Kaysun KMF-100 DVN4, Engineering Data Book

Page: 117 / 140

Mini Amazon III Series
116
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4.8 Gastightness Test
4.8.1 Purpose
To prevent faults caused by refrigerant leakage, a gastightness test should be performed before system commissioning..
4.8.2 Procedure
Notes for installers
Warning
Only dry nitrogen should be used for gastightness testing. Oxygen, air, flammable gases and toxic gases must not be
used for gastightness testing. Use of such gases may result in fire or explosion.
Procedure
The gastightness test procedure is as follows:
Step 1

Once the piping system is complete and the indoor and outdoor units have been connected, vacuum the piping
to -0.1MPa.
Step 2

Charge the indoor piping with nitrogen at 0.3MPa through the needle valves on the liquid and gas stop valves and
leave for at least 3 minutes (do not open the liquid or gas stop valves). Observe the pressure gauge to check for
large leakages. If there is a large leakage, the pressure gauge will drop quickly.

If there are no large leakages, charge the piping with nitrogen at 1.5MPa and leave for at least 3 minutes.

Observe the pressure gauge to check for small leakages. If there is a small leakage, the pressure gauge will drop
distinctly.

If there are no small leakages, charge the piping with nitrogen at 4.0MPa and leave for at least 24 hours to
check for micro leakages. Micro leakages are difficult to detect. To check for micro leakages, allow for any
change in ambient temperature over the test period by adjusting the reference pressure by 0.01MPa per 1°C of
temperature difference. Adjusted reference pressure = Pressure at pressuri (temperature at observation –
temperature at pressurization) x 0.01MPa. Compare the observed pressure with the adjusted reference pressure.
If they are the same, the piping has passed the gastightness test. If the observed pressure is lower than the
adjusted reference pressure, the piping has a micro leakage.

If the leakage is detected, refer to Part 3, 4.8.3 “Leak detection”. Once the leak has been found and fixed, the
gastightness test should be repeated.
Step 3

If not continuing straight to vacuum drying (see Part 3, 4.9 “Vacuum Drying”) once the gastightness test is
complete, reduce the system pressure to 0.5-0.8MPa and leave the system pressurized until ready to carry out
the vacuum drying procedure.
Figure 3-4.11: Gastightness test