10-7
Replacing the swing arm bearing
– Jack up the motorcycle on the center stand 600.03.022.000, unscrew
the left bump rubber and lock the center stand with the locking
device 600.29.055.000.
– Dismount the rear wheel (see Owner's Manual, page 31).
– Dismount the splash protector
1
.
– Remove the lower shock absorber bolt
2
and press the swing arm
down to release the shock absorber from the recess in the swing arm.
– Remove the foot brake cylinder, pull the brake caliper back and out of
the guide and fasten the foot brake cylinder again; do not tighten the
bolts.
– Tilt the brake caliper to the side and detach the brake hose from the
brackets.
– Loosen the nut on the swing arm bolt
3
and knock the swing arm
bolt out with a suitable tube. Pull the swing arm back and remove.
– Remove the outer tappet for the shaft seal ring
4
and pull the inner
tappet
5
and inner sleeve
6
out of the bearing.
– Pry out both shaft seal rings
7
.
– Place the anvil dolly 600.29.056.000
A
underneath and press the
needle bearing
8
out of the swing arm using the special tool
584.29.086.000
B
.
NOTE: the procedure for the second swing arm bearing is identical
except that the stop disks
9
also need to be removed.
– Place the anvil dolly 600.29.056.000
A
underneath and press the
new needle bearing into the swing arm with special tool
584.29.086.000
B
and 600.10.013.000
C
until flush.
– Press in both shaft seal rings until flush.
– Slide the inner tappet for the shaft seal ring
5
and the inner sleeve
6
into the bearing and press in the outer tappet.
NOTE: the procedure for the second swing arm bearing is identical
except that the stop disks
9
need to be mounted.
– Position the swing arm on the motorcycle, knock in the swing arm
bolt and tighten the nut to 130 Nm.
– Press the shock absorber into the recess in the swing arm (see page
10-5), secure the bolt on the shock absorber with Loctite 243 and
tighten to 45 Nm.
– Remove the bolts on the foot brake cylinder, push the brake caliper
into the guide from behind and mount the foot brake cylinder again.
Secure the bolts with Loctite 243 and tighten to 10 Nm. Press the
brake hose into the bracket.
– Remount the rear wheel (to remount, see Owner's Manual, page 31)
and the splash protector.
– Adjust the chain tension (see Owner's Manual, page 25).
1
2
3
4
7
6
8
7
5
9
9
A
B
A
C
B