KTM 690 SMC 2008, Repair Manual, Page: 138 / 227

30/ASSEMBLING THE ENGINE
136
19.10
Installing clutch cage
300057-10
–
Install supporting plate

and needle bearing

.
300058-10
–
Install the clutch cage

.
Info
Turn the clutch cage and oil pump gear wheels backwards and forwards
slightly to help them mesh more easily.
–
Mount the half washers with the sharp edge facing outward.
Info
Grease the half washers to ease assembly.
–
Position the stepped washer with the cut-out towards the half washers.
302123-10
–
Insert the clutch package

in the clutch cage.
Info
If necessary, turn the main shaft a little to ease access.
Make sure that the upper clutch disc is offset by one notch.
302121-10
–
Position a new lock washer and install the nut

.
–
Lock the clutch cage and primary gear using the special tool, and tighten the nut.
Guideline
Nut, inner clutch hub M20x1.5 100 Nm
(73.8 lbf ft) Loctite ® 243™
Gear segment (75029081000) ( p. 215)
Info
Make sure that the crankshaft is not blocked.
–
Secure the nut with the lock washer

.
302122-10
–
Lock the clutch cage and primary gear using the special tool.
Gear segment (75029081000) ( p. 215)
–
Mount and tighten the nut

.
Guideline
Nut, primary gear M20LHx1.5 90 Nm
(66.4 lbf ft) Loctite ® 243™