KTM 690 Enduro R 2018, Repair Manual

Page: 183 / 311

17.4.32
Checking
the
shift mechanism
305597-10
—
Check shift forks
1)
(see
©)
for
damage
and
wear
(visual check).
»
If there is damage
or wear:
—
Change the shift fork and gear wheel pair.
—
Check shift grooves
@
of
shift
drum
@
for
wear.
»
If the
shift
groove is
worn:
—
Change the shift drum.
—
Check the
seat
of the shift drum
in bearings
©.
»
If the shift
drum
is
not
seated correctly:
—
Change
the shift drum and/or the
bearing.
-
Check bearing
@
for stiffness
and
wear.
»
If the
bearings
do not
move
freely
or are worn:
—
Change
the
bearings.
-
Check needle
bushing
@
for stiffness and
wear.
»
If the needle
bushing
does not
move
freely
or
is
worn:
—
Change
the needle
bushing.
-
Checkshift rail
@
on a
flat surface for
run-out.
»
If there is
run-out:
—
Change the shift rail.
-—
Checktheshift rail for
scoring, signs
of
corrosion,
and stiffness in the shift forks.
»
If
there
is
scoring
or
corrosion,
or
if
the
shift fork is stiff:
-—
Change the shift rail.
-
Check
sliding
plate
@
in
contact
areas
@
for
wear.
»
If
the
sliding
plate is
worn:
—
Change
the
sliding plate.
—
Check
return
surface
@®
on
the
sliding plate for
wear.
181