Kubota DMC 8028 Operator'S Manual Download Page 103 | Manualshive

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Maintenance

103

General instruc-

tions

These instructions concern general maintenance work. Specific
maintenance work procedures for each machine will be described
later. When performing any maintenance work the machine must be
secured in the transport mode. If the work position is necessary for
performing maintenance work, you will find appropriate instructions to
cover this.

Working with the grease gun
One or two pumps of the grease gun is sufficient for lubrication. If you
feel resistance after just one pump of the grease gun, do not apply
more grease to the bearings. When too much grease is applied,
bearings drift apart. This can result in dust and dirt entering the
bearings and causing premature wear and tear.

Basic

This table contains explanations of the most important maintenance
terms.

Torque for screw

connections

→

»Torque moment« Side 217

Work

Performance

Lubricating with
oil can

Apply oil to the moving parts. Use only authentic products.

→

»Technical information« Page 216

Lubricating with
grease gun

1-2 pumps with the grease gun is sufficient unless otherwise stated. Use only authentic
products.

→

»Technical information« Page 216

Oil change

Use only authorized oil products. Using used oil is dangerous for your health and is strictly
prohibited

→

»Technical information« Page 216

Replace

Replace the appropriate part following the instructions given in the "Replacement" chapter

→

»Replacement« Page 163

Check

Check the appropriate part following the instructions given in the "Service - check" chapter
The check is sometimes related to the replacement of the part in question

→

»Service - check« Page 114

Complying with
the maintenance
intervals

All specifications are based on an average usage of the machine. If heavily loaded, e.g.
machine pools, maintenance should be carried out on a more regular basis. In work
conditions producing high levels of dust, maintenance should also be carried out on a more
regular basis

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Summary of Contents for DMC 8028

Page 1: ...MC 8028 8032 8036R 8536R Operator s manual Translated from the original operator s manual Revision 02 Date printed 08 2015 Language EN US Machine number KT457127 Document number A132379640 Index 2015 09 ...

Page 2: ...ion in any form translation or use of excerpts or parts of this document are not permitted without specific permission from Kverneland All rights reserved The contents of this manual may be changed without prior warning Rights reserved for technical amendments and printing errors in this manual Kverneland Group Kerteminde AS Taarupstrandvej 25 DK 5300 Kerteminde Denmark Tel fax 45 65 19 19 00 45 6...

Page 3: ... public roads 65 Checking the machine 66 Traveling on public roads 66 Operation 67 Safety 67 Before operating 68 Operation 69 Cleaning 96 Before cleaning 96 Cleaning 97 After cleaning 97 Parking and Storage 98 Before storage 98 Parking disconnection of the machine 98 Storage 100 Maintenance 101 For your own safety 101 General instructions 103 Lubrication 108 Service check 114 Replacement 163 Extra...

Page 4: ...ployee must be trained in how to use this machinery at regular intervals at least once a year in accordance with the employer s insurance guidelines Untrained or unauthorized persons must not use this machine Instructions Your dealer will assist you with the instructions on how to use and maintain this machinery NOTICE Simplified illustrations to improve understanding All of the illustrations of t...

Page 5: ...ow refers you to other parts of the text We have also used pictograms to help you find relevant places in the text Denotes tips or instructions on use Denotes information that requires particular attention A spanner indicates tips for assembling and settings This pictogram indicates that the tractor can be started This pictogram indicates that the tractor must be stopped the handbrake applied and ...

Page 6: ...he machine itself to warn of the possibility of personal injury Read these instructions carefully It is essential that you read the instructions and safety regulations before you attempt to assemble or use this unit DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided ...

Page 7: ...tions must be followed For your own safety For the safety of others To ensure the safety of the machine When working with agricultural machinery incorrect handling can pose a number of dangers Therefore you should always be very careful and never rush your work under pressure The operator must be receive regular training Make sure that persons working with the machine are regularly reminded of the...

Page 8: ...CTED MOVEMENT MACHINE PARTS MAY STILL ROTATE AFTER ENGINE IS SWITCHED OFF TO AVOID FATAL OR SERIOUS INJURY KEEP AWAY UNTIL PARTS STOP MOVING VF16661510 CAUTION READ THE MANUAL THE MACHINE MUST NOT BE USED BEFORE READING THE OPERATING MANUAL TO AVOID FATAL OR SERIOUS INJURY READ THE MANUAL FIRST VF16661512 WARNING VF16661558 PRE LOADED SPRING SPRING MAY UNEXPECTEDLY EXPAND IN CASE OF INCORRECT INST...

Page 9: ...TATING DRIVELINE KEEP AWAY CONTACT CAN CAUSE DEATH DO NOT OPERATE WITHOUT ALL DRIVELINE TRACTOR AND EQUIPMENT SHIELDS IN PLACE DRIVELINES SECURELY ATTACHED AT BOTH ENDS DRIVELINE SHIELDS THAT TURN FREELY ON DRIVELINE WARNING VF16661558 PRE LOADED SPRING SPRING MAY UNEXPECTEDLY EXPAND IN CASE OF INCORRECT INSTALLATION TO AVOID SERIOUS INJURY SERVICE BY TRAINED PERSONNEL ONLY WARNING RISK OF CRUSHIN...

Page 10: ...GUARD IN PLACE AND IN GOOD CONDITION DO NOT OPERATE MOWER WITH CURTAIN GUARD REMOVED 56 968 000 50030644 DANGER ROTATING DRIVELINE KEEP AWAY CONTACT CAN CAUSE DEATH DO NOT OPERATE WITHOUT ALL DRIVELINE TRACTOR AND EQUIPMENT SHIELDS IN PLACE DRIVELINES SECURELY ATTACHED AT BOTH ENDS DRIVELINE SHIELDS THAT TURN FREELY ON DRIVELINE 56 969 000 50030645 DANGER SHIELD MISSING DO NOT OPERATE ...

Page 11: ...510 WARNING INADVERTENT OPERATION RISK OF DEATH OR INJURY BY INADVERTENT OPERATION TO AVOID DEATH OR SERIOUS INJURY SWITCH OFF THE ENGINE VF16661500 VF16661744 THE SPECIFIED MAXIMUM SHAFT SPEED OF 1000 RPM MUST NOT BE EXCEEDED TO AVOID MACHINE DAMAGE AND INJURY MAINTAIN THE PERMITTED SHAFT SPEED PTO SHAFT SPEED 1000 RPM 1000 RPM max CAUTION CAUTION READ THE MANUAL THE MACHINE MUST NOT BE USED BEFO...

Page 12: ... your dealer Reflector for slow moving vehicle SMV This triangular sign must be placed in the center of the back of the tractor or machine thus it is always visible when the machine is in being transported This sign is required on machines moving at a speed of less than 25 mph 40 km h on public roads Transport on public roads This machine must be transported on public roads at speeds of less than ...

Page 13: ...t roll Make sure that the tractor and the machine belong to the same category Never stand between the tractor and the machine during attachment Use the hydraulic three point suspension slowly and carefully Paying full attention to the above mentioned points ensures your safety and that of others Failure to follow the above instructions may result in serious injury P T O shaft check Refer to the ma...

Page 14: ... pressure carrying capacity of the tires and minimum weight Neither the tractor s total weight axle pressure or the carrying capacity of the tires may be exceeded on front mounted and rear mounted machines To ensure the maneuverability of the tractor the load on the front axle must be at least 20 of the tractor s weight Failure to do so can result in a loss of control and cause accidents Be carefu...

Page 15: ...illegal to carry passengers on the machine The machine is not approved for personal transportation Transporting persons on the machine may result in serious injuries and death Attached machines change the driving and braking abilities of the tractor Be aware of the changed driving and braking abilities when driving with machines attached You should be especially aware of the machine s width and le...

Page 16: ...move the protective guards Check that all protective guards are in place before use This ensures that the machine will give maximum protection to the operator If the safety guards are removed or not used it may result in serious injuries and accidents Check the tire pressure regularly Check of the tire pressure in regular intervals This ensures the machine is being driven under optimum conditions ...

Page 17: ...are correctly tightened Tightening parts prevents moving parts from jarring Parts which are not correctly tightened can work themselves loose and damage the machine Maintain the rotational speed on the tractor s P T O outlet It is dangerous to connect a tractor with a P T O of 1000 RPM to a machine intended for a P T O of 540 RPM The machine is not designed for this speed It can result in damage t...

Page 18: ... pay attention to the aforementioned point may result in serious injuries Therefore when disconnecting Make sure that the tractor can not roll Never stand between the tractor and the machine during disconnection Use the hydraulic three point suspension slowly and carefully Make sure that the machine is standing on a safe level surface When depressurizing the hydraulic system for both tractor and m...

Page 19: ...orementioned point ensures your safety and that of others Failure to pay attention to the aforementioned point may result in serious injuries Therefore when you perform maintenance work Disconnect the P T O shaft Depressurize the hydraulic system Stop or disconnect the tractor Check that the machine is parked safely support it if necessary Do not use parts of the machine to climb onto it the corre...

Page 20: ... work on the machine This will protect the tractor alternator during welding work The tractor alternator could be damaged or destroyed if the electric connections are not disconnected before welding Tighten all fittings on moving parts Check that bolts on moving parts are tightened after performing maintenance work Tightening parts prevents moving parts from jarring Parts which are not correctly t...

Page 21: ...tect you and others from injury Failure to follow the safety instructions may result in serious injuries In addition to the safety instructions the following should be followed Environmental legislation The general technical medical and road act regulations Instructions in this instruction manual Instructions for use maintenance and service 95 005 fr 95 013 fr ...

Page 22: ...Blank page 22 Blank page ...

Page 23: ... in the following chapters Correct usage of the machine The machine can be used in fields for mowing the following crops All types of grass All types of clover Whole crop Alfalfa Sorghum Incorrect use of the machine The machine must not under any circumstances be used for the following Cutting grass in park facilities and lawns Cutting grass on the boulevard strips of public roads Harvesting corn ...

Page 24: ...ng the ground precisely and cutting the crop uniformly The machine s cutting discs are equipped with durable reversible blades which have a high capacity when used at a high speed of rotation even for difficult crops Even at high mowing speeds the machine is able to mow the crop cleanly and uniformly For safety reasons it is recommended that the speed not exceed 9 mph 15 km h The cutting unit is f...

Page 25: ...About the machine 25 Synopsis 80xx model Spring Main frame Main gear Cutting unit Guard Drawbar Support leg P T O shaft Swivel hitch Swivel gear Hydraulic cylinder ...

Page 26: ...About the machine 26 85xx model Hydraulic cylinder Main gear Center gear Guard Drawbar Main frame Support leg P T O shaft Swivel hitch Swivel gear Cutting unit Spring ...

Page 27: ...About the machine 27 Technical data Machine dimensions 80xx model D G H F I J K B E C A ...

Page 28: ...0 18 4 5600 18 4 C mm 350 1 2 350 1 2 350 1 2 D mm 2700 8 10 3050 10 3050 10 E mm 1200 3 11 1400 4 7 1400 4 7 F mm 2800 9 2 3200 10 6 3600 11 10 G mm 2100 6 10 2400 7 10 2800 9 2 H mm 675 2 2 675 2 2 675 2 2 I mm 3450 11 4 3750 12 4 4150 13 7 J mm 1700 5 7 1700 5 7 1700 5 7 K mm 425 1 5 425 1 5 425 1 5 ...

Page 29: ...About the machine 29 85xx model B D E G H F A C I J K ...

Page 30: ...About the machine 30 Dim Unit 8536R A mm 7225 23 8 B mm 5900 19 4 C mm 350 1 2 D mm 6875 22 7 E mm 1650 5 5 F mm 3600 11 10 G mm 2800 9 2 H mm 675 2 2 I mm 4150 13 7 J mm 1700 5 7 K mm 425 1 5 ...

Page 31: ...t bearing Axle Load Coupling point Model Load Axle kg lb Load Coupling point kg lb Total weight kg lbs 8028R 1420 3132 490 1080 1910 4212 8032R 1551 3420 510 1126 2061 4544 8036R 1717 3786 530 1169 2247 4955 8536R 1970 4344 545 1202 2515 5546 ...

Page 32: ...del kg lbs 2515 5546 P T O Power takeoff RPM 540 10001 Power requirement minimum kW hp 50 70 60 80 66 90 Number of cutting discs parts 8 8 10 Number of blades parts 24 24 30 RPM cutting discs RPM 3000 RPM rotors RPM 900 12002 Stubble height mm 15 1003 10 16 4 Hydraulic pressure bar psi 150 2175 Wheel dim 15 0 55 17 Tire pressure bar psi 2 6 37 Noise level dB A 90 Cutting width m 2 8 9 2 3 2 10 6 3...

Page 33: ...and size The tractor must have a proper weight Local legislation governing this ratio must be observed The correct ratio between tractor and machine ensures correct braking functions and manoeuvrability An incorrect ratio between tractor and machine can be dangerous ...

Page 34: ...always be kept on or at the machine CAUTION Do not attempt to assemble the machine alone Personnel must be trained before assembling the machine Do not carry out assembly work alone The following must be observed to ensure that the machine is in good working order Adhere to the sequence of the work steps Adhere to the tolerances and tightening torques of bolts screws and component parts of the mac...

Page 35: ... description and information in the user handbook must be observed Safety WARNING Stop the tractor and secure it Before uncoupling Disengage the P T O on the tractor Lower the implement to the ground Place the hydraulic controls in neutral Stop the tractor Remove the ignition key Set the parking brake Secure the tractor to prevent it from rolling Failure to secure the tractor to prevent it from ro...

Page 36: ...r half to the machine s P T O input shaft Place the two halves of the shaft next to each other and Check to see that the halves of the shafts have a minimum overlap of 200 mm 8 b Check to see that the P T O shaft has a minimum clearance of 20 mm 7 8 a Shorten both profiled and protective tubes to the same dimensions Deburr the ends of both profile tubes Clean the profile tubes of metal bits and th...

Page 37: ... higher RPM results in less strain on the P T O shaft The swivel gear s RPM can be checked in 2 ways The swivel gear is factory fitted with a sign that gives the tractor s P T O shaft RPM If the sign shows 1000 RPM the machine must run at a rotational speed of 1000 RPM If the sign shows 540 RPM the machine must run at a rotational speed of 540 RPM WARNING Maintain the rotational speed on the tract...

Page 38: ...run at a rotational speed of 1000 RPM If the swivel gear s profile on the lower part of the swivel gear is narrow the machine should be run at a rotational speed of 540 RPM Number of revolutions on the P T O outlet 1000 RPM Model 8036R 8536R only PTO shaft on tractor must have 21 splines 540 RPM Model 8028R 8032R only PTO shaft on tractor must have 6 splines Wide profile Narrow profile The rotatio...

Page 39: ...or s P T O socket with a different RPM the following procedure must be followed Remove the P T O shaft Remove the bolts on both sides of the transmission Remove the bracket Force the corners of the lock plate away from the bolt heads P T O shaft Bolt Bracket ...

Page 40: ... the transmission Remove the transmission Remove the air release plug and the oil plug and switch them over so that they exchange places Remove the adapter for the P T O shaft Rotate the transmission 180 degrees Bolt Oil plug Air release plug Adapter ...

Page 41: ...all bolts to the indicated torque Install the adapter Install the bracket Affix the bolts on both sides of the transmission Tighten all bolts to the indicated torque Force the corners of the lock plate back in against all the bolt heads Affix the P T O shaft Bolt Adapter Lock plate 225 Nm 165 ft lb Bolt Bracket 225 Nm 165 ft lb ...

Page 42: ...pped with a tool box for storing common hand tools extra blades etc The tool box is used like this Remove the pin Pull the tool box out The tool box can be used to store common hand tools extra blades etc Push the tool box in Place the pin back ...

Page 43: ...e tractor cannot roll Make sure that the tractor and the machine belong to the same category Never stand between the tractor and the machine during attachment Use the hydraulic three point suspension slowly and carefully Attachment of the machine When connecting the machine on the tractor there is an increased risk of personal injuries Attention to the task will ensure your safety and that of othe...

Page 44: ...ous injuries Lock the tractor s lift arms Lock the tractor s lift arms at the correct height If the lift arms are at the correct height it will prevent damage to the PTO shaft and injury to persons in the vicinity Lowering or raising the lift arms can lead to injury and can damage the PTO shaft Secure the attachment with the locking pin The attachment must be secured to the machine with the lockin...

Page 45: ...unter nut on the bolts indicated Screw the indicated bolts until the machine s connection point has been adjusted as shown Tighten the counter nut The machine s connection point must not squeeze the drawbar tongue on the tractor Connect the machine to the tractor Secure the coupling using the locking pin 0 5 mm 1 mm 1 32 1 16 0 5 mm 1 mm 1 32 1 16 Drawbar tongue on tractor ...

Page 46: ...and shortening the P T O shaft please refer to the manufacturer s description pertaining to the P T O shaft It is important that the P T O shaft between the tractor and the machine is horizontal If the P T O shaft is not horizontal the universal joint in the shaft may be damaged ...

Page 47: ...ey are at the same height Swing the lower link crossbar to the side or remove the lower link crossbar Raise or lower the tractor s lift arms until the swivel hitch can be mounted on the tractor s lift arms Fit the swivel hitch on the tractor s lift arms Lifter Lower link crossbar ...

Page 48: ...hment 48 Secure the attachment with the locking pin on both lift arms Tighten the tractor s stabilizer chains Adjust the tractor s lift arms to the height shown Locking pin Stabilizer chains 620 630 mm 24 3 8 24 3 4 ...

Page 49: ...e P T O shaft if there is one must be installed at the tractor s P T O socket Make sure that the P T O shaft is fastened to both the tractor and to the machine Make sure that the protective pipes are secured with chains so that they can not rotate along with the shaft WARNING Safety chain When driving on public roads the machine must always be secured with a safety chain between the tractor and th...

Page 50: ...ng a 7 pole plug The corresponding connection must be on the tractor SAE J560 If the tractor does not have the corresponding connection this must be subsequently installed Contact your dealer This lighting is controlled by the tractor The lights are only lit if the tractor s parking lights are lit or the tractor s headlights are lit Check the electric cable The insulation of the electric leads mus...

Page 51: ...tractor Comply with the local regulations for lighting and marking for road use Contact your dealer if the lighting does not work as specified Pin Cable Connected to 1 White Ground alt light 2 Black Not in use 3 Yellow Left flasher amber 4 Red Brake light 5 Green Right flasher amber 6 Brown Tail light red 7 Blue Not in use ...

Page 52: ...raulic hoses also wear without any visible damage Defective hydraulic hoses can cause injury or fire Color marking of hydraulic connections The hydraulic connections between the tractor and the machine must be color marked By color marking the hydraulic connections you avoid wrong operation of the machine Incorrect operation or unintentional movement of the machine may result in serious injuries C...

Page 53: ...onnecting the hydraulic hoses you should check that The hydraulic hoses are connected in pairs to the tractor s hydraulic pressure and return outlet on the tractor WARNING Checking that the hydraulic system is correctly connected Ensure that the hydraulic system is correctly connected Otherwise this can cause injuries and damage to the machine Hydraulic hose for Function Drawbar right left Cutting...

Page 54: ...the machine is connected to the tractor for the first time it must be test driven Attention to the task will ensure your safety and that of others Failure to follow the safety instructions may result in serious injuries Do not remove the protective guards Check that all protective guards are in place before use This ensures that the machine will offer maximum protection to the operator from the cu...

Page 55: ...be solved by equalizing the machine s hydraulic system which is carried out as follows Activate the tractor s hydraulics and lower the machine s cutting unit down to the ground Continue to run the tractor s hydraulic system for approx 2 5 minutes This ensures the machine s hydraulic cylinders are emptied of any air and excess hydraulic oil Raise the machine s cutting unit and check that the cuttin...

Page 56: ...e When working on the machine the tractor must be stopped and secured This prevents the PTO shaft from suddenly starting to rotate If the tractor and the PTO shaft have not been connected in accordance with the instructions serious accidents causing damage to limbs can occur When working on the machine The P T O is disengaged Lower the implement to the ground The hydraulic controls is in neutral T...

Page 57: ...Assembly attachment 57 85xx model Remove the bolts Remove the cover Tighten all bolts on the friction clutch 80xx and 85xx model Remove the linchpins shown here Open the first guard Bolts Bolt Bolt ...

Page 58: ... tractor and connect the tractor s P T O outlet Let the friction clutch rotate freely for approx 5 seconds at the lowest possible speed until it is warm to the touch Do not allow the friction clutch to rotate for more than approx 5 seconds at a time as this may damage the friction discs Disconnect the P T O outlet and stop the tractor Wooden block ...

Page 59: ...el Remove the P T O shaft on the main gear Loosen all the bolts on the friction clutch Affix and tighten the P T O shaft fully on the drawbar Close the guard 85xx model Loosen all the bolts on the friction clutch Bolt Guard Bolt Bolt ...

Page 60: ...Assembly attachment 60 Affix the cover Fit the bolts 80xx and 85xx model Remove the wooden block from the cutter bar Close the front guard Affix the linchpins shown here Bolts Wooden block ...

Page 61: ...s hydraulics and set the machine s drawbar as shown 80xx model Activate the tractor s hydraulics and set the machine s drawbar as shown WARNING Check and clear the surrounding area before starting to use machine Before driving and using the machine the surrounding area should be checked and cleared This prevents persons and animals in the vicinity from being harmed If the surrounding area is not c...

Page 62: ...Assembly attachment 62 Guard Right hand side Swivel the protection around as shown Tilt the whole guard up as shown Fit the linchpin as shown Linchpin ...

Page 63: ...Left hand side 80xx model Swivel the protection around as shown Take hold of the bar and lift the guard up as shown Secure the guard with the linchpin If the side guard is in the transport mode the machine must not be started ...

Page 64: ...Assembly attachment 64 85xx model Swivel the guard around as shown Tilt the whole guard up as shown Fit the linchpin as shown If the side guard is in the transport mode the machine must not be started ...

Page 65: ...d the safety instruc tions carefully This will ensure that dangerous situations and accidents are avoided Lack of information can cause accidents WARNING Comply with the local laws concerning lights warning reflective requirements The driver and or the owner of the machine has the responsi bility of complying with local requirements for use on public roads The tractor s manoeuvrability should not ...

Page 66: ...tire pressure of the transport wheels correct Does the lighting kit of the machine work correctly Traveling on public roads Check the area around the machine before you start Be sure there are no children in the machine s hazard area Do not exceed the maximum permitted speed Adjust the speed according to the road conditions Avoid sudden sideways movement of the machine Make sure that steering and ...

Page 67: ...afety instructions before using the machine Before using the machine the operator should read the safety instructions carefully Safety page 7 Attention to the task will ensure your safety and that of others Failure to follow the instructions may result in serious injuries Do not remove the protective guards Check that all protective guards are in place before use This ensures that the machine will...

Page 68: ... Never assume that children will remain where you last saw them Be alert and shut your machine down if children is in the work area Never allow children to play on or operate the machine WARNING The following instructions should be complied with Check all points mentioned in the maintenance section Specific safety information page 101 Lubrication safety and use of oil page 102 Check blades are not...

Page 69: ...s before using the machine The machine should only be used if the operator has been given thorough instructions Thorough machine instruction allows safe usage Insufficient training may lead to incorrect usage of the machine and accidents The guard for the cutting unit must be correctly positioned before start up The guard for the cutting unit must be folded out and correctly positioned before the ...

Page 70: ...M Number of revolutions on the P T O outlet Page 38 Use the tractor s machine handle to operate the hydraulic functions If none of the machine s functions are working Stop the tractor s forward motion Stop the tractor Disconnect the tractor s P T O shaft If the machine is too noisy or vibrates too much stop the machine immediately Troubleshooting Page 210 Valve ...

Page 71: ...commended rotation with the use of Bx equipment is 1200 RPM Shift to 1200 RPM Available only as an option The RPM for the rotor can be changed as follows Remove the protection around the transmission Type of crop Rollers RPM Diameter Pulley on the trans mission Normal grass crops as well as alfalfa without the use of Bx equipment 900 φ225 mm 8 7 8 Normal grass crops as well as alfalfa with the use...

Page 72: ...Operation 72 Completely loosen the bolts on the spring Remove the V belts Remove the bolt for the pulley V belt Bolt Bolt ...

Page 73: ...Operation 73 Dismantle the pulley Install the new pulley Install the V belt Tighten the springs to the measurement shown Attach the protection Pulley V belt Bolt 75 mm 3 ...

Page 74: ...increased for grassy crops At harvest the pressure of the rollers should be decreased for clover and other leafy crops The pressure of the rollers against the crops is adjusted by means of powerful springs on both sides of the machine The springs are factory set to a stands of approximately 2 mm 3 32 between the windings on the spring as shown Spring approx 2 mm 3 32 ...

Page 75: ...pring s clamping plate Place a tool in the spring s clamping plate Use the tool on the spindle and tighten the spindle Turning the spindle clockwise increases the pressure of the rollers on the crop Turning the spindle counterclockwise decreases the pressure of the rollers on the crop It is recommended that the springs be adjusted about 5 mm 3 16 at a time after which the pressure of the roller ag...

Page 76: ...Operation 76 Tighten and secure the lock nut and the spring following final adjustment The springs on both sides of the machine must be set the same Counter nut ...

Page 77: ...ng plate Use the tool on the spindle and tighten the spindle Turning the spindle clockwise increases the pressure of the rollers on the crop Turning the spindle counterclockwise decreases the pressure of the rollers on the crop It is recommended that the springs be adjusted about 5 mm 3 16 at a time after which the pressure of the roller against the crop is tested Tighten and secure the counter nu...

Page 78: ...Distance between rollers Reduction of distance between rollers The distance between the rollers is reduced as follows Remove the counter nut as shown Reduce the distance between rollers by turning the nuts as shown ...

Page 79: ... from outermost end of the rollers on both the right hand and left hand sides Turn the rollers slightly so that the shims are located between them Check to make sure that the rollers are just barely squeezing on the shims If the distance between the rollers is too great Reduction of distance between rollers Page 78 If the distance between the rollers is too little Reduction of distance between rol...

Page 80: ...eration 80 Reduction of distance between rollers The distance between the rollers is increased as follows Remove the counter nut as shown Increase the distance between rollers by turning the nuts as shown ...

Page 81: ...bout 50 mm 2 from outermost end of the rollers on both the right hand and left hand sides Turn the rollers slightly so that the shims are located between them Check to make sure that the rollers are just barely squeezing on the shims If the distance between the rollers is too great Reduction of distance between rollers Page 78 If the distance between the rollers is too little Reduction of distance...

Page 82: ... deflector plates to the desired cutting swath Tighten the ring nut on the deflector plates To ensure that the swath is gathered in the best possible way it is recommended that the deflector plates be extended as close to the end plates as possible The deflector plates have 3 setting options The length of the deflector plates is set as follows Remove the bolts shown and move the plates to the requ...

Page 83: ... the machine must always be on Long stubble height Long stubble height Page 85 Short stubble height The following must be done if a short stubble height is required Use a suitable tool to remove the pin from the pin bolt Remove the pin bolt Stubble height Setting see chapter Page 30 80 mm 1 3 16 3 1 8 Long stubble height 20 mm 3 4 skids fitted 85 50 110 mm 2 4 5 16 Long stubble height 40 mm 1 9 16...

Page 84: ...nk The measurement shown is only a guideline Activate the tractor hydraulics and raise the machine s cutterbar fully Check the distance between the upper plate and the spring bracket on both sides of the machine Adjust the connecting links if necessary until the distance is as shown Pin bolt Pos 1 Pos 2 Approx 685 mm 27 65 mm 2 5 ...

Page 85: ... Use a suitable tool to remove the pin from the pin bolt Remove the pin bolt Move the connecting link to pos 2 Put the pin bolt and pin in place Check the measurement shown on the connecting link The measurement shown is only a guideline Pin bolt Pos 1 Pos 2 Pin bolt Pos 1 Pos 2 Approx 680 mm 26 8 ...

Page 86: ...upper plate and the spring bracket on both sides of the machine Adjust the connecting links if necessary until the distance is as shown Adjusting the stubble height The machine has variable settings for stubble height Stubble height is adjusted in the following way Remove the linchpin Remove the lock plate 65 mm 2 5 ...

Page 87: ...eration 87 Screw the bolt indicated Turning the bolt clockwise increases the stubble height Turning the bolt counterclockwise reduces the stubble height Affix the lock plate Put the linchpin in place Bolt ...

Page 88: ... 130 lbs The balancing of the cutting unit is adjusted in the following way Loosen the counter nuts with the springs on both sides of the machine Screw the bolt indicated When the bolt is turned clockwise the cutting unit s downward pressure decreases When the bolt is turned counterclockwise the cutting unit s downward pressure increases Counter nut Only 8028R 8032 8036R 8536R Bolt ...

Page 89: ...he machine Check by lifting the cutting unit by hand gripping both sides of the cutting unit in the places shown When checking the suspension position yourself in front of the cutting unit and lift the cutting unit up as shown The weight on both sides of the cutting unit must be approximately 40 60 kg 90 130 lbs when lifting by hand ...

Page 90: ... when active This will ensure that no dangerous situations can arise Persons close to the machine during operation are at risk of being severely injured Do not remove the protective guards Check that all protective guards are in place before use This ensures that the machine will offer maximum protection to the operator from the cutting blades If the safety guards are removed or not used it may re...

Page 91: ...let Page 38 Activate the tractor hydraulics and turn the machine s drawbar to the right side of the tractor Activate the tractor hydraulics and lower the cutting unit of the machine to its working position Activate the tractor hydraulics until the hydraulic cylinders on the cutting unit are fully extended to their maximum length Find a suitable driving speed for the tractor and cut the 1st swath V...

Page 92: ...dland Activate the tractor hydraulics and lower the cutting unit of the machine to its working position Activate the tractor hydraulics until the hydraulic cylinders on the cutting unit are fully extended to their maximum length Find a suitable driving speed for the tractor and cut the 2nd swath ...

Page 93: ...Check that all guards on the machine are folded out and correctly positioned Check that the mechanical safety valve is open Connect the tractor s P T O outlet Carefully increase the speed on the P T O shaft to 1000 RPM Number of revolutions on the P T O outlet Page 38 Valve ...

Page 94: ...s working position Activate the tractor hydraulics until the hydraulic cylinders on the cutting unit are fully extended to their maximum length Find a suitable driving speed for the tractor and cut the 1st swath Activate the tractor hydraulics and raise the cutting unit when turning at the headland Activate the tractor hydraulics and turn the machine s drawbar to the right side of the tractor ...

Page 95: ...wer the cutting unit of the machine to its working position Activate the tractor hydraulics until the hydraulic cylinders on the cutting unit are fully extended to their maximum length Find a suitable driving speed for the tractor and cut the 2nd swath ...

Page 96: ...e to secure the tractor to prevent it from rolling could endanger lives Disconnect the power when cleaning the machine Always disconnect the power before you start cleaning the machine This will prevent short circuits and damage to the electric circuit There is a risk of burns and other serious injuries if the electrical systems short circuit Protect your body and face when cleaning the machine We...

Page 97: ... squirts of water to protect the gaskets After cleaning Let the remaining water run off for about 1 hour Remove any water which has collected behind the guards Use the correct cleaning agents Use only PH neutral cleaning agents when cleaning the machine PH neutral cleaning agents give your machine maximum protection Cleaning agents with either high or low PH value can corrode plastic rubber and va...

Page 98: ...d risk of injury from crushing when disconnecting the machine from the tractor Paying full attention when disconnecting ensures your safety and that of others Failure to follow the safety instructions may result in serious injuries Therefore when disconnecting make sure that The machine is placed upon a horizontal and level surface The P T O is disengaged Lower the implement to the ground The hydr...

Page 99: ...th hydraulic oil Hydraulic oil contains additives that under certain circumstances can have serious consequences for your health Therefore when handling hydraulic oil be aware of the following Avoid direct contact with hydraulic oil It can damage the skin Protect your skin with barrier cream or protective gloves Never use oil or lubricants to clean your hands Clothes contaminated with oil should b...

Page 100: ...tractor Checking the cutting unit Page 55 Bleed as much excess hydraulic pressure from the cylinders and hoses as possible Place the machine in a ventilated machine room Both of the machine s wheel axles should be supported on blocks so that the wheels are lifted off the ground Safety WARNING The machine shall be secured when parked The machine must be correctly secured when parked in storage A co...

Page 101: ...e carried out by persons with the necessary professional knowledge and the correct tools The P T O on the tractor should be disconnected and the motor should be stopped Make sure that the hand brake is applied and the ignition key has been removed from the tractor Make sure the machine is secured with wedges under the wheels before starting work No one should be in between the tractor and the mach...

Page 102: ...ontact with these agents They can damage the skin Protect your skin with barrier cream or protective gloves Never use oil or lubricants to clean your hands Clothes contaminated with oil should be changed immediately Oily cloths should not be kept in your pockets Used oil must be collected and be delivered to a disposal company where the oil will be processed according to the governing regulations ...

Page 103: ...k Performance Lubricating with oil can Apply oil to the moving parts Use only authentic products Technical information Page 216 Lubricating with grease gun 1 2 pumps with the grease gun is sufficient unless otherwise stated Use only authentic products Technical information Page 216 Oil change Use only authorized oil products Using used oil is dangerous for your health and is strictly prohibited Te...

Page 104: ... check and service Hydraulic hoses every 6 years 19 Cutting disc after 1 hour of use 129 Cutting disc 129 183 Universal joint 140 Cutting disc after 1 hour of use 125 Blades 125 179 P T O shaft 107 Friction clutch 56 153 Friction disc 199 Stone guard and counter blade 145 192 Cones 133 137 Tarpaulin 162 205 Lubrication Drawbar 109 Cutting unit Bearings on rollers 110 Universal joint 110 140 Hydrau...

Page 105: ...r 174 121 174 Main gear 172 120 172 Cutterbar 164 115 164 Roller Main gear 177 124 177 Arm 178 124 178 V belts Rollers 151 151 195 After 10 working hours Every day Every 40 hours of use Every 80 hours of use Every 100 hours of use Every 200 hours of use or once 1 x a year Every month Every season As required Oil change Lubrication Check Replacement Page ...

Page 106: ...160 Bolts on the centre transmission 161 161 Tire pressure 160 160 Accumulator 159 204 After 10 working hours Every day Every 40 hours of use Every 80 hours of use Every 100 hours of use Every 200 hours of use or once 1 x a year Every month Every season As required Oil change Lubrication Check Replacement Page ...

Page 107: ...ydraulic controls is in neutral The tractor engine must be stopped The ignition key is removed The parking brake is set Secure the tractor to prevent it from rolling Failure to secure the tractor to prevent it from rolling could endanger lives Always use original spare parts on the machine Always use original spare parts Original spare parts should be used for safety reasons The manufacture warran...

Page 108: ...bricants Page 216 Press the nozzle of the grease gun over the grease nipple Pump the grease gun once 1 x or twice 2 x max Maintenance intervals Page 104 Lubricants Page 216 Open the cover Press the nozzle of the grease gun over the grease nipple Pump the grease gun once 1 x or twice 2 x max Maintenance intervals Page 104 Lubricants Page 216 Close the cover 58 237 000 58 237 000 58 237 000 ...

Page 109: ...ipple Pump the grease gun once 1 x or twice 2 x max Maintenance intervals Page 104 Lubricants Page 216 8028 og 8032 only Press the nozzle of the grease gun over the grease nipple Pump the grease gun once 1 x or twice 2 x max Maintenance intervals Page 104 Lubricants Page 216 58 237 000 58 237 000 ...

Page 110: ...ples Pump the grease gun once 1 x or twice 2 x max Maintenance intervals Page 104 Lubricants Page 216 Turn the cutting disc until both grease nipples are visible Press the nozzle of the grease gun over the grease nipples Pump the grease gun once 1 x or twice 2 x max Maintenance intervals Page 104 Lubricants Page 216 58 237 000 58 237 000 ...

Page 111: ...del Turn the P T O shaft until the grease nipple is visible Press the nozzle of the grease gun over the grease nipples Pump the grease gun once 1 x or twice 2 x max Maintenance intervals Page 104 Lubricants Page 216 Find the hole in the band and turn the P T O shaft until the grease nipple is visible Press the nozzle of the grease gun over the grease nipples Pump the grease gun once 1 x or twice 2...

Page 112: ...ump the grease gun once 1 x or twice 2 x max Move the cover back Maintenance intervals Page 104 Lubricants Page 216 Turn the P T O shaft until the grease nipples are visible Press the nozzle of the grease gun over the grease nipple Pump the grease gun once 1 x or twice 2 x max Maintenance intervals Page 104 Lubricants Page 216 Turn the P T O shaft until the grease nipples are visible Press the noz...

Page 113: ...nipple Pump the grease gun once 1 x or twice 2 x max Maintenance intervals Page 104 Lubricants Page 216 Spindle with springs Press the nozzle of the grease gun over the grease nipple Pump the grease gun once 1 x or twice 2 x max Maintenance intervals Page 104 Lubricants Page 216 58 237 000 58 237 000 ...

Page 114: ...it from rolling Failure to secure the tractor to prevent it from rolling could endanger lives Be careful when using oil Use barrier cream or protective gloves when handling oil It will protect your hands against skin injuries Direct contact with the oil could lead to serious skin injuries Use the correct oil type Always use the correct oil type for the transmission This will ensure the transmissio...

Page 115: ...very day Maintenance intervals Page 104 The oil level for the cutterbar is checked as follows Place the machine on a level surface Activate the tractor hydraulics and raise the machine s cutterbar fully Close the mechanical safety valve Valve ...

Page 116: ...n here Open the first guard Suspend the guard in the chain as shown Check that the cutterbar is horizontal in the direction shown using a spirit level or similar tool If the cutterbar is not horizontal do the following Remove the safety chain ...

Page 117: ...ft side of the cutterbar and remove it With warm oil Wait approximately 3 minutes With cold oil Wait approximately 15 minutes Check the oil level as shown and refill if necessary Min 6 mm 1 4 Max 9 mm 3 8 Lubricants Page 216 Put the oil plug in place and tighten it fully Close the front guard Put the linchpins in place ...

Page 118: ...Maintenance 118 Open the mechanical safety valve Adjust the tractor s lift arms to the height shown Install the safety chain Safety chain for USA and Canada Page 49 Valve 620 630 mm 24 3 8 24 3 4 ...

Page 119: ... rolling Failure to secure the tractor to prevent it from rolling could endanger lives Pay attention when performing oil change Use barrier cream or protective gloves when changing oil It will protect your hands against skin injuries Direct contact with the oil could lead to serious skin injuries Use the correct oil type Always use the correct oil type for the transmission This will ensure the tra...

Page 120: ... oil level is up to the max indication on the dipstick Repeat the procedure until the correct oil level is reached Lubricants Page 216 85xx model The oil level is checked as follows Remove the dipstick Check that the oil level is up to the max indication on the dipstick The oil level on the main gear must always be between min and max as shown on the dipstick When topping up do the following Pour ...

Page 121: ...s follows Remove oil plug 2 Check that the oil reaches the edge of the hole for oil plug 2 When topping up remove oil plug 1 Fill the oil through the hole for oil plug 1 The correct oil level is reached when the oil reaches the edge of the hole for oil plug 2 Affix oil plugs 1 and 2 and then tighten them Lubricants Page 216 Oil plug 2 Oil plug 1 ...

Page 122: ...rrect oil level is reached when the oil reaches the edge of the hole for oil plug 2 Affix oil plugs 1 and 2 and then tighten them Lubricants Page 216 The lower part of the swivel hitch Remove oil plug 5 Check that the oil is filled all the way up to the hole When topping up remove oil plug 4 Fill the oil through the hole for oil plug 4 The correct oil level is reached when the oil reaches the edge...

Page 123: ... rolling Failure to secure the tractor to prevent it from rolling could endanger lives Pay attention when performing oil change Use barrier cream or protective gloves when changing oil It will protect your hands against skin injuries Direct contact with the oil could lead to serious skin injuries Use the correct oil type Always use the correct oil type for the transmission This will ensure the tra...

Page 124: ...edge of the hole for oil plug Fit and tighten the oilplug Transmission oil Page 216 Maintenance intervals Page 104 Arm Every month The oil level is checked as follows Remove the oil plug Check that the oil level is all the way up to the hole When refilling fill the new oil through the hole for oil plug The correct oil level is reached when the oil reaches the edge of the hole for oil plug Fit and ...

Page 125: ...re to follow the safety instructions may result in serious injuries When working on the cutterbar The P T O is disengaged Lower the implement to the ground The hydraulic controls is in neutral The tractor engine must be stopped The ignition key is removed The parking brake is set Secure the tractor to prevent it from rolling Failure to secure the tractor to prevent it from rolling could endanger l...

Page 126: ...Maintenance 126 Close the mechanical safety valve Remove the linchpins shown here Open the first guard Suspend the guard in the chain as shown Valve ...

Page 127: ...nspect the bolt for damage or wear If the bolt is damaged or worn it must be changed The minimum diameter of the bolt must not be less than φ16 mm 5 8 Blades Page 179 Check that the bolt is fully tightened If not tighten the bolts to the indicated torque Close the front guard Put the linchpins in place Minimum φ16 mm φ5 8 95 Nm 5 70 ft lbs 3 ...

Page 128: ...Maintenance 128 Open the mechanical safety valve Activate the tractor hydraulics and lower the cutting unit of the machine Valve ...

Page 129: ...he tractor must be stopped and secured This prevents the machine from suddenly starting to rotate Failure to follow the safety instructions may result in serious injuries When working on the cutterbar The P T O is disengaged Lower the implement to the ground The hydraulic controls is in neutral The tractor engine must be stopped The ignition key is removed The parking brake is set Secure the tract...

Page 130: ...Maintenance 130 Close the mechanical safety valve Remove the linchpins shown here Open the first guard Suspend the guard in the chain as shown Valve ...

Page 131: ...ect the condition of the cutting discs for deformities and cracks Tighten the cutting disc to the indicated torque Close the front guard Put the linchpins in place Open the mechanical safety valve 80 Nm 5 59 ft lbs 3 Valve ...

Page 132: ...Maintenance 132 Activate the tractor hydraulics and lower the cutting unit of the machine ...

Page 133: ...r the tractor must be stopped and secured This prevents the machine from suddenly starting to rotate Failure to follow the safety instructions may result in serious injuries When working on the cutterbar The P T O is disengaged Lower the implement to the ground The hydraulic controls is in neutral The tractor engine must be stopped The ignition key is removed The parking brake is set Secure the tr...

Page 134: ...Maintenance 134 Close the mechanical safety valve Remove the linchpins shown here Open the first guard Suspend the guard in the chain as shown Valve ...

Page 135: ...Maintenance 135 Remove dirt from the cones on both sides of the machine Close the front guard Put the linchpins in place Open the mechanical safety valve Valve ...

Page 136: ...Maintenance 136 Activate the tractor hydraulics and lower the cutting unit of the machine ...

Page 137: ...nance intervals Page 104 An internal check of the cones is carried out in the following way Activate the tractor hydraulics and raise the machine s cutterbar fully Close the mechanical safety valve Remove the linchpins shown here Open the first guard Valve ...

Page 138: ...Remove the top cover from the cone Clean the inside of the cone Fit the top cover on the cone Fit the guard around the cutterbar s transmission Remove the top cover on the cones that are found on the opposite side of the transmission Clean the inside of the cone Fit the top cover on the cone Guard Top cover Top cover ...

Page 139: ...Maintenance 139 Close the front guard Put the linchpins in place Open the mechanical safety valve Activate the tractor hydraulics and lower the cutting unit of the machine Valve ...

Page 140: ...n working on the cutterbar the tractor must be stopped and secured This prevents the machine from suddenly starting to rotate Failure to follow the safety instructions may result in serious injuries When working on the cutterbar The P T O is disengaged Lower the implement to the ground The hydraulic controls is in neutral The tractor engine must be stopped The ignition key is removed The parking b...

Page 141: ...he linchpins shown here Open the first guard Suspend the guard in the chain as shown Dismount the protection around the P T O shaft between the transmission and the cutterbar Remove the top cover from the cone Guard Top cover ...

Page 142: ...sal joints for wear Check for broken or loose bolts Replace the broken bolts Apply Loctite 242 to the bolts Affix the bolts and tighten to the indicated torque Universal joint Universal joint Bolts 79 Nm 58 ft lbs Loctite 242 Loctite 242 ...

Page 143: ...llowed Remove and clean the bolts Apply Loctite 242 or a similar product to all bolts Affix the bolts and tighten to the indicated torque Fit the top cover on the cone Fit the guard around the cutterbar s transmission Bolts 79 Nm 58 ft lbs Loctite 242 Loctite 242 Top cover Guard ...

Page 144: ...Maintenance 144 Close the front guard Put the linchpins in place Open the mechanical safety valve Activate the tractor hydraulics and lower the cutting unit of the machine Valve ...

Page 145: ... working on the cutterbar the tractor must be stopped and secured This prevents the machine from suddenly starting to rotate Failure to follow the safety instructions may result in serious injuries When working on the cutterbar The P T O is disengaged The hydraulic controls is in neutral The tractor engine must be stopped The ignition key is removed The parking brake is set Secure the tractor to p...

Page 146: ...rtant that the machine is correctly secured with a sturdy support before work is started Carry out a visual inspection of the machine s stone guard and counter blade for wear Stone guards and counter blades with visible holes caused by heavy wear must be replaced immediately Stone guard and counter blade Page 192 Valve ...

Page 147: ...Maintenance 147 Remove the support Open the mechanical safety valve Activate the tractor hydraulics and lower the cutting unit of the machine Valve ...

Page 148: ...e tractor must be stopped and secured This prevents the machine from suddenly starting to rotate Failure to follow the safety instructions may result in serious injuries When working on the cutterbar The P T O is disengaged The hydraulic controls is in neutral The tractor engine must be stopped The ignition key is removed The parking brake is set Secure the tractor to prevent it from rolling Failu...

Page 149: ...Maintenance 149 Close the mechanical safety valve Check the rollers for any foreign objects that may be jammed Valve Rollers ...

Page 150: ...Maintenance 150 Open the mechanical safety valve Activate the tractor hydraulics and lower the cutting unit of the machine Valve ...

Page 151: ... belts for the roller transmission is checked as follows Activate the tractor hydraulics and lower the cutting unit of the machine Remove the guard Use a tape measure or similar to measure the springs as shown The springs are tightened with a bolt to the measurement shown A new machine or a newly fitted V belt should be checked after a few hours use Bolt V belt Bolt 75 mm 3 ...

Page 152: ...Maintenance 152 Attach the protection Bolt ...

Page 153: ...transmission When working on the transmission the tractor must be stopped and secured This prevents the machine from suddenly starting to rotate Failure to follow the safety instructions may result in serious injuries When working on the transmission The P T O is disengaged Lower the implement to the ground The hydraulic controls is in neutral The tractor engine must be stopped The ignition key is...

Page 154: ...nce 154 Tighten all bolts on the friction clutch Affix and tighten the P T O shaft fully on the drawbar 85xx model Remove the bolts Remove the cover Tighten all bolts on the friction clutch Bolt Bolts Bolt Bolt ...

Page 155: ...Remove the linchpins shown here Open the first guard Suspend the guard in the chain as shown Block the cutterbar by placing a wooden block between the two cutting discs Start the tractor and connect the tractor s P T O outlet Wooden block ...

Page 156: ...ly for approx 5 seconds at the lowest possible speed until it is warm to the touch Do not allow the friction clutch to rotate for more than approx 5 seconds at a time as this may damage the friction discs Disconnect the P T O outlet and stop the tractor ...

Page 157: ... the P T O shaft on the main gear Loosen all the bolts on the friction clutch Affix and tighten the P T O shaft fully on the drawbar Close the protection 85xx model Loosen all the bolts on the friction clutch Bolt Protection Bolt Bolt ...

Page 158: ...Maintenance 158 Affix the cover Fit the bolts 80xx and 85xx model Remove the wooden block from the cutter bar Close the front guard Affix the linchpins shown here Bolts Wooden block ...

Page 159: ...cumulator 145 bar 2105 psi Inspections may only be undertaken by authorized persons WARNING Very high amount of accumulated pressure in the accumulator Do not attempt to replace the accumulator The accumulator contains a very high level of accumulated pressure and may only be taken apart by authorized persons Attempting to replace the accumulator can lead to serious or fatal injury Accumulator ...

Page 160: ...the torque shown Check the tire pressure and if necessary top up the tire to the pressure shown in the table below WARNING Do not drive with worn or damaged tires Do not drive with worn or damaged tires Replace worn or damaged tires immediately There is a high risk of accidents when driving on public roads with worn or damaged tires Bolts Check tire pressure Model Tire Dimension Tire pressure bar ...

Page 161: ...When working on the transmission the tractor must be stopped and secured This prevents the machine from suddenly starting to rotate Failure to observe the safety instructions may result in serious injuries When working on the transmission The tractor s PTO must be disconnected The tool must be lowered to the ground The tractor engine must be stopped The ignition key must be removed The hand brake ...

Page 162: ...g maintenance work on the cutting unit When working on the cutting unit the tractor must be stopped and secured This prevents the machine from suddenly starting to rotate Failure to follow the safety instructions may result in serious injuries When working on the cutterbar The P T O is disengaged Lower the implement to the ground The hydraulic controls is in neutral The tractor engine must be stop...

Page 163: ...rolling Failure to secure the tractor to prevent it from rolling could endanger lives WARNING Pay attention when performing oil change Use barrier cream or protective gloves when changing oil It will protect your hands against skin injuries Direct contact with the oil could lead to serious skin injuries Use the correct oil type Always use the correct oil type for the transmission This will ensure ...

Page 164: ...intenance intervals Page 104 The oil in the cutterbar is changed as follows Place a wooden block or similar under the right hand wheel of the machine so that the machine slants slightly to the left Activate the tractor hydraulics and raise the machine s cutterbar fully Close the mechanical safety valve Valve ...

Page 165: ...e guard in the chain as shown Locate the drain plug on the left side of the cutterbar and remove it Let the oil flow into a suitable container Allow the last of the oil to drip out of the cutterbar for approx 10 15 minutes Put the drain plug into the cutterbar and tighten it fully ...

Page 166: ...ace Check that the cutterbar is horizontal in the direction shown using a spirit level or similar tool If the cutterbar is not horizontal do the following Remove the safety chain Raise or lower the tractor s lift arms until the cutterbar is horizontal ...

Page 167: ...l level is as shown Min 6 mm 1 4 Max 9 mm 3 8 Lubricants Page 216 Put the oil plug in place and tighten it fully Close the front guard Put the linchpins in place Model Liters approx Pints US approx Pints Imp Approx 8028R 3 6 7 6 6 3 8032R 4 1 8 6 7 2 8036R 8536R 4 6 9 7 8 1 ...

Page 168: ...Maintenance 168 Open the mechanical safety valve Adjust the tractor s lift arms to the height shown Install the safety chain Safety chain for USA and Canada Page 49 Valve 620 630 mm 24 3 8 24 3 4 ...

Page 169: ...rom rolling Failure to secure the tractor to prevent it from rolling could endanger lives Pay attention when performing oil change Use barrier cream or protective gloves when changing oil It will protect your hands against skin injuries Direct contact with the oil could lead to serious skin injuries Use the correct oil type Always use the correct oil type for the transmission This will ensure the ...

Page 170: ...t when changing oil 80xx model The oil is changed as follows Remove the guard Remove the oil plug Let the oil flow into a suitable container Allow the last of the oil to drip out of the transmission for approx 10 15 minutes Fit the oil plug and tighten it Liters approx Pints US approx Pints Imp approx 1 5 3 2 2 6 Bolt Oil plug ...

Page 171: ... the transmission then remove it again Check that the oil level is up to the max indication on the dipstick Repeat the procedure until the correct oil level is reached The oil level on the main gear must always be between min and max as shown on the dipstick Lubricants Page 216 Affix the protection Min Max Dipstick Bolt ...

Page 172: ...il is changed as follows Remove the guard Remove the oil plug Let the oil flow into a suitable container Allow the last of the oil to drip out of the transmission for approx 10 15 minutes Fit the oil plug and tighten it Bolt Oil plug ...

Page 173: ... the transmission then remove it again Check that the oil level is up to the max indication on the dipstick Repeat the procedure until the correct oil level is reached The oil level on the main gear must always be between min and max as shown on the dipstick Lubricants Page 216 Affix the protection Min Max Dipstick Bolt ...

Page 174: ...tainer Allow the last of the oil to drip out of the transmission for approx 10 15 minutes Put oil plug 3 in place and tighten it Remove oil plug 1 and 2 Fill the new oil through the hole for oil plug 1 The correct oil level is reached when the oil reaches the edge of the hole for oil plug 2 Affix oil plugs 1 and 2 and then tighten them Lubricants Page 216 Liters approx Pints US approx Pints Imp ap...

Page 175: ...and then tighten them Lubricants Page 216 The lower part of the swivel hitch Maintenance intervals Page 104 Oil amount when changing oil The oil is changed as follows Remove oil plug 6 Let the oil flow into a suitable container Allow the last of the oil to drip out of the transmission for approx 10 15 minutes Put oil plug 6 in place and tighten it Remove oil plug 4 and 5 Fill the new oil through t...

Page 176: ... rolling Failure to secure the tractor to prevent it from rolling could endanger lives Pay attention when performing oil change Use barrier cream or protective gloves when changing oil It will protect your hands against skin injuries Direct contact with the oil could lead to serious skin injuries Use the correct oil type Always use the correct oil type for the transmission This will ensure the tra...

Page 177: ...t of the oil to drip out of the cutterbar for approx 10 15 minutes Fit and tighten the oilplug 2 Remove oil plug 1 Fill the oil through the hole for oil plug 1 The correct oil level is reached when the oil reaches the edge of the hole for oil plug 1 Fit and tighten the oilplug 1 Transmission oil Page 216 Maintenance intervals Page 104 Liters approx Pints US approx Pints Imp approx 0 8 1 7 1 4 Oil ...

Page 178: ...e last of the oil to drip out of the cutterbar for approx 10 15 minutes Fit and tighten the oilplug 4 Remove oil plug 3 Fill the oil through the hole for oil plug 3 The correct oil level is reached when the oil reaches the edge of the hole for oil plug 3 Transmission oil Page 216 Maintenance intervals Page 104 Liters approx Pints US approx Pints Imp approx 0 75 1 6 1 3 Oil plug 3 Oil plug 4 ...

Page 179: ...he safety instructions may result in serious injuries When working on the cutterbar The P T O is disengaged Lower the implement to the ground The hydraulic controls is in neutral The tractor engine must be stopped The ignition key is removed The parking brake is set Secure the tractor to prevent it from rolling Failure to secure the tractor to prevent it from rolling could endanger lives Check the...

Page 180: ...Maintenance 180 Close the mechanical safety valve Remove the linchpins shown here Open the first guard Suspend the guard in the chain as shown Valve ...

Page 181: ...ve the bolt The minimum diameter of the bolt must not be less than φ16 mm 5 8 Replace the blade and affix the bolt Use a torque wrench to tighten the bolt to the torque shown Close the front guard Put the linchpins in place Open the mechanical safety valve Minimum φ16 mm φ5 8 95 Nm 5 70 ft lbs 3 Valve ...

Page 182: ...Maintenance 182 Activate the tractor hydraulics and lower the cutting unit of the machine ...

Page 183: ...he tractor must be stopped and secured This prevents the machine from suddenly starting to rotate Failure to follow the safety instructions may result in serious injuries When working on the cutterbar The P T O is disengaged Lower the implement to the ground The hydraulic controls is in neutral The tractor engine must be stopped The ignition key is removed The parking brake is set Secure the tract...

Page 184: ...Maintenance 184 Remove the linchpins shown here Open the first guard Suspend the guard in the chain as shown Dismantle the cutting disc Remove the bolt and blade from the cutting disc ...

Page 185: ...n the nut to the torque shown Apply Loctite 242 or a similar product to all bolts Affix the cutting disc on the cutterbar Use a torque wrench to tighten the bolt to the torque shown Close the front guard Put the linchpins in place 95 Nm 5 70 ft lbs 4 Loctite Loctite 242 Bolt 80 Nm 5 59 ft lbs 4 ...

Page 186: ...Maintenance 186 Open the mechanical safety valve Activate the tractor hydraulics and lower the cutting unit of the machine Valve ...

Page 187: ... the tractor must be stopped and secured This prevents the machine from suddenly starting to rotate Failure to follow the safety instructions may result in serious injuries When working on the cutterbar The P T O is disengaged The hydraulic controls is in neutral The tractor engine must be stopped The ignition key is removed The parking brake is set Secure the tractor to prevent it from rolling Fa...

Page 188: ...Maintenance 188 Close the mechanical safety valve Remove the linchpins shown here Open the first guard Suspend the guard in the chain as shown Valve ...

Page 189: ...nd the cutterbar Remove the top cover from the cone Remove the bolts and replace the P T O shaft Clean the bolts Apply Loctite 242 or a similar product to all bolts Affix the bolts and tighten to the indicated torque Guard Top cover Bolts 79 Nm 58 ft lbs Loctite 242 Loctite 242 P T O shaft ...

Page 190: ...Maintenance 190 Fit the top cover on the cone Fit the guard around the cutterbar s transmission Close the front guard Put the linchpins in place Top cover Guard ...

Page 191: ...Maintenance 191 Open the mechanical safety valve Activate the tractor hydraulics and lower the cutting unit of the machine Valve ...

Page 192: ...bar When working on the cutterbar the tractor must be stopped and secured This prevents the machine from suddenly starting to rotate Failure to follow the safety instructions may result in serious injuries When working on the cutterbar The P T O is disengaged The hydraulic controls is in neutral The tractor engine must be stopped The ignition key is removed The parking brake is set Secure the trac...

Page 193: ... that the machine is correctly secured with a sturdy support before work is started Remove the worn stone guard and counter blade Fit the new stone guard and counter blade Stone guards and counter blades with visible holes caused by heavy wear must be replaced immediately Remove the support ...

Page 194: ...Maintenance 194 Open the mechanical safety valve Activate the tractor hydraulics and lower the cutting unit of the machine Valve ...

Page 195: ...The ignition key is removed The parking brake is set Secure the tractor to prevent it from rolling Failure to secure the tractor to prevent it from rolling could endanger lives Pay attention when performing oil change Use barrier cream or protective gloves when changing oil It will protect your hands against skin injuries Direct contact with the oil could lead to serious skin injuries Use the corr...

Page 196: ...Maintenance 196 Close the mechanical safety valve Remove the protection around the transmission Valve Bolt ...

Page 197: ...Maintenance 197 Completely loosen the bolts on the spring Remove the V belts Install the new V belt Tighten the springs to the measurement shown V belt Bolt V belt Bolt 75 mm 3 ...

Page 198: ...Maintenance 198 Affix the protection Open the mechanical safety valve Activate the tractor hydraulics and lower the cutting unit of the machine Bolt Valve ...

Page 199: ...g on the transmission the tractor must be stopped and secured This prevents the machine from suddenly starting to rotate Failure to follow the safety instructions may result in serious injuries When working on the transmission The P T O is disengaged Lower the implement to the ground The hydraulic controls is in neutral The tractor engine must be stopped The ignition key is removed The parking bra...

Page 200: ...ool to force the circlip out of the friction clutch Take the friction clutch apart and replace the friction discs Assemble and affix the friction clutch Affix the circlip Loosen all the bolts on the friction clutch The setting for the clutch can not be adjusted Bolt Use pointed tool Circlip Bolt ...

Page 201: ...Maintenance 201 Affix and tighten the P T O shaft fully on the drawbar Close the guard Guard ...

Page 202: ...aintenance 202 85xx model Remove the bolts Remove the cover Remove the lock on the friction clutch and push the friction clutch off the shaft Tighten all bolts on the friction clutch Bolts Bolt Bolt Bolt ...

Page 203: ...clutch apart and replace the friction discs Assemble and affix the friction clutch Affix the circlip Loosen all the bolts on the friction clutch The setting for the clutch can not be adjusted Attach the friction clutch on the shaft and attach and fasten the lock on the friction clutch Use pointed tool Circlip Bolt Bolt Bolt ...

Page 204: ...he accumulator 145 bar 2105 psi The accumulator may only be replaced by authorized service personnel Bolts WARNING Very high amount of accumulated pressure in the accumulator Do not attempt to replace the accumulator The accumulator contains a very high level of accumulated pressure and may only be taken apart by authorized persons Attempting to replace the accumulator can lead to serious or fatal...

Page 205: ...g maintenance work on the cutting unit When working on the cutting unit the tractor must be stopped and secured This prevents the machine from suddenly starting to rotate Failure to follow the safety instructions may result in serious injuries When working on the cutterbar The P T O is disengaged Lower the implement to the ground The hydraulic controls is in neutral The tractor engine must be stop...

Page 206: ...ra equipment Spreading device The machine can be fitted with a flip over spreading device that ensures a perfect spreading of the crop The spreading device is simple to use and can be swung round when in use Spreading device ...

Page 207: ... molehills Standard Rotor RPM 1200 RPM The machine may be equipped with a kit consisting of a V belt pulley and three 3 V belts which change the rotation of the machine rotors to 1200 RPM Rollers Page 71 High skids Stubble height Setting see chapter Page 30 80 mm 1 3 16 3 1 8 Long stubble height 20 mm 3 4 skids fitted 85 50 110 mm 2 4 5 16 Long stubble height 40 mm 1 9 16 skids fitted 85 100 mm 4 ...

Page 208: ...hine can be fitted with weights that are mounted on the machine s wheels Weights are used on hilly land to stabilize the machine P T O shaft 8 or 21 splines The machine can be fitted with P T O shafts with either 8 or 21 splines Weights ...

Page 209: ...shaft is coupled to the machine The hour counter also has the following features A light function on both displays so the hour counter can be read in the dark There is need for an external power source as its own power requirements are generated when the P T O shaft is coupled Chain for locking the lift arms A chain is available as extra equipment to prevent the tractor s lift arms from lowering T...

Page 210: ...32 The blades are blunt or individual blades are missing Turn or replace the blades 179 The machine is not correctly balanced Adjust the springs 88 Stripes in the stubble1 The cutterbar is not correctly angled for the crop in question Adjust the angle of the cutterbar 83 The cutterbar is fitted with high skids3 Remove the high skids3 207 Note The field must be free of stones Build up of crop on th...

Page 211: ... the machine The V belts at the roller are not tightened sufficiently Check the V belts 151 The roller V belts are worn Replace the V belts 195 The cutterbar gets abnormally warm Too much oil in the cutterbar Inspect the oil level in the cutterbar 115 Wrong oil type Change to the correct oil type 216 Fault Possible cause Solution Page Fault Possible cause Solution Page The friction clutch on the P...

Page 212: ...ur local Kverneland dealer where your machine equipment was purchased No liability is accepted for any damage that may arise We are not liable for compensation for any damage not arising from the machine equipment itself This also includes damage arising from incorrect usage of the machine equipment Therefore read this instruction manual before putting the machine equipment to use Furthermore alwa...

Page 213: ...arts to an authorized recycling plant where they can be processed in accordance with applicable regulations Plastic Take usable parts to an authorized recycling plant where they can be processed in accordance with applicable regulations Hydraulic oil and lubricants The machine shall be emptied of oil and lubricants Used oil must be taken to a wrecker where it can be processed in accordance with ap...

Page 214: ...quirements set out in EU Directive 2006 42 EC To fulfill the appropriate safety requirements under the terms of the EU Directive the following standards have been applied DIN EN ISO 12 100 1 2003 DIN EN ISO 12 100 2 2003 DIN EN ISO 4254 12 2012 DIN 11001 3 1998 Claus Udengaard Thomsen Kverneland Group Kerteminde AS Kerteminde Denmark 01 09 2015 Claus Udengaard Thomsen EU authorized representative ...

Page 215: ...Notes 215 Notes ...

Page 216: ...in 3 3 ft 1 1 yd 0 00062 miles US Area 1 m2 1 2 yd2 10 8 ft2 0 00025 acre 0 0001 ha Volume 1 dm3 1 l 61 in3 0 035 ft3 0 22 gallon lmp 0 26 gallon US Speed 1 m sec 3 6 km h 2 24 mph 3 28 ft sec Power 1 N 0 10 kp 0 22 lbf Effect 1 kW 1 36 hp 102 kpm sec Mass 1 kg 2 2 lbs 0 0197 cwt 35 oz Torque moment 1 Nm 0 102 kpm 8 8 lb in 0 74 ft lbs Pressure 1 bar 0 01 atm kp cm2 0 14 psi RPM min 1 revolutions ...

Page 217: ...se indicated in the instruction manual for this machine Specification of quality class WARNING Use the correct torque Fasten the screws nuts and bolts using the indicated torque Otherwise this may result in damaging the machine and cause serious injury or death Tightening torque for grade 8 8 black and or galvanized and ungreased bolts when tightened on a smooth surface or a plain washer Thread di...

Page 218: ...ance intervals 104 Replacement 163 Service check 114 N Notes 215 P P T O 14 P T O shaft Attaching 49 Parking Disconnection of the machine 98 Storage 100 R Replacement Accumulator 204 Blades 179 Cutting disc 183 Friction clutch 199 Oil center gear 174 Oil cutterbar 163 Oil main gear 170 Oil rollers 176 Oil swivel gear 175 Stone guard and counter blade 192 Transmission rollers 195 Universal joint 18...

Page 219: ...on the P T O outlet 38 Synopsis 25 T Target group for the Instruction Manual 4 Technical data Machine dimensions 27 Machine specifications 32 Technical information 216 Torque moment 217 Tractor requirements 33 Transport on public roads Checking the machine 66 Traveling on public roads 66 Traveling on public roads 65 Troubleshooting 210 W Warranty 212 ...

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