Krone Big Pack 1290 HDP Original Operating Instructions Download Page 291

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Malfunction, cause and remedy

Malfunctions electrics/electronics

23.1

BiG Pack 1290 HDP XC

Original Operating Instructions 150000752_01_en

291

Possible cause

Remedy

FMI 6: There is a short circuit or ground fault.

The cabling is faulty.

Check the cabling for damage,

refer to page 281

One or several sensors/actu-
ators connected to the voltage
group are defective.

An overview of the position of the sensors, actuators and
control units is provided in the circuit diagram,

refer to

page 350

Check the sensor and cabling for damage,

refer to

page 281

The control unit KMC is de-
fective.

Replace the control unit KMC.

521106-

Low

Supply voltage for the sensors

Possible cause

Remedy

FMI 11: The error cause is unknown.

The supply voltage of the
sensors could not be activ-
ated.

Note the error number and the FMI. Then contact the
dealer.

521107-

High

Supply voltage for the KRONE Machine Controller (KMC) at connection UE

Possible cause

Remedy

FMI 3: There is a short circuit or an overvoltage.

The cabling is faulty.

Check the cabling for damage,

refer to page 281

One or several sensors/actu-
ators connected to the voltage
group are defective.

An overview of the position of the sensors, actuators and
control units is provided in the circuit diagram,

refer to

page 350

Check the sensor and cabling for damage,

refer to

page 281

The control unit KMC is de-
fective.

Replace the control unit KMC.

521107-

Low

Supply voltage for the KRONE Machine Controller (KMC) at connection UE

Possible cause

Remedy

FMI 4: There is a cable break/short circuit, general error or undervoltage.

The cabling is faulty.

Check the cabling for damage,

refer to page 281

One or several sensors/actu-
ators connected to the voltage
group are defective.

An overview of the position of the sensors, actuators and
control units is provided in the circuit diagram,

refer to

page 350

Check the sensor and cabling for damage,

refer to

page 281

The control unit KMC is de-
fective.

Replace the control unit KMC.

522000-

Central lubrication system

Summary of Contents for Big Pack 1290 HDP

Page 1: ...Original Operating Instructions Document no 150000752_01_en Large Square Baler BiG Pack 1290 HDP XC From machine no 976393 ...

Page 2: ...rotective equipment 19 2 3 13 Safety markings on the machine 20 2 3 14 Road safety 20 2 3 15 Parking the machine safely 21 2 3 16 Consumables 21 2 3 17 Dangers arising from environment 22 2 3 18 Sources of danger on the machine 23 2 3 19 Dangers in connection with certain activities climbing up and down 24 2 3 20 Dangers in connection with certain activities Working on the machine 24 2 3 21 Danger...

Page 3: ...n Walterscheid 71 7 6 Adapting hydraulic system 78 7 7 Setting the bale chute 78 7 8 Mounting fire extinguisher 79 8 Start up 81 8 1 Connecting the machine to the tractor 81 8 2 Installing universal shaft 82 8 3 Connecting the hydraulic hoses 84 8 4 Connecting hydraulic brake export 85 8 5 Attaching the safety chain export France 86 8 6 Compressed air connections for the compressed air brake 87 8 ...

Page 4: ...al Machine functions 134 13 1 Status line 134 13 2 Keys 135 13 3 Displays on the working screen 138 13 4 Displays on the information bar 140 13 5 Selecting working screens 141 13 6 Automatic call of the Road travel screen 142 13 7 Changing to automatic mode 142 13 8 Changing to manual mode 142 13 9 Switching the warning beacon on off 143 13 10 Selecting other functions 143 13 11 Switching the work...

Page 5: ... 15 Driving and Transport 190 15 1 Preparing the machine for road travel 190 15 2 Checking the lighting system 191 15 3 Adjusting self steering axle 191 15 4 Releasing the compressed air brake for manoeuvring the machine 194 15 5 Releasing the hydraulic brake for manoeuvring the machine 194 15 6 Parking the machine 195 15 7 Preparing the machine for shipment 196 15 7 1 Lifting the machine 197 16 S...

Page 6: ... table 240 17 1 1 Maintenance Before the beginning of the season 240 17 1 2 Maintenance once after 10 hours 241 17 1 3 Maintenance Once after 50 hours 241 17 1 4 Maintenance Every 10 hours but at least once a day 241 17 1 5 Maintenance Every 50 hours 242 17 1 6 Maintenance Every 200 hours 242 17 1 7 Maintenance every 2 years 242 17 1 8 Maintenance Every 6 years 242 17 2 Tightening torques 242 17 3...

Page 7: ...y 278 23 1 Malfunctions electrics electronics 278 23 1 1 Error Messages 278 23 1 1 1 Possible error types FMI 279 23 1 2 Overview of control units 280 23 1 3 Overview of fuses 281 23 1 4 Remedying sensor actuator error 281 23 1 5 Error list 282 23 2 General malfunction 323 23 3 Malfunctions on the double knotter 325 23 4 Malfunctions in the central lubrication system 334 24 Storage 336 25 Before t...

Page 8: ...lephone switchboard 49 0 59 77 935 0 Telefax switchboard 49 0 59 77 935 339 Telefax spare parts warehouse do mestic 49 0 59 77 935 239 Telefax spare parts warehouse export 49 0 59 77 935 359 Internet www landmaschinen krone de www mediathek krone de Information for enquiries and orders Type Vehicle identification number Year of manufacture Contact data of your dealer ...

Page 9: ...ine is used safely and as intended observe the following further applicable documents Operating instruction s universal shaft s Operating instructions terminal For version with bale collector Operating instructions of bale collector For version Pre chopper PreChop Operating instructions of pre chopper PreChop 1 4 Target group of this document This document aims at the operator of the machine who f...

Page 10: ...chine type The information which refers to the figure always corresponds to the machine type of this document 1 5 5 Scope of the document In addition to standard equipment accessories kits and versions of the machine are described in this document Your machine may deviate from this document 1 5 6 Means of representation Icons in the text The following means of representation icons are used to pres...

Page 11: ...re separated from the remaining text as warning signs and are identified with a danger sign and signal words The warning signs must be read and the measures must be observed in order to prevent personal injury Explanation of danger sign This is the danger sign that warns of a risk of injury Please observe all notes marked with the danger sign in order to avoid injuries or death Explanation of sign...

Page 12: ... if necessary Check gearbox oil level approx 3 to 4 hours after the machine has been switched off Check oil level only when machine is in horizontal position Notes with information and recommendations Additional information and recommendations for trouble free and productive operation of the machine are separated from the remaining text and marked with Information Example INFORMATION Each safety l...

Page 13: ...377 bar non SI bar 14 5038 Torque Newtonmeter Nm 0 7376 pound foot or foot pound ft lbf 8 8507 pound inch or inch pound in lbf Temperature Degrees Celsius C Cx1 8 32 Degrees Fahrenheit F Velocity Metres per minute m min 3 2808 Feet per minute ft min Metres per second m s 3 2808 Feet per second ft s Kilometres per hour km h 0 6215 Miles per hour mph Volumes Litres L 0 2642 US gallon US gal Millilit...

Page 14: ...lude any liability of the manufacturer for consequential damage The intended use shall also include the adherence to the operating maintenance and repair conditions set by the manufacturer 2 2 Service life of the machine The service life of this machine depends on its proper operation and maintenance as well as the operating and harvesting conditions By heeding the instructions and information in ...

Page 15: ...ions accordingly He is familiar with driving vehicles safely For road travel he has adequate knowledge of the highway code and has the stipulated driving licence 2 3 3 Personnel qualification of the technicians If the work assembly conversion modification extension repairs retrofitting is performed improperly on the machine people may be seriously or fatally injured To avoid accidents everyone who...

Page 16: ...use accidents To ensure operational safety use original parts or standard parts which correspond to the requirements of the manufacturer 2 3 8 Jobs on the machine Passengers Passengers can be seriously injured by the machine or fall from the machine and be overrun Ejected objects may strike and injure passengers As a result make sure that no one except the operator is on the machine 2 3 9 Operatio...

Page 17: ...rding to these operating instructions Have damage repaired by a qualified service centre Technical limit values If the technical limit values of the machine are not observed the machine may be damaged As a result accidents may occur and people may be seriously injured or killed Observance of the following technical limit values is particularly important for safety Maximum permitted operating press...

Page 18: ... become caught by the universal shaft pulled in and seriously injured Observe operating instructions of universal shaft Ensure sufficient overlap of section tube and universal shaft guards Make sure that the universal shaft guards are mounted and that they are fully functional Allow the universal shaft locks to engage Attach chains to prevent the universal shaft guards from rotating with the shaft...

Page 19: ... leave the danger zone Danger zone due to coasting machine parts If machine parts coast people could be seriously injured or killed After the drives have been switched off the following machine parts will continue to run Universal shaft Drive chains Pick up Cutting rotor Twine tying device Flywheel Plunger Packer Main gearbox Shut down and safeguard the machine refer to page 26 Do not approach the...

Page 20: ... unrecognizable safety labels Provide spare parts with intended safety labels Descriptions explanations and order numbers of safety labels refer to page 28 2 3 14 Road safety Dangers for road travel If the machine exceeds the maximum dimensions and weights specified by national law and is not correctly lit when travelling on public roads other road users may be endangered Before driving on roads e...

Page 21: ...pends on many factors Observe measures for driving refer to page 190 2 3 15 Parking the machine safely An improperly parked machine may move uncontrollably or tip over People may be injured or killed Park the machine on a horizontal and level ground capable of bearing the load Before adjusting repairing servicing and cleaning the machine ensure that it is securely positioned Note section Parking t...

Page 22: ...d clean the machine regularly during the working day Behaviour in case of voltage flashover of overhead lines Electroconductive parts of the machine could be subject to high electrical voltage caused by voltage flashover A voltage drop where major voltage differences are present is created on the ground around the machine in case of voltage flashover Due to major voltage differences in the ground ...

Page 23: ...ard the machine and contact qualified specialist workshop upon suspicion of damaged pressure system Never detect leaks with bare hands Even a very pin sized hole may lead to serious injuries When searching for leaks use suitable aids e g a piece of cardboard to avoid injuries Keep body and face away from leaks Consult a doctor immediately if liquid has penetrated in the body The liquid must be rem...

Page 24: ...hese operating instructions refer to page 36 2 3 20 Dangers in connection with certain activities Working on the machine Only perform work when the machine is at standstill If the machine is not shut down and safeguarded parts may move unintentionally or the machine may start moving Thus there is a risk of serious injuries or death Before carrying out any repair maintenance and cleaning work on th...

Page 25: ...heels and tyres Incorrect assembly or disassembly of wheels and tyres endangers operational safety As a result accidents may be caused and people may be seriously injured or killed Wheel assembly and tyre assembly require sufficient knowledge and prescribed mounting tool If there is a lack of knowledge have the wheels and tyres fitted by the KRONE dealer or by a qualified tyre service When fitting...

Page 26: ...e the machine to prevent unpredictable movements of machine parts 2 4 2 Securing raised machine and machine parts against lowering WARNING Crushing hazard due to movement of machine or machine parts If the machine or machine parts are not secured against lowering the machine or machine parts may roll fall or sag Thus people could be squeezed or killed Lower the raised machine parts Shut down and s...

Page 27: ...s do not get into the parts or the hydraulic system Check existing seal rings for damage and replace them if necessary Collect leaking oil or waste oil in a special container and dispose of it properly refer to page 22 2 4 4 Running actuator test WARNING Run actuator test safely When actuators are energised functions are carried out directly and without a safety prompt This may cause the unintenti...

Page 28: ...machine Every safety label is provided with an order number and can be ordered directly from the authorised KRONE dealer Immediately replace missing damaged and unrecognisable safety labels When attaching safety labels the contact surface on the machine must be clean and free of dirt oil and grease to ensure optimum adhesion of the labels ...

Page 29: ...Safety 2 Safety labels on the machine 2 5 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en 29 ...

Page 30: ...2 Safety 2 5 Safety labels on the machine 30 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en Position and meaning of safety labels Left hand machine side and front view BPG000 003 ...

Page 31: ... the permitted PTO speed machine parts may be destroyed or be hurled up uncontrollably When exceeding the maximum permitted op erating pressure hydraulic parts may be dam aged As a result people may be seriously or fatally injured Observe the permitted PTO speed Observe the permitted operating pressure 3 Ord no 939 520 1 1x Danger due to rotating auger There is a danger of becoming caught or wrapp...

Page 32: ... up move the guards into their protective position 7 Order no 942 196 1 2x Risk of crushing or shearing Risk of injury due to crushing or shearing points on moving machine parts While parts are moving never reach into areas where there is a risk of being crushed 8 Order no 942 210 0 1x For compressor version Danger from hot surfaces There is a risk of burns when touching hot sur faces Keep suffici...

Page 33: ...liquid The pressure accumulator is under gas and oil pressure There is a risk of injury when the pressure accumulator is not removed or re paired properly Observe the notes in the operating instructions before removing and repairing the pressure accumulator The pressure accumulator must only be removed and repaired by a specialist workshop ...

Page 34: ...2 Safety 2 5 Safety labels on the machine 34 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en Right hand machine side and rear view BPG000 005 ...

Page 35: ...working on the pick up switch off the PTO shaft and the engine 3 Ord no 942 002 4 5x Danger due to rotating machine parts When the machine is running there is a risk of injury due to rotating machine parts Before starting up move the guards into their protective position 4 Order no 942 196 1 2x Risk of crushing or shearing Risk of injury due to crushing or shearing points on moving machine parts W...

Page 36: ...tructions 150000752_01_en 6 Ord no 939 469 1 2x Danger due to shock or crushing Danger to life from machine parts folding down or lowering Ensure that there is nobody in the swivel range of the machine parts Keep distance to moving machine parts 2 6 Safety equipment BPG000 006 ...

Page 37: ... from rolling away use the wheel chocks 4 Ladder Ladder to platform in order to carry out maintenance work at knotting mechanism For retractable ladder version The ladder must be retracted and locked when driving on the road and working on the field Lifting lowering ladder 5 Flywheel brake The flywheel brake avoids an unexpected start up of the movable parts of the machine during maintenance work ...

Page 38: ...SMV emblem KM000 567 The SMV emblem Slow Moving Vehicle 1 can be mounted on slow moving machines or vehicles The country specific specifications must be observed The SMV emblem 1 is at the rear in the centre or on left If the machine is transported on transport vehicles for example lorry or train the SMV emblem must be covered or dismounted ...

Page 39: ... technical nature They are used to detect and remedy errors as well as to optimize machine functions There is no possibility to create motion profiles on driven routes from these data If services are used e g repair services service processes warranty cases quality assurance this technical information can be read out by employees of service network including manufacturer from the event and error d...

Page 40: ... bale ejector for the Comfort 1 0 version 3 Compressed air reservoir for com pressed air brake version Bale chute bale ejector and support jack for the Medium 1 0 version 4 Control valve block work hydraulics for the Comfort 1 0 version 17 Tandem unit self steering axle 5 Job computer 18 Twine control and tensioning device lower twine 6 Distributor central electrical system Fuses relays 19 Packer ...

Page 41: ... Moisture measurement for moisture measurement version 25 Intermediate bearing 13 Bale chute optionally also with bale scale version 26 Drawbar eye 14 Mechanical locking of bale chute 27 Support for quick couplings and plugs 15 12 volt socket 28 Tool box 29 Document storage tube Right hand machine side BP000 018 1 Moisture measurement for moisture measurement version 6 Drawbar 2 Central lubricatio...

Page 42: ...sure to 50 bar in case of dry crops e g straw and to 25 bar in case of silage refer to page 146 Do not pick up the swath until the set target bale channel flap pressure is reached in the terminal in order to produce a firm big bale Press two big bales in manual mode to fill the bale channel completely In order to always achieve the same solidity of bales automatically with materials of different p...

Page 43: ...ker drum fills the feed channel 5 When a determined filling level has been reached the sensing rake is swung back and the bale channel is filled via the feeder strip with the crop 6 The crops are pressed in the bale channel to a highly compacted big bale 7 The knotting mechanism is triggered and the big bale is tied after the set bale length has been reached 8 The next big bale conveys the big bal...

Page 44: ...lowing gearboxes Left hand machine side BPG000 010 The main gearbox drives the transfer gearbox 1 The transfer gearbox 2 drives the packer gearbox 2 and the knotter gearbox 3 via cam clutch Right hand machine side BPG000 011 The main gearbox drives the cutting unit gearbox 1 via cam clutch The cutting unit gearbox 1 drives the cutting unit 4 6 Overload protections on the machine The following comp...

Page 45: ...as been switched on BPG000 012 There are a friction clutch 1 and a cam clutch 2 on the flywheel The friction clutch 1 protects the tractor the universally jointed drive shaft and the intermediate universal shaft against load peaks The cam clutch 2 protects the machine against load peaks Packer drive NOTICE Damage to the machine due to load peaks If the cam clutch does not respond when it is trigge...

Page 46: ...onds stop the tractor and reduce the rotational speed until the machine has cleared itself ð The cam clutch automatically resumes its work BP000 048 A cam clutch 1 is located above the cutting system gearbox The cam clutch protects the cutting unit and the chain drive of the pick up against load peaks Pick up drive NOTICE Damage to the machine due to load peaks If the cam clutch does not respond w...

Page 47: ...e machine The shear bolt protects the knotter needle and the needle yokes against load peaks 4 7 Description of pick up functions BPG000 016 The pick up 1 is used to pick up the crops The pick up 1 starts to rotate when turning on the PTO shaft The pick up 1 is raised and lowered via the single acting control unit on the tractor refer to page 106 The pick up 1 is equipped with guide wheels 2 The w...

Page 48: ...s roller unit BPG000 017 The crop press roller unit 3 and the intake roller 1 regulate the transport of the crops They ensure that the pick up collects crops regularly The height of the crop press roller unit can be adjusted to the height of the swath via the supporting chain 4 refer to page 200 The bearing pressure of the crop press roller 2 on the swath is set by means of the spring 5 refer to p...

Page 49: ...o page 147 The baling pressure can be read directly from the display of the terminal There is another pressure gauge 1 to read the baling pressure on the pressure limiting valve block INFORMATION In order to maintain the baling pressure in the bale channel when the machine is switched off the terminal is only allowed to be switched off when the machine or the flywheel has come to a complete stands...

Page 50: ...original twine 4 12 Description of functions of electric twine empty display for lower twine BP000 068 If the end of the lower twine is reached or has been torn the stretching twine tensioners 1 come to rest on the angle of rotation 2 An acoustic warning signal sounds on the terminal and an error message is shown on the display of the terminal The acoustic warning signal can be switched off while ...

Page 51: ...om The twine tension is too low The upper twine strand is torn The billhook has not tied a knot 4 14 Description of functions of electric knotter monitoring For Comfort 1 0 version BP000 070 The machine is equipped with an electrical knotter monitoring In this process each knotter is monitored individually by a sensor 1 If an error has occurred on the knotter an error message will appear on the di...

Page 52: ...d big bale 2nd knot Starting knot ties the initial knot for the next big bale Initiating the tying process manually In case of maintenance setting or repair work the tying process can be manually initiated when the tractor is not connected The tying process is carried out by manually turning the flywheel 3 in working direction I refer to page 116 4 16 Description of bale ejector bale chute functio...

Page 53: ...d on the right hand machine side above the twine box on the frame 4 18 Description of functions of central lubrication system The central lubrication system is a progressive system Progressive means that all lubrication points included in the central lubrication system are lubricated one after the other A progressive central lubrication system can be monitored easily by a pressure limiting valve b...

Page 54: ... The hydraulic system of the machine is designed for tractors with a constant flow system and for tractors with a Load Sensing system The hydraulic system of the machine has been set at the factory for tractors with the constant flow system In doing so the system screw 1 has been completely unscrewed from the control block The hydraulic system is adjusted to the hydraulic system of the tractor con...

Page 55: ...ns For the bale scale version BP000 092 The first 2 rolls of the bale scale are locked via the bale brake 1 This is necessary to achieve an exact weight control of the big bales Lever in position I rolls locked Lever in position II rolls can be turned freely In order to ensure that the last big bale can be put down properly the bale brake must be released for the last bale ...

Page 56: ...ng on the features of the machine Track width Tandem axle S guided coast down S 2 370 mm Tandem axle rigid S 2 250 mm Maximum permissible speed Tandem axle compressed air brake 50 km h 60 km h Tandem axle hydraulic brake 50 km h 1 The maximum speed depends on the legal requirements in the country of use 2 The maximum speed depends on the tyres Active pick up Scattering width 2 350 mm Tine carrier ...

Page 57: ...the piston 7 units Setting of the baling density Electro hydraulic power regu lation adjustable from the tractor Bale channel bale size Height 900 mm Width 1 200 mm Bale length steplessly adjustable 1 000 3 200 mm 39 126 inch Twine tying unit Twine box on both sides For every 16 twine rolls Tying twine synthetic twine 100 130 m kg Knotter monitoring twine empty display lower twine upper twine For ...

Page 58: ...g Ball joint attachment export only 2 500 kg Brakes Compressed air brake Dual line brake system Hydraulic brake depending on country Connection for hydraulic brake system required max operating pressure 120 bar 1740 PSI Parking brake Actuation by crank handle Minimum requirement for the tractor Power requirement 145 kW 197 HP PTO speed 1 000 min Max operating pressure of hydraulic system 200 bar E...

Page 59: ...nd pressure level less than 70 db A Ambient temperature Temperature range for machine operation 5 to 45 C 5 1 Consumables NOTICE Complying with change intervals for biooils To ensure high life expectancy of the machine it is absolutely necessary to comply with change intervals for biooils due to the ageing of the oils NOTICE Mixing types of oil If types of oil are mixed the machine could be damage...

Page 60: ...ne oil SAE 10W 40 SRS Cargolub TLA 10W 40 The filling quantities of the gearboxes are guide values The correct values result from oil change oil level check refer to page 267 5 1 2 Lubricating grease Designation Filling quantity Specification Central lubrication system 5 0 L Lubricating grease according to DIN 51818 NLGI class 2 lithium soap with EP additives Manual lubrication points As required ...

Page 61: ...r control block P Pressure line nominal width 15 T Return nominal width 18 LS Load Sensing message line nominal width 12 For more detailed information see operating instructions of the tractor man ufacturer Single acting control unit Pressure Lift pick up Float position Lower pick up Double acting control unit Lift support jack Lower support jack For Comfort 1 0 version Icon Designation Connection...

Page 62: ...arter aid P Single acting control unit T Return 6 2 Control block Bale chute bale ejector For Comfort 1 0 version 1 2 1 2 3 4 BP000 075 The control block Bale chute bale ejector is on the left hand machine side behind the yoke The levers 3 4 are released or locked the via stop cocks 1 2 The bale chute is lowered or raised by means of the lever 3 refer to page 108 The bale ejector is moved backward...

Page 63: ...s the relevant safety instructions must be read and observed refer to page 14 WARNING Risk of injury due to non observance of safety instructions If the relevant safety routines are not observed persons may be seriously injured or killed The safety routines must be read and observed to avoid accidents refer to page 26 7 1 Attaching the hydraulic support jack For the hydraulic support jack version ...

Page 64: ... 6 on the connection fitting 2 Connect the hydraulic hoses 4 6 on the tractor side Check function Retracting extending support jack refer to page 114 If the connections Retracting extending support jack are interchanged change hydraulic hoses 4 6 at hydraulic support jack If the connections Retracting extending support jack are correct retract or extend the support jack until the machine is in hor...

Page 65: ...izontally The cross member 1 is used as a reference edge to align the machine Before making the setting Shut down and safeguard the machine refer to page 26 Using a spirit level 2 align the machine horizontally Place the machine onto the support jack in horizontal position Disconnect the machine from the tractor Adjusting the drawbar eye Unscrew the screws 5 Adjust the height of the drawbar eye 6 ...

Page 66: ...ws 3 Remove the drawbar front parts 4 Turn the drawbar front parts 4 by 180 head them between the drawbar 7 and mount them with screws 3 on the drawbar 7 Tightening torque refer to page 242 Conversion from top to bottom hitching In order to convert the top hitching II to bottom hitching I both front parts of the drawbar 4 are turned by 180 degrees Dismount the screws 3 Remove the drawbar front par...

Page 67: ...d simultaneously driving a slope up or down without any contact of the both section tube ends In this process the displacement path overlap must be at least 220 mm both in straight ahead driving and when cornering BP000 087 ü The machine is shut down and safeguarded refer to page 26 Pull apart the universal shaft halves Inner universal shaft half Unscrew the screws 3 and remove the inner guard tub...

Page 68: ...s of the universal shaft halves NOTICE The transmitted dimension X 2cm must not pass the grease leak boreholes 4 of the inner section tube because then the end piece of the lubrication system would be destroyed when shortening Increase the dimension X 2cm by 2 cm if the dimension X 2cm passes the grease leak borehole 4 Shorten guard tubes and section tubes deburr from outside and inside and remove...

Page 69: ...ine 6 out of the separated section tube 4 and remove the end piece 7 Attach the end piece 7 onto the shortened lubrication line 3 Drill a borehole Ø 4 mm at a distance of X2 5 cm into the inner section tube 1 at the top and the bottom Make sure that the boreholes are on the same side as the borehole of the grease nipple Insert the lubrication line 3 screw in the grease nipple 2 and drive in the ro...

Page 70: ...e universal shaft halves into one another until the stop is reached and set a marking 2 at the end of the outer guard tube Connect the universal shaft on tractor and machine side move the machine to the narrowest position straight ahead driving Determine the dimension X2 Calculating the displacement path V overlap V X1 X2 The displacement path overlap must be at least V 220 mm Check the shortened ...

Page 71: ...aneously driving a slope up or down without any contact of the both section tube ends In this process the displacement path overlap must be at least 220 mm both in straight ahead driving and when cornering 2 1 BP000 391 Pull apart the universal shaft halves 1 2 Removing the protective cap 2 1 3 BP000 392 In order to remove the protective cap 1 from the universal shaft half 2 push in the both locks...

Page 72: ...efer to page 26 Slide the universal shaft half 1 on the tractor PTO shaft until the lock snaps into place automatically Dismount the clamping bridge 4 Slide the universal shaft half 2 on the machine PTO shaft until the boreholes of the clamping bridge 4 protrude beyond the annular groove Mount the clamping bridge 4 by means of the screws 3 Determine dimension X and mark it on the outer guard tube ...

Page 73: ... 6 1 7 BP000 394 Use a screwdriver 3 to pull the collar 1 over the locks 4 of the guard funnel 2 Screw out the 3 screws 5 Turn the collar 1 until you can feel a stop 6 and push back the outer guard tube 7 Dismounting inner guard tube 1 2 3 4 BP000 395 Loosen the inner guard tube 1 from the slide ring 3 by lightly tapping the cap 2 and push it back Dismount the seal 4 ...

Page 74: ...ection tubes 1 4 at right angles on the placed markings deburr from outside and inside and remove the chips Mounting seal 1 2 3 Ø 6 mm 4 1 2 2 5 3 BP000 400 INFORMATION Ensure that the boreholes for the seal 1 are in alignment with the existing grease nipples Heat the outer section tube at the point on the opposite side Mark out the borehole for the seal 1 7 mm away from the end of the tube Drill ...

Page 75: ...e opening 1 Mark the position 3 of the grease nipples on the inner guard tube 2 Drill a borehole Ø 25 mm in the inner guard tube 2 and deburr it Mounting outer guard tube 7 2 6 1 2 1 2 5 3 4 I BP000 403 Push the outer guard tube 7 onto the inner section tube and align it so that the stop 6 of the slide ring and the opening of the guard funnel 2 are in alignment Turn the collar 1 until you can feel...

Page 76: ... machine into the widest position straight ahead driving Shut down and safeguard the machine refer to page 26 In order to determine dimension X measure the distance between the centre of the annular groove 1 tractor PTO shaft and the centre of the annular groove 2 machine PTO shaft Lay the universal shaft half 3 and the inner guard tube 4 next to each other so that the determined dimension X is re...

Page 77: ...mension X Assemble the universal shaft halves 1 4 until the stop is reached At the end of the outer guard tube draw a marking 5 on the inner guard tube In order to facilitate the assembly of the universal shaft half 4 push back the protective cap 6 refer to page 71 Slide the universal shaft half 1 on the tractor PTO shaft until the lock snaps into place automatically Dismount the clamping bridge 7...

Page 78: ...ger touch the marking 7 6 Adapting hydraulic system For Comfort 1 0 version 1 BPG000 018 Move the control units on the tractor into float position Depressurise the hydraulic system on the tractor and the machine Shut down and safeguard the machine refer to page 26 Operation of the machine on tractors with constant flow system For tractors with open hydraulic system Unscrew the system screw 1 as fa...

Page 79: ...emporarily on the bale chute so that it can be weighed For this reason the inclination of the bale chute with bale scale version is to be set less strong than the version without bale scale If the inclination of the bale chute is changed the bale scale must be re adjusted refer to page 162 7 8 Mounting fire extinguisher 1 BPG000 034 ü The machine is shut down and safeguarded refer to page 26 Reple...

Page 80: ...the tensioning straps according to the circumference of the fire extinguisher Shorten the length of the tensioning straps by a few millimetres and close the fasteners to guarantee that the closed tensioning straps are tensioned sufficiently Æ The tensioning straps have been properly adjusted if the fasteners can only be closed by means of an auxiliary tool e g screwdriver Æ If it is possible to cl...

Page 81: ...jury or damage to the machine due to connection lines which have been incorrectly connected interchanged or improperly installed If the connection lines of the machine have been incorrectly connected to the tractor or have been improperly installed they may pull off or be damaged This may result in serious accidents If connection lines are interchanged functions may inadvertently be actuated which...

Page 82: ... hydraulic hoses for the support jack refer to page 85 The drawbar has to be lowered via support jack until the ball drawbar eye rests on the ball head hitch Shut down and safeguard the machine refer to page 26 Secure the hitching device according to the operating instructions of the tractor manufacturer 8 2 Installing universal shaft WARNING Risk of injury by failure to take account of the danger...

Page 83: ...he wide angle coupling onto the tractor PTO shaft and secure it Secure the universal shaft guards 2 against turning by means of the retaining chains 3 NOTICE Damage to the machine due to swivel range of the universal shaft Make sure to take into account the swivel range of the universal shaft in all operating states Otherwise parts may touch the universal shaft which leads to damages at the tracto...

Page 84: ...ion of the tractor Connect the hydraulic hose to the connection for the depressurised return Connect the hydraulic hose to the connection for the Load Sensing control unit of the tractor INFORMATION Alternatively the hydraulic hoses P T can be connected to a double acting control unit Tractor with constant flow system ü The system screw of the hydraulic system is fully unscrewed refer to page 78 C...

Page 85: ...nnect the hydraulic hose with a single acting control unit of the tractor Hydraulic connection axle Connect the hydraulic hose with a single acting control unit of the tractor Hydraulic connection starter aid Connect the hydraulic hose with a single acting control unit of the tractor Connect the hydraulic hose with the depressurised return on the tractor INFORMATION Alternatively the hydraulic hos...

Page 86: ...h of the safety chain remains appropriate WARNING Risk of injury due to a malfunctioning safety valve of the hydraulic brake Check whether the safety valve for the hydraulic emergency brake works properly Otherwise the emergency brake may fail in case of emergency This may result in serious accidents The safety chain must be attached tension free to the tractor A safety chain that is wrapped too s...

Page 87: ...y pulling the detent pin 3 Move the locking lever 4 slowly in its initial position by means of the spring force 8 6 Compressed air connections for the compressed air brake The machine features a dual line compressed air braking system The coupling heads are connected to the machine for attachment of the supply line 2 red coupling head and brake line 1 yellow coupling head of the tractor BP000 101 ...

Page 88: ...lighting system is connected to the provided 7 pin connection cable 2 ü The machine is shut down and safeguarded refer to page 26 Connect the 7 pin plug of the connection cable 2 to the 7 pin socket 1 of the machine Connect the 7 pin plug of the connection cable 2 to the 7 pin socket 3 of the tractor Lay the connection cable 2 so that it does not touch the tractor wheels 8 8 Connecting the KRONE I...

Page 89: ...nnection terminal to tractor Connect the 8 pin plug 2 of the cable 3 to the 8 pin socket 1 CAN1 IN of the terminal Connect the 9 pin plug 4 of the cable 3 to the 9 pin socket 5 In cab Connection tractor to machine INFORMATION The cable 8 can be ordered by quoting the order number 20 086 886 Connect the 9 pole plug 7 of the cable 8 to the 9 pole ISOBUS socket 6 of the tractor Connect the 11 pole pl...

Page 90: ...N1 IN of the terminal Connect the 9 pin plug 4 of the cable 3 to the 9 pin socket 5 In cab Connection tractor to machine INFORMATION The cable 8 can be ordered by quoting the order number 20 086 886 Connect the 9 pole plug 7 of the cable 8 to the 9 pole ISOBUS socket 6 of the tractor Connect the 11 pole plug 9 of the cable 8 to the 11 pole socket 10 of the machine 8 9 Connecting the KRONE ISOBUS t...

Page 91: ...chine is shut down and safeguarded refer to page 26 Connection terminal to tractor Connect the 12 pin plug 2 of the cable 3 to the 12 pin socket 1 of the terminal Connect the 9 pin plug 4 of the cable 3 to the 9 pin socket 5 In cab Connection tractor to machine INFORMATION The cable 8 can be ordered by quoting the order number 20 086 886 Connect the 9 pin plug 7 of the cable 8 to the 9 pin ISOBUS ...

Page 92: ... 1 of the terminal Connect the 9 pin plug 4 of the cable 3 to the 9 pin socket 5 In cab Connection tractor to machine INFORMATION The cable 8 can be ordered by quoting the order number 20 086 886 Connect the 9 pole plug 7 of the cable 8 to the 9 pole ISOBUS socket 6 of the tractor Connect the 11 pole plug 9 of the cable 8 to the 11 pole socket 10 of the machine 8 10 Connecting foreign ISOBUS termi...

Page 93: ... Connection tractor to machine Connect the 9 pole plug 5 of the cable 2 to the 9 pole ISOBUS socket 1 of the tractor Connect the 11 pole socket 4 of the cable 2 to the 11 pole socket 3 of the machine Connection terminal to tractor INFORMATION For further details on terminal connection observe operating instructions of ISOBUS terminal manufacturer 8 11 Connecting joystick INFORMATION Follow the sup...

Page 94: ...0000752_01_en KRONE ISOBUS terminal on tractors with integrated ISOBUS system EQ001 150 ü The machine is shut down and safeguarded refer to page 26 Connect the 9 pin plug 2 of the cable 1 to the 9 pin socket 3 of the joystick Connect the 9 pin plug 4 of the joystick to the 9 pin socket 5 In cab ...

Page 95: ... using a incorrectly dimensioned safety chain the safety chain may tear if the machine loosens unintentionally This may result in serious accidents Always use safety chain with a minimum tensile strength of 178 kN 40 000 lbf INFORMATION The attachment of the safety chain is not obligatory in all countries The countryspecific regulations for using the safety chain during transportation of the machi...

Page 96: ...l Operating Instructions 150000752_01_en 1 2 BP000 105 ü The machine is shut down and safeguarded refer to page 26 Mount the safety chain 1 with the shackle 2 on the machine BP000 106 Install the safety chain 1 on an eligible position for example I oder II on the tractor ...

Page 97: ... page 111 for Comfort 1 0 version refer to page 113 ü For bale scale version The bale brake is locked refer to page 55 ü Twine reserves are sufficent ü The working height of the pick up is set refer to page 198 ü The bale length is set correctly refer to page 147 ü The target baling flap pressure is setrefer to page 147 ü The knotter shaft is unlocked refer to page 101 ü The flywheel brake is rele...

Page 98: ...ine Prepare the machine for road travel refer to page 190 9 2 Applying releasing flywheel brake NOTICE Damage to the machine due to non released flywheel brake If the flywheel brake is not released before switching on the PTO shaft the machine can be damaged Release the flywheel brake before switching on the PTO shaft For the version without PreChop For the version with PreChop BPG000 031 Position...

Page 99: ...eel is now unbraked 9 3 Opening closing the side hood 1 2 BP000 458 ü The machine is shut down and safeguarded refer to page 26 Opening Loosen the locking 1 by means of a screwdriver and open the side hood 2 Closing Press down the side hood 2 until the lock 1 engages Ensure that the side hood 2 is locked by pulling it Æ If the side hood 2 cannot be opened it is locked Æ If the side hood 2 can be o...

Page 100: ...se hook 3 Swivel the locking lever 2 downwards Slightly press down the twine box 4 and remove the locking piece 5 from the hook 6 Lift the twine box 4 Secure the twine box 4 with the support 7 Swivelling down Slightly lift the twine box 4 and lay down the support 7 in the holder of the twine box 4 Swivel the twine box 4 down Press down the twine box 4 and lift the locking piece 5 from the hook 6 P...

Page 101: ...1 Releasing In order to release the knotter shaft move the brake lever 2 from position II to position I 9 6 Connecting twine rolls with each other double knotter The procedure of connecting the twine rolls with each other is identical for the left and right machine side Therefore the procedure described below for connecting the twine rolls applies to both machine sides ü The machine is shut down a...

Page 102: ... all reef knots tox 15 20 mm Connecting twine roll 3a with twine roll 3b Guide the start of the twine from twine roll 3a via the upper eye through the twine brake out of the twine box Tie the start of the twine from twine roll 3b in a reef knot to the end of the twine from twine roll 3a Shorten the ends of all reef knots tox 15 20 mm Connecting lower twines 2 BPG000 026 Connecting twine rolls 1a 1...

Page 103: ... the green eye above through the twine brake out of the twine box Tie the start of the twine from twine roll 3b in a reef knot to the end of the twine from twine roll 3a Guide the start of the twine from twine roll 3c through the green eye above and further to the next green eye Then tie it to the end of the twine from twine roll 3b by a reef knot Shorten the ends of all reef knots tox 15 20 mm 9 ...

Page 104: ...ower twine further through the eye of the twine tension springs 12 Pull the lower twine up and guide it between the rolls 13 of the knotter needle 14 Pull the lower twine down to the frame 15 and knot it on the frame Repeat this process for all lower twines 9 8 Threading the upper twine Guiding the upper twine further to the upper twine guide Left hand machine side Right hand machine side 1 2 3 1 ...

Page 105: ... eye 10 of the tensioning arm 11 Pull the upper twine towards the bottom and guide it between the rolls 12 of the upper needle 13 Guide the other upper twines such as the first upper twine from the twine brake further to the upper needle Æ The next and final step for threading the upper twine depends on whether the bale channel is empty or filled If bale channel is empty Knot the upper and lower t...

Page 106: ...er the crossbeam of the knotter table and knot it on the crossbeam of the upper baling flap In order to tension the tensioning arm 11 pull back the upper twine in front of the eye 10 9 9 Pick up INFORMATION Lift the pick up for driving in the headland or during reverse travel 9 9 1 Locking releasing pick up via stop cock 1 I 1 II BP000 128 ü The machine is shut down and safeguarded refer to page 2...

Page 107: ...ontrol unit 9 10 Locking releasing self steering axle via stop cock For Comfort 1 0 version 1 I II BP000 155 Shut down and safeguard the machine refer to page 26 Locking Move stop cock 1 into position I Releasing Move the stop cock 1 into position II 9 11 Lifting lowering blade cassette For Comfort 1 0 version 1 2 BP000 464 ü The machine is shut down and safeguarded refer to page 26 Close stop coc...

Page 108: ...ile the tractor engine is running people standing in the danger zone can be crushed or killed Only operate the machine while the tractor engine is running if ü The person operating the machine knows which functions are executed as a consequence of various operations ü The person operating the machine is standing outside the radius of action of the moving parts of the machine ü There is no one in t...

Page 109: ...ever 5 downwards to position II and hold it until the bale chute is lowered Lifting into transport position With the safety sleeve 4 tightened move the lever 5 upwards to position I and hold it until the bale chute is lifted Close the mechanical locking 1 of the bale chute Close the stop cock 2 For Comfort 1 0 version The terminal can only be used for lowering the bale chute The bale chute can be ...

Page 110: ...arly behind the machine Keep pressed until the bale chute is lowered Via the external momentary switches 1 1 BP000 135 Actuate the control unit Unlock the mechanical locking 1 of the bale chute Lowering into working position Keep the momentary switch 2 pressed until the bale chute is lowered Lifting into transport position Keep the momentary switch 3 pressed until the bale chute is fully lifted Cl...

Page 111: ...hine is standing outside the radius of action of the moving parts of the machine ü There is no one in the danger zone Switch off the PTO shaft and wait until trailing machine parts have come to a complete stop Secure tractor against rolling away Apply the parking brake refer to page 115 and the flywheel brake refer to page 98 of the machine By means of the bale ejector the last big bale is forward...

Page 112: ...sition I and hold it until the bale ejector has moved completely to the very front Move the bale ejector backwards forwards until the bale channel is empty Close the stop cocks 2 and 3 For Comfort 1 0 version Via terminal BP000 137 ü The bale chute is lowered refer to page 109 Switch off the PTO shaft and wait until trailing machine parts have come to a complete stop Secure tractor against rolling...

Page 113: ... the parking brake refer to page 115 and the flywheel brake refer to page 98 of the machine Without Load Sensing version Actuate the control unit The momentary switch 1 has several functions If baling flaps have not been released In order to release the baling flaps press the momentary switch 1 once If baling flaps are released In order to execute 10 bale ejections press the momentary switch 1 Mov...

Page 114: ... The machine is shut down and safeguarded refer to page 26 ü The machine is connected to the tractor refer to page 81 Moving support jack into support position Actuate the double acting control unit until the support jack 1 stands firmly on the ground and the drawbar eye is unburdened Moving support jack into transport position Actuate the double acting control unit until the support jack is retra...

Page 115: ...e lever 2 until the support jack is retracted 9 15 Releasing applying the parking brake BP000 145 Shut down and safeguard the machine refer to page 26 Releasing In order to release the parking brake 1 turn the crank handle 2 anti clockwise until the brake cable slightly sags Applying In order to apply the parking brake turn the crank handle 2 clockwise until a noticeable resistance can be felt INF...

Page 116: ...d the wheels depending on slopes to prevent the machine from rolling away INFORMATION In order to prevent the machine from rolling away use the parking brake in addition to the wheel chocksrefer to page 115 9 17 Initiate the tying process manually It is only necessary to trigger the tying process manually when performing maintenance adjustment and repair tasks 1 BP000 148 ü The machine is shut dow...

Page 117: ...e knotter gearbox The tying process consists of a rotation of the cam track 2 ü The machine is shut down and safeguarded refer to page 26 ü The machine is disconnected from the tractor ü The tying process has been initiated refer to page 116 Working direction flywheel Turn the flywheel 3 manually in the working direction I until the trigger roll 1 slides in the recess of the cam disc 2 9 19 Switch...

Page 118: ...WARNING Increased risk of injury when operating the machine via emergency manual operation If the machine is operated via emergency manual operation functions are executed immediately and without confirmation prompts Thus there is an increased risk of injury ü Only persons who are familiar with the machine are permitted to perform an emergency manual operation ü The executing person must know whic...

Page 119: ...face 4 Emergency manual operation K8 Blade cassette plunger surface 5 Setting screw K17 Starter aid K1 Extend pilot valve K20 Steering axle K2 Retract pilot valve K27 Blade cassette active plunger sur face K3 Bale chute piston surface K28 Blade cassette active annular sur face K4 Bale chute annular surface The appropriate valves must be activated to carry out a function e g lifting lowering bale c...

Page 120: ...inted object press in the magnetic plunger of the valve K1 and hold it until the setting screw 5 on the valve K3 K4 is completely unscrewed Lowering Screw in the setting screw 5 on the valve K3 K4 Start tractor engine and pressurise the control unit Using a pointed object press in the magnetic plunger of the valve K2 and hold it until the bale chute is lowered Unscrew the setting screw 5 on the va...

Page 121: ...prox 100 110 bar 1450 1595 PSI After finishing work Shut down and safeguard the machine refer to page 26 Unscrew the knurled head screw 3 entirely Connect the plug connection 2 on the solenoid valve and lock it Close side hood refer to page 99 Releasing baling flaps for Comfort 1 0 version 1 3 2 BP000 439 The seat valve Releasing baling flaps 2 is located on the right next to the hydraulic control...

Page 122: ...stor 1 if the machine is operated without bale chute The plug connection is to be found near the 12 volt socket rear left under the machine INFORMATION The terminating resistor 2 can be ordered by stating order number 20 086 023 1 2 3 BP000 407 ü The bale chute has been dismounted ü The machine is shut down and safeguarded refer to page 26 Establish the plug connection 2 with the terminating resis...

Page 123: ... exchanged between tractor and unit of different manufacturers For this purpose both the required plug connections and the signals are standardised which are required for the communication and transmission of commands The system also enables machines to be operated with operation units terminals which are already available on the tractor or have been attached e g to the tractor cabin The relevant ...

Page 124: ...ore the machine can continue to run after actuating the ISOBUS Shortcut Button This may lead to injuries Never use the ISOBUS Shortcut Button as an EMERGENCY STOP switch When the ISOBUS Shortcut Button 1 designed as a pushbutton is pressed on the terminal a stop command is sent to the ISOBUS This command is evaluated by the connected ISOBUS machine to deactivate activated machine functions Process...

Page 125: ... ð The display shows the message above Press the key ð Alternatively you can press or the adjacent key Æ All functions of the machine are available again 10 2 Touchable display 1 2 EQC000 002 To provide menu guidance and entry of values data the terminal is equipped with a touch capable display By touching the display you can call up and change values in blue font INFORMATION To execute functions ...

Page 126: ...ation is loaded into the terminal and saved in the terminal memory Loading may take a few minutes Switching on Press and hold down ð If the machine is not connected the display shows the main menu after it was switched on ð If the machine is connected the display shows the road travel screen after it was switched on Æ The terminal is ready for use If machine is not connected Main menu If machine i...

Page 127: ...equipped refer to page 134 Keys 2 The machine is operated by actuating the keys F1 to F12 or by pressing the adjacent icons refer to page 135 Main window 3 Values figures shown in blue in the main window can be selected using the touch function There are the following main window views Road travel screen refer to page 142 Working screen s refer to page 141 Menu level refer to page 153 Information ...

Page 128: ...ion and transmission of commands The system also enables machines to be operated with operation units terminals which are already available on the tractor or have been attached e g to the tractor cabin The relevant information can be found in the technical documents of the operation device or on the units themselves KRONE machines which have ISOBUS equipment are coordinated with this system 1 2 EQ...

Page 129: ...key 1 ð If the machine is not connected the display shows the main menu after switching on ð If the machine is connected the display shows the road travel screen after switching on Æ The terminal is ready to operate If machine is not connected Main menu If machine is connected Road travel screen 14 31 EQG000 056 The display appears in landscape mode after starting the terminal Refer to the CCI ter...

Page 130: ...cations apps can be selected from the App menu and displayed in the Informa tion view The apps can be dragged and dropped into the Main view INFORMATION For more details on how the terminal functions follow the terminal operating instructions 11 4 Design of the KRONE machine application 1 2 3 4 EQG000 059 The KRONE machine application is divided into the following areas Status line 1 The status li...

Page 131: ...igures shown in blue in the main window can be selected using the touch function There are the following main window views Road travel screen refer to page 142 Working screen s refer to page 141 Menu level refer to page 153 Information bar 4 The information bar shows information about the working screen refer to page 140 and can be configured individually refer to page 175 ...

Page 132: ...ating instructions INFORMATION KRONE ISOBUS systems regularly pass the ISOBUS COMPATIBILITY TEST AEF DLG VDMA test The operation of this machine at least requires implementation level 3 of ISOBUS system The ISOBUS system is an internationally standardised communications system for agricultural machines and systems The designation of the associated series of standards is ISO 11783 The agricultural ...

Page 133: ... terminal Only the functions which differ from the KRONE ISOBUS terminal are described below 12 2 1 Scroll wheel The scroll wheel is used to set the following values on the KRONE ISOBUS terminal Target bale channel flap pressure target bale channel flap force Bale length Number of MultiBales In the case of ISOBUS terminals these values are set via a specified selection key see operating instructio...

Page 134: ...ion cannot be remedied consult a KRONE service partner 13 1 Status line INFORMATION Using a terminal with a resolution of less than 480x480 pixels On terminals with a resolution of less than 480x480 pixels only 7 fields are displayed in the status line Thus not all icons for the status line are shown On terminal with a resolution of more than equal to 480x480 pixels 8 fields are shown in the statu...

Page 135: ...ayed continuously the packer is being optimally utilised If the icon does not have a black background during the baling process check the packer feed sensor Packer is collecting The packer collects crops and fills only the feed channel Low packer utilisation Increase the driving speed until the icon is displayed continuously Silage additives unit switched off Silage additives unit switched on Bali...

Page 136: ...nal speed 600 min 1 the display switches automatically to the first page to make the Maintenance keys available Close baling flaps refer to page 145 Open baling flaps refer to page 145 Reset current bale length to zero Hold down the key for 2 s refer to page 146 Automatic bale ejector When the baling flaps are open Implements 10 bale ejections When the baling flaps are closed Opens the bale channe...

Page 137: ...l mode The machine switches from automatic mode to manual mode Changing to manual mode Release blade cassette The icons and are released on the display refer to page 146 Lift blade cassette refer to page 146 Lower blade cassette refer to page 146 Lower bale chute refer to page 145 Release starting aid In order to release the starting aid the PTO speed must be 150 min 1 refer to page 144 Switch on ...

Page 138: ... 100 Current baling flap pres sure In automatic mode In bar or PSI depending on selected system of units Current number of layers of the last compressed bale Current layer thickness In cm or inch depending on the set system of units Direction display The arrows left right indicate to the driver the side he she should correct towards and by how much when driving over the swath to ensure that the ba...

Page 139: ...The blue value is touch sensitive Baling force as In automatic mode Display for the baling force on the right and left in the bale channel The black value under the bar display and the bar indicate the current baling force The blue value under the bar display and the red mark indicate the set target baling force The display may fluctuate considerably The control only functions when the packer is s...

Page 140: ... can be individually configured refer to page 175 The available icons comply with the equipment of the machine The following represented icons are not always available Icon Designation Explanation Current PTO speed In min 1 h19 Operating hours counter Only counts when PTO shaft is running The adjacent number indicates the selec ted customer counter customer counter 19 in the example 19 Current tot...

Page 141: ...ending on selected system of units The adjacent number indicates the selec ted customer counter customer counter 19 in the example 19 Current number of uncut bales The adjacent number indicates the selec ted customer counter customer counter 19 in the example 19 Current number of cut bales For the cutting unit version The adjacent number indicates the selec ted customer counter customer counter 19...

Page 142: ...Road travel screen EQG000 026 The terminal changes automatically to the road travel screen after approximately 60 s provided that the following prerequisites have been met ü The bale chute has been raised ü None of the hydraulic functions which are operated via the terminal is actuated ü The PTO shaft is switched off 13 7 Changing to automatic mode Press Æ The display shows the AUTO icon automatic...

Page 143: ...display switches from to Switching off Press Æ The display switches from to 13 10 Selecting other functions Selecting second page Press Æ The display switches from to Select first page To select the previous functions for the machine press Æ The display switches from to 13 11 Switching the working light on off Switching ON Press Æ The display switches from to Switching off Press Æ The display swit...

Page 144: ... display switches from to 13 13 Switching the starting aid on off Release To release the starting aid press ð The display switches from to ð The starting aid is released If the released starting aid is not switched on within five seconds the system resets the release Switching on ü The starting aid is released To switch on the starting aid press Æ The symbol flashes When the speed of the starting ...

Page 145: ...he danger zone particularly behind the machine Press and hold down The bale chute is lifted lowered by means of the external momentary switches refer to page 110 13 16 Automatic bale ejection To execute 10 bale ejections press again Æ When the bale channel flaps are opened 10 bale ejections are executed immediately Æ When the bale channel flaps are closed first the bale channel flaps are opened an...

Page 146: ...e damaged The display shows one of the alarm messages Baling force exceeded L MAX R MAX LR MAX If the error message Baling force exceeded occurs more frequently reduce the target bale channel flap pressure in order to prevent damage to the machine The bale channel flap pressure is entered by the user in manual mode The pressure is built up immediately if the PTO shaft is running and the machine is...

Page 147: ...y set based on the measured plunger force The pressure indication on the display may fluctuate considerably The control functions only when the packer is supplying forage to the piston The baling force is displayed as a precentage 20 4 cm 108 bar 94 240 cm 2 1 EQG000 031 Value 1 and the bar displays on right left actual baling force as Value 2 and the red marks on the bar displays target baling fo...

Page 148: ...are terminals which support the additional function Auxiliary AUX By means of this function programmable keys of peripheral equipment e g joystick can be assigned with functions of the connected job computers A programmable key can be assigned with several different functions If key assignments are saved the display shows corresponding menus when switching on the terminal The following functions a...

Page 149: ...Pack 1290 HDP XC Original Operating Instructions 150000752_01_en 149 INFORMATION For further information please refer to the operating instructions of the used terminal 13 25 2 Auxiliary configuration of a joystick Recommended configuration of a WTK joystick AUTO EQ001 149 ...

Page 150: ...rection value bale length refer to page 156 1 2 Knotter signal refer to page 157 1 3 Knotter monitoring refer to page 158 1 4 Blowing interval knotter cleaning refer to page 159 2 Sensitivity direction display refer to page 159 3 Central lubrication refer to page 160 4 Bale scale refer to page 161 5 Moisture measurement refer to page 163 5 1 Error message for moisture measurement refer to page 163...

Page 151: ...to page 173 14 1 Diagnostics Auxiliary AUX refer to page 174 14 2 Diagnostics driving speed direction of travel refer to page 175 14 3 Configuring main window refer to page 175 14 4 Setting background colour refer to page 177 14 9 Switching between the terminals refer to page 178 15 Settings refer to page 179 15 1 Sensor test refer to page 179 15 2 Actuator test refer to page 185 15 3 Software inf...

Page 152: ...he right in order to select some thing Arrow pointing to the left Move to the left in order to select some thing Disk Save the setting ESC Leave menu without saving By pressing the key longer the previously viewed working screen is called up DEF Reset to factory setting Sensor test Quick access to sensor test sensors relev ant for this menu Actuator test Quick access to actuator test actuators rel...

Page 153: ...e following menus Icon Designation Menu 1 Knotter refer to page 156 Menu 2 Sensitivity direction display refer to page 159 Menu 3 Central lubrication refer to page 160 Menu 4 Bale scale refer to page 161 Menu 5 Moisture measurement refer to page 163 Menu 6 Silage additives unit refer to page 166 Menu 13 Counter refer to page 167 Menu 14 ISOBUS refer to page 173 Menu 15 Settings refer to page 179 1...

Page 154: ...directly be pressed By means of the scroll wheel Select the desired menu by means of scroll wheel ð The selected menu is highlighted in colour To call up the menu press the scroll wheel Æ The menu opens For version with touch sensitive terminal By pressing the icons To call up a menu press the icon e g in the display Æ The menu opens Leaving menu Press or adjacent key Æ The menu closes 14 5 Changi...

Page 155: ... wheel ð The value is highlighted in colour Press the scroll wheel ð An input mask opens Turn the scroll wheel to increase or reduce the value Press scroll wheel to save the value Æ The setting is saved and the input mask closes Using the value Tip the value ð An input mask opens Increase or reduce value Press to save the value Æ The setting is saved and the input mask closes 14 6 Changing mode It...

Page 156: ...pending on the machine configuration Menu Sub menu Designation 1 Knotter refer to page 156 1 1 Correction value bale length refer to page 156 1 2 Knotter signal refer to page 157 1 3 Knotter monitoring refer to page 158 1 4 Blowing interval knotter cleaning refer to page 159 14 7 1 Menu 1 1 Correction value for bale length Because of the different properties of materials e g straw silage the actua...

Page 157: ...tion Explanation 1 Correction value for bale length Adjustable value range 90 110 If a correction value of e g 110 is set the bale will be 10 longer Factory setting 100 Change value refer to page 154 14 7 2 Menu 1 2 Knotter signal This menu can be used to set whether an acoustic signal is to sound after a knot is tied 1 2 1 2 EQ001 005 EQ001 060 ü Menu 1 Knotter has been selected refer to page 156...

Page 158: ...t 1 0 version This menu can be used to set whether the upper twines of the knotters are to be monitored The knotters are numbered in direction of travel from left to right Knotters from 1 to 6 1 3 2 2 EQ001 005 EQ001 061 ü Menu 1 Knotter has been selected refer to page 156 To open the menu press Æ The display shows the Knotter monitoring menu Recurring icons refer to page 152 Display area One of t...

Page 159: ...rring icons refer to page 152 Display area Item Designation Explanation 1 Number of bales Adjustable value range 0 5 3 bales If 0 5 is set the knotters are blown off halfway along the bale and at the end of the bale Change value refer to page 154 14 8 Menu 2 Sensitivity of direction display This menu is used to set the sensitivity of the direction display The direction display shows whether the sw...

Page 160: ...ows the Sensitivity of direction display menu Adjusting the sensitivity Change value refer to page 154 14 9 Menu 3 Central lubrication For the central lubrication version This menu can be used to manually actuate an intermediate lubrication 3 5 min 20 min 1 2 EQ001 003 EQ001 065 ü For The menu level is active refer to page 153 To open the menu press Æ The display shows the Central lubrication menu...

Page 161: ...0 Menu 4 Bale scales For the bale scales version In this menu a correction value can be set for the bale scales if the calculated weight 2 deviates from the weight of external calibrated scales 4 100 0 531 kg 1 2 EQG001 000 ü For The menu level is active refer to page 153 To open the menu press Æ The display shows the Bale scales menu Recurring icons refer to page 152 Display area Icon Designation...

Page 162: ...ted Adjusting bale scales Press or until the value 2 corresponds to the weight of the test weight To save the value press Æ The icon is briefly displayed and the value is saved INFORMATION If the limit range is not adequate to adjust the bale scales contact KRONE customer service Zeroising bale scales If there is no bale weight on the bale scale when the bale chute is lowered but a value 2 is disp...

Page 163: ...measurement menu is divided into the following sub menus depending on the machine configuration Menu Sub menu Designation 5 Moisture measurement refer to page 163 5 1 Error message for moisture measurement refer to page 163 5 2 Correction value for moisture measurement refer to page 164 14 11 1 Menu 5 1 Error message for moisture measurement In this menu the value is set from which the error messa...

Page 164: ... Recurring icons refer to page 152 Setting value for display Change value refer to page 154 Deactivating error message 36 In order to deactivate the error message press Æ The display switches from to Activating error message 36 In order to activate the error message press Æ The display switches from to 14 11 2 Menu 5 2 Correction value for moisture measurement In this menu a correction value can b...

Page 165: ...to page 152 Display area Item Designation Explanation 1 Value Measured moisture 2 Correction value Adjustable value range 10 to 10 Determining the moisture Use an external system to determine the moisture Æ If the measured value matches the value 1 on the display everything is correct Æ If the measured value does not match the value 1 on the display correct the value on the display Setting the cor...

Page 166: ... The display shows the Silage additives unit menu Recurring icons refer to page 152 Display area One of three modes can be selected Icon Meaning Explanation OFF Mode 1 3 Silage additive system switched off ON Mode 2 3 Silage additive system switched on Continuous operation AUTO Mode 3 3 Silage additive system automatic mode The silage additive system is switched on as soon as the pick up is in the...

Page 167: ...the Counter menu The Counter menu is divided into the following sub menus depending on the machine configuration Icon Designation Menu 13 1 Customer counter refer to page 167 Menu 13 2 Total counter refer to page 171 14 13 1 Menu 13 1 Customer counter 13 1 1 NAME 01 2 NAME 02 3 NAME 03 4 NAME 04 5 NAME 05 EQ001 008 EQ001 070 ü Menu 13 Counter is called refer to page 167 To open the menu press Æ Th...

Page 168: ...ensitive An input mask opens Tap the icon to select the detail counter Recurring icons refer to page 152 Icon Designation Explanation Display detail counter Displays counter information for the selected customer counter Changing the designation of a customer counter Press on Designation ð An input mask opens Enter designation via keypad Press to save the designation In order to leave the input mas...

Page 169: ...o select the detail counter press Selecting the customer counter ü The detail counter has been selected To return to the customer counter press Icon Designation Increase number of bales Reduce number of bales Select Uncut bales counter Select Cut bales counter Display range of detail counter Icon Designation Explanation Selected customer counter Here customer counter 1 Further information refer to...

Page 170: ...its Knot counter For the MultiBale version Including the MultiBale knot Total weight counter For bale scale version Total weight of all bales Average weight counter For bale scale version Average weight of the weighed bales Resetting customer counter The customer counter to be reset must not be activated To select the customer counter press or Press ð The selected customer counter is reset to zero...

Page 171: ...Total weight counter For the bale scales version the Average weight counter Changing the cut bales counter Press To increase the number of bales press To reduce the number of bales press Æ At the same time the following counters are changed the season counter the day counter the Total length counter the knot counter For the bale scales version the Total weight counter For the bale scales version t...

Page 172: ...s h Operating hours counter Counts only when the PTO shaft is run ning Bale counter Cannot be deleted 1 Season counter 1 Can be deleted 2 Season counter 2 Can be deleted Knot counter For the MultiBale version Including the MultiBale knot Total weight counter For the bale scale version Total weight of all bales Bale length counter For the bale scales version Icon Designation Explanation Total weigh...

Page 173: ...r is reset to zero 14 14 Menu 14 ISOBUS EQG001 001 ü The menu level has been selected refer to page 153 To open the menu press Æ The display shows the ISOBUS menu Depending on how the machine is equipped the ISOBUS menu is divided into the following sub menus Menu Sub menu Designation 14 ISOBUS refer to page 173 14 1 Diagnostics Auxiliary AUX refer to page 174 14 2 Diagnostics driving speed direct...

Page 174: ... 177 14 9 Switching between the terminals refer to page 178 14 14 1 Menu 14 1 Diagnostics Auxiliary AUX A representation of the joystick appears on the display If functions are operated using the joystick the display lists the icons of these functions The functions cannot be executed in this menu EQG000 011 ü Menu 14 ISOBUS is called refer to page 173 To open the menu press Æ The display shows the...

Page 175: ...rom the tractor The direction of travel of the tractor is evaluated for locking the steering axle If the evaluation of the ISOBUS data from the tractor has been activated The direction of travel of the tractor is not evaluated for locking the steer ing axle If the evaluation of the ISOBUS data from the tractor has not been activ ated 14 14 3 Menu 14 3 Configuring main window This menu can be used ...

Page 176: ...play shows the new display element To save the new display element press Æ The new display element is saved for the information bar of the main window Selectable display elements Depending on the machine configuration the following display elements can be positioned in the information bar of the main window refer to page 140 Icon Designation Explanation Current PTO speed In min 1 h19 Operating hou...

Page 177: ...length of all pressed bales In m or ft depending on selected system of units The adjacent number indicates the selec ted customer counter customer counter 19 in the example 19 Current number of uncut bales The adjacent number indicates the selec ted customer counter customer counter 19 in the example 19 Current number of cut bales For the cutting unit version The adjacent number indicates the sele...

Page 178: ...als INFORMATION This menu is only available if several ISOBUS terminals are connected When switching over for the first time the configuration of the machine is loaded into the next terminal The loading process may take a few minutes The configuration is stored in the memory of the next terminal Up to the next call the machine is no longer available in the previous terminal When restarting the sys...

Page 179: ...st refer to page 179 15 2 Actuator test refer to page 185 15 3 Software information refer to page 189 15 4 Error list refer to page 189 14 15 1 Menu 15 1 Sensor Test WARNING Danger of injury in the danger zone of the machine If the PTO shaft runs during the sensor test machine parts may start to move unintentionally Thus there is a risk of serious injuries or death Turn off PTO shaft In the sensor...

Page 180: ...per part of the bar display The current setting value actual value is displayed under the bar display The distance from the sensor to the metal must be adjusted so that in the attentuated state the bar is in the upper marking Then check whether the bar is in unattenuated state in the lower marked area Possible sensors depending on the machine configuration There is an overview of the position of t...

Page 181: ...B7 B 7 Packer feed active B8 B 8 Lower twine B9 B 9 Needle connecting rod left B10 B10 Knotter monitoring B11 B11 Bale chute B12 B12 Bale ejection B13 B13 Needle connecting rod right B14 B14 Bale ejector B15 B15 Star wheel B17 B17 Baling flap pressure B18 B18 L Force sensor left B19 B19 R Force sensor right B20 B20 Pick up speed B21 B21 Position MultiBale B22 B22 Bale on table B23 B23 Pick up posi...

Page 182: ... a Acceleration sensor bale scale B41 B41 1 Upper twine 1 B42 B42 2 Upper twine 2 B43 B43 3 Upper twine 3 B44 B44 4 Upper twine 4 B45 B45 5 Upper twine 5 B46 B46 6 Upper twine 6 B55 B55 CH2 Force sensor rear left B56 B56 CH1 Force sensor rear right Possible status displays of the sensors Icon Designation 1 Sensor attenuated metal in front of the sensor 2 Sensor unattenuated no metal in front of th...

Page 183: ...must be in the lower marked area of the bar display When the pushbutton is not pressed the bar must be in the upper marked area of the bar display 15 1 S5 S6 S3 3 3V 2 5V 1 3V 0 6V 3 1V state 5 EQ000 042 Possible pushbuttons depending on the machine configuration Electrical component identification ORI Moment ary switch Designation S1 S1 Lift blade cassette S2 S2 Lower blade cassette S3 S3 Move in...

Page 184: ...6 Check dimension X measured between the upper edge of the sensor 4 and the edge of the signal sheet 3 Æ If the dimension is X 5 mm the setting is correct Æ If the dimension is not X 5 mm the sensor must be set Setting Loosen the nuts 5 on both sides of the sensor 4 Push the sensor 4 upwards until dimension is X 5 mm between the upper edge of the sensor 4 and the edge of the signal sheet 3 Tighten...

Page 185: ...been set correctly if the sensor test shows that the sensor is attenuated Æ If the sensor test shows that the sensor is unattenuated set the sensor until the sensor test shows that the sensor is attenuated 14 15 2 Menu 15 2 Actuator test WARNING Risk of injury due to non observance of safety instructions If the relevant safety routines are not observed persons may be seriously injured or killed Th...

Page 186: ...K02 K02 Retract pilot valve K03 K03 Bale chute piston surface K04 K04 Bale chute annular surface K05 K05 Lift bale chute K06 K06 Bale ejector annular surface K07 K07 Blade cassette annular surface K08 K08 Blade cassette plunger surface K09 K09 Release baling flaps K11 K11 Pressure limiting valve baling flaps K17 K17 Starter aid K20 K20 Steering axle K27 K27 Blade cassette active plunger surface K2...

Page 187: ...le status displays of the actuators Icon Status 1 Actuator on 2 Actuator off 3 General actuator error 4 No supply voltage Possible cause Fuse defective Diagnostics for digital actuators 15 2 K01 K02 state 2 OFF EQG000 019 Errors are only displayed if the actuator is switched on and actuator test can be performed The LED on the plug can also be checked directly on the actuator Press to switch the a...

Page 188: ...Y31 state 1 ON PWM 300 I 0mA EQG000 020 A current in mA can be set with the PWM value in parts per thousand With a value of PWM 500 the current should be between 500 mA and 3000 mA depending on the valve that is used and the operating temperature Diagnostics motors H1 K70 M1 Y31 15 2 state 2 EQG000 053 Press to execute the function Press to execute the function ...

Page 189: ...To open the menu press Æ The display shows the Software info menu Display area Icon Designation SW Total software version of the machine 14 15 4 Menu 15 4 Error list KMC 522064 7 EQG000 060 ü Menu 15 Settings is called refer to page 179 In order to display the present error messages press Æ A window with the present error messages opens Further information refer to page 278 Meaning cause and remed...

Page 190: ...der people oncoming traffic and obstacles when turning WARNING Risk of accident caused by non locked regulating valves of tractor When regulating valves are not locked machine components could be activated unintentionally This may result in serious accidents To avoid that functions are triggered by mistake the regulating valves of the tractor must be in neutral position when performing transport j...

Page 191: ...elf steering axle version and Comfort 1 0 version The self steering axle is locked refer to page 144 ü The parking brake is released refer to page 115 ü The regulating valves on the tractor are in neutral position and locked ü The brake works faultlessly ü The lighting has been controlled and works faultlessly ü The tyres have no cuts or breaks ü The tyre pressure of the tyres is correct refer to ...

Page 192: ...heels in straight direction Drive the tractor a short distance straight forward until the steered wheels are straight Reverse travel For Medium 1 0 version Position wheels of self steering axle in straight position refer to page 192 and lock the self steering axle refer to page 192 For Comfort 1 0 version Position wheels of self steering axle in straight position refer to page 192 and lock the sel...

Page 193: ...self steering axle is locked Æ The display switches from to Releasing Press ð The icon flashes until the self steering axle is released Æ The display switches from to Operation of machine without LS Load Sensing connection Pressurise the control unit Lock Press ð The icon flashes until the self steering axle is locked Æ The display switches from to Depressurise the control unit Releasing Press ð T...

Page 194: ... ü For Comfort 1 0 version The self steering axle is locked refer to page 193 ü For Medium 1 0 version The self steering axle is locked refer to page 192 Shut down and safeguard the machine refer to page 26 For Medium 1 0 version Lock stop cock self steering axle refer to page 107 Disconnect machine from tractor refer to page 195 Push the button 2 at the release valve 1 position I to release the c...

Page 195: ... For ball drawbar eye Ø 80 version Unlock the locking of the ball drawbar eye on tractor side Start tractor engine For ball drawbar eye Ø 80 version The parking jack has to be lowered until the ball drawbar eye does not rest on the ball head hitch of the tractor anymore refer to page 114 Switch off the tractor engine remove the ignition key and take it with you For drawbar eye version Lower the su...

Page 196: ... may result in serious accidents Carry out the following measures to secure moving machine parts Securing side hood BP000 187 Right and left machine side Open side hood 1 refer to page 99 Guide a cable tie 2 through the openings of the flap locking device 3 Close the side hood 1 refer to page 99 Place the cable tie 2 around the lock 4 and tighten it Securing the guide wheels BP000 188 Right and le...

Page 197: ...er to page 114 ü For hydraulic support jack version and Medium 1 0 version The support jack is in transport position refer to page 114 ü The pick up has been lifted and secured via stop cock refer to page 106 ü The bale chute is lifted into transport position and secured refer to page 108 ü For self steering axle version and Medium 1 0 version The self steering axle is locked refer to page 192 ü F...

Page 198: ...he working height of the pick up BPG000 035 ü The pick up is raised into transport position refer to page 106 Shut down and safeguard the machine refer to page 26 WARNING Risk of injury due to unintentional movement of the pick up If the pick up is not secured by the stop cock the pick up may move unintentionally Thus persons could be seriously injured In order to secure the pick up against uninte...

Page 199: ...ection position I Secure the depth limiter 1 with the disc and the linch pin 2 Check if the depth limiter 1 is in the same position on both sides of the pick up Crop collection without using guide wheels ü The machine is shut down and safeguarded refer to page 26 Slightly raise the pick up via control unit Switch off the tractor engine remove the ignition key and take it with you Open the guard 3 ...

Page 200: ...ease dimension X via nut 2 In order to increase the bearing pressure reduce dimension X via nut 2 Set the dimension X for both springs 1 identically on the right and left machine side Close the guard sheet of the pick up 16 3 Setting the crop press roller unit WARNING Risk of injury if the machine is used without a crop press roller unit The crop press roller unit is used for accident protection I...

Page 201: ...een raised higher Check if the chains 3 are attached to the holders 4 with the same length on both machine sides Setting the bearing pressure of the crop press roller 2 1 3 BPG000 068 The spring 1 sets the bearing pressure of the crop press roller 2 to the swath Dry crops Increase the bearing pressure Moist crops Reduce the bearing pressure ü The machine is shut down and safeguarded refer to page ...

Page 202: ...r to page 98 Move plunger laterally in that position using a mounting lever to check whether the needle slots of the plunger laterally touch the knotter needles 1 ð If the knotter needles 1 do not touch the needle slots the knotter needles 1 are correctly set If the knotter needles 1 touch the needle slots Loosen the screws 2 Align the knotter needles 1 to the needle slots of the plunger and tight...

Page 203: ... the knotter needles 5 in this position apply the flywheel brake refer to page 98 Check dimension X between the lower edge of the needle roll 1 and the upper edge of the twine disc cleaner 3 Æ If the dimension is X 1 3 mm the setting is correct Æ If the dimension is X 1 3 mm Loosen screws 4 and set the knotter needle 5 Tighten screws 4 Repeat this process for all knotter needles 5 After setting th...

Page 204: ...page 116 Turn the flywheel manually in working direction refer to page 52 until the knotter needles 4 have reached their highest position upper dead point see position I Apply flywheel brakerefer to page 98 Check the dimension X between the upper edge of the twine disc 2 to the centre of the lower roll 2 in the needle point Æ If the dimension is X 105 115 mm the setting is correct Æ If the dimensi...

Page 205: ... not X 40 mm the needle brake must be adjusted Adjusting the needle brake Loosen the screws 5 Loosen the counter nut 1 Tighten or loosen the screw 2 until the dimension is X 40 mm Tighten the counter nut 1 Slightly pre tension the spring 4 by tightening the nut 3 Tighten screws 5 Damage to the needle yoke If the setting for spring length Y is not performed in idle position the needle yoke may be d...

Page 206: ...urn the flywheel manually in working direction until the needle points 1 have reached the upper edge b of the fixed retainers 3 in the bale channel floor refer to page 117 In order to block the needles in this positon apply the flywheel brake refer to page 98 Check the dimension X between the plunger front edge and the needle point Æ If the dimension is X 60 90 mm the setting is correct Æ If dimen...

Page 207: ...nd secure it Initiate the tying process again manually refer to page 116 Recheck the position of the knotter needles to the plunger Set the spring tension of the needle brake refer to page 205 16 7 Simulating a big bale BP000 171 ü The machine is shut down and safeguarded refer to page 26 ü The upper twine is threaded refer to page 104 ü The lower twine is threaded refer to page 103 ü The upper an...

Page 208: ...d in front of the knotter needle Align the upper needle by using a mounting lever until the upper twine is centred in front of the knotter needle If the upper twine is centred in front of the knotter needle Keep turning the flywheel manually in working direction until the knotter gearbox is in idle position refer to page 117 Æ The knotting process is finished The upper twine moves slightly to the ...

Page 209: ...nsion is not X 2 4 mm the twine pusher must be set Repeat this process for all twine pushers 1 Setting the twine bars Loosen the nut 4 Move the twine pusher 3 until the dimension is X 2 4 mm Tighten the nuts 4 Swing the knotter down and secure with the linch pin Repeat this process for all twine pushers 1 Release flywheel brake refer to page 98 Finish the tying process manually refer to page 117 A...

Page 210: ...nut 2 and screw 3 Repeat this procedure for all twine pushers Check the twine pushers for ease of movement Release twine pusher shaft refer to page 211 Swivel the twine bar by hand Æ If the twine pusher can be swivelled easily the setting is correct Æ If the twine bar can only be swivelled with difficulty there may be several causes for this 1 If the control linkage is bent it must be replaced 2 I...

Page 211: ...usher and the twine Æ If the dimension is X 5 10 mm the setting is correct Æ If the dimension is not X 5 10 mm the twine pusher must be readjusted refer to page 208 Check the overreach on all twine pushers 16 11 Tensioning releasing twine pusher shaft BPG000 051 The twine pusher shaft 1 is tensioned or released by means of the spring 2 ü The knotter gearbox is in idle position refer to page 117 ü ...

Page 212: ...e brakes 1 hold taut the upper twines from the twine box to the upper twine brakes or the lower twines from the twine box to the lower twine brakes The drawing tension of the twine brake should only be set so high that the upper or lower twines are taut but still can be pulled easily Different types of twine may have different friction properties Therefore the drawing tension of the twine strand m...

Page 213: ...f the tension arms 2 almost without moving to the side The twine tension is set via dimension X Factory setting dimension X 65 mm Checking the twine tension Tie the upper twine 3 onto a spring balance Pull the upper twine 3 and read the tensile force shown on the spring balance Æ If the tensile force is 100 120 N just before the upper twine slips through the setting is correct Æ If the tensile for...

Page 214: ...t be increased via wing nut 5 16 16 Setting the double knotter WARNING Danger to life due to unintentional triggering of the tying unit If the tying process is not locked to facilitate maintenance adjustment and repair work on the knotter the tying process may be triggered unintentionally Thus there is a risk of serious injuries or death In order to facilitate maintenance adjustment and repair wor...

Page 215: ...cess move the safety lever 2 from position I to position II and set it down on the journal 1 Initiating function tying process In order to initiate the tying process move the safety lever 2 from position II to position I 16 16 2 Setting the billhook BPG000 038 ü The machine is shut down and safeguarded refer to page 26 ü The knotter shaft is secured refer to page 101 The billhook tongue 1 of the k...

Page 216: ...he indentation on the twine driver 2 is positioned too far back anti clockwise the twine may become entangled in the billhook or may not be snagged by the billhook tongue Setting ü The indentation of the twine driver 2 is located at the position shown Loosen the nut 3 until the nut 3 is flush with the thread end of the auger Loosen the auger by means of a slight knock against the nut 3 Rotate the ...

Page 217: ...e knotter hook 3 In the blade lever dead centre position the distance between the scraper comb of the blade lever and the billhook tip should be X 15 18 mm The blade lever has reached the dead centre position when the blade lever roll has reached the highest point on the cam 4 in the knotter disc 5 The areas of the blade lever that guide the twine the marked area I must be smoothed and rounded to ...

Page 218: ...4 Carry out a visual inspection to ensure that twine ends are not unequally cut or frayed ð If twine ends are unequally cut or frayed regrind the twine blades ð If twine blades are broken or show too much wear exchange twine blades Repeat this process for all blade levers and twine blades 16 17 Setting the knotter fan BP000 209 The air flaps have been preset in the factory A small hole next to the...

Page 219: ...ructions 150000752_01_en 219 16 18 Setting the plunger BP000 210 The four cam rollers 1 in the baling ram must provide equal support 16 18 1 Setting plunger blades In order to ensure that the under side of the big bale has a smooth surface the baling ram blade must be set accurately ...

Page 220: ...is correct Æ If the dimension is not X 2 4mm spacer washers must be added or removed Release flywheel brake refer to page 98 Turn the flywheel manually in working direction until the blades 2 are freely accessible refer to page 117 Apply flywheel brakerefer to page 98 Loosen the screws on the blade 2 and add or remove spacer washers 4 until the dimension is X 2 4 mm Tighten the screws on the blade...

Page 221: ...ning rails of the plunger ü The machine is shut down and safeguarded refer to page 26 Check dimension X ð If the dimension is X 1 2 mm the setting is correct ð If the dimension is not X 1 2 mm the cleaning rails 1 must be adjusted Setting Loosen the screws 3 Adjust the cleaning rails 1 to dimension X 1 2 mm Tighten the screws 3 Repeat this procedure for all cleaning rails 16 18 3 Lateral setting o...

Page 222: ...gned Aligning the plunger Turn the flywheel in working direction refer to page 117 and move the plunger 1 to the frontmost positon Applying the flywheel brake refer to page 98 Lifting twine boxes refer to page 100 BP000 218 Remove the plate 3 Loosen the slide discs 4 If dimension X 1 2 mm Put shims 5 between the plunger 1 and the slide discs 4 Tighten the slide discs 4 If dimension X 1 2 mm Remove...

Page 223: ... coupling 9 Plunger 3 Packer gearbox 10 Packer 4 Packer coupling 11 Packer strip 5 Inspection window 12 Feeder strip 6 Main gearbox 13 Flywheel 7 Crank arm I Extended position rear dead point The packer 10 is correctly set to the plunger 9 if the piston rod 8 is in extended position I At the same time the large roll on the packer strip 11 which runs in front of the feeder strip 12 must be in the r...

Page 224: ...e to main gearbox 6 Crank arm 7 of main gearbox 6 Check if the packer coupling is engaged refer to page 224 Check if the Variable Filling System VFS is in zero position refer to page 228 Move packer strip 11 into position refer to page 225 Move plunger into position refer to page 226 16 19 1 Checking packer coupling Only for open packer version BP000 222 ü The machine is shut down and safeguarded ...

Page 225: ...lease flywheel brake refer to page 98 Turn the flywheel manually in working direction until the large roll of the packer strip 3 running in front of the feeder strip 2 appears in the inspection window 1 Keep turning the flywheel until the dimension is X 30 60 mm between the large roll of the packer strip 3 and underneath the inspection window Secure the packer in this position with a mounting leve...

Page 226: ... dead point Apply flywheel brakerefer to page 98 Put the roller chain 7 on the chain coupling and secure it Mount the protection 6 on the chain coupling Remove the mounting lever Checking the setting Release flywheel brake refer to page 98 Turn the flywheel 13 into working direction refer to page 117 until the piston rod is in its extended position I rear dead point The packer 10 is correctly set ...

Page 227: ...r 10 Stop left hand machine side 3 Zero adjuster 11 Sensing rake 4 Roll zero adjuster 12 Packer tray 5 Cam disc 13 Setting screw anvil 6 Tripping ratchet 14 Anvil 7 Grooved ball bearing anvil 15 Brake plate 8 Spring triggering sensitivity 16 20 1 Preset the threaded rod stop of sensing rake NOTICE Damage to the machine due to moving the threaded rod In order to avoid damage to the machine never mo...

Page 228: ...em VFS in zero position refer to page 228 Checking setting triggering sensitivity refer to page 231 16 20 2 Variable Filling System VFS zero position BP000 234 ü The machine is shut down and safeguarded refer to page 26 Zero position Release flywheel brake refer to page 98 Turn the flywheel manually in working direction refer to page 117 until the roll 4 is engaged in the zero adjuster 3 Æ The Var...

Page 229: ...e 228 ü The machine is shut down and safeguarded refer to page 26 Release the spring 2 Loosen the screw 23 Swivel the zero adjuster 3 manually upwards Swivel the cam disc 5 manually as far as it will go towards I and hold it there Swivel the zero adjuster 3 downwards and turn the eccentric 22 until the roll 4 rests against the lower area III of the zero adjuster Tighten the screw 23 Release the ca...

Page 230: ...er to page 228 Place or remove washers under the rubber buffers 16 until the dimension is X 0 2 mm 16 20 5 Checking setting spring at zero adjuster BP000 237 In the factory the spring 2 is set to dimension X 185 mm ü The machine is shut down and safeguarded refer to page 26 ü The Variable Filling System VFS is in zero position refer to page 228 Check dimension X ð If the dimension is X 185 mm the ...

Page 231: ...ucing throughput The spring tension should be reduced if the packer overload coupling engages too frequently Poorly filled out bale corners are generally the result of unfavourable swath shapes or driving to one side Increasing reducing the spring tension Loosen the screw connection 13 In order to reduce the spring tension reduce dimension X In order to increase the spring tension increase dimensi...

Page 232: ...r position If the overload protection still responds too frequently after the triggering sensitivity has been reduced to the maximum install the sensing rake 11 in the next lower position Moving the sensing rake Loosen the hexagon head screw 17 Move the sensing rake 11 into the desired position Tighten the hexagon head screw 17 After moving the sensing rake check or if necessary adjust the followi...

Page 233: ...ble Filling System Release flywheel brake refer to page 98 Turn the flywheel manually in working direction until the grooved ball bearing 7 is on the highest position area I of the cam disc 5 Æ In this position the tines 18 of the sensing rake 11 must be outside II of the packer tray 12 Check if the tines 18 are outside I of the packer tray 12 Æ If the tines are not outside the packer tray Correct...

Page 234: ...he brake yoke of the absorbing unit must be set refer to page 234 16 20 9 Checking setting absorbing unit BP000 242 The purpose of the absorbing mechanism is to prevent the sensing rake from triggering the VFS clutch unintentionally by recoiling back against it The length of the braking path in the two stop positions is set with the brake yoke 1 Stop positions are Stop position II The Variable Fil...

Page 235: ...he same value the brake yoke must be set Setting the brake yoke Loosen the screw connection 20 Move the brake yoke Tighten the screw connection 20 Pre tension the spring 21 of the brake to a dimension of X 55 mm spring length only Recheck the absorbing unit again and repeat the procedure until the dimension Y and dimension Z are identical 16 21 Setting the flywheel brake X BPG000 075 The flywheel ...

Page 236: ...positions Depending on the blade group control system the following cutting lengths can be set Cutting length Number of blades Upper blade group Lower blade group No blades 88 mm 13 blades 88 mm 13 blades 44 mm 26 blades Table cutting length depending on blade group control system when fully equipped ü The machine is shut down and safeguarded refer to page 26 Attach the auxiliary tool 1 to the upp...

Page 237: ...e raised BP000 244 In order to set different cutting lengths a number of blades must be removed from the blade cassette or inserted in the blade cassette The following cutting lengths can be set Cutting length Number of blades Occupied blade compart ment No blade 44 mm 26 blades Each 88 mm 13 blades Each second 176 mm 6 blades Each third Table cutting length depending on the number of blades used ...

Page 238: ...blade group control system are in position Pulling out blade cassette In order to pull out the blade cassette 5 unlock the locking lever 6 and pull out the blade cassette sideways as far as the stop Unlocking the blade control shaft Switch the locking lever 7 in position Removing inserting blades WARNING Danger of being cut by sharp blades Wear suitable protective gloves Remove the blade 4 vertica...

Page 239: ...iG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en 239 For Comfort 1 0 version Release Press ð The and icons are displayed Raising Press and hold Alternatively the blade cassettes can be lowered via the external momentary switches ...

Page 240: ...g of the season Checking oil level Main gearbox refer to page 267 Packer gearbox refer to page 268 Transfer gearbox refer to page 269 Gearbox cutting unit top part refer to page 269 Gearbox cutting unit bottom part refer to page 270 Gearbox of knotter fan refer to page 271 Compressor refer to page 277 Components Tightening screws nuts refer to page 242 Tightening wheel nuts refer to page 250 Check...

Page 241: ... to page 269 Gearbox cutting unit bottom part refer to page 270 Gearbox of knotter fan refer to page 271 Compressor refer to page 277 17 1 4 Maintenance Every 10 hours but at least once a day Checking oil level Main gearbox refer to page 267 Packer gearbox refer to page 268 Transfer gearbox refer to page 269 Gearbox cutting unit top part refer to page 269 Gearbox cutting unit bottom part refer to ...

Page 242: ...8 Transfer gearbox refer to page 269 Gearbox cutting unit top part refer to page 269 Gearbox cutting unit bottom part refer to page 270 Gearbox of knotter fan refer to page 271 Compressor refer to page 277 Components Checking the slack adjuster refer to page 273 Check fire extinguisher refer to page 253 17 1 7 Maintenance every 2 years Components Check compressed air reservoir refer to page 274 Pn...

Page 243: ...n screw head X Strength class 5 6 8 8 10 9 12 9 Tightening torque Nm M4 3 0 4 4 5 1 M5 5 9 8 7 10 M6 10 15 18 M8 25 36 43 M10 29 49 72 84 M12 42 85 125 145 M14 135 200 235 M16 210 310 365 M20 425 610 710 M22 571 832 972 M24 730 1 050 1 220 M27 1 100 1 550 1 800 M30 1 450 2 100 2 450 Metric thread screws with fine thread DV000 001 X Thread size 1 Strength class on screw head ...

Page 244: ...4 x 2 787 1 121 1 312 M27 x 2 1 148 1 635 1 914 M30 x 1 5 800 2 100 2 650 Metric thread screws with countersunk head and hexagon socket INFORMATION The table applies only to countersunk screws with hexagon socket and metric thread tightened via hexagon socket DV000 000 X Thread size 1 Strength class on screw head X Strength class 5 6 8 8 10 9 12 9 Tightening torque Nm M4 2 5 3 5 4 1 M5 4 7 7 8 M6 ...

Page 245: ... ring Ventilation breather filter made of steel Bleed valve made of brass Ventilation and breather filter made of brass Steel and cast Aluminium Steel and cast Aluminium Maximum tightening torque Nm 10 M10x1 8 M12 x 1 5 14 G1 4 14 M14 x 1 5 16 M16 x 1 5 45 40 24 24 M18 x 1 5 50 45 30 30 M20 x 1 5 32 G1 2 32 M22X1 5 35 M24x1 5 60 G3 4 60 M33x2 80 G1 80 M42x1 5 100 G1 1 4 100 Always replace copper r...

Page 246: ...Press ð The and icons are displayed Lowering Press and hold Alternatively the blade cassettes can be lowered via the external momentary switches Releasing the single blade locking device ü The machine is shut down and safeguarded refer to page 26 Attach the auxiliary tool 1 to the upper or and lower blade group control system 2 3 WARNING Risk of injury due to spring pressure on the auxiliary tool ...

Page 247: ...p blades Wear suitable protective gloves Remove the blade 4 vertically upwards Insert the new blade vertically from above Locking blade control shaft Switch the locking lever 7 in position Push in the blade cassette 5 until the locking lever 6 catches in place Insert the auxiliary tool 1 into the holder on the machine Lifting blade cassette For Comfort 1 0 version Actuate the control unit on the t...

Page 248: ...clothes for example eye protection ü The machine is shut down and safeguarded refer to page 26 Remove chaff and dust from the knotters the packer control and the flywheelafter each use Under very dry working conditions the cleaning must be repeated several times a day 17 5 Checking tensioning drive chains of the pick up Feed roller BP000 248 The roller drive 3 is located on the right side of the m...

Page 249: ...e counter nut 3 By tightening the nut 2 increase the tension of the spring 1 Secure the nut 2 with the counter nut 3 Close the guard sheet of the pick up Shorten too long chains by removing a chain link Tine rotor BP000 250 The chain drive of the tine rotor 4 is on the right and left machine side The spring 1 is preset to a dimension of X 60 mm ü The machine is shut down and safeguarded refer to p...

Page 250: ...nits 460 Nm 505 Nm DV000 013 ü The machine is shut down and safeguarded refer to page 26 Checking tyres visually Check tyres for cuts and breaks visually Æ If there are cuts or breaks in the tyres repair the tyres or change them Intervals to check the tyres visually refer to page 240 Checking the tightening torque of the wheel nuts Tighten or loosen the wheel nuts in a crosswise manner in order of...

Page 251: ...ction of the rolls refer to page 240 Checking 1 2 3 4 5 BP000 470 The wobbling movements 2 and the axial play 3 of the roll can be checked by disburden the roll 1 In order to disburden the roll 1 it 1 must be visible in the opening 5 of the packer frame Lift the roll 1 with a mounting lever A roll must be replaced under the following circumstances The roll is broken or bent The roll runs roughly I...

Page 252: ...r to page 98 Turn the flywheel manually in working direction until the loosened roll can be removed from the opening 2 Apply flywheel brakerefer to page 98 Remove the roll the from the opening 2 Insert a new roll with a screw locking agent e g Loctite medium strength Tighten it hand tight Release flywheel brake refer to page 98 Turn the flywheel manually in working direction until the replaced rol...

Page 253: ...e extinguisher 1 are not obstructed Weigh the fire extinguisher 1 to make sure that the fire extinguisher 1 is filled Ensure by a visual inspection that the seal on the erase head and the security seal are neither defective nor missing Check visually if the operating instructions on the type plate of the fire extinguisher 1 are readable and show to the outside Check if the fire extinguisher is aff...

Page 254: ... damage caused by consumables If consumables are not stored and disposed of properly they may escape into the environment As a result the environment will be damaged even by small quantities Store the consumables in suitable containers according to the statutory provisions Dispose of used consumables according to statutory provisions NOTICE Damage to bearing points When using lubricating greases n...

Page 255: ...cassette refer to page 247 Lubricate all grease nipples 2 Push in the blade cassette until the locking lever 1 engages automatically Lift the blade cassette refer to page 247 18 3 Lubrication chart machine The information on maintenance intervals is based on average load of the machine In case of an increased load and under extreme working conditions the time periods must be reduced The types of l...

Page 256: ...P XC Original Operating Instructions 150000752_01_en Type of lubrication Lubricant Note Oiling Unless otherwise prescribed use oils based on vegetable matter Distribute evenly Left hand machine side BP000 270 Every 10 operating hours 1 BP000 271 a tandem axle b self steering axle ...

Page 257: ...tenance Lubrication 18 Lubrication chart machine 18 3 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en 257 Every 50 operating hours 1 2a 3b BP000 272 Every 200 operating hours 1 2 3 4 5 ...

Page 258: ...brication chart machine 258 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en Right hand machine side BP000 273 Every 10 operating hours 1 BP000 274 a tandem axle b self steering axle Every 50 operating hours 1 2a 3b ...

Page 259: ...Maintenance Lubrication 18 Lubrication chart machine 18 3 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en 259 BP000 275 Every 200 operating hours 1 2 3 ...

Page 260: ...hydraulic hoses may wear out considerably Persons could be seriously injured or killed by means damaged hydraulic hoses The date of manufacture is printed on the hydraulic hoses This way the age can be ascertained quickly According to law hydraulic hoses must be replaced after 6 years Only use original spare parts when replacing hydraulic hoses NOTICE Damage to the machine due to soiling of the hy...

Page 261: ...e 59 19 2 Hydraulic oil tank BPG000 056 ü The hydraulic cylinders of the bale channel flaps are completely retracted Observe the safety routine Safely performing oil level check oil change and filter element change refer to page 27 Checking the oil level Thoroughly clean the area around the oil dipstick 1 Pull out the oil dipstick 1 clean it and insert it completely Use a lint free cloth to clean ...

Page 262: ...aced When starting a working function in cold condition the contamination indicator 6 can hop out Once the operating temperature has been reached push back the contamination indicator 6 If the contamination indicator 6 hops out again the filter element must be changed The high pressure filter 7 of the on board hydraulic system is located in front of the twine box on the left side of the machine Th...

Page 263: ...nnect the hydraulic hose To flush all trapped air out of the hydraulic system actuate all working functions bale ejector bale chute for the cutting unit version blade cassette for the self steering axle version self steering axle for the starter aid version starter aid several times 19 4 1 Venting control block with unscrewed system screw In order to depressurise the system move the control unit i...

Page 264: ...njury when the tractor engine is running Thus secure the tractor against rolling away and never turn on the PTO shaft Start the tractor In order to supply the hydraulic system with pressure set the control unit to pressure Using an allen key 2 mm loosen the inner hexagon socket head screw 2 by one turn Collect escaping hydraulic oil in a suitable container and dispose of properly Without starter a...

Page 265: ...tractor with Load Sensing system and machine without starter aid ü The system screw 1 is screwed in up to the stop ü The hydraulic hose is connected ü The hydraulic hoses are connected refer to page 84 Start the tractor Æ If the tractor can be started the control block has been correctly vented Æ If the tractor cannot be started or if the starting process takes a long time vent the control block a...

Page 266: ...o be vented on a test rig instead of on a tractor ü The system screw 1 is unscrewed up to the stop ü The flywheel brake is released ü The hydraulic hoses are connected Move the control unit several times from the pressure position into the float position In doing so check visually whether the flywheel is turning Æ If the flywheel is not turning the control block has been correctly vented Æ If the ...

Page 267: ...ed or killed The safety routines must be read and observed to avoid accidents refer to page 26 20 1 Main gearbox INFORMATION The oil level must be checked and changed with the machine in horizontal position Use the lower edges of the cross members as a reference edge BPG000 053 Observe the safety routine Safely performing oil level check oil change and filter element change refer to page 27 Checki...

Page 268: ...y routine Safely performing oil level check oil change and filter element change refer to page 27 Checking oil level Unscrew the locking screw of the inspection hole 1 ð The oil level must reach up to the inspection hole 1 If the oil reaches the inspection hole 1 Mount the locking screw of the inspection hole 1 tightening torque refer to page 245 If the oil does not reach the inspection hole 1 Top...

Page 269: ...e locking screw of the filling hole 3 Top up new oil via the filling hole 3 up to the inspection hole 1 Mount the locking screw of the inspection hole 1 and the locking screw of the filling hole 3 Tightening torque refer to page 245 Changing oil ü A suitable container is available for escaping oil Unscrew the locking screw of the inspection hole 1 and the locking screw of the filling hole 3 Unscre...

Page 270: ...the inspection hole 1 Top up new oil via inspection hole 1 until the inspection hole 1 is reached Mount the locking screw of the inspection hole 1 tightening torquerefer to page 245 Changing oil ü A suitable container is available for escaping oil Unscrew the locking screw of the inspection hole 1 and the drain plug 2 and drain the oil Mount the drain plug 2 tightening torquerefer to page 245 Top ...

Page 271: ...on hole 1 Mount the locking screw of the inspection hole 1 and the locking screw of the filling hole 3 Tightening torque refer to page 245 Changing oil ü A suitable container is available for escaping oil Unscrew the locking screw of the inspection hole 1 and the locking screw of the filling hole 3 Unscrew the drain plug 2 and drain the oil Mount the drain plug 2 tightening torquerefer to page 245...

Page 272: ...an it and turn it in completely Use a lint free cloth to clean the oil dipstick Turn out the oil dipstick 1 and check the oil level Æ If the oil level is indicated between the X and Y markings Turn in the oil dipstick 1 Æ If the oil level is indicated below the Y marking Top up oil via filling hole 1 Check oil level Changing oil ü A suitable container is available for escaping oil Turn out the oil...

Page 273: ...y impair the operational safety of the machine and cause accidents People may be seriously injured or killed as a result Adjustment and repair work on the brake system must only be performed by authorised professional workshops or recognised brake services Have the brakes checked regularly by a specialist workshop Have damaged or worn brake hoses replaced immediately by a specialist workshop Irreg...

Page 274: ...d Observe the maintenace intervals for the pneumatic brake cylinders refer to page 240 The setting may only be performed by authorised professional workshops 21 3 Checking compressed air reservoir WARNING Risk of injury from corroded or damaged compressed air reservoirs Damaged or corroded compressed air reservoirs may burst and cause serious injuries Observe the inspection intervals according to ...

Page 275: ...ir reservoir checked in accordance with national requirements A check is recommended at intervals of 2 years 21 3 1 Checking the drain valve Shut down and safeguard the machine refer to page 26 ü A suitable container is available for escaping condensation water Open the drain valve 2 and allow the condensation water to run out Check and clean the drain valve 2 and screw it in again 21 3 2 Tighteni...

Page 276: ...ion If balers are fitted with a compressed air brake the compressed air connection on the tractor is used to fill the compressed air reservoir for cleaning the knotter 22 1 Cleaning changing the filter element at compressor BP000 266 INFORMATION Clean the air filter 1 at least once a day or several times a day in case of high dust load For heavy accumulations of dirt in the air filter the intake m...

Page 277: ...ing oil at compressor BP000 268 Observe the safety routine Safely performing oil level check oil change and filter element change refer to page 27 Checking oil level Thoroughly clean the area around the oil dipstick 1 Pull out the oil dipstick 1 clean it and insert it completely Clean the oil dipstick with a lint free cloth Pull out the oil dipstick 1 and read off oil level ð If the oil on the dip...

Page 278: ...bserved to avoid accidents refer to page 26 23 1 Malfunctions electrics electronics 23 1 1 Error Messages WARNING Personal injuries and or machine damage caused by non compliance of error messages If error messages are ignored and the malfunction is not remedied people may be injured and or the machine may be damaged seriously Remedy the malfunction when the error message is displayed refer to pag...

Page 279: ...erm FMI Failure Mode Identification with an appropriate code FMI Meaning 0 The upper limit value was greatly exceeded 1 The lower limit value was far below the required one 2 The data is not permitted 3 There is an overvoltage or a short circuit to supply voltage 4 There is an undervoltage or a short circuit to ground 5 A cable is broken or amperage is too low 6 There is a short circuit to ground ...

Page 280: ...wards 31 The condition has been fulfilled 23 1 2 Overview of control units A10 A14 A20 A30 A40 A10 A14 A20 A30 A40 BPG000 074 Electrical component identification ECI ECI Designation ECI Designation A10 KRONE Machine Controller KMC A30 Force measurement amplifier for bale scale FMA2 A14 Moisture sensor RMS A40 Distributor central electrical system A20 Force measurement amplifier for bal ing force c...

Page 281: ... Dev des Designation Dev des Designation A40 F1 KMC UB1 A14 F10 KMC UB5 A40 F2 KMC UB2 A14 F11 KMC UB4 A40 F3 KMC UB3 A14 F12 KMC UB6 A40 F4 ECU twine boxes UB1 A14 F13 Reserve A40 F5 ECU twine boxes UB2 A14 F14 Reserve A40 F6 Knotter motor A14 F15 UE KMC RMS FMA1 A40 F7 Reserve A14 F16 KMB1 twine boxes ISOBUS exten sion A40 F8 Reserve A14 F17 HMI_PWR A40 F9 Power supply 23 1 4 Remedying sensor ac...

Page 282: ...s to eliminate the cause of the error 23 1 5 Error list General aspects on error causes The sequence of the possible causes listed was selected so that the easiest tests with regard to accessibility handling are listed first which makes troubleshooting easier Following the stated references you will get to the individual test steps of the possible error causes When all test steps have been process...

Page 283: ...UB1 of the KRONE Machine Controller KMC Possible cause Remedy FMI 3 There is a short circuit or an overvoltage The cabling is faulty Check the cabling for damage refer to page 281 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram refer to page 350 Check the sensor ...

Page 284: ... ground fault The cabling is faulty Check the cabling for damage refer to page 281 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram refer to page 350 Check the sensor and cabling for damage refer to page 281 The control unit KMC is de fective Replace the control u...

Page 285: ...cabling is faulty Check the cabling for damage refer to page 281 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram refer to page 350 Check the sensor and cabling for damage refer to page 281 The control unit KMC is de fective Replace the control unit KMC 521101 Low...

Page 286: ...is faulty Check the cabling for damage refer to page 281 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram refer to page 350 Check the sensor and cabling for damage refer to page 281 The control unit KMC is de fective Replace the control unit KMC 521102 High Voltag...

Page 287: ...abling for damage refer to page 281 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram refer to page 350 Check the sensor and cabling for damage refer to page 281 The control unit KMC is de fective Replace the control unit KMC 521103 Low Voltage group UB4 of the KRO...

Page 288: ...ty Check the cabling for damage refer to page 281 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram refer to page 350 Check the sensor and cabling for damage refer to page 281 The control unit KMC is de fective Replace the control unit KMC 521104 High Voltage group...

Page 289: ...cabling is faulty Check the cabling for damage refer to page 281 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram refer to page 350 Check the sensor and cabling for damage refer to page 281 The control unit KMC is de fective Replace the control unit KMC 521104 Low...

Page 290: ...is faulty Check the cabling for damage refer to page 281 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram refer to page 350 Check the sensor and cabling for damage refer to page 281 The control unit KMC is de fective Replace the control unit KMC 521105 High Voltag...

Page 291: ...C at connection UE Possible cause Remedy FMI 3 There is a short circuit or an overvoltage The cabling is faulty Check the cabling for damage refer to page 281 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram refer to page 350 Check the sensor and cabling for damag...

Page 292: ...edy FMI 7 The mechanism does not respond The starter aid is active while the flywheel brake is engaged Release the flywheel brake 522005 PTO shaft Possible cause Remedy FMI 2 The data is not permitted The universal shaft rotates in road travel mode Switch off the PTO shaft Change the operating mode 522006 ERROR Universal shaft Possible cause Remedy FMI 0 The upper limit value was greatly exceeded ...

Page 293: ...dy FMI 2 The data is not permitted In road travel mode the blade cassette is down Raise the blade cassette 522012 Blade cassette is down Possible cause Remedy FMI 2 The data is not permitted When the machine is starting up the blade cassette is down Raise the blade cassette 522013 S1 Momentary switch Raise blade cassette Possible cause Remedy FMI 2 The data is not permitted The momentary switch is...

Page 294: ...y FMI 7 The mechanics do not respond or the expected result was not achieved In road travel mode the bale chute is down Raise the bale chute 522018 Bale chute Possible cause Remedy FMI 7 The mechanics do not respond or the expected result was not achieved When the universal shaft is ro tating the bale chute is up Lower the bale chute 522019 S5 Momentary switch Raise bale chute Possible cause Remed...

Page 295: ...ic mode If the alarm occurs frequently reduce the target baling force 522023 R MAX Baling force on the right Possible cause Remedy FMI 0 The upper limit value was greatly exceeded The baling force on the right baling flap has been ex ceeded In manual mode Reduce the target baling flap pressure In automatic mode If the alarm occurs frequently reduce the target baling force 522024 Lower twine Possib...

Page 296: ...red one On the upper twine the min imum twine length has not been reached when trying to tie a knot Check the knotter and the knotter triggering Have the sensor adjusted 522029 5 Upper twine 5 Possible cause Remedy FMI 1 The lower limit value was far below the required one On the upper twine the min imum twine length has not been reached when trying to tie a knot Check the knotter and the knotter ...

Page 297: ...triggering Have the sensor adjusted 522036 4 Upper twine 4 Possible cause Remedy FMI 0 The upper limit value was greatly exceeded On the upper twine the max imum twine length has been exceeded when trying to tie a knot Check the knotter and the knotter triggering Have the sensor adjusted 522037 5 Upper twine 5 Possible cause Remedy FMI 0 The upper limit value was greatly exceeded On the upper twin...

Page 298: ...ause Remedy FMI 1 The lower limit value was far below the required one On the upper twine the min imum twine length has not been reached during packer feed Have the sensor adjusted 522043 3 Upper twine 3 Possible cause Remedy FMI 1 The lower limit value was far below the required one On the upper twine the min imum twine length has not been reached during packer feed Have the sensor adjusted 52204...

Page 299: ... Possible cause Remedy FMI 0 The upper limit value was greatly exceeded On the upper twine the min imum twine length has benn exceeded during packer feed Have the sensor adjusted 522051 3 Upper twine 3 Possible cause Remedy FMI 0 The upper limit value was greatly exceeded On the upper twine the min imum twine length has benn exceeded during packer feed Have the sensor adjusted 522052 4 Upper twine...

Page 300: ...as not been finished withing two plunger strokes Check the electrical system of the knotter motor Check the mechanics in the area of the knotter triggering Have the sensor adjusted 522060 Packer Possible cause Remedy FMI 7 The mechanics do not respond or the expected result was not achieved The packer is blocked Stop the traction drive immediately Reduce the PTO speed until the crop blockage has b...

Page 301: ... road mode Lift the pick up 522069 B57 Rotational speed knotter cleaning Possible cause Remedy FMI 1 The lower limit value was far below the required one The minimum rotational speed for the knotter cleaning was not reached Increase the rotational speed 522070 The knotting mechanism does not switch off Possible cause Remedy FMI 12 There is an internal error The knotting mechanism is defective Note...

Page 302: ...it value Possible cause Remedy FMI 15 The upper limit value has been reached The upper limit value of the moisture measurement has been exceeded Check the setting and correct it if necessary 522079 Moisture measurement lower limit value Possible cause Remedy FMI 17 The lower limit value has been reached The lower limit value of the moisture measurement has not been reached Check the setting and co...

Page 303: ...eed Possible cause Remedy FMI 7 The mechanics do not respond or the expected result was not achieved The sensing rake jams Eliminate the cause of jamming The star wheel is defective Have the star wheel exchanged The tripping ratchet of the Variable Filling System VFS is broken Have the tripping ratchet exchanged 522101 B 8 Sensor B8 Lower twine Possible cause Remedy FMI 4 There is a cable break ca...

Page 304: ...ensor and wiring for damage refer to page 281 The sensor wiring is faulty 522105 B32 Sensor B32 Blade cassette active Possible cause Remedy FMI 4 There is a cable break cable break short circuit general error or undervoltage FMI 5 There is a cable break general error or overload The sensor is damaged ex ternally Check sensor and wiring for damage refer to page 281 The sensor wiring is faulty 52210...

Page 305: ... Check sensor and wiring for damage refer to page 281 The sensor wiring is faulty 522111 B11 Sensor B11 Bale chute Possible cause Remedy FMI 4 There is a cable break cable break short circuit general error or undervoltage FMI 5 There is a cable break general error or overload The sensor is damaged ex ternally Check sensor and wiring for damage refer to page 281 The sensor wiring is faulty 522112 B...

Page 306: ...nsor and wiring for damage refer to page 281 The sensor wiring is faulty 522116 B14 Sensor B14 Bale ejector Possible cause Remedy FMI 4 There is a cable break cable break short circuit general error or undervoltage FMI 5 There is a cable break general error or overload The sensor is damaged ex ternally Check sensor and wiring for damage refer to page 281 The sensor wiring is faulty 522117 B15 Sens...

Page 307: ...is faulty 522121 S4 Sensor S4 Move out bale ejector Possible cause Remedy FMI 4 There is a cable break cable break short circuit general error or undervoltage FMI 5 There is a cable break general error or overload The sensor is damaged ex ternally Check sensor and wiring for damage refer to page 281 The sensor wiring is faulty 522122 S3 Sensor S3 Move in bale ejector Possible cause Remedy FMI 4 Th...

Page 308: ... wiring is faulty 522127 B42 2 Sensor B42 Upper twine 2 Possible cause Remedy FMI 4 There is a cable break cable break short circuit general error or undervoltage FMI 5 There is a cable break general error or overload The sensor is damaged ex ternally Check sensor and wiring for damage refer to page 281 The sensor wiring is faulty 522128 B43 3 Sensor B43 Upper twine 3 Possible cause Remedy FMI 4 T...

Page 309: ...aulty 522132 B 3 Sensor B3 Monitoring lubricant flow Possible cause Remedy FMI 4 There is a cable break cable break short circuit general error or undervoltage FMI 5 There is a cable break general error or overload The sensor is damaged ex ternally Check sensor and wiring for damage refer to page 281 The sensor wiring is faulty 522135 B48 8 Sensor B48 Upper twine 8 Possible cause Remedy FMI 4 Ther...

Page 310: ...ng is faulty 522148 B56 CH1 Sensor B56 Force sensor rear right Possible cause Remedy FMI 4 There is a cable break cable break short circuit general error or undervoltage FMI 5 There is a cable break general error or overload The sensor is damaged ex ternally Check sensor and wiring for damage refer to page 281 The sensor wiring is faulty 522149 B55 CH2 Sensor B55 Force sensor rear left Possible ca...

Page 311: ...ring is faulty 522162 B32 Sensor B32 Blade cassette active Possible cause Remedy FMI 4 There is a cable break cable break short circuit general error or undervoltage FMI 5 There is a cable break general error or overload The sensor is damaged ex ternally Check sensor and wiring for damage refer to page 281 The sensor wiring is faulty 522239 B39 Sensor B39 Position of cleaning fan Possible cause Re...

Page 312: ...he wiring of the actuator is faulty 522301 K17 Actuator K17 Starter aid Possible cause Remedy FMI 5 There is a cable break general error or overload FMI 6 There is a short circuit to ground or amperage is too high The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 281 The wiring of the actuator is faulty 522302 K16 Actuator K16 Cutting rotor Possible cause Remed...

Page 313: ...oad FMI 6 There is a short circuit to ground or amperage is too high The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 281 The wiring of the actuator is faulty 522306 K07 Actuator K07 Blade cassette annular surface Possible cause Remedy FMI 5 There is a cable break general error or overload FMI 6 There is a short circuit to ground or amperage is too high The ac...

Page 314: ...or K11 Pressure limiting valve baling flaps Possible cause Remedy FMI 5 There is a cable break general error or overload FMI 6 There is a short circuit to ground or amperage is too high The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 281 The wiring of the actuator is faulty 522311 K03 Actuator K03 Bale chute piston surface Possible cause Remedy FMI 5 There is...

Page 315: ... The wiring of the actuator is faulty 522315 K22 Actuator K22 Twine box annular surface Possible cause Remedy FMI 5 There is a cable break general error or overload FMI 6 There is a short circuit to ground or amperage is too high The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 281 The wiring of the actuator is faulty 522316 H105 Actuator H105 Horn twine box P...

Page 316: ...ere is a short circuit to ground or amperage is too high The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 281 The wiring of the actuator is faulty 522320 K06 Actuator K06 Bale ejector annular surface Possible cause Remedy FMI 5 There is a cable break general error or overload FMI 6 There is a short circuit to ground or amperage is too high The actuator is dama...

Page 317: ...Working lights rear right Possible cause Remedy FMI 5 There is a cable break general error or overload FMI 6 There is a short circuit to ground or amperage is too high The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 281 The wiring of the actuator is faulty 522327 H1 Actuator H1 Working lights twine tensioner Possible cause Remedy FMI 5 There is a cable break ...

Page 318: ...iring of the actuator is faulty 522331 K100 Actuator K100 Warning beacon front Possible cause Remedy FMI 5 There is a cable break general error or overload FMI 6 There is a short circuit to ground or amperage is too high The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 281 The wiring of the actuator is faulty 522332 FMA2 Force measurement amplifier 2 FMA 2 Bal...

Page 319: ... 281 The wiring of the actuator is faulty 522337 Actuator K28 Blade cassette active annular surface Possible cause Remedy FMI 5 There is a cable break general error or overload FMI 6 There is a short circuit to ground or amperage is too high The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 281 The wiring of the actuator is faulty 522339 K15 Actuator K15 MultiB...

Page 320: ...faulty Check wiring The control unit is defective Note the error number and the FMI Then contact the dealer 522536 RMC Control unit moisture measurement RMS Possible cause Remedy FMI 31 The condition has been fulfilled The wiring is faulty Check wiring The control unit is defective Note the error number and the FMI Then contact the dealer 522537 RMC Control unit moisture measurement RMS Possible c...

Page 321: ...ak short circuit general error or undervoltage The wiring to KMC is faulty Check wiring for damage One or more sensors actuat ors connected to the voltage group are defective There is an overview of the position of the sensors actuators and control units in the circuit diagram refer to page 350 Check sensor and wiring for damage refer to page 281 The control unit is defective Replace the control u...

Page 322: ... control unit is defective Replace the control unit 522562 FMA1 Force measurement amplifier FMA for baling force regulation Possible cause Remedy FMI 31 The condition has been fulfilled The wiring is faulty Check wiring The control unit is defective Note the error number and the FMI Then contact the dealer 522563 FMA1 Force measurement amplifier FMA for baling force regulation Possible cause Remed...

Page 323: ...MI Then contact the dealer 522568 FMA2 Force measurement amplifier FMA for bale scale Possible cause Remedy FMI 4 There is a cable break cable break short circuit general error or undervoltage The wiring to KMC is faulty Check wiring for damage One or more sensors actuat ors connected to the voltage group are defective There is an overview of the position of the sensors actuators and control units...

Page 324: ...e swath centre Malfunction The cutting rotor and the pick up do not move Possible cause Remedy There is a crop blockage in the area of the cutting rotor The cam clutch in the drive train of the cutting rotor slips Reduce the driving speed and the engine speed Æ The clutch engages again at a low rotational speed Swivel out blades The tractor and the machine must be shut off if the cutting rotor doe...

Page 325: ...e to the end position e g hydraulic support jack bale ejector etc Possible cause Remedy Some tractors have a relief hole on the tractor side for the Load Sensing function In con junction with the control block the tractor can no longer build up the required hydraulic pressure The relief hole on the tractor must be sealed by an authorised technician 23 3 Malfunctions on the double knotter Malfuncti...

Page 326: ... 2 Not enough twine tension on the lower twine strand Hold tight the twine brake at the lower twine strand Tighten the spring 6 by turning the wing nut 5 once or twice Remove any dirt deposits in all twine guide eyes 1 the twine brake 7 and on the swing angle 3 Replace broken springs 6 twine tension springs 4 or worn twine guide eyes 1 Replace broken or worn brake wheels 2 2 3 Holding force of the...

Page 327: ...ce the screwdriver 4 below the billhook tongue 3 and turn it This way determine the existing tension Loosen the nut 2 on the leaf spring 1 by about 60 Place the screwdriver 4 below the billhook tongue 3 and determine the newly set tension by turning the screwdriver 2 5 Not enough twine tension on the upper twine strand Hold tight the upper twine brake 1 Tighten the spring 4 by turning the wing nut...

Page 328: ...n swinging the knotter up a slight resistance has to be noticeable when the blade lever passes over the bill hook 2 7 The blade lever has axial play Tighten the nut 1 of the blade lever bolt 2 otherwise replace the blade lever 3 or the bearing sleeve of the blade lever bolt 2 8 The scraper comb of the blade lever does not run cent rally over the billhook Align the blade lever see 2 6 Replace the b...

Page 329: ... the flywheel until the upper needle 1 lifts Use a mounting lever 2 to align the upper needle 1 to the left by about 1 2 mm 4 2 The twine driver starts work ing too late Adjust the twine driver refer to page 216 Ensure that the knotter needle makes contact to the knotter in the topmost position upper dead point refer to page 204 Malfunction 5 The first knot closing knot has not been tied The upper...

Page 330: ...t the twine pusher in direction to the upper needle refer to page 208 refer to page 209 6 2 The spring of the upper ten sioning arm is broken or dis connected Replace the spring 1 or fasten it in place again 6 3 The upper tensioning arm does not work properly Check the upper tensioning arm 2 for free space from top to bottom and align or place the central lubrication line 3 elsewhere if necessary ...

Page 331: ...refer to page 326 Malfunction 7 The second knot starting knot just exists in the lower twine strand No knot has been tied in the lower twine strand Possible cause Remedy 7 1 The lower twine tension springs do not work properly Ensure free room for the lower twine tension springs 2 Hold tight the lower twine brake 1 Tighten the spring 4 by turning the wing nut 3 once or twice 7 2 There is not enoug...

Page 332: ...30 Increase the twine tension on the upper twine strand see 2 5 refer to page 326 8 2 The lower twine tension spring is broken or released Replace or tighten the lower twine tension spring see 2 2 refer to page 326 8 3 The twine tension on the lower twine strand is insuffi cient Tighten the twine brake on the lower twine strand see 2 2 refer to page 326 8 4 The twine driver starts work ing too lat...

Page 333: ... spring is set too tight or Twine strands are cut through in the twine retainer Loosen the twine retainer refer to page 216 Remove accumulations of dirt or chaff under the twine retainer springs 9 5 The billhook is not turning Replace the pin 2 of the knotter hook drive wheel 1 Malfunction 10 Knot ends too short Thus the knot opens in most cases the second knot Possible cause Remedy 10 1 The tensi...

Page 334: ...eedle connecting rod breaks frequently As a result the needle yoke stops Possible cause Remedy 12 1 Strong wear of the twine guide eyes Replace the twine guide eyes 1 Replace the shear bolt on the needle connecting rod refer to page 47 23 4 Malfunctions in the central lubrication system NOTICE Damage to the machine due to soiling of the central lubrication system Even foreign body particles of the...

Page 335: ...ant leaks check the outlet screw connection on the main distributor Æ Tighten the threaded input connection Loosen all outlet screw connections on the main distributor ð The main distributor blocks and must be replaced if no lubricant leaks out of it ð The supply line from where the lubricant leaks leads to the subdistributor which must be checked next Tighten all outlet screw connections 3 Subdis...

Page 336: ...er to page 26 Placing the machine in storage at the end of the harvest season is the best possible way to preserve the machine Park the machine in a weatherproof and dry place which is far away from corrosive substances Support the machine on blocks so that the total weight is not resting on the wheels Protect the tyres from external influences such as oil grease or direct sunlight etc NOTICE Dama...

Page 337: ... they are cleaned mount and place them under tension Check chains and sprocket wheels for wear Disassemble the universal shaft Grease the inner tubes Grease the grease nipples on the universal joint of the universal shaft and on the bearing rings of the guard tubes Lubricating universal shaft INFORMATION Observe operating instructions of universal shaft manufacturer Lubricate the uncoated piston r...

Page 338: ...cing the machine into service again initiate the knotting process manually and run through the large square baler manually In doing so check the functionality of the knotters and the needles Clean the knotter from preservatives vegetable oils Remove the grease from the drive disc and clean it Oil the chains Check the functionality of the knotter shaft brake on the right of the knotter shaft Lubric...

Page 339: ...page 26 Checking replacing brake pads Check the brake pads 5 for uniform wear at 4 points on the circumference Æ When the wear limit dimension Y 48 5 mm is reached the brake pads must be replaced Venting the friction clutch Loosen the nuts 1 until the compression springs 6 are relieved Release flywheel brake refer to page 98 Turn the universal shaft manually Tighten the nuts 1 crosswise until the ...

Page 340: ...uids and lubricants gearbox oil oil from hydraulic system before being scrapped The operating fluids and lubricants must be brought separately to an environmentally friendly disposal point or recycling centre Operating fluids and lubricants Operating fluids and lubricants diesel fuel coolant gearbox oil oil from hydraulic system must be brought to a disposal point for waste oil Synthetic materials...

Page 341: ...etely the valves on the control block can be actuated manually refer to page 118 There is an overview of the position of the sensors actuators and control units in the circuit diagram refer to page 350 Icon ECI Designation K01 Extend pilot valve K02 Retract pilot valve K17 Starter aid B34 Blade cassette pushed together B32 Blade cassette active B33 Blade cassette inactive K27 Blade cassette active...

Page 342: ...27 Appendix 27 1 Hydraulic diagram working hydraulics Comfort 1 0 342 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en 2 150101911_00 1 4 343 ...

Page 343: ...2 A1 B1 K03 K20 K27 K28 A4 B4 A3 A2 A5 B5 M1 K04 K02 K01 170 bar K17 P T LS M2 ML5 A B3 I II III T P LS B32 B33 B14 B11 U α B35 B34 B36 100 bar B23 Nur VC only VC Nur VC only VC B35 Nur XC only XC 150101911_00 1 4 1 1 2 ...

Page 344: ...ulics Medium 1 0 Listing of the sensors actuators for the following hydraulic diagram There is an overview of the position of the sensors actuators and control units in the circuit diagram refer to page 350 Icon ECI Designation Pick up B35 Position blade cassette Hydraulic support jack B14 Bale ejector B11 Bale chute B36 State of steering Starter aid 2 150101911_00 2 4 345 ...

Page 345: ...II T P LS I III IV T P S1 S2 M1 M2 V1 V2 P1 B1 A1 B2 B1 T1 T T4 P 180 bar B36 100 bar B11 B35 150101911_00 2 4 ...

Page 346: ... sion 4 Main gearbox 2 Standard equipment 5 Cutting unit gearbox 3 Bale channel Listing of the sensors actuators for the following hydraulic diagram There is an overview of the position of the sensors actuators and control units in the circuit diagram refer to page 350 Icon ECI Designation B17 Baling flap pressure K09 Release baling flaps K11 Pressure limiting valve baling flaps K12 Pressure limit...

Page 347: ...B17 K9 K11 K12 B B1 A A1 1 2 3 K13 3 4 5 1 2 150101911_00 3 4 ...

Page 348: ...system Medium 1 0 Legend for the following hydraulic diagram 1 Bale channel 2 Main gearbox Listing of the sensors actuators for the following hydraulic diagram There is an overview of the position of the sensors actuators and control units in the circuit diagram refer to page 350 Dev des Designation B17 Baling flap pressure K11 Pressure limiting valve baling flaps 2 150101911_00 4 4 349 ...

Page 349: ...B17 K11 1 2 150101911_00 4 4 ...

Page 350: ...x 27 5 Circuit diagram Medium 1 0 Comfort 1 0 350 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en 27 5 Circuit diagram Medium 1 0 Comfort 1 0 2 150 101 580 03_en STW Rechner Stromlaufplan 351 ...

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Page 413: ...aulic support jack 63 Attaching the safety chain export France 86 Automatic bale ejection 145 Automatic call of the Road travel screen 142 Road travel screen 142 Auxiliary configuration of a joystick 149 Auxiliary Diagnostics 174 Auxiliary functions AUX 148 B Background colour 177 Background colour acoustic signals 133 Bale scales 161 Baling process 42 97 Basic safety instructions 14 Before starti...

Page 414: ...ing the twine pusher relative to the channel slot 209 Checking setting the upper needle 207 Checking setting twine tension on lower twine 214 Checking setting twine tension on upper twine 213 Checking setting Variable Filling System VFS 227 Checking tensioning drive chains of the pick up 248 Checking venting friction clutch at flywheel 338 Children in danger 15 Circuit diagram Medium 1 0 Comfort 1...

Page 415: ... 53 Description of functions of crop press roller unit 48 Description of functions of electric knotter monitoring 51 Description of functions of electric twine empty display for lower twine 50 Description of functions of on board hydraulic system 49 Description of hydraulic system functions 54 Description of knotter gearbox functions 51 Description of pick up functions 47 Design of display 127 130...

Page 416: ...cess manually 116 Initiating function tying process 215 Initiating the tying process manually 52 Installing universal shaft 82 Intended use 14 ISOBUS Shortcut Button ISB 124 ISOBUS Shortcut Button not available 132 J Jobs on the machine 16 K Keys 135 Knotergetriebe Funktionsbeschreibung 51 Knotter gearbox in idle position 51 117 Knotter settings 156 KRONE ISOBUS terminal CCI 1200 128 KRONE ISOBUS ...

Page 417: ...2 Knotter signal 157 Menu 13 Counters 167 Menu 1 3 Knotter monitoring 158 Menu 13 1 Customer counter 167 Menu 13 2 Total counter 171 Menu 14 ISOBUS 173 Menu 1 4 Blowing Interval Knotter Cleaning 159 Menu 14 1 Diagnostics Auxiliary AUX 174 Menu 14 2 Driving speed direction of travel diagnostics 175 Menu 14 3 Configuring main window 175 Menu 14 4 Set background colour 177 Menu 14 9 Switching Between...

Page 418: ...ine 195 Parking the machine safely 21 Passengers 16 Personal protective equipment 19 Personnel qualification of the operating personnel 15 Personnel qualification of the technicians 15 Pick up 106 Pneumatic brake cylinders 274 Position and meaning of safety labels 30 Positioning the packer strip 225 Positioning the plunger 226 Possible error types FMI 279 Preparation for baling process 97 Preparin...

Page 419: ...llhook 215 Setting the blade lever 217 Setting the crop press roller unit 200 Setting the cutting length 235 Setting the depth limiter 199 Setting the double knotter 214 Setting the flywheel brake 235 Setting the height of the crop press roller unit 200 Setting the height of the knotter needles on the knotter 203 Setting the holding force of the twine retainer 216 Setting the knotter fan 218 Setti...

Page 420: ...e without starter aid 265 Threading the lower twine double knotter 103 Threading the upper twine 104 Tightening tensioning belts 275 Tightening torque Wheel nuts 250 Tightening torques 242 Total counter 172 Touchable display 125 128 Transfer gearbox 269 Trigger knotter 146 Tying process 52 U Unattended parking 21 Unlocking the blade control shaft 238 247 Unsuitable consumables 21 V Validity 9 Vari...

Page 421: ...le responsibility that the Machine Large Square Baler Type BiG Pack 1290 HDP XC to which this declaration refers is in compliance with the following relevant provisions EU Directive 2014 30 EU EMC The harmonised standard EN ISO 14982 2009 has been applied in accordance with the directive EC Directive 2006 42 EC Machinery The undersigned Managing Director is authorised to compile the technical docu...

Page 422: ...Maschinenfabrik Bernard Krone GmbH Co KG Heinrich Krone Straße 10 D 48480 Spelle Postfach 11 63 D 48478 Spelle 49 0 59 77 935 0 6 49 0 59 77 935 339 ü www landmaschinen krone de V 3 ...

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