Kaysun KMF-100 DVN4 Engineering Data Book Download Page 48

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V6R VRF 50Hz

Part 2 - Out

door Unit Engineering Da

Mini Amazon III Series

Table 2-7.3: KMF-120 DVN4 cooling capacity (continued)

Combination

(%) (Capacity

index)

Outdoor

temperature

(°C DB)

Indoor temperature(°C DB/WB)

DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18

DB:27,WB:19

DB:28.2,WB:20 DB:30.7,WB:22

DB:32,WB:24

60%

-5

4.9

0.80

5.9

0.93

6.8

1.09

7.3

1.16

7.8

1.25

8.8

1.41

9.7

1.61

-2

4.9

0.81

5.9

0.95

6.8

1.11

7.3

1.18

7.8

1.26

8.8

1.43

9.7

1.62

4.9

0.82

5.9

0.96

6.8

1.12

7.3

1.19

7.8

1.29

8.8

1.45

9.7

1.64

4.9

0.84

5.9

0.98

6.8

1.14

7.3

1.21

7.8

1.30

8.8

1.48

9.7

1.66

4.9

0.86

5.9

1.00

6.8

1.17

7.3

1.23

7.8

1.32

8.8

1.50

9.7

1.69

4.9

0.87

5.9

1.02

6.8

1.19

7.3

1.26

7.8

1.35

8.8

1.53

9.7

1.73

4.9

0.89

5.9

1.04

6.8

1.21

7.3

1.28

7.8

1.38

8.8

1.56

9.7

1.76

4.9

0.90

5.9

1.06

6.8

1.23

7.3

1.32

7.8

1.40

8.8

1.59

9.7

1.78

4.9

0.92

5.9

1.08

6.8

1.25

7.3

1.34

7.8

1.43

8.8

1.62

9.7

1.81

4.9

0.93

5.9

1.09

6.8

1.27

7.3

1.36

7.8

1.46

8.8

1.65

9.7

1.85

4.9

0.94

5.9

1.11

6.8

1.29

7.3

1.39

7.8

1.48

8.8

1.68

9.7

1.88

4.9

0.96

5.9

1.13

6.8

1.32

7.3

1.41

7.8

1.51

8.8

1.71

9.7

1.92

4.9

0.97

5.9

1.15

6.8

1.34

7.3

1.44

7.8

1.54

8.8

1.74

9.7

1.96

4.9

0.98

5.9

1.16

6.8

1.35

7.3

1.45

7.8

1.55

8.8

1.76

9.7

1.97

4.9

1.00

5.9

1.18

6.8

1.37

7.3

1.48

7.8

1.58

8.8

1.83

9.7

2.10

4.9

1.01

5.9

1.20

6.8

1.43

7.3

1.55

7.8

1.68

8.8

1.95

9.7

2.24

4.9

1.05

5.9

1.27

6.8

1.52

7.3

1.65

7.8

1.79

8.8

2.08

9.7

2.39

4.9

1.11

5.9

1.35

6.8

1.62

7.3

1.76

7.8

1.90

8.8

2.22

9.7

2.56

4.9

1.18

5.9

1.43

6.8

1.72

7.3

1.87

7.8

2.03

8.8

2.36

9.7

2.72

4.9

1.25

5.9

1.52

6.8

1.82

7.3

1.99

7.8

2.15

8.8

2.51

9.7

2.90

4.9

1.32

5.9

1.61

6.8

1.93

7.3

2.11

7.8

2.29

8.8

2.67

9.7

3.09

4.9

1.40

5.9

1.71

6.8

2.05

7.3

2.24

7.8

2.43

8.8

2.84

9.7

3.28

4.9

1.47

5.9

1.80

6.8

2.17

7.3

2.37

7.8

2.58

8.8

3.02

9.7

3.49

4.9

1.52

5.9

1.88

6.8

2.25

7.3

2.46

7.8

2.67

8.8

3.16

9.7

3.65

4.9

1.57

5.9

1.96

6.8

2.33

7.3

2.54

7.8

2.77

8.8

3.29

9.7

3.81

4.9

1.64

5.9

2.06

6.8

2.42

7.3

2.63

7.8

2.90

8.8

3.44

9.7

4.02

4.9

1.70

5.9

2.15

6.8

2.51

7.3

2.70

7.8

3.01

8.8

3.56

9.7

4.21

4.9

1.71

5.8

2.16

6.8

2.52

7.3

2.72

7.7

3.03

8.7

3.59

9.6

4.23

4.8

1.72

5.7

2.17

6.7

2.53

7.1

2.72

7.6

3.05

8.5

3.60

9.5

4.25

4.7

1.73

5.7

2.18

6.6

2.55

7.0

2.74

7.5

3.06

8.4

3.62

9.3

4.28

Abbreviations:

CR: Combination ratio

TC: Total capacity (kW)

PI: Power input (comp outdoor fan motor) (kW)
Notes:

1. Shaded cells are tested under our standard condition.

2. Avoid running the outdoor unit when outdoor air temperature is above 43 degrees in cooling mode.

3. The above table shows the average value of conditions may operate.

4. It is recommended to connect less than 130%.

Summary of Contents for KMF-100 DVN4

Page 1: ...hasing our air conditioner Before using your air conditioner please read this manual carefully and keep it for future reference Mini Amazon III KMF 80 DVN4 KMF 100 DVN4 KMF 120 DVN4 KMF 140 DVN4 KMF 160 DVN4 ENGINEERING DATA BOOK ...

Page 2: ...V6R VRF 50Hz CONTENTS Mini Amazon III Series 1 CONTENTS Part 1 General Information 2 Part 2 Outdoor Unit Engineering Data 11 Part 3 System Design and Installation 96 ...

Page 3: ...Mini Amazon III Series 2 Part 1 General Information 1 Indoor and Outdoor Unit Capacities 3 2 External Appearance 4 3 Combination Ratio 5 4 Selection Procedure 6 ...

Page 4: ...Btu h HP 1 8 5 0 6 18 18 2 2 7 0 8 22 22 22 22 22 22 22 2 8 9 1 28 28 28 28 28 28 28 28 3 6 12 1 25 36 36 36 36 36 36 36 36 36 4 5 15 1 6 45 45 45 45 45 45 45 45 45 5 6 19 2 56 56 56 56 56 56 56 7 1 24 2 5 71 71 71 71 71 71 71 71 8 0 27 3 80 80 80 80 80 80 80 9 0 30 3 2 90 90 90 90 90 90 10 0 34 3 6 100 100 11 2 38 4 112 112 112 112 112 14 0 48 5 140 140 140 140 140 16 0 55 6 160 160 160 20 0 68 7...

Page 5: ... unit appearance One way Cassette KCOF Compact Four way Cassette KCIF Four way Cassette KCIBF Medium Static Pressure Duct KPDF High Static Pressure Duct KPDHF Wall mounted KAYF Ceiling Floor KPCF Floor Standing KS E F Console KSDF 2 2 Outdoor Units Table 1 2 2 Outdoor unit appearance ...

Page 6: ...tion ratio limitations Type Minimum combination ratio Maximum combination ratio Mini C Series outdoor units 50 150 Table 1 4 2 Combinations of Indoor and outdoor units Outdoor unit capacity Sum of capacity indexes of connected indoor units standard indoor units only Maximum number of connected indoor units kW Capacity index 8 80 40 to 104 6 10 100 50 to 130 7 12 120 60 to 156 10 14 140 70 to 182 1...

Page 7: ...io limitations Use the system peak Select indoor unit models ensuring that Indoor unit capacity corrected for indoor air temperature WB1 Required heat load Indoor unit safety factor Design temperature and humidity indoor and outdoor Required heat load of each room System peak load Piping length level differences Indoor unit specifications type and quantity Notes 1 If the indoor design temperature ...

Page 8: ...7 3 12 00 3 2 2 4 2 4 2 4 10 4 14 00 3 1 2 4 2 4 2 6 10 5 16 00 3 1 2 3 2 3 2 3 10 The maximum piping lengths and level differences in this example are as given in Figure 1 5 2 Figure 1 5 2 System diagram Equivalent length of piping 50m Level diﬀerence 25m Outdoor Unit Indoor Unit Indoor Unit Indoor Unit Indoor Unit Indoor unit type for all rooms Medium Static Pressure Duct T2 Step 2 Select indoor...

Page 9: ...s Room A Room B Room C Room D Peak heat load kW 3 1 2 4 2 4 2 6 Selected indoor unit KPDF 36 DN4 0 KPDF 28 DN4 0 KPDF 28 DN4 0 KPDF 28 DN4 0 Corrected TC kW 3 6 2 8 2 8 2 8 Step 3 Select outdoor unit Determine the required total heat load from the indoor units to the outdoor unit based on either the sum of the peak loads of each room or the system peak load In this example it is determined based o...

Page 10: ...1 5 7 Table 1 5 6 Extract from Table 2 7 1 KMF 100 DVN4 cooling capacity Table 1 5 7 Cooling capacity calculated by interpolation CR Outdoor air temp C DB Indoor air temp C DB C WB CR Outdoor air temp C DB Indoor air temp C DB C WB 25 8 18 0 25 8 18 0 TC PI TC PI kW kW kW kW 120 31 10 5 2 39 120 33 10 4 2 48 33 10 4 2 48 35 10 2 2 57 B 10 41 110 31 10 3 2 34 110 33 10 2 2 46 33 10 2 2 46 35 10 0 2...

Page 11: ... of the outdoor unit a The sum of the indoor unit CIs is 120 and the CI of the 12kW outdoor unit is 120 so the combination ratio is 120 120 100 b Using the outdoor unit s cooling capacity table interpolate to obtain the capacity B corrected for outdoor air temperature indoor air temperature and combination ratio Refer to Tables 1 5 8 and 1 5 9 Table 1 5 8 Extract from Table 2 7 3 KMF 120 DVN4 cool...

Page 12: ...ries 11 Part 2 Outdoor Unit Engineering Data 1 Specifications 12 2 Dimensions 14 3 Installation Space Requirements 15 4 Piping Diagrams 16 5 Wiring Diagrams 18 6 Electrical Characteristics 21 7 Capacity Tables 22 8 Operating Limits 93 9 Sound Levels 94 10 Accessories 95 ...

Page 13: ...elling Panasonic NIDEC Insulation class E E E Safe class IPX4 IPX4 IPX4 Input W 120 195 195 Output W 80 170 170 Rated current A 1 1 52 1 52 Speed r min 900 800 800 Outdoor air flow m3 h 3700 5200 5000 Outdoor sound level Sound pressure level dB A 54 54 56 Sound power level dB A 65 68 70 Outdoor Unit Dimension W x H x D mm 982 x 712 x 440 950 x 840 x 426 950 x 840 x 426 Packing W x H x D mm 1048 x ...

Page 14: ...put kW 4 56 5 35 EER kW KW 3 07 2 90 Heating Capacity kW 16 18 Input kW 4 08 5 71 COP kW kW 3 92 3 20 Compressor Model ATF400D64UMV ATF400D64UMV Type Rotary Rotary Brand GMCC GMCC Capacity Btu h 41957 41957 Input W 3365 3365 Rated current RLA A 6 5 6 5 Crankcase W 25 25 Refrigerant oil ml RB74AF RB74AF 1000ml 400ml 1000ml 500ml Outdoor fan motor Model WZDK170 38G 1 WZDK170 38G 1 Type DC motor DC m...

Page 15: ...mp 20 CDB 68 F 15 CWB 44 6 F outdoor temp 7 CDB 42 8 F equivalent pipe length 5m drop length 0m 3 Sound level Anechoic chamber conversion value measured at a point 1 m in front of the unit at a height of m 1m for 80 105 model 1 2m for 120 160 model During actual operation these values are normally somewhat higher as a result of ambient conditions 4 The above data may be changed without notice for ...

Page 16: ... Dimensions unit mm Model A B C D E F G H I 80 910 982 390 345 120 663 712 375 426 100 120 950 406 360 175 590 840 390 440 140 160 1040 1053 452 410 191 656 865 463 523 3 Installation Space Requirements Figure 2 3 1 Single unit installation top view unit mm Figure 2 3 2 Single unit installation side view unit mm Figure 2 3 3 Multiple unit installation top view unit mm ...

Page 17: ...Mini Amazon III Series 16 Figure 2 3 4 Multiple unit installation side view unit mm 4 Piping Diagrams Figure 2 4 1 80 Piping diagram Figure 2 4 2 100 120 Piping diagram ...

Page 18: ...hammering 3 Electronic expansion valve EXV Controls refrigerant flow and reduces refrigerant pressure 4 Four way valve ST1 Controls refrigerant flow direction Closed in cooling mode and open in heating mode When closed the heat exchanger functions as a condenser when open the heat exchanger functions as an evaporator 5 High and low pressure switches Regulate system pressure When system pressure ri...

Page 19: ... valve EEV Electronic expansion valve K1 Compressor top thermostat DCFAN DC fan TP Outdoor discharge temperature sensor HEAT Crankcase heater TL Refrigerant radiator temperature sensor H PRO High pressure on off switch XT1 3 slot power supply terminal L PRP Low pressure on off switch T3 Outdoor heat exchanger temperature sensor XP1 XP7 XS1 XS7 Terminal block T4 Outdoor ambient temperature sensor ...

Page 20: ... HS Radiator XT1 3 slot power supply terminal H PRO High pressure switch XP Connecting terminal L PRO Low pressure switch Q502 Q503 IGBT L502 L503 PFC inductor IPM Inverter module NF Filter assembly OA E YX P QE NET ADD ENC3 POWER S1 S2 S3 SW1 SW2 FORCE COOL CHECK ON 1 2 3 CN300 XT1 L N Black Red Red IPM BR D503 D502 L502 L503 Q502 Q503 White CN17 CN3 N_IN CN2 FUSE2 FUSE1 Blue U V W FAN U V W COMP...

Page 21: ...wer fan TL Refrigerant radiator temperature sensor HEAT1 Crankcase heater CN12 L N_OUT GND1 N_IN L_IN CN9 AC_IN NET ADD POWER N L_OUT CN5 CN24 TL T5 XT1 T3 T4 White Black L PRO H PRO XS1 XP1 XP2 STF1 HEAT1 CN11 CN7 CN10 Brown 1 2 3 ON 1 2 3 ON CN18 CN20 CN4 CN502 CN501 CN50 CN13 CN22 Upper fan U V W U W V ENC3 ENC2 SW1 SW2 CHECK FORCE COOLING S1 S2 AC_IN Blue CN3 CN4 CN5 CT1 CN8 Filter board Main ...

Page 22: ...98 264 40 33A 40A Soft start 15 5 0 17 1 52 Abbreviations MCA Minimum Circuit Amps TOCA Total Over current Amps MFA Maximum Fuse Amps MSC Maximum Starting Current A RLA Rated Load Amps FLA Full Load Amps Notes 1 Units are suitable for use on electrical systems where voltage supplied to unit terminals is not below or above listed range limits Maximum allowable voltage variation between phases is 2 ...

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Page 29: ... 06 6 7 1 23 23 3 4 0 58 4 1 0 70 4 7 0 82 5 0 0 89 5 4 0 97 6 0 1 14 6 7 1 32 25 3 4 0 59 4 1 0 73 4 7 0 87 5 0 0 95 5 4 1 04 6 0 1 22 6 7 1 41 27 3 4 0 63 4 1 0 77 4 7 0 93 5 0 1 02 5 4 1 11 6 0 1 30 6 7 1 50 29 3 4 0 67 4 1 0 82 4 7 0 99 5 0 1 08 5 4 1 18 6 0 1 38 6 7 1 61 31 3 4 0 71 4 1 0 87 4 7 1 05 5 0 1 15 5 4 1 25 6 0 1 47 6 7 1 71 33 3 4 0 75 4 1 0 93 4 7 1 12 5 0 1 23 5 4 1 34 6 0 1 57 ...

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Page 92: ...8 7 60 2 82 3 3 7 10 40 3 74 9 71 3 49 9 03 3 25 8 63 3 18 8 29 3 04 7 60 2 72 0 0 7 10 40 3 59 9 71 3 35 9 03 3 11 8 63 3 02 8 29 2 90 7 60 2 67 3 2 2 10 40 3 42 9 71 3 19 9 03 2 99 8 63 2 90 8 29 2 75 7 60 2 66 5 4 1 10 40 3 25 9 71 3 06 9 03 2 88 8 63 2 77 8 29 2 69 7 60 2 63 7 6 10 40 3 10 9 71 2 93 9 03 2 74 8 63 2 66 8 29 2 65 7 60 2 56 9 7 9 10 40 3 05 9 71 2 86 9 03 2 70 8 63 2 60 8 29 2 5...

Page 93: ...d outdoor unit For level differences positive values indicate that the outdoor unit is above the indoor unit negative values indicate that the outdoor unit is below the indoor unit 2 These figures illustrate the rate of change in capacity of a system with only standard indoor units at maximum load with the thermostat set to maximum under standard conditions Under partial load conditions there is o...

Page 94: ...utside the above condition protective device will start and even then the units take place abnormality running 2 These figures base on the operation conditions between indoor units and outdoor units Equivalent pipe length is 5m and height difference is 0m Precaution 1 The indoor relative humidity should be lower than 80 If the air conditioner works in an environment with a relative humidity higher...

Page 95: ... Sound pressure level is measured at a position 1m in front of the unit and Hm above the floor in a semi anechoic chamber During in situ operation sound pressure levels may be higher as a result of ambient noise Figure 2 9 1 Sound pressure level measurement unit m 9 2 Octave Band Levels Figure 2 9 2 80 model octave band level Figure 2 9 3 100 model octave band level 1m H Figure 2 9 4 140 model oct...

Page 96: ...el Figure 2 9 6 160 model octave bandlevel 10 Accessories Table 2 10 1 Standard accessories Name Shape Quantity Outdoor unit installation manual 1 Outdoor unit owner s manual 1 Water outlet connection pipe 1 Network Matching Wires 2 Rubber wire ring 2 Seal ring 80 models 1 L shape pipe Applicable to 140 models 1 Connecting pipe Applicable to 160 models 1 ...

Page 97: ...ment and Installation 98 3 Refrigerant Piping Design 102 4 Refrigerant Piping Installation 108 5 Drain Piping 119 6 Insulation 123 7 Charging Refrigerant 125 8 Electrical Wiring 127 9 Installation in Areas of High Salinity 131 10 Commissioning 132 11 Appendix to Part 3 System Commissioning Report 134 ...

Page 98: ...rs Notes for installers Notes for installers boxes contain important information which may primarily be of use during field installation rather than during desk based system design 1 2 Definitions In this Engineering Data Book the term applicable legislation refers to all national local and other laws standards codes rules regulations and other legislation that apply in a given situation 1 3 Preca...

Page 99: ... where exposure to salinity may occur unless the anti corrosion treatment for high salinity areas customization option has been added and the precautions described in Part 3 9 Installation in Areas of High Salinity are taken Outdoor units should be installed in well drained well ventilated positions that are as close as possible to the indoor units 2 1 2 Spacing Outdoor units must be spaced such t...

Page 100: ...se design should ensure that the points on the units bases designed for weight bearing support are fully supported A drainage ditch should be provided to allow drainage of condensate that may form on the heat exchangers when the units are running in heating mode The drainage should ensure that condensate is directed away from roadways and footpaths especially in locations where the climate is such...

Page 101: ...uantity of the units delivered are as ordered Check that all accessories ordered have been included Retain the Owner s Manual for future reference 2 1 6 Hoisting Notes for installers Do not remove any packaging before hoisting If units are not packaged or if the packaging is damaged use suitable boards or packing material to protect the units Hoist one unit at a time using two ropes to ensure stab...

Page 102: ...excessive noise or vibration during operation suspension rods or other weight bearing fixings should typically be able to bear twice the unit s weight Notes for installers Before installing an indoor unit check that the model to be installed is as specified in the construction drawings and confirm the correct orientation of the unit Ensure that units are installed at the correct height To allow sm...

Page 103: ...plies with all applicable legislation should be used Temper grades and minimum thicknesses for different diameters of piping are specified in Table 3 3 1 Table 3 3 1 Piping temper and thickness Piping outer diameter mm Temper1 Minimum thickness mm Ф6 35 O annealed 0 8 Ф9 53 0 8 Ф12 7 0 8 Ф15 9 1 0 Ф19 1 1 0 Ф22 2 1 2H half hard 1 2 Ф25 4 1 2 Ф28 6 1 3 Ф31 8 1 5 Ф38 1 1 5 Ф41 3 1 5 Ф44 5 1 5 Ф54 0 ...

Page 104: ...del Pipe Length from the first branch to the furthest IDU 40m L2 L3 L4 L5 f The first connecting method or L3 L5 f The second connecting method Pipe Length IDU to the nearest branch 15m a b c d e f Level difference Level difference between IDU ODU4 Outdoor Unit Up 10m 80 model 25m 100 120 model 30m 140 160 model Outdoor Unit Down 10m 80 model 20m 100 120 model 20m 140 160 model Level difference be...

Page 105: ... Main pipe1 L1 and first indoor branch joint A Capacity of outdoor unit A 10 Equivalent length of all liquid pipes and gas pipes 90m Equivalent length of all liquid pipes and gas pipes 90m Gas pipe mm Liquid pipe mm Branch joint kit Gas pipe mm Liquid pipe mm Branch joint kit A 155 Φ15 9 Φ9 53 KCMI 112 Φ19 1 Φ9 53 KCMI 112 155 A 230 Φ19 1 Φ9 53 KCMI 112 Φ22 2 Φ9 53 KCMI 212 Notes 1 The main pipe L...

Page 106: ...is Φ15 9 Φ9 53 Indoor branch joint D is KCMI 112 The indoor units N5 and N6 downstream of indoor branch joint E have total capacity of 22 28 50 Refer to Table 3 3 4 Indoor main pipe L5 is Φ15 9 Φ9 53 Indoor branch joint E is KCMI 112 The indoor units N3 to N6 downstream of indoor branch joint C have total capacity of 28 x 3 22 106 Refer to Table 3 3 4 Indoor main pipe L3 is Φ15 9 Φ9 53 Indoor bran...

Page 107: ...ll applicable legislation Where no applicable legislation exists the following may be used as a guide Air conditioned rooms should be large enough that if leakage of all the refrigerant in the system occurs the concentration of the refrigerant in the room does not reach a level dangerous to health A critical concentration at which point R410A becomes dangerous to human health of 0 3 kg m3 can be u...

Page 108: ...7 Mechanical ventilator controlled by refrigerant leak detector Outdoor unit Indoor unit Room full of leaking refrigerant All the refrigerant has leaked Leakage detector connected to mechanical ventilator Outside air Indoor unit Air vent Figure 3 3 6 Potential refrigerant leak scenario Figure 3 3 7 Mechanical ventilator controlled by refrigerant leak detector ...

Page 109: ...the indoor units are connected 4 1 2 Three principles for refrigerant piping Reasons Seal piping during storage1 Flow nitrogen during brazing2 Pipe flushing3 Pipe flushing3 Vacuum drying4 Pipe manipulation5 and brazing2 techniques Gas tightness test6 Particles such as oxide produced during brazing and or building dust can lead to compressor malfunction Moisture can lead to ice formation or oxidiza...

Page 110: ...allers Lubrication oil used during some copper pipe manufacturing processes can cause deposits to form in R410A refrigerant systems causing system errors Oil free copper piping should therefore be selected If ordinary oily copper piping is used it must be cleaned with gauze dipped in tetrachloroethylene solution prior to installation Caution Never use carbon tetrachloride CCl4 for pipe cleansing o...

Page 111: ...rs Before flaring 1 2H half hard piping anneal the end of the pipe to be flared Remember to place the flare nut on the piping before flaring Ensure the flared opening is not cracked deformed or scratched otherwise it will not form a good seal and refrigerant leakage may occur The diameter of the flared opening should be within the ranges specified in Table 3 4 1 Refer to Figure 3 4 2 Table 3 4 1 F...

Page 112: ...he cross section at the bend is greater than 2 3 of the original area Figure 3 4 3 Pipe bending in excess of 90 4 4 Refrigerant Piping Supports When the air conditioner is running the refrigerant piping will deform shrink expand droop To avoid damage to piping hangers or supports should be spaced as per the criteria in the Table 3 4 2 In general the gas and liquid pipes should be suspended in para...

Page 113: ...o flow nitrogen through copper piping at 0 02 0 03MPa during brazing Start the flow before brazing starts and ensure that the nitrogen continuously passes through the section being brazed until the brazing is complete and the copper has cooled down completely Figure 3 4 4 Flowing nitrogen through piping during brazing Legend 1 Copper piping 2 Section being brazed 3 Nitrogen connection 4 Hand valve...

Page 114: ... 4 7 Figure 3 4 7 Piping overlap and gap for brazed joints Legend A Inner diameter of larger pipe D Outer diameter of smaller pipe B Inlaid depth overlap Table 3 4 3 Piping overlap and gap for brazed joints1 D mm Minimum permissible B mm Permissible A D mm 5 D 8 6 0 05 0 21 8 D 12 7 12 D 16 8 0 05 0 27 16 D 25 10 25 D 35 12 0 05 0 35 35 D 45 14 Notes 1 A B D refer to the dimensions shown in Figure...

Page 115: ...e branch joints may be installed to bends other branch joints and the straight sections of piping leading to indoor units Refer to Part 3 3 6 Branch Joints Figure 3 4 8 Branch joint orientation 4 7 Pipe Flushing 4 7 1 Purpose To remove dust other particles and moisture which could cause compressor malfunction if not flushed out before the system is run the refrigerant piping should be flushed usin...

Page 116: ...lind plugs to block all liquid gas side openings except for the opening at the indoor unit which is furthest from the outdoor unit Indoor unit A in Figure 3 4 9 5 Start to open the nitrogen cylinder valve and gradually increase the pressure to 0 5MPa 6 Allow time for nitrogen to flow as far as the opening at indoor unit A 7 Flush the first opening a Using suitable material such as a bag or cloth p...

Page 117: ...sure gauge to check for small leakages If there is a small leakage the pressure gauge will drop distinctly If there are no small leakages charge the piping with nitrogen at 4 0MPa and leave for at least 24 hours to check for micro leakages Micro leakages are difficult to detect To check for micro leakages allow for any change in ambient temperature over the test period by adjusting the reference p...

Page 118: ...t into the piping until the pressure reaches 0 5MPa c Use a halogen refrigerant detector to find the leak d If the leak source cannot be found continuing charging with refrigerant to a pressure of 4MPa and then search again 4 9 Vacuum Drying 4 9 1 Purpose Vacuum drying should be performed in order to remove moisture and non condensable gases from the system Removing moisture prevents ice formation...

Page 119: ...re The vacuum drying procedure is as follows Step 1 Connect the blue low pressure side hose of a pressure gauge to the outdoor unit gas pipe stop valve the red high pressure side hose to the outdoor unit liquid pipe stop valve and the yellow hose to the vacuum pump Step 2 Start the vacuum pump and then open the pressure gauge valves to start vacuum the system After 30 minutes close the pressure ga...

Page 120: ...nits is usually preferable To prevent the drain piping becoming excessively long consideration should be given to installing multiple drain piping systems with each system having its own drainage point and providing drainage for a subset of the overall set of indoor units The routing of drain piping should take into consideration the need to maintain sufficient slope for drainage whilst avoiding o...

Page 121: ...lown back into the drainage pan Traps should be ar ranged as in Figure 3 5 6 The vertical separation H should be in excess of 50mm A plug may be fitted to allow cleaning or inspection Figure 3 5 6 Drain piping water traps 5 3 Selecting Piping Diameters Select branch drainage piping the drain piping connection to each unit diameters according to indoor unit flow volume and select main drainage pipi...

Page 122: ... discharged through the air vent or water flow may be impeded Figure 3 5 7 Downward sloping section of drain piping 5 5 Drain Piping Installation Notes for installers Installation of the drain piping should proceed in the following order Water tightness test Drain piping insulation Drain piping installation Indoor unit installation Caution Ensure that all joints are firm and once the drain piping ...

Page 123: ...and test for leakages over a 24 hour period Water flow test natural drainage test Slowly fill the drainage pan of each indoor unit with at least 600ml of water through the inspection port and check that the water is discharged through the outlet of the drain piping Caution The drain plug in the drainage pan is for removing accumulated water prior to performing indoor unit maintenance During normal...

Page 124: ... piping insulation With the exception of joint insulation insulation should be applied to piping before fixing the piping in place Insulation at joints in refrigerant piping should be applied after the gas tightness test has been completed Notes for installers Installation of insulation should be carried out in a manner suited to the type of insulation material being used Ensure there are no gaps ...

Page 125: ...tion is not required Use suitable adhesive to seal seams and joints in the insulation and then bind with cloth reinforced tape of width not less than 50mm Ensure tape is fixed firmly to avoid condensation Ensure the drain piping insulation adjacent to the indoor unit drainage water outlet is fixed to the unit itself using adhesive to prevent condensation and dripping 6 3 Ducting Insulation Suitabl...

Page 126: ...ance and to prevent foreign materials from entering the system Refrigerant must be treated in accordance with applicable legislation Always use protective gloves and protect your eyes when charging refrigerant Open refrigerant containers slowly Procedure The procedure for adding refrigerant is as follows Step 1 Calculate additional refrigerant charge R kg see Part 3 7 1 Calculating Additional Refr...

Page 127: ...se the three valves on the pressure gauge run the outdoor unit in cooling mode and then open the yellow and blue valves Continue charging until the full R kg of refrigerant has been charged then close the yellow and blue valves Note Before running the system be sure to complete all the pre commissioning checks as listed in Part 3 10 2 Pre commissioning Checks and be sure to open all stop valves as...

Page 128: ...re five or more outdoor units are installed additional residual current protection leakage protection should be installed All the indoor units in a system i e all the indoor units connected to the same outdoor unit should be tied into the same power circuit with the same power supply overcurrent and residual current protection leakage protection and manual switch as shown in Figure 3 8 1 Do not in...

Page 129: ...ded cable should be used for communication wiring Using other types of cable can lead to interference and malfunction Indoor communication wiring The P Q E communication wires should be connected one unit after another in a daisy chain from the outdoor unit to the final indoor unit At the final indoor unit a 120Ω resistor should be connected between the P and Q terminals After the final indoor uni...

Page 130: ...ly the dedicated meter of Kaysun can be used on the unit For the wiring method of the meter please consult Kaysun s professional service personnel The arrangement of OAE XYE and PQE depends on the unit Figure 3 8 3 Outdoor unit communication terminals Table 3 8 2 Communication connections Terminals Connection O A E Connect to Digital multimeter Only for 100 160model X Y E Connect to centralized co...

Page 131: ... 8 4 Wiring example Figure 3 8 4 System communication wiring example Note The wired controller and centralized controller in the dashed box are optional accessories If necessary please contact the local distributor for purchase ...

Page 132: ...ecessary to install outdoor units outside direct exposure to the sea air should be avoided A canopy should be added to shield the units from sea air and rain Ensure that base structures drain well so that outdoor unit footings do not become waterlogged Check that outdoor unit casing drainage holes are not blocked 9 3 Inspection and maintenance In addition to standard outdoor unit servicing and mai...

Page 133: ... Charging Refrigerant Note In some circumstances it may be necessary to run the system in cooling mode during the refrigerant charging procedure In such circumstances points 1 to 8 above should be checked before running the system for the purpose of charging refrigerant and the outdoor unit liquid and gas stop valves should be opened During commissioning it is important that you Keep a supply of R...

Page 134: ...r one hour complete Sheet B of the system commissioning report then check the system parameters using the CHECK button on the outdoor unit s main PCB and complete the heating mode columns of one Sheet D and one Sheet E of the system commissioning report for the outdoor unit 6 Finally complete Sheet C of the system commissioning report 10 3 2 Commissioning test run of multiple refrigerant systems O...

Page 135: ...III Series 134 11 Appendix to Part 3 System Commissioning Report A total of up to 4 report sheets should be completed for each system One Sheet A one Sheet B and one Sheet C per system One Sheet D per outdoor unit ...

Page 136: ...mp Commissioning engineer Outdoor unit information Model Serial no Power supply V COOLING MODE PARAMETER RECORD After running in cooling mode for one hour OUTDOOR UNIT Compressor suction pipe temperature Current A System pressure at check port Within normal range INDOOR UNITS Sample of over 20 of the indoor units including the unit farthest from the outdoor unit Room no Model Address Set temp C In...

Page 137: ... Outdoor unit information Model Serial no Power supply V COOLING MODE PARAMETER RECORD After running in cooling mode for one hour OUTDOOR UNIT Compressor suction pipe temperature Current A System pressure at check port Within normal range INDOOR UNITS Sample of over 20 of the indoor units including the unit farthest from the outdoor unit Room no Model Address Set temp C Inlet temp C Outlet temp C ...

Page 138: ... name RECORD OF ISSUES SEEN DURING COMMISSIONING No Description of observed issue Suspected cause Troubleshooting undertaken Serial no of relevant unit 1 2 3 OUTDOOR UNIT FINAL CHECKLIST SW2 system check performed Any abnormal noise Any abnormal vibration Fan rotation normal Commissioning engineer Dealer Kaysun representative Name Signature Date ...

Page 139: ...splayed 8 11 Actual current A Actual value value displayed 12 Inverter compressor current A Actual value value displayed 13 Actual voltage V Actual value value displayed 14 DC bus voltage V Actual value value displayed 15 Indoor heat exchanger pipe T2 T2B average temperature C Actual value value displayed 16 Total number of IDUs Actual value value displayed 17 Number of Operating IDUs 18 Model 19 ...

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