KS Motorcycles K-LIGHT125, Maintenance Manual

Page: 150 / 278

Apply grease to the steel bowl of bottom bearing
confirm that the number of balls (21), check whether
the handlebar is not rotatable (to prevent the steel
balls from falling) and then install the steering stem.
Support the handlebar, apply grease to the steel bowl
of top bearing and confirm the number of balls (19).
(17) Apply grease to the race of top seat.
Apply grease to the race of top seat. Rotate the
handlebar horizontally to make the steel balls contact
tightly.
*Note
When installing the front shock absorber, first
tighten the clamping bolts.
Ensure that the end of inner fork is flush with the
head of handlebar.
Torque value:
Nut of steering axle 2.5 N·m
Locknut of steering axle 70 N·m
Upper clamp bolt of front shock
absorber 22
∼
29 N·m
Lower clamp bolt of front shock
absorber 10
∼
12 N·m
Mounting bolt at the bracket of
headlight 10
∼
12 N·m
Mounting bolt at the lower
bracket of headlight 10
∼
12 N·m
Mounting bolt of brake clamp
10
∼
12 N·m
Mounting bolt of front fender
bracket
10
∼
12 N·m
Note:
Assemble or disassemble the steering axle nut [1]
with a steering nut wrench [2].
Note:

Make the torque wrench perpendicular to the
steering nut wrench.

Rotate the direction axle left and right
several times to check whether it rotates
smoothly.
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