KS Motorcycles K-LIGHT125, Maintenance Manual

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15.3.3 Inspection
Before disassembly, the shift plate should be able to
return flexibly without clamping.
Check the wear of shift plate and shift shaft
combination.
In case of serious wear, replace the assembly.
Check the wear of shift locking plate.
In case of serious wear, replace the assembly.
Check the shift shaft for bending; in case of
overbending, replace it.
Check whether the elasticity of return spring is weaken,
and replace it if necessary.
Loosen the assembling bolt.
Separate the crankcase.
*Note:
Do not damage washer and assembling surface.
Remove the left case.
Pull out the shift fork shaft.
Remove shift drum.
Remove the shift fork.
Measure the outer diameter of shift fork shaft.
Allowable limit: 11.95 mm.
Left box
Assembling bolt
Shift fork shaft
Shift drum
Micrometer
fork
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