10.2.2 Concluding the maintenance ..............................................................................
98
10.3 Maintenance schedules ...................................................................................................
98
10.3.1 Logging maintenance work .................................................................................
98
10.3.2 Preventive maintenance .....................................................................................
98
10.3.3 Maintenance tasks after commissioning .............................................................
99
10.3.4 Regular maintenance tasks ................................................................................
99
10.4 Drive engine maintenance ............................................................................................... 104
10.4.1 Coolant cooler maintenance ............................................................................... 104
10.4.2 Engine air filter maintenance .............................................................................. 109
10.4.3 Fuel system maintenance ................................................................................... 112
10.4.4 Checking the engine oil level .............................................................................. 117
10.4.5 Engine oil filling and topping up .......................................................................... 118
10.4.6 Changing the engine oil ...................................................................................... 119
10.4.7 Replace the engine oil filter ................................................................................ 121
10.4.8 Drive belt maintenance ....................................................................................... 122
10.4.9 Battery maintenance ........................................................................................... 126
10.4.10 Change the oil separator element ....................................................................... 129
10.4.11 Checking the fastening of the fuel tank .............................................................. 130
10.5 Servicing the components of the emission after-treatment system .................................. 131
10.6 Compressor Maintenance ................................................................................................ 131
10.6.1 Check the cooling oil level .................................................................................. 131
10.6.2 Cooling oil filling and topping up ......................................................................... 132
10.6.3 Changing the cooling oil ..................................................................................... 133
10.6.4 Replacing the compressor oil filter ...................................................................... 135
10.6.5 Oil separator tank dirt trap maintenance ............................................................. 137
10.6.6 Changing the oil separator cartridge ................................................................... 138
10.6.7 Compressor air filter maintenance ...................................................................... 140
10.6.8 Fit the flexible pipe connection ........................................................................... 143
10.7 Cleaning the cooler .......................................................................................................... 144
10.7.1 Cleaning the compressor cooler and engine radiator ......................................... 144
10.7.2 Cleaning the compressed air after-cooler ........................................................... 145
10.8 Checking screw connections ............................................................................................ 146
10.9 Maintenance of rubber sealing strips ............................................................................... 147
10.10 Check/replace hose lines ................................................................................................. 148
10.10.1 Replace the fuel lines of the drive engine ........................................................... 148
10.10.2 Replace the pressure hoses of the engine ......................................................... 148
10.10.3 Replace the pressure hoses of the compressor ................................................. 148
10.11 Draining liquid accumulation within the machine ............................................................. 149
10.12 Check safety functions ..................................................................................................... 149
10.12.1 Check the EMERGENCY STOP push button ..................................................... 149
10.12.2 Have the activating pressure of the safety relief valve checked ......................... 150
10.12.3 Having excessive temperature shut-down function checked .............................. 151
10.13 Maintenance for Optional Items ....................................................................................... 151
10.13.1 Tool lubricator maintenance ............................................................................... 151
10.13.2 Centrifugal separator maintenance ..................................................................... 153
10.13.3 Spark arrestor cleaning ....................................................................................... 154
10.14 Documenting maintenance and service work .................................................................. 156
11 Spares, Operating Materials, Service
11.1 Note the nameplate .......................................................................................................... 157
11.2 Ordering consumable parts and operating fluids/materials .............................................. 157
11.3 KAESER AIR SERVICE ................................................................................................... 158
11.4 Service Addresses ........................................................................................................... 158
11.5 Replacement parts for service and repair ........................................................................ 158
Contents
iv
Operator Manual Portable Rotary Screw Compressor
MOBILAIR M58utility SIGMA CONTROL SMART
No.: 901779 08 USE
