John Bean JLT4500S Manual Download Page 30

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REV 02 OCT 2020 JLT4500-IOM-F

50) Secure electrical wiring harnesses with Hydraulic hoses using wire ties.

Fasten electric wires at upper, middle, lower part of each space

between two cable carriers (except space below C2 and C13), See Fig.27.

Fig.27, Fasten electric wires

51) Connect power supply by certified electrician, see Fig.28

Fig. 9, The net supply connection

52) Connect Electric cables to Safety Lock Electromagnets on the power side. Slightly push

LC1

upward and take it off.

W7: From MCB

→

CG2

→

LC1 (CG1)

→

CONNECTOR of Safety Lock Electromagnet

, then install

LC1

back onto column and

tighten the screws.

53) Install the Cover of Main Control Box with Screws (1-02088A), and then tighten

CG2

upper

middle

lower

Summary of Contents for JLT4500S

Page 1: ...5 0 0 S J L T 4 5 0 0 T 4 5 0 0 k g c a p a c i t y Snap on Equipment Europe Via Prov Carpi 33 42015 Correggio RE ITALY FAX 39 0522 733 479 Phone 39 0522 733 480 Web Site www snapon equipment eu Original Instructions Voltage Frequency Phases Power 400 V 50 Hz 3 PH 4 0 kW 230 V 50 Hz 1 PH 4 0 kW ...

Page 2: ...ddress European address Snap on Equipment Hungary Kft H 9400 Sopron Somfalvi u 13 Phone 36 99 311 206 Fax 36 99 312 232 Type of machine Passenger car and light truck 2 post lift Type JLT4500 Model s JLT4500S JLT4500T Manufacturing year 2020 Snap on Equipment Warranty Liability ...

Page 3: ...REV 02 OCT 2020 JLT4500 IOM F 3 ...

Page 4: ...G THE USE 39 5 6 MAINTENANCE 39 5 6 1 PERIODIC CHECKS 40 5 6 2 SPECIFIC CHECKS 41 5 6 3 HYDRAULIC OIL RECOMMENDED 42 5 6 4 CLEANING 42 6 DISMANTLING OF THE LIFT AND SCRAPPING 43 7 TECHNICAL ASSISTANCE 43 8 TROUBLE SHOOTING 43 9 SPARE PARTS GENERAL INSTRUCTIONS 45 9 1 PARTS BREAKDOWN OF FINAL ASSEMBLY 46 GB T 6177 1 2000 M6 NUT 47 HEX BOLT GB T5789 2000 M6x16 47 9 2 PARTS BREAKDOWN OF OVERHEAD ASSE...

Page 5: ...s damage or loss a duplicate can be requested from the manufacturer The contents of this document represent compliance with Directive 2006 42 CE WARNING Compliance with the instructions herein provided will allow for the safe operating of the system during the handling installation operating and maintenance stages and assure at the same time the proper functioning and cost effectiveness of the lif...

Page 6: ...DANGER Immediately point out any problem or breakdown including eventual defects detected on the control unit and or on the hydraulic and electric connections to the owner of the lift or to the person in charge of its safe use The user in charge of the lift shall be a person fit for the job and shall have a perfect knowledge of how the system s equipment is to be used He shall follow the instructi...

Page 7: ...andards through its high mechanical and engineering quality It is however necessary to specify that notwithstanding the attention taken in the designing phase the care and control given to the manufacturing process The lift object of this manual has however some risks that for the specific type of job to execute cannot be completely eliminated with the aid of security systems Such risks are later ...

Page 8: ...nder is equipped with a flow limiting device that controls the lowering speed in the event of a failure in the hydraulic circuit e g if a hose is cut DANGER The flow limiting devices are setup and tested at the factory to operate in standard working conditions 20 C and 46 Cst oil The setup of the device can be heavily affected by the working conditions including temperature oil viscosity and humid...

Page 9: ...only one side of the vehicle 4 3 HAZARD OF OVERTURNING OF THE VEHICLE DUE TO INSTABILITY OF THE LOAD This hazard is present during both the raising and the lowering phases The user shall make sure that the vehicle correctly is positioned on the arms of the lift as per the requirements given in 5 5 and that all the actions are taken at a reduced speed DANGER Do not raise the lift if the vehicle s w...

Page 10: ...e main power supply or before any maintenance work make sure that the main switch of the power supply is set to the OFF 0 position 4 5 GENERIC HAZARDS Any other use or operation not in compliance with this manual could cause damages to the user and or to the lift An un forecasted and unexpected use alters the technical characteristics for which the lift has been designed and manufactured and could...

Page 11: ...ects Do not operate the lift even if any defect is detected DANGER The sound level of the noise generated by the lift is Laeq 84 dB A 4 6 EMERGENCY STOP In the case an emergency stop is needed to interrupt the operation of the lift just release the main switch and it will automatically rotate back in the OFF position see Fig 1 or press the E Stop button see Fig 2 In order to resume the working cyc...

Page 12: ...limiting valve that prevents the pressure of the oil from exceeding of the allowable max pressure DANGER Do not modify for any reason the set up of the max pressure valve Its modification immediately voids the warranty on the lift and could have as a consequence serious hazards for the user See Figure 1 JLT4500S JLT4500T A Rise Height Screw Pads Highest Position 1969mm B Overall Height 3950 4300mm...

Page 13: ...REV 02 OCT 2020 JLT4500 IOM F 13 Fig 3 General Specifications Service Bay Layout ...

Page 14: ...cturer Country of Manufacture Model of the lift Date of Manufacturing Full address of the Manufacturer Type of the lift Serial number of the lift CE Logo The data indicated on the nameplate shall be always called back for any need of assistance and request of spare parts 5 1 3 FORECASTED USE This device was designed for raising vehicles It was not designed for any different use In particular it is...

Page 15: ...m Assembly 1 Idler Column Assembly 2 Front Arm Assembly 1 Overhead Assembly 2 Synchronizing Cable Assembly 1 Remote Control Box 1 Hydraulic Hose Pack 1 Power Column Extension 1 Main Control Box 1 Idler Column Extension 2 Power Lock Cover Idler Lock Cover To extend the service with JLT4500 following optional parts accessory parts are available on this lift see Table 3 Table 3 optional parts accesso...

Page 16: ...t be met a pad may be poured to accommodate the lift Check with local building inspectors and or permits office for any special instructions or approvals required for your installation DANGER Failure by purchaser to provide the recommended mounting surface could result in unsatisfactory lift performance property damage or personal injury Minimum requirements for concrete are If M16 chemical anchor...

Page 17: ...SEMBLY In order to guarantee an easy and correct installation and a safe use of the lift the lift is delivered pre assembled There are however some detached parts that need to be assembled in the final location 5 3 1 AUTHORISED PERSONNEL Only a person qualified competent and acquainted to all the enforced norms in safety matter shall be allowed to install the lift DANGER Verify that all around the...

Page 18: ... see 5 2 1 2 Inspect Install sight for proper floor requirements ceiling height requirement etc see 5 1 1 Fig 3 Table 1 Be certain that the proper conditions exist 5 3 3 2 LAYOUT AND INSTALLATION 3 Layout the service bay using chalk lines according to the architect s plans or owner s instructions See 5 1 Fig 3 Table 1 DANGER Failure to install the lift as per the orientation given in 5 1 can resul...

Page 19: ...ether see Fig 7 Install the limit switch assembly onto cross member weldment EAS2185T12A with screws M6x12 1 02688A M6 nuts 1 15088A Fig 7 Overhead Breakdown 11 Assemble overhead sub assembly EAA0459T03A 1 to idler column using only two of the mounting bolts and allow to pivot until it rests on the idler column use protection between painted components see Fig 8 ...

Page 20: ...s time see Fig 9 Fig 9 Power side Column assembling 13 Assemble Mounting Bracket EAM0128V05A to Power Unit and assemble four sets of Bolts 1 17188A and Nuts 1 15788A into the holes on the Mounting Bracket leave 5 7mm free distance from the flange face to the Bracket see Fig 10 WOODEN BLOCK ONE BOLT ON THE SAME LOCATION OF EACH SIDE HAND TIGHT ONLY BOLT M10x20 1 25788A NUT M10 1 14788A ...

Page 21: ...09A onto the power side extension column then connect the Tee Branch Fitting EAH0065V22A with the bulkhead fitting from inside of the power side extension column see Fig 12 Fig 12 Assemble Bulkhead and Tee fitting Routing Power side hose 16 Route power side hose EAH0072T01A through column extension and connect to tee branch fitting EAH0065V22A See Fig 12 EAH0072T10A 1 22388A EAH0072T09A EAH0065V22...

Page 22: ...ile raising the column the load is always properly held To install the lift is preferable to use a crane using a fork lift is acceptable but in this case oversized forks shall be installed positioning them as close as possible to the load 21 Position Power Column on chalk lines from bay layout and confirm rectangle notches are aligning with the CENTER LINE see Fig 14 22 Drill one anchor hole using...

Page 23: ...uld only be hand tight then install the Overhead shutoff bar EAA0459T03A 2 see Fig 16 Fig 16 Assemble Overhead 27 Add remaining hardware to each overhead Column Extension connection and tighten all hardware previously assembled by hand 28 Plumb and drill one anchor hole using the base plate as a template at HB see Fig 14 to a depth of 150mm minimum 29 Vacuum dust to clean out the hole for proper h...

Page 24: ...e tightening torque of all of them has not been verified 34 Assemble overhead sheaves spacers and washers onto the sheave pin as shown in Fig 18 Set in cradle with all assembly parts between the two plates Fig 18 Sheave Assembly 35 Route synchronizing cables Step 1 Based on your LAYOUT and the MODEL you get choose correct cable choose a corresponding fixing plate see Table 4 Fig 19 on one side car...

Page 25: ...down to the opposite side carriage fix the free end of Cable 1 according to Fig 19 Jam both end nuts together and Hand tightens them Do the same to Cable 2 Fig 19 Route synchronizing cables 36 Install the anti derailment plate onto the top of columns shown as below Fig 20 37 Install the Hose Brackets onto both column extensions see Fig 20 2nd fixing plate 1st fixing plate Cable 2 Cable 1 Step 4 St...

Page 26: ...ALL FITTINGS AND CONNECTIONS ARE TIGHT IT IS THE INSTALLERS RESPONSIBILITY TO INSURE SYSTEM IS LEAK FREE 5 3 3 3 ARM INSTALLATION 40 Lubricate the arm pin or carriage arm pin hole with anti seize Install the pin into the lock collar and arms Fig Insure that the arm restraint gears engage and disengage properly Arm restraints should disengage when lift is fully lowered If any binding occurs insure ...

Page 27: ...mm Three phase W1 or 4 0 mm Single phase W11 for each of the phases and the ground The cable shall also have a plug compliant to the locally enforced safety laws See the wiring diagram of the lift at 12 4 Each lift should have a dedicated circuit with a breaker or time delay fuse sized according to the chart 43 Refer to the Wiring Diagram for all steps under this heading see below Table 5 and Fig ...

Page 28: ...ension column Fig 23 Fasten hose to cable carrier 44 Mount the Main Control Box MCB to Power Side Column Be sure to use correct mounting hardware to avoid interference with the internal moving parts of the lift refer to 9 3 Skip this step if MCB has been installed in factory 45 Route electrical wiring harness for power unit through power column W2 or W12 From C6 C7 Hole 2 CG3 the terminals of powe...

Page 29: ... C6 C7 GR1 GR2 GR3 GR4 C8 C9 C10 C11 Hole3 CG6 LC2 CG5 CONNECTOR of Safety Lock Electromagnet then install LC2 back onto column and tighten the screws Mount the RCB to idler Side Column Be sure to use correct mounting hardware 1 02088A to avoid interference with the internal moving parts of the lift refer to 9 3 49 Route the power supply cord from the top or bottom of the lift If power cord routed...

Page 30: ...sten electric wires 51 Connect power supply by certified electrician see Fig 28 Fig 9 The net supply connection 52 Connect Electric cables to Safety Lock Electromagnets on the power side Slightly push LC1 upward and take it off W7 From MCB CG2 LC1 CG1 CONNECTOR of Safety Lock Electromagnet then install LC1 back onto column and tighten the screws 53 Install the Cover of Main Control Box with Screws...

Page 31: ...tely 8 liters will allow for bleeding the system Add remaining amount of oil Fig 29 Routing Electrical wiring harness ATTENTION After wiring has been completed test operation of power unit overhead limit switch While raising lift operate overhead shutoff bar Power unit motor should stop when shutoff bar is raised 5 3 3 5 FINAL ADJUSTMENTS CE STOP 55 Remove main control box cover double check that ...

Page 32: ... between column and CE stop should be adjusted to 26 5 1 to ensure an effective trigger see Fig 31 Fig 31 Adjust CE stop plate in longitudinal direction 57 Use proper hole on the CE stop plate and adjust the M6 screw along the slot direction to finally make the CE stop exceed plate 1mm by visual check see Fig 32 26 5 1 mm Add or remove flat washers ...

Page 33: ...engage well needn t adjust in field In case if it needs to be adjusted please follow these steps 58 Loose the M12 screw Move the lock gear in the direction of A or B to ensure the normal engagement of the lock gear A is tightening and B is loosening see Fig 33 Fig 33 Adjust lock gear in longitudinal direction 59 After adjustment tighten the screws to ensure that lock gear and supporting block are ...

Page 34: ... power unit again for 10 seconds With a clean rag wipe down both cylinder rods The cylinders are shipped with a small amount of clear anti corrosive lubricant that will be forced out through the wiper when the lift reaches full rise If lubricant is not wiped clean from the cylinder rod the cylinder will appear to be leaking 5 3 3 8 FINAL ADJUSTMENTS SYNCHRONISING CABLES 65 Raise lift and insure ca...

Page 35: ...he lowering speed in the event of a failure in the hydraulic circuit e g if a hose is cut ATTENTION Only use the type of Oil authorized by JohnBean see 5 6 3 DANGER The flow limiting devices are setup and tested at the factory to operate in standard working conditions 20 C and 46 Cst oil The setup of the device can be heavily affected by the working conditions including temperature oil viscosity a...

Page 36: ...o the operator ATTENTION The lowering speed of the lift is set in the factory and does not depend on the weight supported on the lift Eventually particular rigid ambient temperatures below 10 C could result in slower lowering lifting speeds This is not to be considered a defect of the lift the extent of the effects of a low ambient temperature could be reduced by using lower viscosity oil Check 5 ...

Page 37: ...ke sure that the rubber pads are leveled and that are as close as possible to touch against the bottom of the frame of the vehicle Position the arms under the frame of the vehicle making sure that all the requirements of 4 2 4 3 of this manual are fulfilled A mechanical safety lock enables the rotation of the arms only if the lift is completely lowered It is not possible to rotate the arms and thu...

Page 38: ...the vehicle seems unstable lower the lift and readjust the arms If the vehicle is stable raise the vehicle to a height 50 80mm above the desired working height Description Function POWER SWITCH Main control side only Controls power into control box POWER LED Main control side only Indicates the Power supply ON OFF UP Raise the lift LOCK Lower lift to safety locks DOWN Lower the lift BEEPER Main co...

Page 39: ...lower the vehicle by pressing the DOWN button again and then the lift will lower again with the alarm sound and flash from the BUZZER see Fig 37 until the carriages stop against the base plate Release the DOWN button retract the extension arms and park them Fig 37 BUZZER DANGER The sound level of the noise generated by the BUZZER is Laeq 84 dB A 5 5 4 SAFETY PRECAUTIONS DURING THE USE DANGER To pr...

Page 40: ...e structure worse than they actually are The following maintenance points are suggested as the basis of a routine maintenance program The actual maintenance program should be tailored to the installation If lift stops short of full rise or chatters check fluid level and bleed both cylinders per Installation Instructions Replace all Safety Warning or Caution Labels if missing or damaged 5 6 1 1 DAI...

Page 41: ... for damages and make sure they are properly lubricated If needed replace Expansion Bolts 30 days Check if tight Carriage Plastic Pads 30 days Check for excessive wear end replace if needed Grease the sliding rails Hydraulic Connection 60 days Check if tight Oil Pump Filter 120 Days Clean with compressed air replace every 250 days Oil Pump 120 Days Check play and efficiency maintenance only by aut...

Page 42: ...educed by using a lower viscosity oil Contact JohnBean technical assistance to get information on the most suitable type of oil to be used DANGER The complete change of all the hydraulic oil and the cleaning of the tank are strongly advised every 5 years or after every 500 days of use The exhausted oil will have to be scraped according to the locally enforced laws 5 6 4 CLEANING For the proper con...

Page 43: ...er Snap on Equipment Hungary Kft Address Somfalvi u 13 Sopron 9400 Hungary Telephone 36 99 31 30 25 Fax 36 99 31 22 32 email www snapon equipment eu 8 TROUBLE SHOOTING SYMPTOMS CHECK POINT ACTION The control box is not working a Damaged fuses b There is no power c Top limit Switch is not working properly or is activated a Check the fuses and replace if needed b Check the electric line c Refer to S...

Page 44: ...aulic oil a Lift within rated capacity b Top Up hydraulic oil and bleed air in hose line Hydraulic oil leakage a Defect in hose b Leakage from connections c Bad cylinder packing a Replace hose b Tighten the loose connection c Contact Snap on Technical assistance Contaminated hydraulic oil a Moist and other substance a Regular change of oil Ascending malfunction a Oil leak defective motor or pump b...

Page 45: ...rts it is highly recommended to always specify not only the name of the person ordering them the name of the Company and the telephone number but also the following data DESCRIPTION OF THE LIFT ON WHICH THE ITEM IS MOUNTED LIFT SERIAL NUMBER DESCRIPTION OF THE ITEM NUMBER OF PIECES OF THE REQUIRED ITEM ...

Page 46: ...REV 02 OCT 2020 JLT4500 IOM F 46 9 1 PARTS BREAKDOWN OF FINAL ASSEMBLY Fig 38 FINAL ASSEMBLY ...

Page 47: ...1 15088A 4 GB T 6177 1 2000 M6 NUT 11 1 14988A 4 HEX BOLT GB T5789 2000 M6x16 12 EAS2172V20A 1 HOSE BRACKET ASSEMBLY 13 EAA0459T03A 1 CROSSMEMBER ASSEMBLY 14 EAS2172V26A 1 IDLER SIDE HOSE BRACKET ASSEMBLY 15 EAH0072T07A 1 POWER UNIT ASSEMBLY 16 1 17188A 4 HEX BOLT GB5789 86 M8 20 17 EAS2185V24A 1 TOWER EXT WELD RS 18 EAA0459T02A 1 COLUMN ASSEMBLY RS 19 EAA0459T10A 1 FRONT ARM FINAL ASSEMBLY LS 20 ...

Page 48: ...12A 1 CROSSMEMBER WELDMENT 2 1 04187A 1 B TYPE PIN 10 55 GB 882 88 3 1 15088A 4 HEX NUT GB T 6177 1 2000 M6 4 EAA0431V22A 1 LIMIT SWITCH ASSEMBLY 5 1 02688A 4 M6x12 CROSS RECESS HEAD SCREW GB T 818 2000 6 EAM0119V55A 1 OVERHEAD BAR 7 EAM0119V99A 1 OVERHEAD BAR BRACKET 8 EAM0119V90A 1 STEEL CABLE RING 9 EAM0119V92A 1 THE OVERHEAD BAR JACKET ...

Page 49: ...REV 02 OCT 2020 JLT4500 IOM F 49 9 3 PARTS BREAKDOWN OF PARTS ON COLUMNS Fig 40 PARTS ON COLUMNS ...

Page 50: ...GNER BRACKET 9 EAM0119V42A 2 SAFETY DOG SHAFT 10 1 03587A 2 GB T882 2008 5 38 1 2 35 11 EAM0119V43A 4 SIDE BRACKET 12 EAM0119V47A 4 BUSHING 13 EAM0119V46A 2 SOLENOID LINK PLATE 14 EAM0119V33A 2 SAFETY DOG 15 1 03487A 2 GB T 879 1 2000 6X35 16 EAM0128V02A 2 RUBBER PAD 17 1 01687A 4 SNAP RING GB T 894 1 1986 20 18 1 03787A 2 COTTER PIN GB T91 2000 1x20 19 1 03687A 2 SPRING PIN 4 18 DIN 1481 20 1 154...

Page 51: ...n valve 3 EAH0072T01A 1 4 5T 2 POST LS HYD HOSE ASSY 4 EAH0065V20A 1 FITTING ON PUMP 5 EAH0065V28A 1 4 5T 2 POST POWERPACK HOSE 6 EAH0072T03A 2 4 5T 2 POST SHORT EXT HOSE ASSY 7 EAH0072T09A 1 4 5T 2 POST 90 DEG BULKHEAD M14 8 EAH0065V22A 1 TEE FITTING 9 EAH0072T10A 2 90 DEG SWIVEL ELBOW M14 10 EAH0072T07A 1 4 5T 2 POST POWER UNIT ASSY 11 EAH0072T00A 1 4 5T 2 POST HYD HOSE ASSY RS EAH0072V22A 1 4 5...

Page 52: ...REV 02 OCT 2020 JLT4500 IOM F 52 9 5 PARTS BREAKDOWN OF SYNCHRONIZING SYSTEM Fig 42 SYNCHRONIZING SYSTEM ...

Page 53: ...MOUNT WELD 5 1 04787A 2 D6x50 CLEVIS PIN 6 1 17188A 2 GB5789 86 M8 20 7 1 00488A 4 M16 HEX NUT 8 1 22688A 4 M16 THIN HEX NUT 9 EAM0138T45A 4 PULLEY SPACER 10 EAM0138T34A 2 PULLEY PIN 11 EAM0138T44A 2 PULLEY SPACER 12 1 22588A 4 M10x80 HEX BOLT 13 1 14788A 8 M10 HEX FLANGE NUT 14 EAM0138T07A 2 EQUALIZING CABLE EAM0138V99A 2 EQUALIZING CABLE LONGER Note represents not show in figure used for tall ve...

Page 54: ...REV 02 OCT 2020 JLT4500 IOM F 54 9 6 PARTS BREAKDOWN OF CARRIAGE AND ARMS ...

Page 55: ...0688A 4 FLAT WASHER Ф8 GB T95 2002 13 1 05988A 4 HEXAGON SOCKET HEAD CAP SCREW DIN 912 M8 30 CLASS 8 8 14 EAM0138T17A 4 ARM PIN 15 EAM0150V03A 8 PRESS BLCOK 16 EAM0138V83A 4 HALF ROUND LOCK GEAR 17 1 01688A 20 SPRING WASHER D12 GB T93 1987 18 1 25588A 20 HEX BOLT M12x30 GR 12 9 GB T70 1 2000 19 1 00587A 4 SNAP RING 38 DIN 471 20 1 15288A 4 PHILIPS HEAD SCREW DIN 965 M6 16 CLASS 4 8 21 EAM0119V61A ...

Page 56: ... must be a person able to fully understand and recognize all the pictograms installed on it The safety stickers shall not be taken away damaged or destroyed The owner of the lift and or the person in charge of it shall immediately replace any damaged or partially unreadable pictogram Safety decals similar to those shown here are found on a properly installed lift Be sure that all safety decals hav...

Page 57: ...nual WARNING DO NOT operate the lift until its installation has been approved by a Technician authorized by JohnBean DANGER Do not overload for any reason the lift The maximum allowable lifting weight is equal to 4500 kg this is understood to be the maximum total weight that can be loaded on lift thus it does not refer e g just to the simple empty mass of the vehicle ...

Page 58: ...car and light truck 2 post lift Model s JLT4500S JLT4500T Serial Number Type JLT4500 Manufacturing year 2018 Manufacturer Snap on Equipment Hungary Kft Address European address Snap on Equipment Hungary Kft H 9400 Sopron Somfalvi u 13 Phone 36 99 311 206 Fax 36 99 312 232 www snapon equipment eu Workshop Details ...

Page 59: ...tent of the Check Pending Checks if any If there are no concerns to limit this lift for operation Additional verification is not required Delete if not applicable Place and Date Inspector s Signature Name and address in block letters Job Description and Company Operator or Agent Notes on defects Place and Date Signature Issues Fixed Place and Date Signature Verification This Lift has been verified...

Page 60: ...he Check Pending Checks if any If there are no concerns to limit this lift for operation Additional verification is not required Delete if not applicable Place and Date Inspector s Signature Name and address in block letters Job Description and Company Operator or Agent Notes on defects Place and Date Signature Issues Fixed Place and Date Signature Verification This Lift has been verified on _____...

Page 61: ...he Check Pending Checks if any If there are no concerns to limit this lift for operation Additional verification is not required Delete if not applicable Place and Date Inspector s Signature Name and address in block letters Job Description and Company Operator or Agent Notes on defects Place and Date Signature Issues Fixed Place and Date Signature Verification This Lift has been verified on _____...

Page 62: ...he Check Pending Checks if any If there are no concerns to limit this lift for operation Additional verification is not required Delete if not applicable Place and Date Inspector s Signature Name and address in block letters Job Description and Company Operator or Agent Notes on defects Place and Date Signature Issues Fixed Place and Date Signature Verification This Lift has been verified on _____...

Page 63: ...he Check Pending Checks if any If there are no concerns to limit this lift for operation Additional verification is not required Delete if not applicable Place and Date Inspector s Signature Name and address in block letters Job Description and Company Operator or Agent Notes on defects Place and Date Signature Issues Fixed Place and Date Signature Verification This Lift has been verified on _____...

Page 64: ...REV 02 OCT 2020 JLT4500 IOM F 64 Check Report Summary Description Date and Name ...

Page 65: ...REV 02 OCT 2020 JLT4500 IOM F 65 12 ELECTRICAL DIAGRAM 12 1 WIRING DIAGRAM FOR THREE PHASES SHEET 1 3 ...

Page 66: ...REV 02 OCT 2020 JLT4500 IOM F 66 12 2 WIRING DIAGRAM FOR SINGLE PHASE SHEET 2 3 ...

Page 67: ...REV 02 OCT 2020 JLT4500 IOM F 67 12 3 WIRING DIAGRAM OF CONTROL BOXES SHEET 3 3 ...

Page 68: ...REV 02 OCT 2020 JLT4500 IOM F 68 12 4 WIRING DIAGRAM OF THE ELECTRICAL SYSTEM ...

Page 69: ... N Description QTY 1 TRANSFORMER 1 2 Control Board 1 3 LIMIT SWITCH 2 4 FUSE BASE 3 5 FUSE 2A for 400VAC 2 FUSE 3A for 230VAC 2 6 FUSE 10A 1 7 CONTACTOR for 400VAC 1 CONTACTOR for 230VAC 1 The item EAE0082V26A should be adjusted as shown below before installed on the base plate ...

Page 70: ...REV 02 OCT 2020 JLT4500 IOM F 70 13 FOUNDATION PLAN ...

Page 71: ...4 PARTS BREAKDOWN OF HYDRAULIC SYSTEM on page 49 of the manual Updated the fig 33 on page 31 of the manual 15OCT2019 KW E DG07293 Update the HYDRAULIC CYLINDER ASSEMBLY on page 49 of the manual Updated the fig 35 on page 33 of the manual 23MAR2020 KW F Part number for control box cover New cylinder 02OCT2020 BH ...

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