R-Tech I-CUT100P User Manual Download

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www.r-techwelding.co.uk

Tel: 01452 733933 Fax 01452 733939

PLASMA I-CUT100P

INVERTER PLASMA CUTTER

OPERATION INSTRUCTIONS

Version 2014-1

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Summary of Contents for I-CUT100P

Page 1: ...www r techwelding co uk Tel 01452 733933 Fax 01452 733939 PLASMA I CUT100P INVERTER PLASMA CUTTER OPERATION INSTRUCTIONS Version 2014 1 ...

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Page 3: ...rmation can be found on data plate at rear of machine Product PLASMA I CUT 100P Serial No ___________________________________ Date of Purchase _____________________________ Where Purchased _____________________________ Whenever you request replacement parts or information on this equipment please always supply information you have recorded above This product is covered by 2 years collect and retur...

Page 4: ...cutting processes within its output capacity of 100 Amps DC Equipment Limitations The R Tech PLASMA I CUT 100P is protected from overloads beyond the output ratings and duty cycle as per machine specifications with thermostat protection of the output coils and rectifiers and is rated at 100 Amps at 35 duty cycle on a ten minute basis If the duty cycle is exceeded a thermal protector will shut mach...

Page 5: ...ns can result in excessive operating temperatures which can lead to plant failure Grinding Do not direct grinding particles towards the plasma cutter An abundance of conductive material can cause plant failure Transport Unloading Never underestimate the weight of equipment never move or leave suspended in the air above people Use recommended lifting equipment at all times WARNING Falling Equipment...

Page 6: ...possible and enclose as much of them as possible in metal conduit or equivalent shielding There should be a good electrical contact between this conduit and ground Earth 2 Keep the work and electrode leads as short as possible Tape the leads together where practical 3 Be sure the torch and earth leads rubber coverings are free from cuts and cracks that allow welding power leakage 4 Keep earth lead...

Page 7: ...wires according to national coding Brown Black Grey wires Live Green Yellow Wire Earth Ground Connecting to a mains electrical supply THIS MACHINE IS OF AN INDUSTRIAL SPECIFICATION AND MUST BEFITTED TO A 32AMP 415V MAINS INPUT FAILURE TO RUN ON CORRECT SUPPLY WILL IN VALIDATE WARRANTY Connecting to an Engine Driven Generator If connecting this Plasma Cutter to an engine driven generator please ens...

Page 8: ...o socket and twist clockwise until tight Secure other end of earth lead to work piece via the earth clamp 2 FUSE Pilot arc fuse 3 Torch power connector Connect the main torch euro socket by locating and pushing in and the screw retainer clockwise until tight Note The head of torch has a safety feature the machine will not work if protective shroud is removed 8 ...

Page 9: ... can now start cutting the knob controls post flow air from 3 15 seconds and cools the torch head after cutting We recommend a minimum of 10 seconds 12 o clock position to pro long torch tip life and if cutting at 100amps to turn to maximum 15 seconds 5 Auto Standard switch When in the down position this is in standard cutting mode this is the normal operating position for plasma cutting with a ha...

Page 10: ...Insulate yourself from work and ground Always wear dry insulating gloves WARNING FUMES AND GASES can be dangerous Keep your head out of fumes gases produced from welding Use ventilation or exhaust to remove fumes gases from breathing zone and general area WARNING WELDING SPARKS can cause fire or explosion Keep flammable material away from work area Do not weld on containers that have held combusti...

Page 11: ...pproximately 20 25 6 Hold torch in starting position on work and press torch switch and the high frequency will initiate the pilot arc and contact with the work piece and machine will automatically switch to main cutting power Once you come to the end of cut on work piece the machine will sense this and turn off main cutting power and pilot arc will re engage to stop cutting release switch 7 Getti...

Page 12: ...wing procedure 1 Switch off machine 2 Ensure torch has cooled down to avoid burns 3 Unscrew the white ceramic shield cup 4 Remove the cutting tip 5 Check the condition of cutting electrode replace cutting electrode if tip is worn 1 2 mm and end is concave 6 Fit new cutting tip if required if cutting hole is distorted or an angled cut happens replace the cutting tip 7 Refit white ceramic shield cup...

Page 13: ...machine and clean out machine with a low pressure dry air line paying particular attention to PC Boards Fan blades and switchgear 2 Failure to maintain plant can void manufacturer s warranty 3 Inspect input and output cables hoses for fraying and cuts replace if damaged present 4 Keep cutting torch and earth cables in good condition 5 Clean air vents to ensure proper air flow and cooling 6 The fan...

Page 14: ...repair 5 Machine keeps overheating Warning light is lit on machine Check if fan is running if not contact R Tech for repair Check the cooling vents for obstruction blow out machine with clean dry low pressure air supply Check for adequate ventilation around machine 6 Erratic cutting Torch spitting when cutting Check torch consumables and replace if necessary as per instructions earlier in this man...

Page 15: ...P Part No Electrode P100i EL Cutting Tip 1 1mm 50A Cutting Tip 1 35mm 80A Cutting Tip 1 6mm 100A P100i CT11 P100i CT13 P100i CT16 Retaining Nozzle P100i RN Spacer Spring Gas diffuser P100i SS P100i GD Torch Head Hand Held P100i THH Torch Complete Hand Held 6M P100i 6MHHT 15 ...

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