Knick Stratos Multi E461N User Manual Download

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Stratos Multi E461N

6.11 Conductivity (Inductive) Process Variable ................................................................................................... 83

6.12 Dual Conductivity Measurement.................................................................................................................... 91

6.13 Oxygen Process Variable.................................................................................................................................... 92

6.14 PROFINET................................................................................................................................................................. 100

6.15 Flow ........................................................................................................................................................................... 116

7 Calibration/Adjustment ...............................................................................................................117

7.1 Memosens Calibration/Adjustment .............................................................................................................. 118

7.2 pH Process Variable Calibration/Adjustment ............................................................................................. 118

7.3 ORP Process Variable Calibration/Adjustment .......................................................................................... 126

7.4 Conductivity (Contacting) Process Variable Calibration/Adjustment ............................................... 129

Summary of Contents for Stratos Multi E461N

Page 1: ...I Favorites Menu Menu pH II 7 00 µS cm 25 3 0 154 25 3 C C User Manual Stratos Multi E461N Industrial Transmitter www knick de Read before installation Keep for future use ...

Page 2: ...hapter is designed to give the reader a basic understanding of safety It illustrates general hazards and gives strategies on how to avoid them Safety Guide The separate safety guide is designed to give the reader a basic understanding of safety It illustrates general hazards and gives strategies on how to avoid them Warnings This document uses the following warnings to indicate hazardous situation...

Page 3: ...otective Hood for Wall and Pipe Mounting ZU0737 22 3 1 5 Panel Mount Kit ZU0738 23 3 1 6 Blanking Plugs Reduction Sealing Inserts Multiple Sealing Inserts 24 3 2 Connections 25 3 3 RJ45 Socket Wiring 26 3 4 Electrical Installation 26 3 4 1 Connecting the Power Supply 27 3 4 2 Relay Contacts Protective Wiring 27 3 4 3 Installing Active and Passive Current Outputs 29 3 4 4 Terminal Assignments 30 3 ...

Page 4: ...s 48 6 4 15 Passcode Entry 48 6 5 Parameter Setting General 48 6 5 1 Configuring the Measurement Display 49 6 5 2 Display 54 6 5 3 Measurement Recorder TAN Option FW E103 54 6 6 Inputs and Outputs 55 6 6 1 Current Outputs 55 6 6 2 Relay Contacts 57 6 6 3 Control Inputs 61 6 7 Sensor Selection I II 62 6 8 pH Process Variable 63 6 8 1 Sensor Data 66 6 8 2 Calibration Presettings 69 6 8 3 Temperature...

Page 5: ...ic Information 113 6 14 11 Communication Status 114 6 14 12 I M Functions 115 6 15 Flow 116 7 Calibration Adjustment 117 7 1 Memosens Calibration Adjustment 118 7 2 pH Process Variable Calibration Adjustment 118 7 2 1 Calibration Methods 119 7 2 2 Temperature Compensation during Calibration 120 7 2 3 Calibration Adjustment Methods 120 7 2 4 Calibration Mode Calimatic 120 7 2 5 Calibration Mode Man...

Page 6: ...bration Mode Data Entry 145 7 6 5 Calibration Mode Product 145 7 6 6 Calibration Mode Zero Point 147 7 6 7 Calibration Mode Temperature 147 8 Diagnostics 148 8 1 Favorites Menu 148 8 2 Diagnostic Functions 149 8 2 1 Overview of Diagnostic Functions 149 8 2 2 Messages 150 8 2 3 Logbook 150 8 2 4 Device Information 151 8 2 5 Device Test 151 8 2 6 Measuring Point Description 152 8 2 7 Channel I II Di...

Page 7: ...s and Statistics 194 14 Annex 195 14 1 Channel II Wiring Examples 195 14 1 1 pH Analog Wiring Examples 195 14 1 2 ORP Analog Wiring Example 201 14 1 3 ISM pH Wiring Example 202 14 1 4 Contacting Conductivity Wiring Examples 203 14 1 5 Inductive Conductivity Wiring Examples 210 14 1 6 Dual Conductivity Wiring Examples 212 14 1 7 Oxygen Wiring Examples 215 14 2 Buffer Tables 218 14 3 Calibration Sol...

Page 8: ...ES WHEN INSTALLING USING MAINTAINING OR OTHERWISE INTERACTING WITH THE PRODUCT ANY USE OF THE PRODUCT EXCEPT AS SET FORTH HEREIN IS PROHIBITED AND MAY RESULT IN SERIOUS INJURY OR DEATH AS WELL AS DAMAGE TO PROPERTY CUSTOMER SHALL BE SOLELY RESPON SIBLE FOR ANY DAMAGES RESULTING FROM OR ARISING OUT OF AN UNINTENDED USE OF THE PRODUCT Inputs and Outputs SELV PELV All inputs and outputs must be conne...

Page 9: ...ation The disconnecting device must disconnect all non grounded current carrying wires The disconnecting device must be labeled in a way that enables the associated transmitter to be identified The power line may carry dangerous touch voltages Touch protection must be ensured by proper installation Parameter Setting and Adjustment Incorrect parameter settings or adjustments can result in incorrect...

Page 10: ...t the operator and administrator levels 1 7 Disposal The local codes and regulations must be observed when disposing of the product 1 8 Residual Risks The product has been developed and manufactured in accordance with generally accepted safety rules and regulations The following residual risks remain Ambient conditions with chemically corrosive substances may prevent the system from working proper...

Page 11: ...failure maintenance required out of specification function check setpoint alarm relay rinse contact parameter set USP for conductivity Sensoface 1 control input 2 current outputs 1 Flow measurement Additional functions TAN options can be enabled by entering a transaction number TAN Product Range and Options p 11 2 2 Product Range and Options Version Possible combinations 1 channel 1x Memosens sens...

Page 12: ... E006 Concentration determination for use with conductivity sensors FW E009 Oxygen measurement in low oxygen concentrations FW E015 Pfaudler sensors FW E017 Calculation blocks FW E020 Digital ISM pH ORP and amperometric ISM oxygen sensors FW E053 Parameter sets 1 to 5 FW E102 Measurement recorder FW E103 Logbook FW E104 Firmware update FW E106 Accessories Order no Pipe mount kit ZU0274 Panel mount...

Page 13: ...cal sensor for dissolved oxygen can be directly connected to Stratos Multi Parameter Sets Two complete parameter sets A B can be stored in the device The control element for switching between the parameter sets optocoupler input OK1 softkey is selected in the system control The currently activated set can be signaled by a relay contact Power Supply Current is provided through a universal mains sup...

Page 14: ...output 3 15 24 V for SE740 optical oxygen sensor or external transmitter 7 Relay contact K1 Messages limits rinse contact 3 Port for an analog MK module or Memosens via MK MS module 8 Relay contact K2 Messages limits rinse contact 4 Octocoupler input OK1 Parameter set selection A B flow 9 Power input 80 230 V AC 24 60 V DC 15 VA 10 W 5 Current output 1 2 Active or passive Note PROFINET and the cur...

Page 15: ...Guide Note Check all components for damage upon receipt Do not use damaged parts Measuring modules are not included in the basic unit s package contents 5 6 7 8 9 11 3 4 1 12 13 14 2 10 1 Front unit 8 Insertable jumper 2x 2 Circumferential seal 9 Enclosure screw 4x 3 Rear unit 10 Reduction sealing insert 1x 4 Holes for cable glands 11 Multiple sealing insert 1x 5 Plastic sealing plug 2x for sealin...

Page 16: ...background The NAMUR HOLD contact is active Current outputs as configured Currently measured value The currently measured value appears at the current output Last measured value The last measured value is held at the current output Fixed value The current output supplies a fixed value Out of specification in accordance with NAMUR NE 107 Black question mark on yellow background The NAMUR Out of Spe...

Page 17: ...e errors The TAN option FW E106 is not required here General data cannot be stored on this card I II Designates the measuring channel for clear assignment of measured value parameter displays in the case of identical process variables Channel I Memosens sensor SE740 optical oxygen sensor LDO Channel II Measuring module for analog sensor or second Memosens sensor IIA IIB Channel IIA First channel i...

Page 18: ...ands and screw together the housing correctly Do not contaminate or damage the circumferential seal 03 Install the cable glands 4 from the bag containing small accessory parts in the rear unit Package Contents and Product Identification p 15 04 Pass the sensor cable through the cable glands 05 Seal unused cable glands 4 with blanking plugs Blanking Plugs Reduction Sealing Inserts Multiple Sealing ...

Page 19: ...4 36 1 4 2 137 6 5 42 42 1 65 42 1 65 22 0 87 148 5 83 148 5 83 115 5 4 55 39 5 1 56 8 5 0 33 29 1 14 4 1 2 Front View Rear View Bottom View Side View 3 1 Holes for pipe mounting 4x 3 Cable glands 5x 2 Holes for wall mounting 2x Sealing with plastic sealing plugs 4 Holes for cable gland or conduit 21 5 mm 2x See also Blanking Plugs Reduction Sealing Inserts Multiple Sealing Inserts p 24 ...

Page 20: ... Inserts p 24 2 knockouts for M20x1 5 or NPT 1 2 cable glands or rigid metallic conduit Note Install the hinge pin to prevent tensile strain on the measuring cables when replacing the front unit Imprecise measuring values may result if this is not done Mounting Clearance 110 4 33 110 4 33 There is a 100 mm hinge pin in the bag containing small accessory parts included in the package contents Packa...

Page 21: ...Note All dimensions are given in millimeters inches Ø 40 60 mm 30 45 mm 40 1 57 60 2 36 1 2 1 2 3 3 4 4 1 For vertical or horizontal posts or pipes 3 Hose clamp with worm gear drive according to DIN 3017 2x 2 Pipe mount plate 1x 4 Self tapping screw 4x ...

Page 22: ...737 Note All dimensions are given in millimeters inches 146 9 5 78 189 9 7 48 54 2 13 74 2 72 2 83 The protective hood can only be used for wall or pipe mounting The package contents includes 4 M6 nuts for fastening the protective hood on the threaded rod of the pipe mount kit ...

Page 23: ...ote All dimensions are given in millimeters inches Cutout 138 mm x 138 mm DIN 43700 22 0 866 1 0 039 138 5 433 76 2 992 30 1 181 41 1 614 1 2 3 4 5 1 Position of panel 4 Span piece 4x 2 Circumferential seal 1x 5 Threaded sleeve 4x 3 Screw 60 0 x 4 0 mm 4x ...

Page 24: ... cable diameters and tightening torques Only use original accessories and spare parts Cable gland WITH standard sealing insert To use the multiple sealing insert remove the standard sealing insert Cable gland WITHOUT standard sealing instert 24 A F 24 A F Blanking plug Reduction sealing insert Multiple sealing insert orientation as shown Blanking plugs and reduction sealing inserts are inserted in...

Page 25: ...ROFINET 6 Terminal plate 3 Slot for the memory card Follow the instructions for installing the memory card 7 Module plate for analog sensors example for pH module 4 RS 485 interface Sensor connection for Memosens or digital sensors 8 Module slot for measuring modules CAUTION Risk of losing the specified ingress protection Do not contaminate or damage the circumferential seal ...

Page 26: ... Accessories p 176 3 4 Electrical Installation WARNING The transmitter does not have a power switch An appropriately arranged and acces sible disconnecting device for the transmitter must be present in the system installation The discon necting device must disconnect all non grounded current carrying wires and be labeled such that the associated transmitter can be identified Before commencing with...

Page 27: ...f the contacts will be reduced For suppression of sparks and arcing components such as RC combinations nonlinear resistors series resistors and diodes should be used NOTICE Make sure that the maximum ratings of the relay contacts are not exceeded even during switching Power p 182 Information Concerning Relay Contacts As delivered the relay contacts are suitable for low signal currents down to appr...

Page 28: ...on with Inductive Load 1 2 3 1 Inductive load 3 Contact 2 Free wheeling diode e g 1N4007 observe polarity Typical AC DC Application with Capacitive Load 1 2 3 1 Capacitive load 3 Contact 2 Resistor e g 8 Ω 1 W at 24 V 0 3 A See also Power p 182 ...

Page 29: ...s directly supply current 0 4 20 mA to a load according to the selected process variable Passive current outputs require an external supply voltage Note Observe the specifications and connected loads Specifications p 182 Terminal Assignment Diagram Active current outputs Passive current outputs ...

Page 30: ...tal control input Optocoupler input 8 OK1 9 OK1 Relay contact REL 2 10 Relay 2 Contact rating Specifications p 182 11 Relay 2 12 N C no connection Power supply 24 V to 230 V AC DC 13 Power Power supply input 14 Power Current outputs Out 1 2 0 4 mA 20 mA Active Passive 15 N C no connection N C no connection 16 N C no connection Out 1 2 17 Out 1 Out 1 18 Out 1 N C no connection 19 Out 2 Out 2 20 Out...

Page 31: ...n RS 485 A 2 Gray RS 485 A 3 Yellow RS 485 B 3 Pink RS 485 B 4 White GND 4 Brown GND 5 Transparent Shield 5 6 6 White Power Out 01 Using an appropriate sensor cable connect a Memosens sensor or the SE740 optical oxygen sensor LDO to the RS 485 interface 1 of the Stratos Multi 02 Close the device and tighten the screws on the front 03 Then select a measuring function and configure the sensor From w...

Page 32: ...the module plate sticker 4 06 Connect the sensor and separate temperature probe if necessary Channel II Wiring Examples p 195 CAUTION Risk of losing the specified ingress protection Fasten the cable glands and screw together the housing correctly Observe the permissible cable diameters and tightening torques Only use original accessories and spare parts 07 Check whether all connections are correct...

Page 33: ...or From within measuring mode press the left softkey Menu The Menu Selection opens 03 Select Parameter Setting Sensor Selection I II Note Function check HOLD is active 04 Press enter to open the Sensor Selection II 05 Select module MK MS 06 Select process variable mode and functionality and confirm with enter Set further parameters with the left softkey Back 07 Return to measuring mode to end conf...

Page 34: ...code MK OXY046N Module for Contacting Conductivity Measurement Order code MK COND025N Module for Inductive Conductivity Measurement Order code MK CONDI035N Module for Dual Conductivity Measurement Order code MK CC065N Memosens Module Order code MK MS095N ...

Page 35: ...tegrate in the PROFINET system PROFINET p 100 4 1 Final Check During Commissioning Are the Stratos Multi and all its cables externally intact and strain relieved Are the cables routed without any loops or crossovers Have all the wires been correctly connected in accordance with their terminal assignments Was the tightening torque of the screw terminals correctly adhered to Are all connectors firml...

Page 36: ... can also be changed in the Parameter Setting menu Parameter Setting General Language Parameter Setting General p 48 5 2 Keypad and Display Display Stratos Multi features a 4 3 TFT color graphic display The Calibration Maintenance Parameter Setting and Diagnostics menus each have their own colors The device is operated using plain text in various languages Messages are output as icons and plain te...

Page 37: ...u heading 8 Softkey function display 3 Device condition PAR for parameter setting 9 Softkey function display 4 Failure is active 10 Folder element 5 Active parameter set 11 Selected element 6 PROFINET control 12 Measuring channel e g channel I Display of Measuring Channels I II IIA CI CII IIB 1 2 3 4 5 6 1 Channel I 4 Second channel in MK CC module 2 Channel II 5 Calculation block 1 3 First channe...

Page 38: ...ow selection from selection window increase decrease a numeral Entering Text and Numbers Selecting Signs 01 Select a number using the left right arrow keys 02 Enter numbers or letters using the up down arrow keys Change the sign as required 03 Switch to signs using the left arrow key 04 Set the sign value with the up or down arrow keys 05 Confirm with enter Note If you enter values outside the spe...

Page 39: ...s returns to measurement 5 Further submenus and menu items are shown 3 Select a menu using the arrow keys 6 Selected functions in the Diagnostics menu can also be accessed in measuring mode by pressing the right softkey Favorites menu 5 4 Access Control Access to the device functions is regulated and limited by individually adjustable passcodes This pre vents unauthorized modification of device se...

Page 40: ...with measuring channel se lection Any display of measured values from the measuring channels Settings can be changed in the Measurement Display submenu Parameter Setting General Measurement Display An overview of display options can be found in the Parameter Setting chapter Parameter Setting General p 48 The right softkey Back to Meas returns you to measurements from any menu level You may have to...

Page 41: ...s and outputs sensor selec tion I and II system control and general parameter setting Parameter setting is automatically ended 20 minutes after the last registered keystroke after which Stratos Multi returns to mea suring mode timeout Note Function check HOLD is active PROFINET communication and the relay contacts current outputs behave in accordance with the parameter settings Return to measuring...

Page 42: ...his document Parameter setting is generally carried out at Administrator level 6 2 Locking a Function Example Locking access to the configuration of relay contact K1 from the Operator level 01 Open Parameter Setting 02 Select Administrator Level 03 Enter passcode factory setting 1989 04 Select submenu Inputs Outputs Relay Contacts Contact K1 Relay Contacts Admin Contact K1 Back Lock Contact K2 05 ...

Page 43: ...coupler input OK1 Function Control p 46 Calculation blocks TAN option FW E020 Convert available process variables to new variables Calculation Blocks FW E020 p 237 Time Date Define date and time format input of date time and weekday Time Date p 46 Meas Point Description Free input of a tag number and notes can be retrieved in the Diagnostics menu Measuring Point Description p 46 Firmware update Th...

Page 44: ...ngs from the Data Card and apply them to the device Transferring all Device Settings from One Device to Other Devices Preconditions The devices all feature identical hardware TAN options add on functions All required TAN options must be enabled before they can be transferred Steps 01 Parameter Setting System Control Transfer Configuration 02 Menu item Configuration Save 03 Start the transfer with ...

Page 45: ...in the device Up to five parameter sets can be stored on the Data Card with TAN option FW E102 Parameter Sets 1 5 FW E102 p 242 Selecting Parameter Sets A B Note Switching parameter sets only works locally on the device not via PROFINET The control element for switching between parameter sets optocoupler input OK1 or softkey is selected in Parameter Setting System Control Function Control The curr...

Page 46: ...ng the time on the display Assigning times to the calibration data in the sensor head on digital sensors Diagnostic functions logbook entries are given a time stamp for example Note No automatic switchover from winter to summer time Settings can be changed in the Time Date submenu Parameter Setting System Control Time Date 6 4 7 Measuring Point Description You can enter a measuring point and notes...

Page 47: ...the prompt The current serial number is shown 04 Enter the TAN and confirm with OK The option is available Note An activated TAN option can be deactivated and reactivated without having to re enter the TAN 6 4 10 Logbook The logbook records the last 100 events with date and time and displays them on the device In addition when using the Data Card and TAN option FW E104 20 000 entries or more can b...

Page 48: ...The passcodes can be changed or deactivated in the Passcode Entry submenu Parameter Setting System Control Passcode Entry Note The passcode for the Administrator level cannot be deactivated Note If you lose the administrator passcode system access is locked The manufacturer can generate a rescue TAN If you have any questions please contact Knick Elektronische Messgeräte GmbH Co KG using the inform...

Page 49: ...alue pH Value Temperature pH Value Temperature 2 Values 1 Channel 2 Values 2 Channels 4 Values 2 Channels 4 Values 2 Values Select number of values Confirm with enter 2 Values pH Value Temperature I I Number 1st Value 2nd Value I I I I I I I pH Value ORP Temperature rH Value pH Voltage Select first variable Confirm with enter 2 values pH Value Time I Number 1st Value 2nd Value rH Value Glass Imped...

Page 50: ...sor to the channel Confirm with enter 2 Values 1 Channel Memosens pH ORP I I I Number Channel 1 1st Meas Value 2nd Meas Value I I I I I I I pH Value Redox Voltage Temperature rH Value pH Voltage Select the first variable for channel I Confirm with enter 2 Values 1 Channel Memosens pH ORP I I I Number Channel 1 1st Meas Value 2nd Meas Value I I I I I I Temperature pH Voltage rH Value Ref Impedance ...

Page 51: ...ed Channel 2 1st Meas Value pH Value I I I I I I I pH Value ORP Temperature rH Value pH Voltage II Select the variable for the first channel Confirm with enter 2 Values 2 Channels Memosens pH ORP I I Number Channel 1 1st Meas Value Channel 2 1st Meas Value pH Value II Analog Cond Analog Cond Undefined I Memosens pH ORP Analog Cond II Assign a sensor to the second channel Confirm with enter 2 Value...

Page 52: ... Conductivity II II Resistivity pH Voltage I II II II II Conductivity Temperature Salinity Resistivity Select second variable Confirm with enter 4 Values Number 1st Value 2nd Value 3rd Value 4th Value I I pH Value Temperature Conductivity II II Resistivity pH Value Conductivity Temperature Salinity Resistivity Conductance II II II II II Select third variable Confirm with enter 4 Values Number 1st ...

Page 53: ...P Temperature rH Value pH Voltage II II Select the first variable for the first channel Confirm with enter 4 Values 2 Channels Memosens pH ORP Analog Cond I Number Channel 1 1st Meas Value 2nd Meas Value Channel 2 II I Undefined I pH Value I I I I I I Temperature pH Voltage rH Value Ref Impedance Glass Impedance I Select the second variable for the first channel Confirm with enter 4 Values 2 Chann...

Page 54: ...te NE107 factory setting If a NAMUR message is available for a measured value the measured value is backlit in accordance with the NAMUR color Limits at which a message is generated can be defined for the Failure and Out of Specification messages Parameter Setting I II Sensor Messages Messages Process Variable Monitoring Brightness Factory setting 80 Auto off None factory setting after 5 min after...

Page 55: ... E006 p 230 Output Output current range 4 20 mA or 0 20 mA Start 0 4 mA Start of span End 20 mA End of span Output Filter To smooth the current output a low pass filter with adjustable filter time constant can be switched on The filter acts on the current output only Function Check Current output response in Function Check mode Current Meas The currently measured value appears at the current outpu...

Page 56: ...4 Output 4 20 mA span pH 5 9 Start End pH 0 20 mA 4 8 12 16 4 6 8 2 10 12 14 1 2 Start End pH 20 mA 4 8 12 16 6 8 2 10 12 14 4 2 1 Function Logarithmic Curve Nonlinear output current characteristic allows measurements over several decades e g measuring very low values with a high resolution and high values with a low resolution Requires the input of the value for 50 output current Characteristic F...

Page 57: ...can be changed in the parameter settings for the respective measuring channel in the Messages menu Parameter Setting I II Sensor Messages 6 6 2 Relay Contacts Up to two free relay contacts K1 K2 can be configured The relay contacts are only available if PROFINET communication is enabled Notes on wiring Relay Contacts Protective Wiring p 27 Use of Relay Contacts The following uses are possible Off ...

Page 58: ...hat the equipment is still operating properly but should be serviced or that process parameters have reached a value requiring intervention Typical example The meter detected a worn sensor The relay contact is not activated for Function Check HOLD Usage Out of Specification 01 Inputs Outputs Relay Contacts 02 Select the desired contact with the up down arrow keys and enter 03 Usage Out of specific...

Page 59: ...ection Limit pH Value Minimum pH 3 00 pH 0 10 Contact Type Normally Open N O Back to Meas II The hysteresis prevents small fluctuations in the measured value around the limit from constantly triggering a switching operation The hysteresis is configurable and can be activated with an ON OFF delay time In the measurement display an icon is used to indicate if the limit has been exceeded Hysteresis L...

Page 60: ...nction USP Function p 81 01 Inputs Outputs Relay Contacts 02 Select the desired contact with the up down arrow keys and enter 03 Usage USP output 04 Assign USP channel 05 Set the contact parameters Usage Sensoface Sensoface messages can be output via a relay contact If using two sensors the Sensoface messages can be assigned to different contacts 01 Inputs Outputs Relay Contacts 02 Select the desi...

Page 61: ...Usage DO 1 DO 2 04 Set the contact parameters 6 6 3 Control Inputs Input OK1 off parameter set selection flow function check total or function check channel The function of optocoupler input OK1 is defined in the System Control Parameter Setting System Control Function Control Function Control p 46 The switching level for the control signal must be specified Parameter Setting Inputs Outputs Contro...

Page 62: ... by the device which sets itself to the correct process variable This does not apply to the MK MS095N Memosens module NOTICE Parameters that are dependent on process variables e g measurement display current outputs contacts are set separately this step is not automatic If Auto is not used with a Memosens sensor and in general when using analog sensors the operating mode must be set to the used se...

Page 63: ... messages and icons Sensor Monitoring Details Option to enter individual limits for monitoring slope and zero point Enable disable Sensocheck sensor monitoring Set whether Sensocheck should generate Failure or Maintenance Required messages Option to enter individual values before a message is triggered for response time sensor wear sensor operating time and SIP counter also CIP counter and autocla...

Page 64: ...e rH with or without factor Delta Function Display deviations from a preset value delta value Output value measured value delta value Delta Function p 70 Messages Enable disable messages for the separate process variables or specify individual limits Messages p 71 More information on the use of ISM sensors Digital ISM Sensors FW E053 p 241 Selecting an Analog pH Sensor Parameter Setting Sensor Sel...

Page 65: ...or Type Select sensor type Pfaudler Standard enameled pH sensor Pfaudler Diff enameled pH differential sensor Glass El Diff pH differential sensor with glass electrode Sensoface Adjust Sensoface Temperature Detection Select temperature probe set measuring and calibration temperature Sensor Monitoring Details Slope zero point set Sensocheck of reference and glass electrodes Select Individual monito...

Page 66: ...stic information on wear and required maintenance of the sensor In measuring mode an icon happy neutral or sad smiley is shown on the display to reflect the continuous monitoring of the sensor parameters You can configure the current outputs so that a Sensoface message generates a 22 mA error signal Parameter Setting Inputs Outputs Current Outputs Current Output I Behavior During Messages The Sens...

Page 67: ...ing the right softkey Back to Meas confirm the sensor monitoring settings and end the function check HOLD CIP SIP Counters CIP SIP counters are available for the following pH sensor types Memosens pH Memosens pH ORP ISM pH ORP 1 CIP counter SIP counter CIP SIP cycles are used to clean or sterilize process wetted parts in the process Depending on the application either one chemical alkaline solutio...

Page 68: ...ensor types Memosens pH ORP ISM pH ORP with TAN option FW E053 Autoclaving cycles are counted to help measure the load on the sensor Adjusting the Autoclaving Counter 01 Sensor Monitoring Details Autoclaving Counter 02 Monitoring Off or individual 03 If you select Individual Enter the maximum number of autoclaving cycles 04 In the Message menu item select whether and how an exceeded limit is to be...

Page 69: ...s selected the interval is set to 168 h If Individual is selected you can select a custom interval Calibration Timer Admin Adaptive Cal Timer Back Monitoring Auto Calibration Timer 168 h Off II Off On Note If Sensoface is enabled a neutral smiley is displayed once 80 of the interval has expired Once the entire interval has expired a sad smiley is shown a Maintenance Required message is generated a...

Page 70: ...g tempera ture Table values are linearly interpolated If the temperature falls below or exceeds the specified value 0 C or 95 C the last value in the table is used for calculation The table must be completed with the following values in steps of 5 C pH25 pHT 1 100 pH25 pH value at 25 C pHT pH value at measuring temperature T Settings can be changed in the TC Process Medium submenu Parameter Settin...

Page 71: ...h a message is generated can be defined for the Failure and Out of Specification messages Note If display color NE107 is selected in Parameter Setting factory setting measured values are backlit in accordance with their NAMUR color when NAMUR messages are available Parameter Setting General Display Displaying Messages 01 Go to the Diagnostics menu if the failure maintenance required or out of spec...

Page 72: ...Sensor Data p 73 Sensoface Enable disable display of Sensoface messages and icons Sensor Monitoring Details Option to enter individual limits for monitoring ORP offset Option to enter individual limits before a message for sensor operating time and SIP counter is triggered Cal Presettings Presetting of the calibration mode configuration of the calibration timer and ORP check Calibration Presetting...

Page 73: ...Sensoface is disabled Adjusting Sensor Monitoring 01 Sensor Data Sensor Monitoring Details 02 Open a sensor parameter e g ORP Offset 03 Set Monitoring of the ORP offset to automatic or individual 04 If you select Individual The nominal ORP offset and the min max limits can be entered 05 In the Message menu item select whether and how an exceeded limit is to be displayed Off No message Failure A Fa...

Page 74: ... and test difference in millivolts Cal Presettings Admin Back Calibration Mode Drift Check Calibration Timer ORP Check ORP Data Entry Standard II Data Entry ORP Data Entry ORP Adjustment ORP Check Temperature Settings can be changed in the Cal Presettings submenu Parameter Setting I II Sensor Cal Presettings 6 9 3 Delta Function Note If the delta function is enabled is shown on the display in meas...

Page 75: ...e defined for the Failure and Out of Specification messages Note If display color NE107 is selected in Parameter Setting factory setting measured values are backlit in accordance with their NAMUR color when NAMUR messages are available Parameter Setting General Display Displaying Messages 01 Go to the Diagnostics menu if the failure maintenance required or out of specifica tion icons are flashing ...

Page 76: ... Adjustable Parameters for Memosens Conductivity Sensors Parameter Setting I II Memosens Cond Input Filter Pulse Suppression Enable disable suppression of interference pulses Sensor Data Sensor Data p 77 Sensoface Enable disable display of Sensoface messages and icons Sensor Monitoring Details Option to enter individual limits for monitoring cell constants Disable Sensocheck sensor monitoring or s...

Page 77: ...elect temperature detector Cal Presettings Presetting of calibration mode with corresponding parameters Calibration Presettings p 80 TC Process Medium Temperature Compensation of Process Medium p 80 Concentration Concentration TAN Option FW E009 p 81 TDS Enable disable the TDS function TDS Function p 81 USP Enable disable USP function for monitoring ultrapure water and set the USP limit USP Functi...

Page 78: ...smiley is always displayed for confirmation even if Sensoface is disabled Adjusting Sensor Monitoring Note Function active for digital sensors 01 Sensor Data Sensor Monitoring Details 02 Open a sensor parameter e g Cell Constant 03 Set Monitoring of the cell constant to automatic or individual 04 If you select Individual The nominal cell constant and the min max limits can be entered 05 In the Mes...

Page 79: ...ecified value a Maintenance Required message is triggered and the NAMUR icon is displayed the measurement display is shown with blue backlighting display color NE107 Note A CIP or SIP cycle is only entered into the logbook 2 hours after the start to ensure that the cycle is complete Note With Memosens sensors an entry is also made in the sensor Adjusting CIP SIP Counters 01 Sensor Monitoring Detai...

Page 80: ...ttings can be changed in the Cal Presettings submenu Parameter Setting I II Cond Cal Presettings 6 10 3 Temperature Compensation of Process Medium Note If temperature compensation of the process medium is enabled TC is shown on the display in measuring mode The following are available for temperature compensation Off Linear enter temperature coefficient TC EN 27888 natural waters Ultrapure water w...

Page 81: ...vity The conductivity is measured without temperature compensation and is compared with limits The water is usable without any further testing when the conductivity is below the USP limit Configuring the USP Function The USP value can be configured as a process variable USP for output display current output limit measurement recorder Settings can be changed in the USP submenu Parameter Setting I I...

Page 82: ...ch a message is generated can be defined for the Failure and Out of Specification messages Note If display color NE107 is selected in Parameter Setting factory setting measured values are backlit in accordance with their NAMUR color when NAMUR messages are available Parameter Setting General Display Displaying Messages 01 Go to the Diagnostics menu if the failure maintenance required or out of spe...

Page 83: ... a second SE670 SE680K digital toroidal conductivity sensor connected to the MK MS095N measuring module Module MK MS Process variable Conductivity Induct Mode Other Digital Adjustable Parameters for Digital or Memosens Sensors for Inductive Conductivity Parameter Setting I II Digital Memosens CondI Input Filter Pulse Suppression Enable disable suppression of interference pulses Sensor Data Sensor ...

Page 84: ...ble suppression of interference pulses Sensor Data Sensor Data p 85 Sensor Type Select the used sensor type SE655 SE656 SE660 ISC40 ISC40S 5000 TC other If you select Other please enter further sensor data Sensoface Enable disable display of Sensoface messages and icons Sensocheck Monitoring of primary and secondary coils Enable or disable Sensocheck to generate failure or maintenance required mes...

Page 85: ...nd required maintenance of the sensor In measuring mode an icon happy neutral or sad smiley is shown on the display to reflect the continuous monitoring of the sensor parameters You can configure the current outputs so that a Sensoface message generates a 22 mA error signal Parameter Setting Inputs Outputs Current Outputs Current Output I Behavior During Messages The Sensoface message can also be ...

Page 86: ...Using the right softkey Back to Meas confirm the sensor monitoring settings and end the function check HOLD CIP SIP Counters CIP SIP counters are available for the following conductivity sensor types Memosens toroidal conductivity sensors CIP SIP cycles are used to clean or sterilize process wetted parts in the process Depending on the application either one chemical alkaline solution water or sev...

Page 87: ...ue backlighting 6 11 2 Calibration Presettings The calibration presettings can be defined in the parameter settings or adjusted directly in the Calibration menu prior to the calibration Calibration Mode Presetting of calibration mode e g Automatic Manual Product Calibration Zero Point Installation Factor Data Entry Temperature Cal Presettings Admin Product Calibration Back Calibration Mode Conduct...

Page 88: ...enu Parameter Setting I II Cond TC Process Medium 6 11 4 Concentration TAN Option FW E009 With TAN option FW E009 the substance concentration in percent by weight wt can be deter mined for H2SO4 HNO3 HCl NaOH NaCl and Oleum from the measured conductivity and temperature values A custom solution can also be specified The menu is only shown if the TAN option is activated Parameter Setting I II Cond ...

Page 89: ... The USP limit can be reduced down to 10 Monitoring Select whether and how an exceeded limit is to be displayed Off No message but the parameter is still shown in the Diagnostics menu Failure A Failure message is shown in off limit conditions the corresponding NAMUR icon is displayed If Display Color NE107 is selected the measurement display is shown with red backlighting Maintenance A Maintenance...

Page 90: ...ch a message is generated can be defined for the Failure and Out of Specification messages Note If display color NE107 is selected in Parameter Setting factory setting measured values are backlit in accordance with their NAMUR color when NAMUR messages are available Parameter Setting General Display Displaying Messages 01 Go to the Diagnostics menu if the failure maintenance required or out of spe...

Page 91: ...Channel Conductivity Measurement with Memosens A 2 channel conductivity measurement can also be performed with two Memosens sensors or one Memosens and one analog sensor In this case a Memosens sensor is directly connected to the device a second conductivity sensor via the MK COND025N or MK MS095N modules Parameter setting Conductivity Contacting Process Variable p 76 Layout of the Measuring Point...

Page 92: ... Sensors Parameter Setting I II Memosens Oxy Input Filter Pulse Suppression Suppression of interference pulses Off Weak Medium Strong Input Filter Setting in seconds Sensor Data Sensor Data p 95 Measure in Liquids Gases Sensoface Enable disable display of Sensoface messages and icons Sensor Monitoring Details Option to enter individual limits for monitoring separate parameters Disable Sensocheck s...

Page 93: ...imer Calibration Presettings p 98 Pressure Correction Manual input of pressure during measurement and calibration or pressure correction via AO 1 Pressure Correction p 98 Salinity Correction Salinity chlorinity conductivity Salinity Correction p 99 Messages Enable disable messages for the separate process variables or specify individual limits Messages p 99 Selecting a Digital ISM Oxygen Sensor TA...

Page 94: ...30kΩ Sensor Polarization Automatic or individual If you select Individual separate values for polarization can be entered during measurement and calibration Membrane Compensation If Other Sensor Type is selected Sensoface Enable disable display of Sensoface messages and icons Sensor Monitoring Details Option to enter individual limits for monitoring zero point and slope Disable Sensocheck sensor m...

Page 95: ...r Data Sensoface The Sensoface icons provide the user with diagnostic information on wear and required maintenance of the sensor In measuring mode an icon happy neutral or sad smiley is shown on the display to reflect the continuous monitoring of the sensor parameters You can configure the current outputs so that a Sensoface message generates a 22 mA error signal Parameter Setting Inputs Outputs C...

Page 96: ... Using the right softkey Back to Meas confirm the sensor monitoring settings and end the func tion check HOLD CIP SIP Counters CIP SIP counters are available for the following oxygen sensor types Memosens Oxy SE740 ISM Oxy 1 CIP counter SIP counter CIP SIP cycles are used to clean or sterilize process wetted parts in the process Depending on the ap plication either one chemical alkaline solution w...

Page 97: ...atic or individual 03 If you select Individual Enter the maximum cut off temperature 04 In the Message menu item select whether and how an exceeded limit is to be displayed Off No message but the parameter is still shown in the Diagnostics menu and on the sensor diagram Failure A Failure message is shown in off limit conditions the corresponding NAMUR icon is displayed If Display Color NE107 is se...

Page 98: ...hen a preset calibration interval expires the calibration timer generates a message text to indicate the need for calibration If Auto is selected the interval is set to 720 h If Individual is selected you can select a custom interval Cal Presettings Admin Product Calibration Back Calibration Mode Calibration Timer Product Saturation II Sat Air Conc Liquid Partial Pressure Settings can be changed i...

Page 99: ...ation icons are shown the corresponding relay contact is enabled The current outputs can signal a 22 mA message user defined Variable Limits Upper and lower limits at which a message is generated can be defined for the Failure and Out of Specification messages Note If display color NE107 is selected in Parameter Setting factory setting measured values are backlit in accordance with their NAMUR col...

Page 100: ...tem Engineering tool Device name and IP address Engineering tool Device parameter setting Local device Back up save device configuration Data Card ZU1080 S N D Installing the GSDML File A PROFINET device master file GSDML file is required for system integration The latest version of the GSDML file is available in the downloads section of the Knick website The procedure for installing the GSDML fil...

Page 101: ...t next to the CPU icon 03 Assign the Stratos Multi E461N to the PROFINET IO controller Click on the interface of the Stratos Multi E461N and keeping the mouse button depressed connect it to the CPU icon 04 Double click on Stratos Multi E461N The device properties are shown in the inspector window 05 Configure the Stratos Multi E461N PROFINET interface Set the IP address and PROFINET device name No...

Page 102: ...ine Diagnostics Functions menu Assign the IP address and device name 07 Then download the project and check whether communication functions correctly 6 14 2 Changing the Device Using the neighborhood detection function the control system assigns the PROFINET device name and the IP address to the newly added device Stratos Multi E461N Note If the device is replaced all PROFINET settings but none of...

Page 103: ... Stratos Multi to its factory settings Resetting the PROFINET Network Settings In the engineering tool using the DCP service command RESET_COMMUNICATION_PARAMETER 6 14 4 Function Blocks AI AO DO The device provides 20 analog input blocks AI 1 AI 20 one analog output block AO1 and two digital output blocks DO1 DO2 The function blocks have fixed positions in the GSDML file and cannot be removed This...

Page 104: ...ce Output data is processed by the analog output and digital output function blocks Coding Cyclic Commands I O Data Input frame device controller 140 bytes AIx channel n sensor X IOPSx IOCSx Value Status Float Unsigned8 Unsigned8 Unsigned8 AIx 1 20 Channel n 1 2 Sensor X A B Output frame controller device 15 bytes AO1 IOPS1 IOCS1 Value Status Float Unsigned8 Unsigned8 Unsigned8 DO1 relay contact 1...

Page 105: ... to AI20 Since the measured values are not automatically recognized by the control system the device measured values AI1 to AI20 must be correctly assigned to the control system Available Measured Values Note The available selection depends on the sensor type used Data source pH ORP measurement Measured values Unit of measure Status pH value pH Variable ORP mV Variable Temperature C Variable pH vo...

Page 106: ...ariable Membrane wear Constant Interior body wear Constant Impedance Ω Variable TTM maintenance timer d Variable DLI lifetime indicator h Variable Operating time d Constant SIP counter Constant CIP counter Constant Autoclaving counter Constant Data source Conductivity measurement Measured values Unit of measure Status Conductivity S cm Variable Temperature C Variable Salinity Variable Concentratio...

Page 107: ...NTRATION_UNIT Unit of measure for concentration 1 byte ENUM Byte 5 mg l Byte 6 ppm 0 4 4 rd wr PARTIAL_PRESSURE_UNIT Unit of measure for part pressure 1 byte ENUM Byte 7 mbar Byte 8 mmHg Device configuration 0 3 0 rd DEVICE_CONFIG Current module sensor channel configura tion in Stratos 4 byte flag register Flag register 0 Flag 0 Channel 1 sensor A Flag 1 Channel 1 sensor B Flag 2 Channel 2 sensor ...

Page 108: ... n 4 byte FLOAT measured value 1 byte U8 status 1 9 rd AI9 Measured value 9 from channel n sensor n 4 byte FLOAT measured value 1 byte U8 status 1 10 rd AI10 Measured value 10 from channel n sensor n 4 byte FLOAT measured value 1 byte U8 status 1 11 rd AI11 Measured value 11 from channel n sensor n 4 byte FLOAT measured value 1 byte U8 status 1 12 rd AI12 Measured value 12 from channel n sensor n ...

Page 109: ...ion Channel 1 sensor A sensor description 11 1 60 rd SNS_DESC_1A 1A Sensor ID 64 bytes ASCII Byte 0 31 Sensor ID Byte 32 63 Sensor serial number Channel 1 sensor A product calibration 11 1 62 rd wr CAL_PRD_MODE_1A 1A Product calibration mode 1 byte ENUM For oxygen only Mode 0 Standard saturation in liquids Mode 1 Alternative concentration in gases or liquids Other process variables Mode 0 Standard...

Page 110: ...UE_VAL_1B 1B Transfer lab value calculate calibration values See product calibration channel 1 sensor A 11 2 66 rd CAL_PRD_STEP_1B 1B Current product calibration step See product calibration channel 1 sensor A 11 2 67 rd CAL_CAL_RESULT_1B 1B Calibration result See product calibration channel 1 sensor A Channel 2 sensor A sensor description 12 1 60 rd SNS_DESC_2A 2A Sensor ID See sensor description...

Page 111: ... See product calibration channel 1 sensor A 12 2 67 rd CAL_CAL_RESULT_2B 2B Calibration result See product calibration channel 1 sensor A 6 14 8 Key Lock A key lock activated via the process control system is indicated on the device by the following pop up window Keys Locked by DCS Message F234 Key Lock is Active also appears in the message list and in the logbook 6 14 9 Diagnostics Displaying Net...

Page 112: ...x80 GOOD G 1 123e 02 Air 5 307e 00 mg l 6 000e 01 C 1 013e 03 mbar 6 994e 01 nA nan nan not a number no measured value available Measured Value Status Description Hex value display NE107 signal BAD maintenance alarm 1 0x24 0x27 Failure BAD process related BAD F Failure UNCERTAIN invalid process con dition 0x28 0x2B Out of specification UNCERTAIN maintenance de manded BAD F Maintenance required GOO...

Page 113: ...alue out of Range DIGI 311 Alarm MD Inconsistent Parameter Setting DIGI 312 Warning MR Value out of Range DIGI 313 Warning MR Device is in Maintenance DIGI 314 Warning MR Measurement Recorder Full DIGI 315 Warning MR Memory Card Full DIGI 316 Warning MR Memory Card DIGI 317 Warning MR Audit Trail Card DIGI 318 1 Info QD In Function Check CHANNEL SENSOR 400 Error D Firmware Error CHANNEL SENSOR 401...

Page 114: ...are Error BASE_PN 501 Error D Configuration Data Loss BASE_PN 19 1 Error D KBUS Communication DIGI 300 Error D Firmware Error DIGI digital basic unit BASE_PN PROFINET basic unit D diagnostics MD maintenance demanded MR maintenance required QD qualified diagnosis 6 14 11 Communication Status Display Active PROFINET communication is indicated by the PROFINET icon in the device s status display LEDs ...

Page 115: ...10 IM_Version 11 IM_Supported I M_1 Index 0xAFF1 access Read write Element Name Data type Description 1 IM_Tag_Function VisibleString 32 Device function Presetting empty string 2 IM_Tag_Location VisibleString 22 Device location 1 I M_2 Index 0xAFF2 access Read write Element Name Data type Description 1 IM_Date VisibleString 16 Device function Presetting empty string I M_3 Index 0xAFF3 access Read ...

Page 116: ... left softkey Back 04 Inputs Outputs Control Inputs Flow 05 Enter the number of pulses per liter 06 If required enable monitoring of the minimum and maximum flow The flow measurement can process up to 100 pulses per second at the signal input of control input OK1 Flow Monitoring with a Connected External Flow Transmitter Factory setting to generate a failure message Minimum flow 5 liters h Maximum...

Page 117: ...Without adjustment a measuring device will supply an imprecise or incorrect output value For it to measure properly Stratos Multi must be adjusted When using analog sensors adjustment is required following sensor replacement Adjustment may also be carried out later 01 After completing calibration press the left softkey Calibration The Calibration Was Successful information window appears 02 Right ...

Page 118: ...nt Explanations Each pH sensor has a separate zero point and a separate slope Both values change as a result of aging and wear The voltage supplied by the pH sensor is corrected by Stratos Multi for the zero point and the electrode slope of the pH sensor and displayed as the pH value During calibration the sensor s deviation is initially determined zero point slope The sensor is im mersed in buffe...

Page 119: ...alibration is required in the following cases for example The sensor has been replaced The pH measured value covers a large range The pH measured value is far from the sensor zero point The pH value needs to be determined with high precision The sensor is subject to heavy wear 1 2 4 3 1 First point of first buffer solution 3 Recommended measuring range 2 Second point of second buffer solution 4 Re...

Page 120: ... Temperature probe adjustment 7 2 4 Calibration Mode Calimatic Calibration with Automatic Buffer Recognition During automatic calibration with Knick Calimatic the sensor is immersed in one two or three buffer solutions On the basis of the sensor voltage and the measured temperature Stratos Multi automati cally detects the nominal buffer value The buffer solutions can be used in any order but they ...

Page 121: ... the process once this has been successfully completed Make sure that the temperature of the sensor and the temperature of the buffer solution are not too far apart The ideal temperature is 25 C 77 F 06 For one point calibration Exit calibration by pressing the softkey 07 For two point calibration Rinse the sensor well with deionized water 08 Immerse the sensor in the second buffer solution 09 Sta...

Page 122: ...e sensor in the first buffer solution 07 Start calibration with the right softkey Next Calibration with first buffer is carried out The following parameters are displayed Sensor Voltage Calibration Temperature Nominal Buffer Value and Response Time The time for the measuring voltage to stabilize can be shortened with the left softkey Exit without drift check reduced accuracy of calibration values ...

Page 123: ...e transported in a vacuum flask The sample s pH value may also be falsified if volatile substances escape Calibration I II pH When you access calibration the calibration values selected in the calibration presettings are used These settings can still be changed in the Calibration menu If you do not want to perform calibration use the left softkey to go back one level and abort the calibration 01 S...

Page 124: ...riables are applied to the device When using a Memosens sensor the calibration values are saved in the sensor 7 2 7 Calibration Mode Data Entry Calibration by entering the calibration values for the zero point and the slope of a premeasured sensor Calibration Procedure Calibration I II pH When you access calibration the calibration values selected in the calibration presettings are used These sett...

Page 125: ...the right softkey Next The ISFET operating point is calculated 07 Finally confirm the ISFET operating point with the right softkey Adjust A pH calibration e g Calimatic 2 point calibration can be performed afterward Note The operating point only needs to be determined once for each ISFET sensor 7 2 9 Calibration Mode Temperature Adjustment of the Temperature Probe This function is used to adjust t...

Page 126: ... offset of a premeasured sensor Calibration Procedure Calibration I II ORP Sensor When you access calibration the calibration values selected in the calibration presettings are used These settings can still be changed in the Calibration menu If you do not want to perform calibration use the left softkey to go back one level and abort the calibration 01 Select ORP Data Entry Calibration Mode and pr...

Page 127: ...to stabilize 05 Start calibration with the right softkey Next When the drift check is complete the measured temperature and ORP are displayed The time for the measuring voltage to stabilize can be shortened with the left softkey Exit without drift check reduced accuracy of calibration values The response time indicates how long the sensor needs until the measuring voltage is stable If the sensor v...

Page 128: ...ifference was not exceeded the message ORP Check Successful appears If the specified test difference was exceeded the message ORP Check Unsuccessful appears 05 ORP adjustment should be carried out in the event of an unsuccessful ORP check 7 3 4 Calibration Mode Temperature Adjustment of the Temperature Probe This function is used to adjust the individual temperature probe tolerances or cable lengt...

Page 129: ...nt wait for temperature equalization of the temperature probe and calibration solution before calibration Since the cell constant is subject to production related fluctuations it is recommended that the removed sensor be calibrated with a calibration solution e g saturated NaCl The cell constants of the sensors are dependent on the installation geometry especially in the case of fringe field senso...

Page 130: ...ct cell constant wait for temperature equalization of the temperature probe and calibration solution before calibration If the measured conductance or temperature fluctuate greatly the calibration procedure is aborted after approx 2 min Repeat calibration if an error message appears Calibration Procedure Calibration I II Cond When you access calibration the calibration values selected in the calib...

Page 131: ... exact cell constant wait for temperature equalization of the temperature probe and calibration solution before calibration If the measured conductance or temperature fluctuate greatly the calibration procedure is aborted after approx 2 min Repeat calibration if an error message appears Calibration Procedure Calibration I II Cond When you access calibration the calibration values selected in the c...

Page 132: ...nsation Tref 25 C 77 F With Conductivity A sample is taken from the process During measurement in the laboratory TC linear the same values for reference temperature and temperature coefficient must be set in both the reference measuring device and Stratos Multi In addition the measuring temperature should match the sample tempera ture see display as closely as possible The sample should be transpo...

Page 133: ...y pressing the right softkey Adjust the calibration values obtained during calibration for calculation of the process variables are applied to the device When using a Memosens sensor the calibration values are saved in the sensor Exception Sample value can be determined and entered on site 12 Take sample The measured value and temperature at the time of sampling are displayed 13 Left softkey Entry...

Page 134: ...sens sensor the calibration values are saved in the sensor 7 4 7 Calibration Mode Temperature Adjustment of the Temperature Probe This function is used to adjust the individual temperature probe tolerances or cable lengths for the purpose of increasing the accuracy of the temperature measurement The adjustment requires an accurate measurement of the process temperature using a calibrated ref erenc...

Page 135: ...red temperature Stratos Multi calcu lates the setpoint of the calibration solution from a stored table Note the response time of the temperature probe To determine the exact cell factor wait for temperature equalization of the temperature probe and calibration solution before calibration Since the cell factor is subject to production related fluctuations it is recommended that the removed sensor b...

Page 136: ...re probe To determine the exact cell factor wait for temperature equalization of the temperature probe and calibration solution before calibration If the measured conductance or temperature fluctuate greatly the calibration procedure is aborted after approx 2 min Repeat calibration if an error message appears Calibration Procedure Calibration I II Condl When you access calibration the calibration ...

Page 137: ...the exact cell factor wait for temperature equalization of the temperature probe and calibration solution before calibration If the measured conductance or temperature fluctuate greatly the calibration procedure is aborted after approx 2 min Repeat calibration if an error message appears Calibration Procedure Calibration I II Condl When you access calibration the calibration values selected in the...

Page 138: ...ation Tref 25 C 77 F With Conductivity A sample is taken from the process During measurement in the laboratory TC linear the same values for reference temperature and temperature coefficient must be set in both the reference measuring device and Stratos Multi In addition the measuring temperature should match the sample tempera ture see display as closely as possible The sample should be transport...

Page 139: ...y pressing the right softkey Adjust the calibration values obtained during calibration for calculation of the process variables are applied to the device When using a Memosens sensor the calibration values are saved in the sensor Exception Sample value can be determined and entered on site 12 Take sample The measured value and temperature at the time of sampling are displayed 13 Left softkey Entry...

Page 140: ...bration values obtained during calibration for calculation of the process variables are applied to the device When using a Memosens sensor the calibration values are saved in the sensor Valid for Toroidal Conductivity with Memosens Sensors The calibration values are displayed following successful zero calibration 05 Press the right softkey Next The message Adjustment Successful is shown 7 5 7 Cali...

Page 141: ... obtained during calibration for calculation of the process variables are applied to the device When using a Memosens sensor the calibration values are saved in the sensor 7 5 9 Calibration Mode Temperature Adjustment of the Temperature Probe This function is used to adjust the individual temperature probe tolerances or cable lengths for the purpose of increasing the accuracy of the temperature me...

Page 142: ...ance menu Maintenance I II Oxy Membrane Body Replacement Channel I II Maintenance Functions p 155 Calibration is required after each membrane body replacement This entry impacts on the accuracy of the calibration Recommendations for Calibration For best performance you should always calibrate in air Compared to water air is a calibration medium which is easy to handle stable and thus safe In the m...

Page 143: ... measured media the sensor requires some equalization time before and after calibration Calibration I II Oxy When you access calibration the calibration values selected in the calibration presettings are used These settings can still be changed in the Calibration menu If you do not want to perform calibration use the left softkey to go back one level and abort the calibration 01 Select In Air Cali...

Page 144: ... saturated water ensure sufficient incident flow and press enter to confirm Display of selected calibration medium air saturated water 05 Enter Cal Pressure Enter the calibration pressure if Manual was configured 06 Start with the right softkey Next Drift check is carried out The following parameters are displayed Sensor Current Calibration Pressure and Response Time The time for the sensor signal...

Page 145: ... e g for sterility reasons its slope can be determined by sam pling The current Saturation measured value is saved in the device for this purpose A sample is taken directly afterward at the measuring point The reference value is entered in the device Stratos Multi calculates the sensor s correction values from the difference between the measured and refer ence values and corrects the zero point in...

Page 146: ...2 Confirm with the right softkey Next or repeat calibration with the left softkey Cancel Result The calibration record is displayed By pressing the right softkey Adjust the calibration values obtained during calibration for calculation of the process variables are applied to the device When using a Memosens sensor the calibration values are saved in the sensor Exception Sample value can be determi...

Page 147: ...splayed By pressing the right softkey Adjust the calibration values obtained during calibration for calculation of the process variables are applied to the device When using a Memosens sensor the calibration values are saved in the sensor 7 6 7 Calibration Mode Temperature Adjustment of the Temperature Probe This function is used to adjust the individual temperature probe tolerances or cable lengt...

Page 148: ...3 0 154 25 3 C C 1 The Favorites are set in the Diagnostics menu Set a favorite 01 From within measuring mode press the left softkey Menu Menu Selection Back Diagnostics Lingua 语言 02 Using the right arrow key select the Diagnostics menu and confirm with enter 03 Select the desired submenu 04 Right softkey Set Favorite A heart icon appears to the left of the menu line The softkey function changes t...

Page 149: ...wer failure etc With TAN option FW E104 at least 20 000 entries can be recorded on a memory card Data Card Logbook p 150 Device Information Displays device information Device type serial number hardware firmware version Device Information p 151 Network Information Displaying the Current IP and MAC Addresses Diagnostics PROFINET Diagnostics Displays values for PROFINET communication Diagnostics p 1...

Page 150: ... display Menu Selection Diagnostics Message List All active messages are displayed in the Message List menu item with the following informa tion Error number type failure maintenance required out of specification channel message text 02 You can scroll forward and backward using the up down arrow keys The error message disappears from the display around 2 s after the error is cleared An overview of...

Page 151: ...formation 8 2 5 Device Test Device Diagnostics Stratos Multi periodically performs a self test in the background The results can be viewed in Diagnostics Device Test Device Diagnostics If a memory card is inserted the card type and available memory are also displayed Device Diagnostics Back Internal Communication OK Back to Meas Real Time Clock Flash Checksum Memory Card Data 32 MB OK OK Display T...

Page 152: ... Diagram Note Function active for pH and oxygen sensors The sensor diagram clearly indicates the status of the parameters in the connected sensor including the calibration timer Inactive parameters are shown in gray and set to 100 e g disabled calibration timer The parameter values should lie between the outer 100 and inner 50 polygon A warning signal flashes if a value drops below the inner polyg...

Page 153: ...k Sensor 1 Load Matrix 2 2 4 4 8 8 11 11 10 C 80 pH Bar color Green The area that puts the least load on the sensor Yellow The area that puts more load on the sensor Red The area that puts the most load on the sensor The bar height indicates the duration of the load See also Digital ISM Sensors FW E053 p 241 Statistics Note Function active for ISM pH ORP sensors and amperometric ISM oxygen sensors...

Page 154: ... Current Source Relay Test I CI The Maintenance menu provides various functions for checking the device function Submenus Open Close Memory Card Only if Data Card is inserted Memory Card p 176 I II Sensor Depending on sensor type e g sensor monitor Channel I II Maintenance Functions p 155 CI CII Cond Cond Calculation When using the Cond Cond calculation block to calculate pH value upstream and dow...

Page 155: ...ncremented in the Maintenance menu after each autoclaving process 01 Maintenance I II Sensor Autoclaving Counter 02 Right softkey Cycles 1 03 A confirmation prompt appears Select Yes with the left arrow key 04 Close the window by pressing the right softkey 9 2 3 Electrolyte Replacement Membrane Body Replacement If the electrolyte or the membrane body of a Memosens oxygen sensor are replaced during...

Page 156: ...dy interior body replacements can be specified in Parameter Setting Parameter Setting II ISM Oxy Sensor Data Sensor Monitoring Details 9 3 Manual Function Check 9 3 1 Current Source For testing purposes the output current can be manually specified range 0 22 mA Maintenance Current Source 01 Select the current output 02 Enter a valid current value for the respective output using the arrow keys 03 C...

Page 157: ...shing on the display Menu Selection Diagnostics Message List All active messages are displayed in the Message List menu item with the following information Error number type failure maintenance required out of specification channel message text 02 You can scroll forward and backward using the up down arrow keys The error message disappears from the display around 2 s after the error is cleared Mes...

Page 158: ...local network Device does not respond to key presses Key lock is active F234 Disable key lock via PCS Slot 1 subslot 1 index 1 Error No Type Message Text Notes Solution F008 Adjustment Data Error in the adjustment data Switch device off approx 10 s If the message persists send in the device F009 Firmware Error Error in the firmware Switch device off approx 10 s Reload the firmware Firmware Update ...

Page 159: ...en circuit or the load is too high Deactivate or short circuit unused current outputs B074 Current I1 Parameter Current output 1 Check the configuration B075 Current I2 Span Current output 2 The selected span is too small too big Parameter Setting Inputs Outputs Current Outputs Current Output I2 Check start end B076 Current I2 0 4 mA Current output 2 The current is below the permissible limit B077...

Page 160: ... no pH ORP combo sensor connected sensor incorrectly connected cable faulty P026 rH LO_LO Value below configured monitoring limit P027 rH LO Value below configured monitoring limit P028 rH HI Value above configured monitoring limit P029 rH HI_HI Value above configured monitoring limit P045 pH Voltage Range Measuring range exceeded Possible causes Sensor not or incorrectly connected sensor faulty c...

Page 161: ...librate adjust sensor or replace P113 Sensor Operating Time Sensor operating time exceeded Replace the sensor P120 Wrong Sensor Sensor Check If sensor check is active An impermissible sensor is connected to the device Connect correct sensor or disable function P121 Sensor Error Factory Settings The digital sensor indicates an error The sensor no longer works properly Replace the sensor P122 Sensor...

Page 162: ...Temperature Diff Range Temperature value difference Max min device limits exceeded Check both temperature values Check sensor cable connections A016 Temperature Diff LO_LO Value below configured monitoring limit A017 Temperature Diff LO Value below configured monitoring limit A018 Temperature Diff HI Value above configured monitoring limit A019 Temperature Diff HI_HI Value above configured monitor...

Page 163: ...fied incorrect temperature probe selected Parameter Setting II Analog Cond Sensor Data C016 Temperature LO_LO Value below configured monitoring limit C017 Temperature LO Value below configured monitoring limit C018 Temperature HI Value above configured monitoring limit C019 Temperature HI_HI Value above configured monitoring limit C020 Resistivity range Measuring range exceeded Possible causes Sen...

Page 164: ...red monitoring limit C074 TDS HI_HI Value above configured monitoring limit C090 par USP Limit The configured USP limit was exceeded C091 par Reduced USP Limit The configured reduced USP limit was exceeded C110 CIP counter Configured number of CIP cycles exceeded As required calibrate adjust sensor or replace C111 SIP counter Configured number of SIP cycles exceeded As required calibrate adjust se...

Page 165: ...difference Max min device limits exceeded Check both resistance values Check sensor cable connections E021 Resistivity Diff LO_LO Value below configured monitoring limit E022 Resistivity Diff LO Value below configured monitoring limit E023 Resistivity Diff HI Value above configured monitoring limit E024 Resistivity Diff HI_HI Value above configured monitoring limit E030 RATIO Range Ratio Min max d...

Page 166: ...tivity values Check choice of alkalizing agent Check ion exchanger Check both sensors cables E061 pH LO_LO Value below configured monitoring limit E062 pH LO Value below configured monitoring limit E063 pH HI Value above configured monitoring limit E064 pH HI_HI Value above configured monitoring limit E200 Param Calculation Block Check the configuration Parameter Setting System Control Calculation...

Page 167: ...Sensor not incorrectly connected cable incorrectly connected faulty range incorrectly specified incorrect cell factor set Parameter Setting II Analog Condl Sensor Data T026 Concentration LO_LO Value below configured monitoring limit T027 Concentration LO Value below configured monitoring limit T028 Concentration HI Value above configured monitoring limit T029 Concentration HI_HI Value above config...

Page 168: ...uired calibrate adjust sensor or replace T113 Sensor Operating Time Sensor operating time exceeded Replace the sensor T120 Wrong Sensor If sensor check is active An impermissible sensor is connected to the device Connect correct sensor or disable function T121 Sensor Error Factory Settings The digital sensor indicates an error The sensor no longer works properly Replace the sensor T122 Sensor Memo...

Page 169: ...lue above configured monitoring limit D019 Temperature HI_HI Value above configured monitoring limit D020 Concentration range Max min limits of range exceeded sensor not incorrectly connected cable faulty D021 Concentration LO_LO Value below configured monitoring limit D022 Concentration LO Value below configured monitoring limit D023 Concentration HI Value above configured monitoring limit D024 C...

Page 170: ...ded Replace the sensor D114 Membrane Body replacement Replacement of the membrane body required Replacement of the membrane body must be confirmed in the Maintenance menu Channel I II Maintenance Functions p 155 D120 Wrong Sensor If sensor check is active An impermissible sensor is connected to the device Replace sensor Change the process variable D121 Sensor Error Factory Settings The digital sen...

Page 171: ... min device limits exceeded Check both concentration values Check sensor cable connections H021 Conc Liquid Diff LO_LO Value below configured monitoring limit H022 Conc Liquid Diff LO Value below configured monitoring limit H023 Conc Liquid Diff HI Value above configured monitoring limit H024 Conc Liquid Diff HI_HI Value above configured monitoring limit H045 Saturation O2 Diff Range Saturation va...

Page 172: ...Parameter Setting Inputs Outputs Current Outputs Current Output I Behavior During Messages The Sensoface message can also be output via a relay contact Parameter Setting Inputs Outputs Relay Contacts Contact K Usage Sensoface p 60 Enabling Disabling Sensoface Sensoface is enabled and disabled in the Sensor Data submenu Parameter Setting I II Sensor Sensor Data Note After a calibration a smiley is ...

Page 173: ... 25 mS Sad 0 1 cm 1 or 19 9999 cm 1 0 5 x nom cell factor or 2 x nom cell factor 0 25 mS or 0 25 mS Oxygen Sensoface Slope Standard Sensor SE7 6 Trace Sensor 01 SE7 7 Trace Sensor 001 Happy 110 nA 30 nA 525 nA 225 nA 8000 nA 2500 nA Sad 110 nA or 30 nA 525 nA or 225 nA 8000 nA or 2500 nA Sensoface Zero Point Standard Sensor SE7 6 Trace Sensor 01 SE7 7 Trace Sensor 001 Happy 1 nA 1 nA 1 nA 1 nA 3 n...

Page 174: ...ubmenu With Memosens Parameter Setting I II Memosens Sensor Data Sensor Monitoring Details Sensocheck You can enable or disable Sensocheck in the Monitoring menu item In the Message menu item select whether a Sensocheck message is output as a Failure or Maintenance Required message With analog sensors Parameter Setting I II Sensor Sensor Data Sensocheck In the Sensocheck menu item you can disable ...

Page 175: ...11 Decommissioning 11 1 Disposal The local codes and regulations must be observed when disposing of the product 11 2 Returns If required send the product in a clean condition and securely packed to your local contact knick de ...

Page 176: ...the display shows an icon indicating the memory card type Deactivating the Data Card Note When using a Data Card Before disconnecting the supply voltage and before removing the memory card must be deactivated to prevent data being exposed to potential loss 01 Open the Maintenance menu 02 Open Close Memory Card 03 Terminate access to the memory card using the right softkey Close The Data Card icon ...

Page 177: ...ty TAN option FW E106 In this case the previous firmware is replaced by a new version General data cannot be stored on this memory card FW Repair Card ZU1080 S N R Free firmware repair in the event of device errors The TAN option FW E106 is not required here General data cannot be stored on this memory card Custom FW Update Card ZU1080 S N S Customer specific FW versions Firmware update to expand ...

Page 178: ...06 Firmware Update FW E106 p 245 Firmware Repair with FW Update Card Note The firmware update add on function need not be active for troubleshooting with the FW Repair Card 01 Open the housing 02 Insert the FW Repair Card into the memory card slot in the front unit 03 Close the housing 04 The automatic update process starts ...

Page 179: ...GFD 25 01 065 Specifications Materials Housing pressure piece PA6 6 GF30 sw Washer POM natural Connection thread gasket EADR 20 EPDM M20 Split sealing insert GFD 25 01 065 EPDM Locknut EMMU 20 Brass nickel plated M20 Min cable diameter 4 mm Max cable diameter 6 5 mm Number of cables 1 Max connector dimensions W x H 15 mm x 11 2 mm Color Black Dimensions 28 mm x 28 mm x 49 5 mm Weight Approx 26 g A...

Page 180: ...et data transmission Connection Diagram 1 3 2 1 4 4 3 2 5 7 6 8 Transmitted data Transmitted data Received data Received data M12 RJ45 1 6 1 2 4 3 Specifications Category CAT 5 Material PUR polyolefin Cable diameter 6 7 mm Length 0 3 m Ambient temperature 20 55 C 4 131 F Protection IP67 Typical Applications 1 2 3 1 Adapter cable RJ45 M12 D type 3 Protos II 4400 with PN4400 095 2 Stratos Multi ...

Page 181: ...d data Received data Transmitted data Received data Transmitted data Received data 4 3 2 1 1 3 2 1 4 4 3 2 5 7 6 8 M12 RJ45 1 8 4 3 2 1 Port 1 Port 2 Specifications Category CAT 5 Connectors 1x RJ45 2x M12 4 pin D coded Material PVC Length 0 3 m Ambient temperature 20 55 C 4 131 F M12 socket degree of protection IP67 M12 sockets cable spacing 42 mm Typical Application 1 2 1 Y cable RJ45 M12 D type...

Page 182: ...rrent 5 mA Flow Pulse input for flow measurement 0 100 pulses per second Display 00 0 99 9 l h Message via 22 mA or relay contact Power out Power output short circuit proof 0 5 W for operating the SE 740 sensor Off 3 1 V 2 99 3 25 V 14 V 12 0 16 0 V 24 V 23 5 24 9 V Output 1 2 Out 1 Out 2 0 4 20 mA floating load resistance up to 500 Ω galvanically connected When using the current outputs neither P...

Page 183: ... 2 Manual control of relay contacts 13 3 Device Product name Stratos Multi Product type E461N Measurements pH ORP Amperometric oxygen optical oxygen Contacting inductive conductivity Dual conductivity 2 parameter sets Parameter set A and B Select via digital control input OK1 or manually Memory card Accessory for additional functions firmware update measurement records logbook Memory size 32 MB Lo...

Page 184: ...2 of 5 knockouts for NPT or rigid metallic conduit Terminals Screw terminals For single and stranded wires 0 2 2 5 mm Tightening torque 0 5 0 6 Nm Wiring Stripping length Max 7 mm Temperature resistance 75 C 167 F 13 4 Rated Operating Conditions Climatic class 3K5 according to EN 60721 3 3 Location class C1 according to EN 60654 1 Ambient temperature 20 60 C 4 140 F Altitude of installation site M...

Page 185: ...M12 ZU1139 Device type IO device IO specification V2 3 Conformance class Class B Network load class 2 Transfer rate 125 Mbit s electric 100BASE TX Recommended cable CAT 5 CAT 5e CAT 6 Vendor ID 97 Knick Device ID 0x0003 Min cycle times 1 ms Identification maintenance I M1 3 0 Number of AIs 20 Number of AOs 1 Number of DOs 2 ...

Page 186: ...Ω 20 Reference electrode input Reference temperature 25 C 77 F Input resistance 1 x 1010 Ω Input current 1 x 10 10 A Impedance range 0 5 200 kΩ 20 Measurement error 2 3 pH value 0 02 TC 0 002 pH K mV value 1 mV TC 0 1 mV K Temperature input via module Pt100 Pt1000 NTC 30 kΩ NTC 8 55 kΩ Balco 3 kΩ 2 wire connection adjustable Measuring ranges Pt100 Pt1000 20 0 200 0 C 4 392 F NTC 30 kΩ 20 0 150 0 C...

Page 187: ... 9 00 12 00 Mettler Toledo 2 00 4 01 7 00 9 21 Merck Riedel 2 00 4 00 7 00 9 00 12 00 DIN 19267 1 09 4 65 6 79 9 23 12 75 NIST Standard 1 679 4 005 6 865 9 180 NIST technical 1 68 4 00 7 00 10 01 12 46 Hamilton 2 00 4 01 7 00 10 01 12 00 Kraft 2 00 4 00 7 00 9 00 11 00 Hamilton A 2 00 4 01 7 00 9 00 11 00 Hamilton B 2 00 4 01 6 00 9 00 11 00 HACH 4 01 7 00 10 01 Ciba 94 2 06 4 00 7 00 10 00 WTW te...

Page 188: ... 302 F NTC 8 55 kΩ 10 0 130 0 C 14 266 F Resolution 0 1 C 0 1 F Measurement error 1 2 0 5 K 1 K for Pt100 1 K for NTC 100 C 212 F Display ranges Conductivity 0 000 9 999 µS cm 00 00 99 99 µS cm 000 0 999 9 µS cm 0 000 9 999 mS cm 00 00 99 99 mS cm 000 0 999 9 mS cm 0 000 9 999 S m 00 00 99 99 S m Resistivity 00 00 99 99 MΩ cm Concentration 0 00 99 99 Salinity 0 0 45 0 0 35 C 32 95 F TDS 0 5000 mg ...

Page 189: ...ivity 000 0 999 9 µS cm not with SE660 SE670 0 000 9 999 mS cm not with SE660 SE670 00 00 99 99 mS cm 000 0 999 9 mS cm 0000 1999 mS cm 0 000 9 999 S m 00 00 99 99 S m Concentration 0 00 9 99 10 0 100 0 Salinity 0 0 45 0 0 35 C 32 95 F TDS 0 5000 mg l 10 40 C 50 104 F Response time T90 Approx 1 s USP Function Water monitoring in the pharmaceutical industry USP 645 with additionally specifiable lim...

Page 190: ... µS c Connection length Max 3 m Temperature input via module Pt1000 2 wire connection adjustable Measuring range 50 0 200 0 C 58 392 F Resolution 0 1 C 0 1 F Measurement error 1 2 0 5 K 1 K at 100 C 212 F Display ranges Conductivity 0 000 9 999 µS cm 00 00 99 99 µS cm 000 0 999 9 µS cm 0000 9999 µS cm Resistivity 00 00 99 99 MΩ cm Response time T90 Approx 1 s Calibration and adjustment Automatic w...

Page 191: ... 32 248 F NaOH Ultrapure water with NaOH traces 0 120 C 32 248 F 13 8 6 Concentration Determination Conductivity TAN Option FW E009 NaCl 0 28 wt 0 100 C 32 212 F HCl 0 18 wt 20 50 C 4 122 F 22 39 wt 20 50 C 4 122 F NaOH The range limits apply to 25 C 77 F 0 24 wt 0 100 C 32 212 F 15 50 wt 0 100 C 32 212 F H2SO4 The range limits apply to 27 C 80 6 F 0 37 wt 17 8 110 C 0 04 230 F 28 88 wt 17 8 115 6...

Page 192: ...ith MK OXY046N module SE706 InPro 6800 Oxyferm ISM Input range Measuring current 600 2 nA resolution 10 pA Measurement error 2 0 5 of measured value 0 05 nA 0 005 nA K Trace measurement TAN option FW E016 Sensors with MK OXY046N module SE707 InPro 6900 Oxyferm Oxygold Input range I Measuring current 600 2 nA resolution 10 pA Automatic range selection Measurement error 2 0 5 of measured value 0 05 ...

Page 193: ... ppb 10 00 20 00 ppm Volume concentration in gas 000 0 9999 ppm 1 000 50 00 vol Input correction Pressure correction 0000 9999 mbar 999 9 kPa 145 0 psi adjustable Manual or external via current input 0 4 20 mA Salinity correction 0 0 45 0 g kg Calibration and adjustment Automatic calibration in air saturated water Automatic calibration in air Product calibration saturation with offset on SE 740 Ze...

Page 194: ...ation interval Sensocheck wear Cond Evaluation of Sensocheck CondI Evaluation of zero point cell factor installation factor Sensocheck Oxygen Evaluation of zero point slope response time calibration interval Sensocheck and sensor wear for digital sensors Sensor monitor Display of direct sensor measured values pH pH voltage temperature Cond Resistance temperature CondI Resistance temperature Oxygen...

Page 195: ...nnel II Wiring Examples 14 1 1 pH Analog Wiring Examples Example 1 pH Analog Measuring task pH temperature glass impedance Sensors example SE 555X 1 NS8N Cable example ZU 0318 3 1 2 4 5 6 1 Core 4 pH module 2 Shield 5 Cables 3 Jumper 6 Sensors ...

Page 196: ...s impedance reference impedance Sensors example SE555X 1 NS8N equipotential bonding ZU0073 Temperature e g Pt1000 Cable example 2x ZU0318 ISM GND B C D E F G H A I K meas el ref el SG 3 V 3 V ISM Data RTD GND RTD shield 1 2 4 5 3 1 Core 4 Cables 2 Shield 5 Sensors 3 pH module ...

Page 197: ...or pH sensor e g SE 554X 1 NVPN cable CA VP6ST 003A Temperature detector Integrated B C D E F G H A I K meas el ref el SG 3 V 3 V ISM GND ISM Data RTD GND RTD shield 1 2 4 5 3 6 7 8 9 1 Core clear 6 Shield yellow green 2 Shield red 7 pH module 3 Jumper 8 VP cable 4 Green 9 Sensor 5 White ...

Page 198: ...H sensor e g SE 555X 1 NVPN cable CA VP6ST 003A Temperature detector Integrated B C D E F G H A I K meas el ref el SG 3 V 3 V ISM GND ISM Data RTD GND RTD shield 5 6 4 8 9 2 3 7 1 10 1 Equipotential bonding electrode ZU0073 6 White 2 Core clear 7 Shield yellow green 3 Shield red 8 pH module 4 Core 9 Cables 5 Green 10 Sensors ...

Page 199: ...dance Sensors example PL PETR 120VP pH ORP combo sensor SI Analytics Cable example CA VP6ST 003A B C D E F G H A I K meas el ref el SG 3 V 3 V ISM GND ISM Data RTD GND RTD shield 1 2 4 5 3 6 7 8 9 1 Core transparent 6 Shield yellow green 2 Shield red 7 pH module 3 Blue 8 Cables 4 Green 9 Sensor 5 White ...

Page 200: ...odule Module pH Reiner with EP 1 VP connector Differential models 18 40 with EP 1 Models 03 04 with EP 1 Models 03 04 without EP1 A Meas Coax core Coax white Coax white Coax white B Ref Coax shield Coax brown Coax brown Coax brown C SG Blue Blue Blue Jumper B C H RTD GND Green Brown Brown Brown I RTD White Green Black Green Black Green Black K Shield Green Yellow Gray Orange Violet Orange Violet O...

Page 201: ...RP Analog Wiring Example Note Disable Sensocheck Measuring task ORP temp glass impedance reference impedance Sensors example ORP SE 564X 1 NS8N Cable example ZU 0318 2 3 4 5 6 1 1 Jumper 4 pH module 2 Shield 5 Cables 3 Core 6 Sensors ...

Page 202: ... Channel II requires TAN option FW E053 Digital ISM sensors Measuring task pH ORP temp glass impedance reference impedance Sensors example InPro 4260i Mettler Toledo Cable example AK9 Mettler Toledo 1 2 3 4 5 1 Shield 4 Cables 2 Core 5 Sensor 3 pH module ...

Page 203: ...Example 1 Cond Measuring task Conductivity temperature Sensors principle 4 electrodes B C D E F G H A I hi U hi U lo I lo RTD RTD sense RTD GND shield 1 2 4 5 3 1 Place jumper across F and G when a 2 wire temperature probe is used 2 Shield 4 Cables 3 Cond module 5 Sensors ...

Page 204: ...uctivity temperature Sensors principle 2 electrodes coaxial B C D E F G H A I hi U hi U lo I lo RTD RTD sense RTD GND shield 1 1 2 4 5 3 6 1 Jumper 4 Cond module 2 Place jumper across F and G when a 2 wire temperature probe is used 5 Cables 3 Shield 6 Sensors ...

Page 205: ...2 electrode sensor SE604 cable ZU0645 B C D E F G H A I hi U hi U lo I lo RTD RTD sense RTD GND shield 1 4 3 6 A 5 2 A 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 11 12 13 1 White 8 Red 2 Pink 9 Black shield 3 Brown 10 Cond module 4 Gray 11 Cables 5 Blue 12 Sensors 6 Green 13 Sensor head connector 7 Yellow ...

Page 206: ...asuring task Conductivity temperature Sensors example 2 electrode sensor SE610 B C D E F G H A I hi U hi U lo I lo RTD RTD sense RTD GND shield 1 2 3 4 5 6 1 1 7 8 1 Jumper 5 Yellow 2 Brown 6 Cond module 3 White 7 Fixed cable 4 Green 8 Sensors ...

Page 207: ...rature Sensors example 2 electrode sensor SE620 VP cable e g CA VP6ST 003A B C D E F G H A I hi U hi U lo I lo RTD RTD sense RTD GND shield 1 2 3 4 5 6 8 9 7 11 10 1 Coax core 7 Jumper 2 Coax shield 8 Shield 3 Gray 9 Cond module 4 Blue 10 VP cable 5 Green 11 Sensors 6 White ...

Page 208: ...ure Sensors example 2 electrode sensor SE630 B C D E F G H A I hi U hi U lo I lo RTD RTD sense RTD GND shield 2 1 3 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 1 Brown 7 Pink 2 Yellow 8 Black shield 3 Green 9 Cond module 4 White 10 Cables 5 Gray 11 Sensors 6 Red 12 Sensor head connector ...

Page 209: ...rs example 4 electrode fringe field sensor SE600 SE603 B C D E F G H A I hi U hi U lo I lo RTD RTD sense RTD GND shield 1 2 3 4 5 6 7 8 9 10 11 12 1 Gray 7 Yellow 2 Pink 8 Green 3 Blue 9 Shield yellow green 4 Red 10 Cond module 5 Brown do not connect 11 Cables 6 White green 12 Sensors ...

Page 210: ...sk Inductive conductivity temperature Sensors SE655 or SE656 B C D E F G H A receive hi receive lo send lo send hi RTD RTD sense RTD GND shield 1 2 5 6 7 8 3 4 9 10 11 12 1 Core 7 Green 2 Shield 8 White 3 Coax red 9 Yellow 4 Shield 10 Shield green yellow 5 Core 11 CondI module 6 Coax white 12 Cables ...

Page 211: ...ity temperature Sensor SE660 B C D E F G H A receive hi receive lo send lo send hi RTD RTD sense RTD GND shield 1 2 5 6 7 8 3 4 9 10 11 12 1 Core 7 Green 2 Shield 8 White 3 Coax red 9 Yellow 4 Shield 10 Shield green yellow 5 Core 11 CondI module 6 Coax BK 12 Cables ...

Page 212: ...461N 212 14 1 6 Dual Conductivity Wiring Examples Example 1 Dual Conductivity Measuring task Dual conductivity temperature Sensors A B 2x 2 electrode conductivity sensors 1 2 3 1 MK CC065N module 3 Sensors 2 2x cable ...

Page 213: ... Conductivity Measuring task Dual conductivity temperature Sensors A B 2x SE604 2 electrode conductivity sensor 1 2 3 4 5 1 2 3 4 5 6 7 8 1 White pink 5 Black 2 Brown gray 6 MK CC065N module 3 Yellow red 7 2x ZU0645 cable 4 Green 8 Sensors ...

Page 214: ...mple 3 Dual Conductivity Measuring task Dual conductivity temperature Sensors A B 2x SE610 2 electrode conductivity sensor 1 2 3 4 5 8 6 7 1 2 3 4 5 1 White 5 Black 2 Brown 6 MK CC065N module 3 Yellow 7 2x cable 4 Green 8 Sensors ...

Page 215: ...uring task Oxygen standard amperometric Sensors example e g SE706 Cable example CA VP6ST 003A ZU0313 B C D E F G H A I cathode refeence anode guard ISM GND ISM Data RTD GND shield RTD B D C A F E S 1 2 3 4 7 8 5 6 9 10 11 1 Core 5 Gray 2 Blue 6 Green 3 Jumper 7 White 4 Shield 8 Outer shield ...

Page 216: ... measurement TAN option FW E015 Sensors example Model 01 e g SE707 Cable example CA VP6ST 003A ZU0313 B C D E F G H A I cathode refeence anode guard ISM GND ISM Data RTD GND shield RTD B D C A F E S 1 2 3 4 7 8 5 6 9 10 11 1 Core 5 Gray 2 Blue 6 Green 3 Jumper 7 White 4 Shield 8 Outer shield ...

Page 217: ...igital ISM sensors Measuring task Oxygen standard amperometric Sensors example InPro 6850i Mettler Toledo Cable example AK9 Mettler Toledo B C D E F G H A I cathode refeence anode guard ISM GND ISM Data RTD GND shield RTD 1 2 3 4 5 1 Shield 4 Cables 2 Core 5 Sensor 3 Oxygen measuring module ...

Page 218: ...3 11 09 70 2 00 4 00 6 96 8 70 10 88 80 2 00 4 00 6 98 8 66 10 68 90 2 00 4 00 7 00 8 64 10 48 Buffer Table Mettler Toledo Nominal values in bold C pH 0 2 03 4 01 7 12 9 52 5 2 02 4 01 7 09 9 45 10 2 01 4 00 7 06 9 38 15 2 00 4 00 7 04 9 32 20 2 00 4 00 7 02 9 26 25 2 00 4 01 7 00 9 21 30 1 99 4 01 6 99 9 16 35 1 99 4 02 6 98 9 11 40 1 98 4 03 6 97 9 06 45 1 98 4 04 6 97 9 03 50 1 98 4 06 6 97 8 9...

Page 219: ... 6 97 8 66 10 70 85 2 01 4 00 6 98 8 65 10 59 90 2 01 4 00 7 00 8 64 10 48 95 2 01 4 00 7 02 8 64 10 37 Buffer Table DIN 19267 Nominal values in bold C pH 0 1 08 4 67 6 89 9 48 13 951 5 1 08 4 67 6 87 9 43 13 631 10 1 09 4 66 6 84 9 37 13 37 15 1 09 4 66 6 82 9 32 13 16 20 1 09 4 65 6 80 9 27 12 96 25 1 09 4 65 6 79 9 23 12 75 30 1 10 4 65 6 78 9 18 12 61 35 1 10 4 65 6 77 9 13 12 45 40 1 10 4 66 ...

Page 220: ... 833 9 011 11 705 55 1 715 4 075 6 834 8 985 11 574 60 1 723 4 091 6 836 8 962 11 449 70 1 743 4 126 6 845 8 921 80 1 766 4 164 6 859 8 885 90 1 792 4 205 6 877 8 850 95 1 806 4 227 6 886 8 833 Note The actual pH S values of the individual batches of the reference materials are documented in a certificate of an accredited laboratory This certificate is supplied with the respective buffers Only the...

Page 221: ...31 11 451 85 1 78 4 18 7 05 9 831 11 451 90 1 79 4 21 7 08 9 831 11 451 95 1 805 4 23 7 11 9 831 11 451 Buffer Table Hamilton Duracal Nominal values in bold C pH 0 1 99 4 01 7 12 10 23 12 58 5 1 99 4 01 7 09 10 19 12 46 10 2 00 4 00 7 06 10 15 12 34 15 2 00 4 00 7 04 10 11 12 23 20 2 00 4 00 7 02 10 06 12 11 25 2 00 4 01 7 00 10 01 12 00 30 1 99 4 01 6 99 9 97 11 90 35 1 98 4 02 6 98 9 92 11 80 40...

Page 222: ... 6 97 8 66 10 181 85 2 01 4 00 6 98 8 65 10 181 90 2 01 4 00 7 00 8 64 10 181 95 2 01 4 00 7 02 8 64 10 181 Buffer Table Hamilton A Nominal values in bold C pH 0 1 99 4 01 7 12 9 31 11 42 5 1 99 4 01 7 09 9 24 11 33 10 2 00 4 00 7 06 9 17 11 25 15 2 00 4 00 7 04 9 11 11 16 20 2 00 4 00 7 02 9 05 11 07 25 2 00 4 01 7 00 9 00 11 00 30 1 99 4 01 6 99 8 95 10 93 35 1 98 4 02 6 98 8 90 10 86 40 1 98 4 ...

Page 223: ... 55 65 1 98 4 10 6 11 8 70 10 49 70 1 99 4 12 6 13 8 67 10 43 75 1 99 4 14 6 15 8 64 10 38 80 2 00 4 16 6 18 8 62 10 33 85 2 00 4 18 6 21 8 60 10 28 90 2 00 4 21 6 24 8 58 10 23 95 2 00 4 24 6 27 8 56 10 18 Buffer Table HACH Nominal values 4 01 7 00 10 01 0 02 at 25 F C pH 0 4 00 7 118 10 30 5 4 00 7 087 10 23 10 4 00 7 059 10 17 15 4 00 7 036 10 11 20 4 00 7 016 10 05 25 4 01 7 00 10 00 30 4 01 6...

Page 224: ...2 9 57 75 2 041 4 131 6 921 9 541 80 2 02 4 15 6 93 9 52 85 2 031 4 171 6 951 9 471 90 2 04 4 20 6 97 9 43 95 2 051 4 221 6 991 9 381 Buffer Table WTW Technical Buffers Nominal values in bold C pH 0 2 03 4 01 7 12 10 65 5 2 02 4 01 7 09 10 52 10 2 01 4 00 7 06 10 39 15 2 00 4 00 7 04 10 26 20 2 00 4 00 7 02 10 13 25 2 00 4 01 7 00 10 00 30 1 99 4 01 6 99 9 87 35 1 99 4 02 6 98 9 74 40 1 98 4 03 6 ...

Page 225: ... 30 1 99 4 01 6 99 8 95 11 81 35 2 00 4 02 6 98 8 90 11 63 40 2 01 4 03 6 97 8 86 11 47 45 2 01 4 04 6 97 8 83 11 39 50 2 00 4 05 6 96 8 79 11 30 55 2 00 4 07 6 96 8 77 11 13 60 2 00 4 08 6 96 8 74 10 95 65 2 001 4 101 6 991 8 701 10 951 70 2 001 4 121 7 001 8 671 10 951 75 2 001 4 141 7 021 8 641 10 951 80 2 001 4 161 7 041 8 621 10 951 85 2 001 4 181 7 061 8 601 10 951 90 2 001 4 211 7 091 8 581...

Page 226: ...99 10 95 96 31 18 1 225 11 19 98 22 19 1 251 11 43 100 14 20 1 278 11 67 102 07 21 1 305 11 91 104 00 22 1 332 12 15 105 94 23 1 359 12 39 107 89 24 1 386 12 64 109 84 25 1 413 12 88 111 8 26 1 441 13 13 113 77 27 1 468 13 37 115 74 28 1 496 13 62 29 1 524 13 87 30 1 552 14 12 31 1 581 14 37 32 1 609 14 62 33 1 638 14 88 34 1 667 15 13 35 1 696 15 39 36 15 64 1 Data source K H Hellwege Editor H La...

Page 227: ... 950 8 617 201 5 16 0 972 8 816 206 3 17 0 995 9 018 211 2 18 1 018 9 221 216 1 19 1 041 9 425 221 0 20 1 064 9 631 226 0 21 1 087 9 838 231 0 22 1 111 10 047 236 1 23 1 135 10 258 241 1 24 1 159 10 469 246 2 25 1 183 10 683 251 3 26 1 207 10 898 256 5 27 1 232 11 114 261 6 28 1 256 11 332 266 9 29 1 281 11 552 272 1 30 1 306 11 773 277 4 31 1 331 11 995 282 7 32 1 357 12 220 288 0 33 1 382 12 445...

Page 228: ...Maximum difference between two adjacent pH values 5 C step width of the same buffer solution 0 25 pH units The values of buffer solution 1 must be lower than those of buffer solution 2 The difference between values for identical temperatures must be greater than 2 pH units An error message appears if your input is incorrect The pH value at 25 C 77 F is always used for buffer display during calibra...

Page 229: ...Buffer set Fill in your configuration data or use the table as original for copy Temperature C Buffer 1 Buffer 2 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 ...

Page 230: ...on substance concentration and medium temperature The following conditions must be met for a reliable concentration determination For calculation of concentration the medium to be measured must be a purely binary mixture e g water hydrochloric acid Presence of other dissolved substances e g salts leads to incorrect concentration values In the region of small slopes e g at the range limits small ch...

Page 231: ...s 1 to 5 02 Enter values for concentrations A E for the respective temperatures Note The temperature values must be rising Temp 1 is the lowest Temp 5 the highest temperature The concentration values must be rising Conc A is the lowest conc E the highest concentration The table values A1 E1 A2 E2 etc must all be rising within the table or all falling Points of inflec tion are not allowed Incorrect...

Page 232: ...mS cm versus substance concentration wt and media temperature C Sodium Chloride Solution NaCl c wt 1 1 Range within which concentration determination is not possible Hydrochloric Acid HCl c wt 1 1 Range within which concentration determination is not possible ...

Page 233: ...lti E461N 233 Sodium Hydroxide Solution NaOH c wt 1 1 Range within which concentration determination is not possible Sulfuric Acid H2SO4 c wt 1 1 1 1 Range within which concentration determination is not possible ...

Page 234: ...ithin which concentration determination is not possible Oleum H2SO4 SO3 0 50 100 150 200 250 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 10 C 25 C 40 C 55 C 70 C 85 C 100 C 120 C c wt 1 Range within which concentration determination is not possible ...

Page 235: ...ains stored Note When a Pfaudler enamel electrode is connected the data is read from the sensor or set to the standard values No menu entries are required they are therefore deactivated The nominal values for zero point and slope are required to ensure that the sensor monitoring and calibration functions Sensoface Calimatic operate as intended They do not replace the need for calibration Presettin...

Page 236: ... The coordinates of this intersection are labeled Vis and pHis The isothermal intersection point remains constant for each sensor It may cause temperature dependent measurement errors but such errors can be avoided by calibrating at the measuring temperature or at a constant controlled temperature pHis pH mV 80 C 25 C Vis 2 1 1 Isothermal intersection point 2 Zero point ...

Page 237: ...lay Activating and Configuring Calculation Blocks Parameter Setting System Control Calculation Blocks Preconditions At least two sensors are connected TAN option FW E020 is enabled Steps 01 Open Calculation Blocks 02 Select a process variable combination Calculation Blocks Administrator Sensor A Back Calculation Sensor B Calculation Sensor A Sensor B Cond Cond Analog Cond I Memosens Cond Analog Co...

Page 238: ...ure difference C Conductivity difference S cm Resistivity difference Ω cm Ratio S cm Passage S cm Rejection S cm Deviation S cm pH value pH Oxy Oxy Oxy Oxy Saturation air difference air Saturation O2 difference O2 Conc liquid difference mg l Conc gas difference vol Temperature difference C Calculation Formulas Process Variable Calculation Formula Range Span Difference selectable in menu Diff A B D...

Page 239: ...feedwater in power plants dual conductivity measurement can be used to calculate the pH value For that purpose the boiler feedwater conductance is measured before and after the cation exchanger This commonly used method of indirect pH value measurement does not require much maintenance and has the following advantage Normal pH measurement in ultrapure water is very critical Boiler feedwater does n...

Page 240: ...f the cation exchanger Cond2 pH 10 2 pH 10 0 pH 9 8 pH 9 7 pH 9 5 pH 9 3 60 Conditioning of water in natural circulation boilers with sodium hydroxide Relationship between the pH value and the conductivity measured upstream and downstream of the cation exchanger Source Appendix to VGB guideline for boiler feed water boiler water and steam of steam generators above 68 bar permissible operating over...

Page 241: ...select whether and how an exceeded limit value is to be displayed for each parameter Off No message but the parameter is still shown in the Diagnostics menu Failure A Failure message is shown in off limit conditions the corresponding NAMUR icon is displayed If Display Color NE107 is selected the measurement display is shown with red backlighting Maintenance A Maintenance Required message is shown ...

Page 242: ... is overwritten by the device internal parameter set A Parameter Setting System Control Parameter Sets Save Parameter Set 01 Save to Select the parameter set to be overwritten The parameter set is saved as a file on the Data Card Loading a Parameter Set from the Data Card A parameter set saved on the Data Card 1 2 3 4 or 5 can be loaded to the device internal parameter set A This overwrites parame...

Page 243: ... 3 4 1st Display Meas Val 1 2 Zoom Function 10x Back to Meas Meas Value 1 I Start pH Value pH 0 00 1 min On On On Display Measurement Recorder Data Diagnostics Measurement Recorder The measurement recorder saves all entries in a file The last 100 entries are graphically presented on the device s display Up to 4 process variables are displayed These 4 process variables are distributed to 2 measurem...

Page 244: ...in the file name Example for a file generated on the Data Card RECORDER R_YYMMDD TXT Recorder data of YYMMDD YY year MM month DD day The data is recorded as ASCII file with the extension TXT The individual columns are separated by tabs This makes the file readable with word processing or spreadsheet programs e g Microsoft Excel Each time the Data Card is inserted in the memory card slot a Device I...

Page 245: ...al compartment Professional installation guarantees direct contact protection The memory card can be replaced during operation When doing so maintain sufficient distance from the mains connection cables and do not use tools 01 Open the housing 02 Insert the FW Update Card into the memory card slot in the front unit Memory Card p 176 The FW Update Card icon appears on the display 03 Close the housi...

Page 246: ...This means that the devices and the network infrastructure are certified products and structured according to PROFINET IO guidelines Note The firmware version listed on the certificate corresponds to the BASE firmware Basic functions in class B RT communication Cyclic I O data transfer Parameter Alarms Network diagnostics Topology information Topology PROFINET devices can be networked in different...

Page 247: ... and maintenance I O IO Input output ISFET Ion sensitive field effect transistor ISM Intelligent sensor management LDO Luminescent dissolved oxygen MAC Media access control MD Maintenance demanded MR Maintenance required PCS Process control system PELV Protective extra low voltage PROFINET Process field network QD Qualified diagnosis RD Received data RJ45 Registered jack RT Real time SELV Safety e...

Page 248: ... parameter setting 80 CondI parameter setting 87 ORP parameter setting 74 Oxy parameter setting 98 pH parameter setting 69 Calculation Blocks FW E020 237 Calibration record 152 Calibration solutions 226 Calibration timer ORP parameter setting 74 Oxy parameter setting 98 pH parameter setting 69 Calibration Adjustment Calibration solutions 226 Cond 129 Cond presettings 80 CondI 135 Condl presettings...

Page 249: ...tallation 26 Electrolyte replacement confirm 155 Enter numbers and text 38 Environmental damage 8 Error messages synoptic tables 157 F Failure Signaling via relay contact 58 Favorites menu 148 Firmware repair 178 Firmware update 245 First adjustment 118 Flow measurement 116 Formats units parameter setting 48 Function blocks 103 Function check Signaling via relay contact 58 Function control 46 FW R...

Page 250: ...sensor Parameter setting 76 83 Memosens ORP sensor Parameter setting 72 Memosens oxygen sensor Parameter setting 92 Memosens pH sensor Parameter setting 63 Menu structure 39 Message list Displays 150 Error messages overview 157 Messages Conductivity parameter setting 82 90 ORP parameter setting 75 Oxygen parameter setting 99 pH parameter setting 71 Monitoring limits Conductivity 82 90 ORP 75 Oxyge...

Page 251: ...Wiring examples analog sensors 210 Process variable ORP Calibration Adjustment 126 Wiring example analog sensor 201 Process variable oxygen Calibration Adjustment 142 Parameter setting 92 Wiring examples analog sensors 215 Process variable pH Buffer Tables 218 Calibration Adjustment 118 Individual buffer set FW E002 228 Parameter setting 63 Wiring examples analog sensors 195 Product calibration PR...

Page 252: ...uffer table 228 TAN option FW E006 Current characteristic 230 TAN option FW E009 Concentration determination 230 TAN option FW E015 Trace oxygen measurement Calibration Adjustment 147 Wiring example 216 TAN option FW E017 Pfaudler sensors Wiring example 200 TAN option FW E017 Pfaudler sensors Description 235 TAN option FW E020 Calculation blocks 237 TAN option FW E053 ISM sensors Description 241 O...

Page 253: ...g 203 Conductivity dual 212 Conductivity inductive 210 ORP analog 201 Oxygen analog 215 pH analog 195 Y Y cable RJ45 M12 D type ZU1139 181 Z Zero correction CondI 140 Oxygen 147 ZU1072 RJ45 socket 179 ZU1073 adapter cable RJ45 M12 D type 180 ZU1139 Y Cable RJ45 M12 D Type 181 ...

Page 254: ...info knick de www knick de Local Contacts www knick international com Translation of the original instructions Copyright 2022 Subject to change Version 1 This document was published on February 09 2022 The latest documents are available for download on our website under the corresponding product description TA 212 514 KNEN01 098772 ...

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