come on After started the engine those lamps should come off 2...

Page 400: ...is shown below Terminal Function Color of wire harness 1 Turn Signal Light LH Green White 2 3 Ground Black 4 Turn Signal Light RH Red White 5 Tail Light Sidemarker Light Parking Light Yellow Red 6 Br...

Page 401: ...Mechanism 2 CHARGING SYSTEM 1 Alternator with IC Regulator Type 2 Refer to Workshop Manual for Tractor Mechanism 3 LIGHTING SYSTEM 1 Combination Switch Type 3 Refer to Workshop Manual for Tractor Mec...

Page 402: ...YSTEM 9 S11 1 Checking 9 S11 2 Disassembling and Assembling 9 S22 3 Servicing 9 S23 3 STOPPING SYSTEM 9 S26 1 Checking 9 S26 4 CHARGING SYSTEM 9 S28 1 Checking 9 S28 2 Disassembling and Assembling 9 S...

Page 403: ...sitive terminal and alternator B terminal Repair or replace A Cooling fan belt slipping Adjust tension G 23 0000002913E STARTING SYSTEM Starter Motor Does Not Operate A Battery discharged or defective...

Page 404: ...etween main switch AC terminal and combination switch B1 terminal between combination switch 1 terminal and head light between combination switch 2 terminal and head light Repair or replace Illuminati...

Page 405: ...Indicator Lamp Does Not Light A Bulb blown Replace G 37 A Wiring harness disconnected or improperly connected Repair or replace Hazard and Turn Signal Light Does Not Go ON and OFF A Hazard Flasher uni...

Page 406: ...ON and Engine Is Not Running A Bulb blown Replace G 37 A Engine oil pressure switch defective Replace 9 S42 A Wiring harness disconnected or improperly connected between panel board and engine oil pr...

Page 407: ...ted between panel board and fuel level sensor Repair or replace A Circuit in panel board defective Replace Coolant Temperature Gauge Does Not Function A Coolant temperature gauge defective Replace 9 S...

Page 408: ...ow Plug Resistance Approx 0 5 0000002922E ALTERNATOR Slip Ring O D 14 4 mm 0 567 in 12 8 mm 0 504 in Brush Length 10 5 mm 0 413 in 8 4 mm 0 331 in 0000002923E FUEL LEVEL SENSOR Float at Uppermost Posi...

Page 409: ...UES Tightening torques of screws bolts and nuts on the table below are especially specified For general use screws bolts and nuts See page G 10 Item ft lbs Pulley nut Alternator 58 3 to 78 9 5 95 to 8...

Page 410: ...ghten them firmly A To avoid accidental short circuit be sure to attach the positive cable to the positive terminal before the negative cable is attached to the negative terminal A Never remove the ba...

Page 411: ...d hold the hydrometer at eye level A The hydrometer reading must be taken at the highest electrolyte level Reference A Specific gravity slightly varies with temperature To be exact the specific gravit...

Page 412: ...e specified level to prevent overflow 2 Connect the battery to the charging unit following the manufacture s instructions 3 As the electrolyte generates gas while charging remove all port caps 4 The e...

Page 413: ...TING SYSTEM 1 Checking Remove the Main Switch 1 Remove the steering wheel 2 Remove the shuttle grip and main shift lever 3 Remove the meter panel and disconnect the hourmeter cable hazard switch conne...

Page 414: ...IN Type 1 Remove the meter panel and disconnect the hourmeter cable and the main switch connectors after turning the main switch off 2 Perform the following checking Connector Voltage 1 Measure the vo...

Page 415: ...terminal and GL terminal 3 If 0 ohm is not indicated renew the main switch Main Switch at START Position 1 Turn and hold the main switch at the START position 2 Measure the resistances with an ohmmete...

Page 416: ...fers from the battery voltage check the wiring harness Starter Relay Test ROPS Type 1 Apply battery voltage across 3 and 4 terminals and check for continuity across 1 and 2 terminals CABIN Type 1 Appl...

Page 417: ...e across 1 terminal and 2 terminal wire harness type CABIN Type Measure the voltage across 2 terminal and 4 terminal 4 If the voltage differs from the battery voltage check the wiring harness D PTO Re...

Page 418: ...for continuity across 3 and 5 terminals CABIN Type 1 Apply battery voltage across 2 and 4 terminals and check for continuity across 1 and 3 terminals 2 If 0 ohm is not indicated renew the PTO relay A...

Page 419: ...he main switch ON position 6 Measure the voltage with a voltmeter across the connector 2A BW terminal Positive and chassis Negative 7 If the voltage differs from the battery voltage check the wiring h...

Page 420: ...easure the voltage across the lead terminal and the chassis 3 Make sure that the shuttle shift lever is in the neutral position and the PTO control lever to OFF position 4 Turn the main switch to the...

Page 421: ...witch leads 3 Measure the resistance between leads 4 If the PTO clutch safety switch is defective replace it G Safety Switch and PTO Clutch Safety Switch Resistance Across switch terminal When switch...

Page 422: ...tral switch leads 3 Measure the resistance between leads 4 If the safety switch shuttle neutral switch is defective replace it H Shuttle Valve Safety Switch Resistance Across switch terminal When oper...

Page 423: ...t 6 Connect a jumper lead momentarily between the starter motor housing and the battery negative terminal post 7 If the motor does not run check the motor Magnetic Switch Test Pull in Holding Coils 1...

Page 424: ...Magnet Switch 1 Remove the drive end frame 1 mounting screws 2 Take out the overrunning clutch 2 ball 3 spring 4 gears 5 rollers 6 and retainer 7 When reassembling A Apply grease to the gear teeth of...

Page 425: ...O D with an outside micrometer at several points 3 If the minimum O D is less than the allowable limit replace the armature 4 If the difference of the O D s exceeds the allowable limit correct the com...

Page 426: ...lder support with an ohmmeter 2 If it conducts replace the brush holder Armature Coil 1 Check the continuity across the commutator and armature coil core with an ohmmeter 2 If it conducts replace the...

Page 427: ...sh 2 with an ohmmeter 2 If it does not conduct replace the yoke assembly 3 Check the continuity across the brush 2 and yoke 3 with an ohmmeter 4 If it conducts replace the yoke assembly Resistance Lea...

Page 428: ...chassis 3 Turn the main switch ON position and measure the voltage across the connector 4 terminal and chassis 4 If these voltages differ from the battery voltage check the wiring harness A Timer Rel...

Page 429: ...The bulb lights up when disconnecting a jumper lead from the 3 terminal and goes off 6 to 13 seconds late the timer relay is proper Engine Stop Solenoid Test 1 Disconnect the 1P connector from the en...

Page 430: ...asure the voltage between the B terminal 1 and the chassis 2 Turn the main switch ON Measure the voltage between the IG terminal 3 and the chassis A Alternator 1 B Terminal 3 2P Connector 2 Alternator...

Page 431: ...ly up to an ambient temperature of 70 to 90 158 to 194 As the temperature goes higher than 50 122 the alternator voltage slowly drops at higher than 100 212 it drops by about 1 V 2 Disassembling and A...

Page 432: ...remove the IC regulator 1 Rectifier 1 Remove the four screws holding the rectifier and the stator lead wires 2 Remove the rectifier 1 Rear End Frame 1 Unscrew the two nuts and two screws holding the d...

Page 433: ...and remove the retainer plate 1 Bearing on Drive End Side 1 Press out the bearing from drive end frame 3 with a press and jig 1 Bearing at Slip Ring Side 1 Lightly secure the rotor 1 with a vise to pr...

Page 434: ...the slip rings with an ohmmeter 2 If the resistance is not the factory specification replace it 3 Check the continuity across the slip ring and core with an ohmmeter 4 If infinity is not indicated re...

Page 435: ...troy the rectifier A Do not use an auto digital multimeter Because it s very hard to check the continuity of rectifier by using it IC Regulator 1 Check the continuity across the B terminal and the F t...

Page 436: ...ure the resistance with an ohmmeter across the B1 terminal to the T terminal the B1 terminal to the 1 terminal and the B1 terminal to the 2 terminal 4 If infinity is not indicated the head light switc...

Page 437: ...b at R Position 1 Set the turn signal light switch to the R position 2 Measure the resistance with an ohmmeter across the B2 terminal to the R terminal 3 If 0 ohm is not indicated the turn signal ligh...

Page 438: ...wiring harness is faulty Reference Resistance Switch at OFF B2 terminal T terminal Infinity Resistance Switch at ON B2 terminal 2 terminal 0 0000001782E B Hazard Flasher Unit Voltage GB Terminal Chass...

Page 439: ...tch Continuity 1 Remove the brake switch 1 2 Check the continuity with an ohmmeter across the switch terminals 3 If it does not conduct or any value is indicated when the switch is released the switch...

Page 440: ...s faulty 2 Parking Brake Switch Continuity 1 Check the continuity with an ohmmeter across the switch terminals 2 If it does not conduct or any value is indicated when the switch is pushed the switch i...

Page 441: ...eter across the a terminal and c terminal and across the d terminal and e terminal 2 If the measurement is not following below the hazard switch or the bulb are faulty D Hazard Switch ROPS Type Voltag...

Page 442: ...e resistance with ohmmeter across the 1 terminal and 3 terminal and across the 4 terminal and 5 terminal 2 If the measurement is not following below the hazard switch or the bulb are faulty E Hazard S...

Page 443: ...ness fuse or main switch is faulty 2 Working Light Switch 1 Check the continuity through the switch with an ohmmeter 2 If continuity specified below is not indicated F Working Light CABIN Type 1 Worki...

Page 444: ...al state the switch is faulty 3 If infinity is not indicated at pressure over 4 9 kPa 0 5 7 psi the switch is faulty Charging Circuit Panel Board and Wiring Harness 1 Disconnect the 2P connector from...

Page 445: ...not light the panel board circuit or wiring harness is faulty Air Cleaner Sensor Continuity 1 Disconnect the leads from the air cleaner sensor 1 after turning the main switch OFF 2 Measure the resista...

Page 446: ...measurement is less than 80 mA when the thermistor is in fuel and more than 130 mA when it is in the air the thermistor is working properly 4 CABIN Type If the measurement is less than 60 mA when the...

Page 447: ...th an ohmmeter across the sensor terminal and the chassis 2 If the measurement is not indicated the sensor is faulty A Fuel Level Sensor Resistance Sensor terminal Its body Factory spec Float at upper...

Page 448: ...inal 2 and GND terminal 4 3 If infinity is indicated the fuel gauge is faulty 4 Check the continuity with an ohmmeter across the TU terminal 1 and IG terminal 3 and across the TU terminal 1 and GND te...

Page 449: ...meter across the 6 terminal 1 and 3 terminal 2 2 If the voltage differs from the battery voltage the wiring harness or switch for brake lights are faulty Voltage Turning signal switch at L or hazard s...

Page 450: ...10 CABIN KiSC issued 04 2006 A...

Page 451: ...CONTENTS 1 AIR CONDITIONING SYSTEM 10 M1 1 STRUCTURE 10 M1 2 OUTLINE OF AIR CONDITIONING SYSTEM 10 M2 3 SYSTEM CONTROL 10 M3 KiSC issued 04 2006 A...

Page 452: ...ME5700 WSM CABIN 10 M1 1 AIR CONDITIONING SYSTEM 1 STRUCTURE 1 Water Valve 3 Air Conditioner Unit 5 Compressor 7 Condenser 2 Blower Motor 4 Pressure Switch 6 Receiver 0000002999E KiSC issued 04 2006 A...

Page 453: ...ned and closed using the center knob of each port The 4 side blow ports 7 are opened and closed using the mode lever on the control panel 6 With these ports open or closed you can feel your head cool...

Page 454: ...ion door D1 opens the flesh air inlet port Outside air comes into cabin 2 Temperature control of outlet air is done with water valve B COOL By setting the temperature control lever 4 in control panel...

Page 455: ...G WITH MANIFOLD GAUGE 10 S15 2 DISCHARGING EVACUATING AND CHARGING 10 S19 1 Discharging the System 10 S19 2 Evacuating the System 10 S20 3 Charging the System 10 S21 4 Checking Charge Refrigerant Amou...

Page 456: ...n relay defective Repair or replace 10 S34 A Blower high relay detective Replace 10 S37 A Blower motor defective Replace 10 S36 A Blower switch defective Replace 10 S35 A Wiring harness disconnected o...

Page 457: ...efective Replace 10 S31 Others A Thermostat defective Replace A Water valve defective Replace 10 S43 A Condenser fin clogged with dust Clean G 27 A Expansion valve defective Replace Insufficient Heati...

Page 458: ...ME5700 WSM CABIN 10 S3 Air Conditioning System Continued 0000002373E KiSC issued 04 2006 A...

Page 459: ...ME5700 WSM CABIN 10 S4 0000002374E KiSC issued 04 2006 A...

Page 460: ...ME5700 WSM CABIN 10 S5 0000002375E KiSC issued 04 2006 A...

Page 461: ...ed motor shaft Replace 10 S44 A Low battery voltage Recharge or replace 9 S8 A Humming occurs on motor in arm operating cycle due to seized arm shaft Lubricate or replace 10 S44 A Wiper switch contact...

Page 462: ...Rod Length Approx 275 mm 10 8 in Position Rod Length Approx 362 mm 14 25 in Draft Rod Length Approx 362 mm 14 25 in Allowance Wire Stroke 5 0 to 7 0 mm 0 20 to 0 28 in Operation Lever and Stopper Cle...

Page 463: ...e 1 screw 7 8 to 11 8 0 8 to 1 2 5 8 to 8 7 Compressor mounting screw 24 5 to 29 4 2 5 to 3 0 18 1 to 21 7 Clutch mounting screw 10 8 to 16 2 1 10 to 1 65 8 0 to 11 9 A C unit mounting screws M6 3 9 t...

Page 464: ...necessary When it has to be heated use warm water of 40 104 or lower Do not heat using boiling water A If the refrigerant O rings etc for R12 are used in the R134a air conditioner system problems such...

Page 465: ...d Port C LO pressure gauge 1 Port A HI pressure gauge 2 A Schrader valve D must be opened B When LO Valve is Opened and HI Valve is Closed Two circuits are established Port C LO pressure gauge 1 Port...

Page 466: ...When LO and HI Valve is Opened Two circuits are established Port A HI pressure gauge 2 LO pressure gauge 1 Port B Port C Port D Schrader valve must be opened A Schrader valve D must be opened 00000021...

Page 467: ...nnector should the sleeve 7 move before the quick link connector can be connected to the charging valve move the quick sleeve to its original position and try again A When some refrigerant remains in...

Page 468: ...ve the valve closes to keep out the outside air and allow the vacuum to build up but when the current stops the valve opens to allow in air and end the vacuum 2 Attaching this adaptor to the R12 vacuu...

Page 469: ...turn the handle 1 counterclockwise To stop charging turn it clockwise 6 T joint T joint 2 is used to increase efficiency of gas charging using two refrigerant containers 4 at a time 1 Install two refr...

Page 470: ...he reading at the LO pressure side 1 should be generally by around 0 15 to 0 2 MPa 1 5 to 2 0 21 to 28 psi and that at the HI pressure side 2 around 1 27 to 1 66 MPa 13 to 17 185 to 242 psi A The gaug...

Page 471: ...rigerant or Insufficient Condenser Cooling 1 Symptoms seen in refrigerating cycle A Both LO and HI pressure side 1 2 pressures too high LO pressure side 1 0 2 to 0 35 MPa 2 0 to 3 5 28 to 49 8 psi HI...

Page 472: ...ion Moisture Entered in the Cycle 1 Symptoms seen in refrigerating cycle A The air conditioner operates normally at the beginning but over time LO pressure side 1 pressure is vacuum and HI pressure si...

Page 473: ...ansion valve Replace the receiver Evacuate and charge in proper amount of new refrigerant See page 10 S20 to S22 A If caused by gas leakage in heat sensitizing tube replace the expansion valve Expansi...

Page 474: ...e side charging valve 1 on the compressor 3 Connect high pressure side hose red to HI pressure side charging valve 2 on the compressor 3 2 Follow the manufacturers instructions and discharge the syste...

Page 475: ...gerant cycle For approx 15 minutes 5 When LO pressure gauge 1 reading is more than 750 mmHg 299 in Hg stop the vacuum pump 8 and close both valves 3 4 of manifold gauge fully 6 Wait for over 5 minutes...

Page 476: ...letely 2 Connect the center charging hose 4 to the can tap valve 7 fitting and then loosen the center charging hose at the center fitting of manifold gauge until hiss can be heard Allow the air to esc...

Page 477: ...emperature control lever to maximum cooling position and the blower switch to HI position 4 Open the LO pressure valve 3 of manifold gauge and the can tap valve 5 on refrigerant container and charge t...

Page 478: ...lass becomes as stated below depending on refrigerant charged amount B Insufficient refrigerant charge Air bubbles pass continuously the sight glass when pressure on the LO pressure side is over 99 0...

Page 479: ...ant 3 Remove the radiator cap to completely drain the coolant 4 After all coolant is drained reinstall the radiator hose Preparation 1 1 Remove the muffler 1 2 Remove the bonnet 2 3 Disconnect the bat...

Page 480: ...reparation 3 1 Disconnect the connectors 1 and pull out them from cabin 2 Disconnect the brake rods 2 from turnbuckle and remove it When reassembling A Be sure to adjust the brake pedal free travel 1...

Page 481: ...dal free travel see page 2 S5 S6 Preparation 3 1 Disconnect the auxiliary speed change rods 2 2 Disconnect the DT shift rod 1 3 Disconnect the earth harness 4 4 Disconnect the parking brake cable 3 Wh...

Page 482: ...he additional position control lever 4 When reassembling A Be sure to adjust the position rod length A and draft rod length B Position rod length A Factory spec Approx 362 mm 14 25 in Draft rod length...

Page 483: ...lve s wire end to the auxiliary control valve support 6 5 Connect the auxiliary control valve s wire end to the operation lever 3 Fixing position A 6 Pull the operation lever 3 and finely adjust the c...

Page 484: ...g bolts and nuts 3 Dismounting the cabin from tractor body 2 When reassembling Tightening torque High pressure pipe 2 mounting nut 11 8 to 14 7 1 2 to 1 5 8 7 to 10 8 ft lbs Low pressure pipe retainin...

Page 485: ...C switch and blower switch are turned ON when the air conditioner is in operation 4 If anything abnormal is found repair or replace Stator Coil 1 Measure the resistance of the stator coil with an ohm...

Page 486: ...e air conditioner belt tension see page G 28 and recharge the refrigerant to the system Refer to Charging the System See page 10 S21 S22 A Apply compressor oil DENSO CO ND OIL8 or equivalent to the O...

Page 487: ...It is confirmed to turn rotor by hand after assembling and not contact with stator and hub plate A Check and adjust the air gap before tight the magnet clutch mounting screw to the specified torque Ro...

Page 488: ...the pin 4 of stator Reference A Code No for circlip T1065 87440 3 Servicing Adjustment of Air gap 1 Measure the air gap with a feeler gauge 2 When the measurement value comes off from factory specifi...

Page 489: ...should be approx battery voltage 2 Relay Test A C Main Relay Compressor Relay 1 Remove the relay 1 2 Connect the battery 2 and bulb 3 with the relay 1 as shown in the figure left 3 If the bulb on whe...

Page 490: ...age the wiring harness A C relay fuse or main switch is faulty Blower Switch Test 1 Check the continuity through the switch with an ohmmeter 2 If the continuity specified below are not indicated the s...

Page 491: ...does not run check the motor Blower Resistor Check 1 Disconnect the 4P connector 2 for blower resistor 1 2 Measure the resistance with an ohmmeter across the Hi terminal and Me terminal and across th...

Page 492: ...ery voltage 2 Relay Test 1 Remove the relay 1 2 Connect the battery 2 and bulb 3 with the relay 1 as shown in the figure left 3 If the bulb on when disconnecting the jumper lead A from the relay 2 ter...

Page 493: ...faulty A C Switch Check 1 Check the continuity through the switch with an ohmmeter 2 If the continuity specified below are not indicated check the switch 1 Push the A C switch button on ON position 2...

Page 494: ...witch to HI position 3 Raise pressure on the HI pressure side of the refrigerant cycle by covering the condenser front with a corrugated carboard and the pressure switch 8 is activated and the compres...

Page 495: ...switch ON 2 Measure the voltage with a voltmeter across the connector 4 terminal and chassis 3 If the voltage differs from the battery voltage 11 to 14 V the wiring harness fuse or main switch is fau...

Page 496: ...drain the coolant When removing the drain plug set the hose to drain port 3 Remove the radiator cap to completely drain the coolant 4 After all coolant is drained reinstall the hose Discharging Refri...

Page 497: ...e Yellow Cable 1 Disconnect the air conditioner mode door control cable 3 from the def control lever 1 of A C control panel side When reassembling A Set the air conditioner unit to DEF mode position a...

Page 498: ...e the five screws 7 and take off the unit 5 Remove the duct hoses When reassembling A When reconnecting the cooler pipes with the unit apply compressor oil DENSO CO ND OIL8 to O rings A When remountin...

Page 499: ...reassembling Discharging Refrigerant 1 Refer to Discharging the System See page 10 S19 Muffler and Bonnet 1 Disconnect the battery s cable 4 2 Remove the muffler 1 3 Remove the bonnet 2 4 Remove the s...

Page 500: ...reassembling A Apply compressor oil DENSO CO ND OIL8 to the O rings and take care not to damage them Inner Covers 1 Remove the inner covers 1 and 2 2 Remove the seat Tightening torque Low pressure pip...

Page 501: ...o damage them Draining Coolant A Never remove the radiator cap until coolant temperature is well below its boiling point Then loosen cap slightly to relieve any excess pressure before removing cap com...

Page 502: ...oses 1 Remove the outer roof 2 Disconnect the heater hoses 1 2 3 Pull out the heater hoses 1 2 from the bottom of the cabin 4 Take out the heater hoses 1 2 When reassembling A When connecting the heat...

Page 503: ...e following checkings 1 and 2 1 Connector Voltage 1 Turn the main switch ON 2 Measure the voltage with a voltmeter across the connector B terminal and chassis 3 If the voltage differs from the battery...

Page 504: ...llowings A Cutter knife 1 piece A Scraper 1 piece A Gun for coating 1 piece A Sika Tack Ultrafast or equivalent A Sika cleaner No 1 A Gummed tape A Sika Tack Ultrafast and cleaner No 1 are made by Sik...

Page 505: ...3 into the adhered part 2 Keep the edge of knife blade square to the glass edge at the part a Slide the knife blade along the glass surface and the edge Pull the part b in the direction parallel to t...

Page 506: ...st or equivalent on the glasses as shown in the figure left A Apply the Sika Tack Ultrafast or equivalent with the jig having the specified tip shape as shown in the figure left A Apply it with a unif...

Page 507: ...med tape adhesive tape little by little to confirm the bonding condition Rear Wiper Motor 1 Remove the wiper motor cover 5 2 Disconnect the rear wiper motor 4P connector 2 3 Remove the wiper arm mount...

Page 508: ...de No 9Y011 18401 2003 06 S E I E I e KUBOTA Corporation EDITOR KUBOTA FARM INDUSTRIAL MACHINERY SERVICE LTD 64 ISHIZU KITAMACHI SAKAI KU SAKAI CITY OSAKA 590 0823 JAPAN PHONE 81 72 241 1129 FAX 81 72...

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Kubota ME5700, Workshop Manual

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