Installation
Inspect all lifting devices. Slings, chains, and/or
cables used for lifting components must be in-
spected daily for serviceable condition. Refer to
the manufacturer’s manual for correct capacities
and safety procedures when lifting components.
Replace any questionable items.
Slings, chains, and/or cables used for lifting com-
ponents must be rated to supply a safety factor of
approximately 2X the weight being lifted.
When in doubt as to the weight of components or
any assembly procedure, contact the Komatsu
area representative for further information.
Lifting eyes and hooks should be fabricated from
the proper materials and rated to lift the load being
placed on them.
Never stand beneath a suspended load. Use of guy
ropes are recommended for guiding and position-
ing a suspended load.
Before raising or lifting the body, be sure there is
adequate clearance between the body and over-
head structures or electric power lines.
Be sure that the lifting device is rated for at least a
45 ton capacity.
1. Park truck on a hard, level surface and block all
the wheels.
Attach cables and lifting device to the dump body
and take up the slack as shown in Figure 3-1.
Lower body over the truck frame and align body
pivots to frame pivot holes.
2. Install shims (9, Figure 3-3) in both body pivots, as
required, to fill the outside gaps and center the
body on the frame pivot. Do not install shims at
the inside. A minimum of 1 shim is required at the
outside end of both frame pivots.
3. If not already installed, install retainer (1) and
capscrews (2) to hold bushing (12) in place.
Tighten capscrews to 40 ft.lbs. (55 N.m) torque.
4. Align the hole in pivot pin (6) with capscrew hole
in pin retainer (part of body pivot ear, 7) and push
the pivot pin through the shims (9), frame pivot
(10), and into the pivot bushings (8, 12) in each
side of the body pivot.
5. Install capscrew (4) through each pin and tighten
the nuts (5) to 2028 ft.lbs. (2750 N.m) torque.
6. Align hoist cylinder upper mounting eye bushings
with the hole through the body, align retaining
capscrew (4, Figure 3-2) hole and install the pin.
7. Install the pin retaining capscrews and nuts and
tighten to 2028 ft.lbs. (2750 N.m) torque.
8. Install mud flaps, rock ejectors, electrical cables
and lubrication hoses.
FIGURE 3-3 DUMP BODY PIVOT PIN
1. Retainer
7. Body Ear
2. Capscrew - M10
8. Body Pivot Bushing
3. Lock Washer - M10
9. Shim
4. Capscrew - M36
10. Frame Pivot
5. Lock Nut - M36
11. Pivot Bushing
6. Body Pivot Pin
12. Body Pivot Bushing
B3-2
Dump Body
B03013 03/01
Summary of Contents for 930E-2
Page 1: ......
Page 2: ......
Page 4: ...NOTES ...
Page 8: ...KOMATSU MODEL 930E Dump Truck A 4 Introduction A00017 03 01 ...
Page 10: ...NOTES A1 2 Index A01001 2 94 ...
Page 12: ...930E MAJOR COMPONENTS A2 2 Major Component Description A02055 ...
Page 35: ...START HERE Walk Around Inspection A03017 General Safety and Operating Instructions A3 21 ...
Page 46: ...NOTES A3 32 General Safety and Operating Instructions A03017 ...
Page 78: ...NOTES B1 2 Index B01016 ...
Page 88: ...NOTES B3 6 Dump Body B03013 03 01 ...
Page 92: ...NOTES B4 4 Fuel Tank B04015 ...
Page 94: ...NOTES C1 2 Index C01021 03 01 ...
Page 118: ...NOTES C5 6 Air Filtration System C05013 5 98 ...
Page 126: ...NOTES D2 6 24VDC Electric Supply System D02018 ...
Page 142: ...NOTES D3 16 24VDC System Components D03019 04 01 ...
Page 146: ...FIGURE 2 1 PROPULSION SYSTEM DIAGRAM E2 2 Electrical Propulsion System Components E02014 3 01 ...
Page 196: ...NOTES E2 52 Electrical Propulsion System Components E02014 3 01 ...
Page 240: ...NOTES E3 44 AC Drive System Electrical Checkout Procedure 3 01 E03015 Release 17 Software ...
Page 242: ...NOTES G1 2 Index G01017 ...
Page 250: ...NOTES G2 8 Tires and Rims G02015 ...
Page 274: ...NOTES H1 2 Index H01013 04 01 ...
Page 282: ...NOTES H2 8 Front Suspensions H02013 2 01 ...
Page 288: ...NOTES H3 6 Rear Suspensions H03013 ...
Page 334: ...NOTES J3 32 Brake Circuit Component Service J03019 1 99 ...
Page 378: ...NOTES L2 8 Hydraulic System L02028 ...
Page 401: ...FIGURE 4 5 FLOW AMPLIFIER VALVE L04031 Steering Circuit L4 7 ...
Page 403: ...FIGURE 4 6 FLOW AMPLIFIER NO STEER L04031 Steering Circuit L4 9 ...
Page 405: ...FIGURE 4 7 FLOW AMPLIFIER LEFT STEER L04031 Steering Circuit L4 11 ...
Page 407: ...FIGURE 4 8 FLOW AMPLIFIER RIGHT STEER L04031 Steering Circuit L4 13 ...
Page 409: ...FIGURE 4 9 FLOW AMPLIFIER NO STEER EXTERNAL SHOCK LOAD L04031 Steering Circuit L4 15 ...
Page 414: ...NOTES L4 20 Steering Circuit L04031 ...
Page 422: ...NOTES L5 8 Steering Control Unit L05021 ...
Page 429: ...L06021 Steering Circuit Component Repair L6 7 ...
Page 450: ...NOTES L6 28 Steering Circuit Component Repair L06021 ...
Page 466: ...NOTES L7 16 Hoist Circuit L07023 ...
Page 492: ...NOTES L9 6 Hydraulic System Filters L09008 ...
Page 504: ...NOTES L10 12 Hydraulic Check out Procedure L10012 ...
Page 508: ...NOTES M1 2 Index M01034 03 01 ...
Page 518: ...NOTES M2 3 10 Ansul Checkfire Electric Detection and Actuation System M02003 ...
Page 524: ...NOTES M5 4 Wiggins Quick Fill Fuel System M05002 10 96 ...
Page 532: ...NOTES M8 8 Special Tools M08012 9 99 ...
Page 560: ...NOTES M9 28 Air Conditioning System M09010 6 97 for HFC 134a Refrigerant ...
Page 618: ...M20 20 Payload Meter II M20007 10 00 ...
Page 619: ...M20007 10 00 Payload Meter II M20 21 ...
Page 627: ...M20007 10 00 Payload Meter II M20 29 ...
Page 634: ...NOTES N1 2 Index N01020 03 01 ...
Page 654: ...NOTES N3 6 Cab Components N03011 7 98 ...
Page 660: ...NOTES N4 6 Operator Comfort N04020 ...
Page 686: ...NOTES N5 26 Operator Cab Controls N05044 ...
Page 688: ...NOTES P1 2 Index P01024 ...
Page 691: ...P02034 Lubrication and Service P2 3 ...
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Page 737: ...NOTES R1 2 930E Schematics R01048 with Cummins QSK60 Series Engine ...
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