kozy heat Dassel DSL-36-RF Installation And Operation Manual Download Page 50 | Manualshive

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DSL-36-RF VALVE & PILOT ASSEMBLY COMPONENTS

ELECTRODE

THERMOPIL

E

PILOT

PAGE 49

PIEZO

MOTOR

GAS CONTROL

KNOB

INLET

PRESSURE

TAP

OUTLET

PRESSURE

TAP

LED

FUEL CONVERSION

PLUG

ANTENNA

PILOT

ADJUSTMENT

SCREW

THERMOPILE

MOTOR

COVER

WHITE

DOTS

FAN

TERMINALS

RED

WHITE

WIRING

TERMINALS

RF VALVE (bottom view)

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Summary of Contents for Dassel DSL-36-RF

Page 1: ...you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING If the information in these i...

Page 2: ...ourselves in being dedicated to not only function and reliability but customer safety as well We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from you...

Page 3: ...zontal Terminations 14 Vertical Terminations 14 TYPICAL INSTALLATION OPTIONS Typical Installation Options 15 MANTEL REQUIREMENTS Mantel Requirements 16 GLASS FRAME ASSEMBLY Glass Frame Assembly Remova...

Page 4: ...ion 37 40 MILLIVOLT BOARD Millivolt Board Removal 41 Millivolt Board Installation 42 GRILL SET Grill Set Installation 43 Grill Set Removal 43 DSL 36 OPERATION PROCEDURES DSL 36 Valve and Pilot Assembl...

Page 5: ...appliance should be located out of traffic and away from furniture and draperies The glass front or any part removed for servicing the appliance must be replaced prior to operating the appliance Work...

Page 6: ...te control Wall mount thermostat wireless wall mount thermostat Decorative full door faces in various styles and finishes Renaissance pattern front Mission design doors in various finishes Various cab...

Page 7: ...and battery back up may be installed on the next adjacent floor level In the event that the requirements of this subdivision can not be met at the time of completion of installation the owner shall ha...

Page 8: ...anufacturer of Product Approved side wall horizontally vented gas equipment does not provide the parts for venting the flue gases but identifies special venting systems the following requirements shal...

Page 9: ...15 1 4 387 mm C 27 7 8 708 mm G 10 254 mm A 32 813 mm F 24 3 8 619 mm WARNING NON COMBUSTIBLE ZONE STAND OFFS PROVIDE THE 10 254 mm MINIMUM CLEARANCE TO HEADER USE ONLY NON COMBUSTIBLE MATERIAL IN TH...

Page 10: ...e configurations on page 16of this installation manual SPECIFICATIONS RIGHT SIDE LEFT SIDE GAS LINE HOLE ELECTRICAL ACCESS PAGE 9 8 3 8 213 mm 5 1 2 140 mm 9 1 2 241 mm CLEARANCES 2 3 4 70 mm STAND OF...

Page 11: ...earances at this point 10 Install facing material mantel or cabinetry allowing room for optional full face doors if applicable 11 Install logs 12 Install grills and optional decorative doors faces 13...

Page 12: ...FINISH MATERIAL USED STAND OFF ASSEMBLY INSTALLATION IMPORTANT THE TOP STAND OFF BRACKETS MUST BE FORMED AND ATTACHED PRIOR TO POSITIONING THE FIREPLACE INTO FRAMED OPENING PAGE 11 WARNING NON COMBUST...

Page 13: ...d perforation on nailing flange until parallel with fireplace face Do not bend toward fireplace face 4 Position framing stud against the 1 4 6 mm stand off located on the backside of the nailing flang...

Page 14: ...lower grill open and close optional decorative doors full door faces access the control valve installation of gas line fan etc PAGE 13 IMPORTANT NON COMBUSTIBLE FACING MATERIAL MAY BE APPLIED OVER THE...

Page 15: ...n all sides of vertical vent pipe must be maintained VERTICAL TERMINATIONS MINIMUM HORIZONTAL FRAMING DIMENSIONS VENT PIPE TOP A FRAMED OPENING TOP B RIGID PIPE 42 1 8 1070 mm 45 1 8 1146 mm FLEX PIPE...

Page 16: ...D WHEN USING A 90 DEGREE ELBOW DIRECTLY OFF THE TOP OF UNIT TO HORIZON TALLY POSITION THE VENT SYSTEM THIS INCLUDES ANY CORNER INSTALLATION 1 4 6 mm clearance IMPORTANT The illustration below shows th...

Page 17: ...DO NOT USE WOOD SHEET ROCK ETC IN THIS ZONE NOTE OTHER CLEARANCES APPLY THESE CLEARANCES MUST BE MAINTAINED NON COMBUSTIBLE ZONE NO COMBUSTIBLE MATERIALS ALLOWED ON TOP OF FIREPLACE WITHIN THE SHADED...

Page 18: ...ront B Pull top handles out and down to secure glass frame assembly top C Pull bottom handles out and up to secure glass frame assembly bottom CAUTION TO PREVENT GLASS FRAME ASSEMBLY FROM FALLING OFF...

Page 19: ...his assembly Refer local electrical codes for specific requirements WARNING THIS APPLIANCE IS EQUIPPED WITH A THREE PRONG GROUNDING PLUG FOR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIREC...

Page 20: ...if necessary Before adjusting the temperature control switch unplug the 3 prong plug on the fan cord from the receptacle Adjust position of the temperature control switch to a warmer location under t...

Page 21: ...inches W C MANIFOLD PRESSURE LO 1 1 inches W C 6 3 inches W C 1 7 inches W C 6 3 inches W C ORIFICE SIZE 42 53 3 32 093 53 INPUT BTU hr 26 000 24 000 26 000 24 000 MINIMUM INPUT BTU hr 13 000 12 000...

Page 22: ...placed over the remote receiver to prevent overheating IMPORTANT If ON OFF rocker switch wires are not disconnected the ON OFF rocker switch on the millivolt board must be in the OFF position for pro...

Page 23: ...ocal and national installation codes to assure adequate combustion and ventilation air is avail able HORIZONTAL VENT SYSTEM CLEARANCES TOP BOTTOM SIDES DURA VENT 3 inches 76 mm 1 inch 25 mm 1 inch 25...

Page 24: ...thickness cut insulation panel included this length B Install wall pass thru section marked 1 with 3 8 10 mm flange into framed opening Secure to interior wall with screws not provided C From the exte...

Page 25: ...AL TERMINATIONS MINIMUM HORIZONTAL VENTING MAXIMUM HORIZONTAL VENTING 5 X 8 CAUTION This gas appliance must not be connected to or joined with any other chimney flue serving another appliance PAGE 24...

Page 26: ...eld for clarity purposes only 90 elbow horizontal pipe termination cap Horizontal Vent Heat Shield required IMPORTANT THE HORIZONTAL HEAT SHIELD INCLUDED WITH THIS FIREPLACE MUST BE INSTALLED WHEN USI...

Page 27: ...INCLUDES ANY CORNER INSTALLATION HORIZONTAL VENT HEAT SHIELD VENTING 1 Loosen but do not remove center three screws on top of fireplace 2 Bend horizontal heat shield at perforation to a 90 angle Slide...

Page 28: ...e IMPORTANT Depending on your particular venting needs a Decreaser may be necessary to terminate the venting system PAGE 27 6 152 mm 2 FT 610 mm MAXIMUM HORIZONTAL VENTING 25 ft 7 62 m maximum or 30 f...

Page 29: ...sed on vertical venting configurations A restrictor included in fireplace components packet is recommended on all vertical terminations over 6 1 82 m in length Each installation is unique and affected...

Page 30: ...ed on vertical venting configurations 4 FT 1 22 m 40 FT 12 19 m TERMINATION CAP RESTRICTOR INSTALLATION LARGE RESTRICTOR REMOVE TAB TO CREATE SMALL RESTRICTOR SLIDE RESTRICTOR INTO EXHAUST PIPE ON TOP...

Page 31: ...particular venting needs a Decreaser may be necessary to terminate the venting system NOTE Horizontal Vent Heat Shield is not used on vertical venting configurations 4 FT 1 22 m 40 FT 12 19 m 8 x 6 5...

Page 32: ...ON VENTING 5 x 8 NOTE Horizontal sections require 1 4 6 mm rise for every 12 305 mm of travel PAGE 31 Depending on your particular venting needs a Decreaser may be necessary to terminate the venting s...

Page 33: ...TRUCTIONS FOR THEIR WALL THIMBLE For each additional 90 elbow used after the first elbow 3 ft 914 mm must be subtracted from the maximum venting allowed For each 45 elbow used 1 1 2 ft 457 mm must be...

Page 34: ...h either interior or exterior walls Use a tin snips to remove inner ring on each thimble section This will provide adequate room for the flexible vent system to be installed Follow directions on page...

Page 35: ...C 5 FLEX PIPE COLLAR D 5 PIPE ON FIREPLACE OR EXTENSION KIT E 8 FLEX PIPE COLLAR F 8 PIPE ON FIREPLACE OR EXTENSION KIT G VINYL SIDING PROTECTOR A G Bend tabs up before attaching 8 flex pipe collar Se...

Page 36: ...ft 914 mm horizontally from the centerline of the regulator I Gas Service regulator vent outlet 3 ft 914 mm J Non mechanical air supply inlet to building or the combustion air inlet to any other appli...

Page 37: ...ROOF PITCH X 12 H minimum MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING APPROVED CAP APPROVED VENT PIPE DISCHARGE OPENING 8 MIN IF VENT IS CLOSER THAN 8 IT MUST TERMINATE AT LEAST 2 HIGHER THA...

Page 38: ...nstalled in numerical order Log numbers are located on the bottom of each log Refer to following instructions and illustrations for proper placement CAUTION Do not place logs directly over burner port...

Page 39: ...LOG SET INSTALLATION STEP 2 D2 D3 Log Placement D2 D3 PAGE 38 PLACE THE FRONT LOGS ON THE BURNER BY ALIGNING HOLES IN THE BOTTOM OF LOGS WITH THE PINS ON THE BURNER...

Page 40: ...5 STEP 3 D4 D5 D6 Log Placement D6 PAGE 39 PLACE THE TOP LOGS BY ALIGNING WITH NOTCHES IN REAR LOG AS SHOWN PLACE EMBER CHUNK BY ALIGNING GROOVE IN BOTTOM WITH LOG GRATE AS SHOWN ALIGN NOTCHES IN LOGS...

Page 41: ...4 COMPLETE LOG SET INSTALLATION PAGE 40 RANDOMLY PLACE KLINKERS IN THIS AREA DO NOT PLACE KLINKERS DIRECTLY ON BURNER USE A STEEL OR STIFF BRISTLE NYLON BRUSH TO DISTRIBUTE ROCK WOOL EMBERS ONTO LOGS...

Page 42: ...y Refer to page 17 if necessary 7 Remove logs and bottom refractory panels 8 Remove pilot shield 9 Remove refractory panel set if in stalled 10 Remove the burner burner heat shield assembly from fireb...

Page 43: ...erminals on the gas valve Model DSL 36 RF Re connect the 2 wires to fan cord Plug fan cord into receptacle 9 Reinstall glass frame assembly Page 17 10 Reinstall upper louver upper hood and lower grill...

Page 44: ...ding holes in the inside flange of the lower grill opening The lower grill can now be opened and closed to access the gas valve and controls A Use both hands to pull the hood out of upper air passage...

Page 45: ...VALVE TERMINALS GAS CONTROL KNOB PIEZO IGNITOR HI LO FLAME ADJUSTMENT KNOB ON OFF ROCKER SWITCH ELECTRODE PILOT HOOD THERMOPILE THERMOCOUPLE PILOT SHIELD DSL 36 VALVE PILOT ASSEMBLY COMPONENTS PAGE 44...

Page 46: ...LIANCE DUE TO HIGH SURFACE TEMPERATURES KEEP CHILDREN CLOTHING AND FURNITURE AWAY This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustio...

Page 47: ...ave accumulated inside the firebox to escape If you then smell gas STOP Follow the safety information on the front cover and on page 45 of this installation manual If you don t smell gas go to the nex...

Page 48: ...p off wall switch or adjust setting on the thermostat or remote control NOTE The pilot will stay lit H Turn the pilot off by pushing in and turning the gas control knob to the OFF position DO NOT FORC...

Page 49: ...switch to OFF 7 Disconnect manometer hose and tighten screw clockwise Screw should be snug do not over tighten 8 Attach manometer to manifold pressure tap to verify that it is completely sealed Manome...

Page 50: ...ODE THERMOPILE PILOT PAGE 49 PIEZO MOTOR GAS CONTROL KNOB INLET PRESSURE TAP OUTLET PRESSURE TAP LED FUEL CONVERSION PLUG ANTENNA PILOT ADJUSTMENT SCREW THERMOPILE MOTOR COVER WHITE DOTS FAN TERMINALS...

Page 51: ...DUE TO HIGH SURFACE TEMPERATURES KEEP CHILDREN CLOTHING AND FURNITURE AWAY This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and...

Page 52: ...hin two or three pushes on the piezo ignitor Hold the knob for about one 1 minute after the pilot is lit Release knob and it will pop back out Pilot should remain lit If it goes out repeat steps A C D...

Page 53: ...ceiver valve will be at the highest setting LOCAL SETTING Turn control knob clockwise to the PILOT position REMOTE SETTING The TR8220A transmitter can shut off the main burner and fan However the cont...

Page 54: ...essure tap using a 1 4 I D hose 4 Turn gas control knob to ON Note manometer reading 5 Disconnect manometer hose and tighten screw clockwise Screw should be snug do not over tighten 8 Attach manometer...

Page 55: ...not receive a signal within 6 hours from the transmitter The negative leads white must be connected to the terminals with the white dots marked on them LED TROUBLESHOOTING In normal operation LED blin...

Page 56: ...transmitter in a heated living space to make sure the main burner is not on continuously ON Mode With the control in the ON mode the flame and fan levels and the delay timer are changed with the UP a...

Page 57: ...TION FLAME COLOR VENTURI ADJUSTMENT Closed too far Dark orange flame with black tips Open venturi setting slightly Open too far Blue flames Close venturi setting slightly NOTE IF SOOT IS PRESENT CHECK...

Page 58: ...restrictor into 5 exhaust pipe with tabs pointing towards you 4 If modification is necessary remove restrictor by pulling it down and out of 5 exhaust pipe 5 Reinstall baffle securing with the 4 screw...

Page 59: ...LD BE DONE ONLY BY QUALIFIED SERVICE PERSON THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND ANNUALLY BY A QUALIFIED SERVICE PERSON MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CA...

Page 60: ...LIGHTING INSTRUCTIONS A Check that pilot flame impinges on thermocouple Clean and or adjust pilot for maximum flame impingement B Ensure the thermocouple connection at gas valve is fully inserted and...

Page 61: ...d TROUBLESHOOTING DSL 36 only BURNER WILL NOT LIGHT FREQUENT PILOT OUTAGES A Pilot shield not installed B Pilot flame too high or too low causing pilot safety to drop out Clean and adjust flame for ma...

Page 62: ...horizontal vent 1 4 6 mm rise per foot is required on horizontal venting E Inner vent pipe leaking exhaust gases back into firebox Check for leaks Repair if necessary F Improper vent cap installation...

Page 63: ...trol the main burner and fan Does transmitter change levels of flame height fan speed and set temperature Set levels of flame height and fan to 0 to shut off main burner and fan If the manual switch i...

Page 64: ...n tank Check LP propane tank Refill if necessary PILOT WILL NOT STAY LIT AFTER CAREFULLY FOLLOWING LIGHTING INSTRUCTIONS A Check that pilot flame impinges on thermopiles Clean and or adjust pilot for...

Page 65: ...ns PILOT AND BURNER EXTINGUISH WHILE IN OPERATION C Improper pitch on horizontal vent 1 4 6 mm rise per foot is required on horizontal venting D Inner vent pipe leaking exhaust gases back into firebox...

Page 66: ...H Cap Sconce 58DVAHSC 5x8 H Cap Sconce 46DVASNK36 4x6 Snorkel 48 5x8 High Wind H Cap Squared Sconce 46DVASNK36 4x6 H Cap ICC 5x8 V Cap 5x8 H Cap 5x8 Snorkel 26 5 5x8 Snorkel 28 5x8 Snorkel 50 5x8 Sno...

Page 67: ...esota 56150 507 662 6641 www kozyheat com REPLACEMENT PARTS LIST PAGE 66 GRILL REPLACEMENT PRC 200 Upper Hood PRC 201 Lower Grill PRC 200L Upper Hood Louver REFRACTORY PANELS Sandstone DSL G900 5 pc R...

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