KTM 690 SMC 2008, Repair Manual

Page: 24 / 227

01/FORK, TRIPLE CLAMP
22
–
Grease and push on seal ring

.
Lubricant (T511) ( p. 206)
Info
Sealing ring downward, open side upward.
–
Push on support ring

.
–
Remove the special tool.
200670-10
–
Sand the edges of the sliding bushes with 600-grain sandpaper, then clean and
grease them.
Fork oil (SAE 5) ( p. 205)
200671-10
–
Push on the lower sliding bushing

.
–
Mount the upper sliding bushing

.
Info
Without using tools, carefully pull the stack apart by hand.
200672-10
–
Push on the outer tube.
–
Heat up the outer tube in area

of the lower sliding bushings.
Guideline
50 °C (122 °F)
–
Hold the lower sliding bushing with the longer side of the special tool.
Assembly tool (T1402S) ( p. 218)
–
Press on the outer tube as far as it will go.
200673-10
–
Position the support ring.
–
Hold the seal ring with the shorter side of the special tool.
Assembly tool (T1402S) ( p. 218)
–
Press on the outer tube as far as it will go.
200656-11
–
Mount lock ring

.
Info
The lock ring must engage audibly.